Magnetic iron screening device for foundry waste sand
Patent Information
- Application Number
- CN202522594689.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0005]本实用新型的目的在于提供一种铸造废砂用磁筛选铁装置,解决了上述背景技术中提出的铸造废砂磁筛选铁装置在实际使用过程中,筛选的效果不佳,导致后续需要二次分选,影响连续工作的问题
[0014]1、 本实用新型的送料架上将需要磁筛选的铸造废砂通过传送带移动,移动至磁力源箱上后,通过磁力源箱上的增磁面对铸造废砂中的铁进行增磁,使得铁在移动过程中,向送料架内吸附,吸附移动至传送带一端后,通过自重,非铁物质掉落至收料拖车中,而增磁的铁质移动至磁力源箱下方后,通过消磁面消除磁性,从而可通过刮料板刮下至筛选架内,从而可以进行连续工作,结构简单,提高筛选效果,便于进行后续工作。
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Figure CN224894849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foundry waste sand processing technology, specifically a magnetic screening iron device for foundry waste sand. Background Technology
[0002] The casting process generates a large amount of waste sand, which contains a certain amount of iron. Direct discharge of this waste sand results in significant waste. Currently, various magnetic separators are available for treating waste sand. However, the separation efficiency is low due to the presence of binders when separating ferrous and non-ferrous materials. Therefore, particle separation before magnetic separation is particularly important.
[0003] Chinese Patent CN222058743U discloses a magnetic screening device for foundry waste sand, comprising a processing chamber with supporting legs underneath, a feed hopper on top of the processing chamber, a processing assembly inside the processing chamber, auxiliary components on the processing assembly, a discharge pipe connected to the lower wall of the processing chamber, a support frame below the processing chamber, and a magnetic separator mounted on the support frame. The feed inlet of the magnetic separator is connected to the discharge pipe. This patent relates to the field of foundry machinery technology, specifically a magnetic screening device for foundry waste sand.
[0004] The magnetic screening device for foundry waste sand described in the above patent has poor screening effect in actual use, which leads to the need for secondary sorting and affects continuous operation. Therefore, it does not meet the existing needs. In response, we have proposed a magnetic screening device for foundry waste sand. Utility Model Content
[0005] The purpose of this invention is to provide a magnetic screening device for foundry waste sand, which solves the problem mentioned in the background art that the screening effect of the magnetic screening device for foundry waste sand is not good in actual use, which leads to the need for secondary sorting and affects continuous operation.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a magnetic screening device for foundry waste sand, comprising a welding frame, a feeding frame installed inside the welding frame, a magnetic source box arranged inside the feeding frame, a magnetizing surface arranged at the upper end of the magnetic source box, and a demagnetizing surface arranged at the lower end of the magnetic source box, a conveyor belt arranged outside the magnetic source box, a distribution box installed below the conveyor belt, a rotating shaft arranged at the upper end of the distribution box, a scraper plate installed in the middle of the rotating shaft, and the position of the scraper plate corresponding to the position of the demagnetizing surface.
[0007] Preferably, a sling is installed between the welding frame and the feeding frame, and the sling is fixedly connected to the welding frame and the feeding frame respectively.
[0008] Preferably, conveyor rollers are installed at both ends of the conveyor belt, and the conveyor rollers are rotatably connected to the feeding frame via bearings.
[0009] Preferably, a support frame is welded to the upper end of the feeding rack, and a servo motor is fixedly connected to the upper end of the support frame. The servo motor is connected to the conveyor roller via a transmission belt, and the conveyor roller is engaged with the conveyor belt.
[0010] Preferably, a screening rack is slidably connected inside the material distribution box, an inclined filter screen is provided inside the screening rack, and a dust outlet is provided below the filter screen.
[0011] Preferably, a receiving trailer is provided on one side of the material distribution box, and rollers are installed at the lower ends of both the receiving trailer and the screening rack.
[0012] Preferably, the rotating shaft is fixedly connected to the scraper, and both ends of the rotating shaft are fixedly connected to a rotating arm. A stepper motor is installed at one end of the rotating arm, and the stepper motor is fixedly connected to the welding frame. The scraper is attached to the lower end of the conveyor belt.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. In this utility model, foundry waste sand requiring magnetic screening is moved by a conveyor belt on a feeding rack. After being moved to a magnetic source box, the iron in the foundry waste sand is magnetized by the magnetizing surface on the magnetic source box. As the iron moves, it is attracted into the feeding rack. After being attracted and moved to one end of the conveyor belt, the non-ferrous material falls into the collection trolley by its own weight. The magnetized iron moves to the bottom of the magnetic source box and is demagnetized by the demagnetizing surface. It can then be scraped off by the scraper into the screening rack. This allows for continuous operation, has a simple structure, improves the screening effect, and facilitates subsequent work.
[0015] 2. The material sorting box of this utility model adopts a combination of a material receiving trailer and a screening rack, which can perform sorting work. The inclined filter screen inside the screening rack can perform secondary filtration of the screened iron, and discharge the dust on the surface of the iron to the dust outlet, which is beneficial to improve the magnetic screening effect. The material receiving trailer collects the scrap iron material for recycling. The material receiving trailer is easy to move and facilitates continuous operation. Attached Figure Description
[0016] Figure 1 This is an axonometric view of the front view of this utility model;
[0017] Figure 2 This is a side view axonometric drawing of the present invention;
[0018] Figure 3 This is an axonometric view of the present invention viewed from below;
[0019] Figure 4 This utility model Figure 3A magnified view of a portion of area A in the middle.
[0020] In the diagram: 1. Welding frame; 2. Feeding frame; 201. Magnetic source box; 202. Lifting sling; 3. Conveyor belt; 301. Servo motor; 302. Support frame; 303. Conveyor roller; 4. Distribution box; 401. Screening frame; 402. Filter screen; 403. Dust outlet; 404. Receiving trolley; 5. Rotating shaft; 501. Rotating arm; 502. Stepper motor; 503. Scraper. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] To address the issue of existing magnetic screening devices for foundry waste sand exhibiting poor screening performance during practical use, necessitating secondary sorting and disrupting continuous operation, please refer to [the relevant documentation / reference]. Figure 1 - Figure 4 This embodiment provides the following technical solution:
[0023] This embodiment of a magnetic screening device for foundry waste sand includes a welding frame 1, a feeding frame 2 installed inside the welding frame 1, a magnetic source box 201 installed inside the feeding frame 2, a magnetizing surface at the upper end of the magnetic source box 201, and a demagnetizing surface at the lower end of the magnetic source box 201. A conveyor belt 3 is installed outside the magnetic source box 201, and a distribution box 4 is installed below the conveyor belt 3. A rotating shaft 5 is installed at the upper end of the distribution box 4, and a scraper 503 is installed in the middle of the rotating shaft 5. The position of the scraper 503 corresponds to the position of the demagnetizing surface. By its own weight, non-ferrous materials fall into the receiving trolley 404, while magnetized iron moves to the bottom of the magnetic source box 201 and is demagnetized by the demagnetizing surface, so it can be scraped down into the screening frame 401 by the scraper 503. This allows for continuous operation, has a simple structure, improves screening effect, and facilitates subsequent work.
[0024] A sling 202 is installed between the welding frame 1 and the feeding frame 2, and the sling 202 is fixedly connected to the welding frame 1 and the feeding frame 2 respectively.
[0025] Both ends of the conveyor belt 3 are equipped with conveyor rollers 303. The conveyor rollers 303 are rotatably connected to the feeding frame 2 through bearings. The foundry waste sand that needs to be magnetically screened is moved on the feeding frame 2 by the conveyor belt 3. After being moved to the magnetic source box 201, the iron in the foundry waste sand is magnetized by the magnetizing surface on the magnetic source box 201.
[0026] In fact, a support frame 302 is welded to the upper end of the feeding rack 2, and a servo motor 301 is fixedly connected to the upper end of the support frame 302. The servo motor 301 is connected to the transmission roller 303 through a transmission belt. The transmission roller 303 is engaged with the transmission belt 3. During the movement, the iron is attracted into the feeding rack 2. After being attracted and moved to one end of the transmission belt 3, the non-ferrous material falls into the receiving trolley 404 by its own weight. The magnetized iron moves to the bottom of the magnetic source box 201 and is demagnetized by the demagnetizing surface.
[0027] Specifically, the foundry waste sand requiring magnetic screening is moved on the feeding rack 2 via the conveyor belt 3 to the magnetic source box 201. The magnetizing surface on the magnetic source box 201 magnetizes the iron in the foundry waste sand, causing the iron to be attracted into the feeding rack 2 during the movement. After being attracted and moved to one end of the conveyor belt 3, the non-ferrous material falls into the receiving trolley 404 by its own weight. The magnetized iron moves to the bottom of the magnetic source box 201 and is demagnetized by the demagnetizing surface. It can then be scraped off by the scraper plate 503 into the screening rack 401. This allows for continuous operation, has a simple structure, improves the screening effect, and facilitates subsequent work.
[0028] To address the issue that existing magnetic screening devices for foundry waste sand suffer from a simple structure and inconvenience in subsequent processing during practical use, please refer to... Figure 1 - Figure 4 This embodiment provides the following technical solution:
[0029] In this embodiment, a screening rack 401 is slidably connected inside the material distribution box 4. An inclined filter screen 402 is provided inside the screening rack 401, and a dust outlet 403 is provided below the filter screen 402. The material distribution box 4 adopts a structure combining a material receiving trolley 404 and a screening rack 401, which can perform sorting work. The inclined filter screen 402 inside the screening rack 401 can perform secondary filtration on the screened iron, and discharge the dust on the surface of the iron to the dust outlet 403, which is beneficial to improving the magnetic screening effect.
[0030] The material distribution box 4 is equipped with a material receiving trolley 404 on one side. Both the material receiving trolley 404 and the screening rack 401 are equipped with rollers at their lower ends. The material receiving trolley 404 is used to collect scrap iron materials for recycling. The material receiving trolley 404 is easy to move and facilitates continuous operation.
[0031] In addition, the rotating shaft 5 is fixedly connected to the scraper 503, and both ends of the rotating shaft 5 are fixedly connected to the rotating arm 501. A stepper motor 502 is installed at one end of the rotating arm 501. The stepper motor 502 is fixedly connected to the welding frame 1. The scraper 503 is attached to the lower end of the conveyor belt 3. By adjusting the rotating shaft 5, the angle position of the scraper 503 is changed, and the scraping effect is adjusted accordingly.
[0032] Specifically, the material sorting box 4 adopts a structure combining a receiving trailer 404 and a screening rack 401, which can perform sorting work. The inclined filter screen 402 inside the screening rack 401 can perform secondary filtration on the screened iron, and discharge the dust on the surface of the iron to the dust outlet 403, which is beneficial to improve the magnetic screening effect. The receiving trailer 404 collects the scrap iron material for recycling. The receiving trailer 404 is easy to move and facilitates continuous operation.
[0033] Working principle: During use, foundry waste sand requiring magnetic screening is moved on the feeding rack 2 via the conveyor belt 3. After being moved to the magnetic source box 201, the iron in the foundry waste sand is magnetized by the magnetizing surface on the magnetic source box 201. As the iron moves, it is attracted into the feeding rack 2. After being attracted and moved to one end of the conveyor belt 3, the non-ferrous material falls into the collection trolley 404 by its own weight. The magnetized iron moves to the bottom of the magnetic source box 201 and is demagnetized by the demagnetizing surface. It can then be scraped off by the scraper 503 into the screening rack 401. By adjusting the rotating shaft 5, the scraper can be adjusted to change the magnetic material's magnetic properties. The angle of the material plate 503 is adjusted to adapt to the scraping effect. The material distribution box 4 adopts a combination of a receiving trolley 404 and a screening frame 401, which can perform sorting work. The inclined filter screen 402 inside the screening frame 401 can perform secondary filtration on the screened iron, and discharge the dust on the surface of the iron to the dust outlet 403, which is beneficial to improve the magnetic screening effect. The receiving trolley 404 collects the scrap iron material for recycling. The receiving trolley 404 is easy to move, so it can be used for continuous work. The structure is simple, improves the screening effect, and facilitates subsequent work.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A magnetic screening device for foundry waste sand, comprising a welding frame (1), characterized in that, The welding frame (1) is equipped with a feeding frame (2), and the feeding frame (2) is equipped with a magnetic source box (201). The upper end of the magnetic source box (201) is equipped with a magnetizing surface, and the lower end of the magnetic source box (201) is equipped with a demagnetizing surface. The magnetic source box (201) is equipped with a conveyor belt (3), and a material distribution box (4) is installed below the conveyor belt (3). The upper end of the material distribution box (4) is equipped with a rotating shaft (5), and a scraper (503) is installed in the middle of the rotating shaft (5). The position of the scraper (503) corresponds to the position of the demagnetizing surface.
2. The magnetic screening device for foundry waste sand according to claim 1, characterized in that, A sling (202) is installed between the welding frame (1) and the feeding frame (2), and the sling (202) is fixedly connected to the welding frame (1) and the feeding frame (2) respectively.
3. The magnetic screening device for foundry waste sand according to claim 2, characterized in that, Both ends of the conveyor belt (3) are equipped with conveyor rollers (303), and the conveyor rollers (303) are rotatably connected to the feeding frame (2) through bearings.
4. The magnetic screening device for foundry waste sand according to claim 3, characterized in that, The upper end of the feeding rack (2) is welded to a support frame (302), and the upper end of the support frame (302) is fixedly connected to a servo motor (301). The servo motor (301) is connected to the conveyor roller (303) via a transmission belt, and the conveyor roller (303) is engaged with the conveyor belt (3).
5. The magnetic screening device for foundry waste sand according to claim 1, characterized in that, A screening rack (401) is slidably connected inside the material distribution box (4). An inclined filter screen (402) is provided inside the screening rack (401). A dust outlet (403) is provided below the filter screen (402).
6. The magnetic screening device for foundry waste sand according to claim 5, characterized in that, A receiving trolley (404) is provided on one side of the material distribution box (4), and rollers are installed at the lower ends of the receiving trolley (404) and the screening rack (401).
7. The magnetic screening device for foundry waste sand according to claim 1, characterized in that, The rotating shaft (5) is fixedly connected to the scraper (503). Both ends of the rotating shaft (5) are fixedly connected to the rotating arm (501). One end of the rotating arm (501) is equipped with a stepper motor (502). The stepper motor (502) is fixedly connected to the welding frame (1). The scraper (503) is attached to the lower end of the conveyor belt (3).
Citation Information
Patent Citations
Foundry waste sand magnetic screen iron screening device
CN222058743U