Tea strip disc rolling machine

Abstract

The utility model belongs to the field of rubbing and twisting machine especially a tea strip cord reel type rubbing and twisting machine, it includes the rubbing and twisting disc, bottom plate and controller for rubbing and twisting tea, the bottom plate is fixedly connected with the support, the support is fixedly installed with rubbing and twisting drum, the bottom of rubbing and twisting drum is closely contacted with rubbing and twisting disc, the support is fixedly installed with controller, the support is equipped with the discharge mechanism and cleaning mechanism and all are connected with controller, the discharge mechanism is connected with rubbing and twisting disc, the cleaning mechanism corresponds with rubbing and twisting disc, the discharge mechanism includes pivot, ring plate, cylinder no. 1, transmission plate, fixed link and fixed base, the support starts to have the movable slot, cylinder no. 1 is provided in the movable slot. The utility model discloses through the cooperation of each component not only can the effect that the tea that rubs and twists is finished is discharged fast, but also can reach the effect that rubbing and twisting disc is cleaned conveniently.

Description

Technical Field

[0001] This utility model relates to the field of kneading machine technology, and in particular to a tea strip disc kneading machine. Background Technology

[0002] In the production and processing of leaves, they need to go through processes such as blanching, rolling, and drying. In the rolling process, the rolling machine is an indispensable piece of equipment. Existing tea rolling machines, when processing tea, have rolling discs that are usually fixed on the worktable, which makes it inconvenient to remove the tea leaves after rolling, affecting processing efficiency and leaving room for improvement. Therefore, this application proposes a tea strip rolling machine to solve the problems in the background art.

[0003] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a tea leaf strip disc kneading machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A tea strip rolling machine includes a rolling disc for rolling tea leaves, a base plate, and a controller; A bracket is fixedly connected to the base plate, and a kneading drum is fixedly installed on the bracket. The bottom of the kneading drum is in close contact with a kneading disc. A controller is fixedly installed on the bracket. The bracket is equipped with a discharge mechanism and a cleaning mechanism, both of which are connected to the controller. The discharge mechanism is connected to the kneading disc, and the cleaning mechanism corresponds to the kneading disc. The discharge mechanism includes a rotating shaft, a ring plate, a cylinder, a transmission plate, a fixed rod, and a fixed base. The support has a movable groove, in which a cylinder is installed. One end of the cylinder is connected to the kneading disc. Through the coordinated design of the support, kneading barrel, kneading disc, hinge, discharge mechanism, cleaning mechanism, and controller, after the tea leaves in the kneading barrel are kneaded, the controller sends control commands to cylinders one, two, and the motor, which not only quickly discharges the kneaded tea leaves but also facilitates the cleaning of the kneading disc.

[0006] Preferably, a ring plate is fixedly sleeved on the cylinder, and a rotating shaft is fixedly connected to both sides of the ring plate. Both rotating shafts are rotatably connected to the bracket. The cylinder is connected to the controller so that the cylinder can move accordingly when the kneading disc is flipped.

[0007] Preferably, a transmission plate is fixedly connected to the output end of the cylinder, a fixed rod is rotatably connected to the transmission plate, a fixed seat is fixedly installed on the fixed rod, and the fixed seat is fixedly installed at the bottom of the kneading disc for transmission. It is a detachable connection, which facilitates the flipping and adjustment of the kneading disc.

[0008] Preferably, a collection box is provided on the base plate, which corresponds to the kneading disc and is used to collect the discharged tea leaves.

[0009] Preferably, the cleaning mechanism includes a second cylinder, a cylindrical sleeve, a motor, and a cleaning plate. The second cylinder is fixedly mounted on the bracket, and the output end of the second cylinder corresponds to the axis of the kneading disc, which is used to push the cleaning plate toward the kneading disc and make it contact the kneading disc.

[0010] Preferably, a circular sleeve is fixedly installed at the output end of the cylinder two, and an electric motor is fixedly installed inside the circular sleeve. The output end of the electric motor passes through the circular sleeve and is fixedly installed with a cleaning plate. The cleaning plate is adapted to the kneading disc and is used to drive the cleaning plate to rotate, thereby enabling the cleaning plate to clean the kneading disc.

[0011] Preferably, both the electric motor and the second cylinder are connected to the controller, which sends control commands to the second cylinder and the electric motor through a preset program in the controller, and can adjust the stroke of the second cylinder.

[0012] Preferably, a hinge is fixedly connected to one side of the kneading disc, and one end of the hinge is fixedly connected to the kneading drum to facilitate the rotation of the kneading disc. An installation groove is provided on one side of the kneading disc, and a wear-resistant sealing ring is fixedly installed in the installation groove. The wear-resistant sealing ring is in close contact with the kneading drum to improve the sealing performance.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model discloses a tea leaf twisting machine. Through the coordinated design of the support, twisting barrel, twisting disc, hinge, discharge mechanism, cleaning mechanism, and controller, after the tea leaves in the twisting barrel are twisted, the controller sends control commands to cylinder one, cylinder two, and the motor. This not only enables the rapid discharge of the twisted tea leaves but also facilitates the cleaning of the twisting disc, greatly improving processing efficiency and convenience, and enhancing practicality. Attached Figure Description

[0014] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary. The structures, proportions, sizes, etc., shown in this specification are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the conditions under which this utility model can be implemented. Therefore, they have no substantial technical significance, and any modification of the structure, change of the proportional relationship, or adjustment of the size is not permitted.

[0015] Figure 1 This is a three-dimensional structural diagram of a tea strip disc kneading machine proposed in this utility model; Figure 2 This is a bottom view structural diagram of a tea strip disc kneading machine proposed in this utility model; Figure 3 This is an exploded schematic diagram of the discharge mechanism of a tea strip disc kneading machine proposed in this utility model; Figure 4 This is an exploded schematic diagram of the cleaning mechanism of a tea strip disc kneading machine proposed in this utility model.

[0016] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Support frame; 3. Kneading drum; 4. Kneading disc; 5. Hinge; 6. Discharge mechanism; 7. Cleaning mechanism; 8. Collection box; 9. Controller; 10. Wear-resistant sealing ring; 61. Rotating shaft; 62. Ring plate; 63. Cylinder 1; 64. Transmission plate; 65. Fixing rod; 66. Fixing seat; 71. Cylinder 2; 72. Circular sleeve; 73. Electric motor; 74. Cleaning plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] This utility model provides a disc-type tea leaf rolling machine, referring to... Figures 1-4 A tea strip rolling machine includes a rolling disc 4 for rolling tea leaves, a base plate 1, and a controller 9. A bracket 2 is fixedly connected to the base plate 1. A kneading barrel 3 is fixedly installed on the bracket 2. The kneading barrel 3 has a certain depth to prevent tea leaves from spilling out during the kneading process. A kneading disc 4 is in close contact with the bottom of the kneading barrel 3. A hinge 5 is fixedly connected to one side of the kneading disc 4. One end of the hinge 5 is fixedly connected to the kneading barrel 3 to facilitate the rotation of the kneading disc 4. An installation groove is provided on one side of the kneading disc 4. A wear-resistant sealing ring 10 is fixedly installed in the installation groove. The wear-resistant sealing ring 10 is in close contact with the kneading barrel 3 to improve the sealing performance. A controller 9 is fixedly installed on the bracket 2. The bracket 2 is provided with a discharge mechanism 6 and a cleaning mechanism 7, both of which are connected to the controller 9. The discharge mechanism is connected to the kneading disc 4, and the cleaning mechanism 7 corresponds to the kneading disc 4. The discharge mechanism 6 includes a rotating shaft 61, a ring plate 62, a first cylinder 63, a transmission plate 64, a fixed rod 65, and a fixed seat 66. The support 2 has a movable groove, in which the first cylinder 63 is installed. One end of the first cylinder 63 is connected to the kneading disc 4. Through the coordinated design of the support 2, the kneading barrel 3, the kneading disc 4, the hinge 5, the discharge mechanism 6, the cleaning mechanism 7, and the controller 9, after the tea leaves in the kneading barrel 3 have been kneaded, the controller 9 sends control commands to the first cylinder 63, the second cylinder 71, and the motor 73 respectively. This not only enables the rapid discharge of the kneaded tea leaves but also facilitates the cleaning of the kneading disc 4.

[0019] In this embodiment, a ring plate 62 is fixedly sleeved on the cylinder 63, and a rotating shaft 61 is fixedly connected to both sides of the ring plate 62. Both rotating shafts 61 are rotatably connected to the bracket 2. The cylinder 63 is connected to the controller 9, and the controller 9 sends control commands to the cylinder 63 through a preset program, and can adjust the stroke of the cylinder 63. When the kneading disc 4 is flipped, the cylinder 63 moves accordingly. A transmission plate 64 is fixedly connected to the output end of the cylinder 63. A fixed rod 65 is rotatably connected to the transmission plate 64. A fixed seat 66 is fixedly installed on the fixed rod 65. The fixed seat 66 is fixedly installed at the bottom of the kneading disc 4 for transmission. It is a detachable connection, which facilitates the flipping and adjustment of the kneading disc 4.

[0020] In this embodiment, a collection box 8 is provided on the base plate 1, which corresponds to the kneading disc 4 and is used to collect the discharged tea leaves. A rotating kneading component is installed on the support 2 and is adapted to the kneading barrel 3. Through the interaction between the rotating kneading component and the kneading protrusions on the kneading disc 4, the tea leaves in the kneading barrel 3 can be kneaded and processed. The specific structure and working principle of the rotating kneading component can be referred to the document with application number: 202122811703.0. This is the prior art, which is clear and achievable by those skilled in the art, and will not be described in detail here.

[0021] In this embodiment, the cleaning mechanism 7 includes a second cylinder 71, a circular sleeve 72, a motor 73, and a cleaning plate 74. The second cylinder 71 is fixedly installed on the bracket 2. The output end of the second cylinder 71 corresponds to the axis of the kneading disc 4 and is used to push the cleaning plate 74 toward the kneading disc 4 and make it contact the kneading disc 4. The output end of the second cylinder 71 is fixedly installed with the circular sleeve 72. The motor 73 is fixedly installed inside the circular sleeve 72. The output end of the motor 73 passes through the circular sleeve 72 and is fixedly installed with the cleaning plate 74. The cleaning plate 74 is adapted to the kneading disc 4 and is used to drive the cleaning plate 74 to rotate, thereby making the cleaning plate 74 clean the kneading disc 4.

[0022] In this embodiment, both the electric motor 73 and the second cylinder 71 are connected to the controller 9. The controller 9 sends control commands to the second cylinder 71 and the electric motor 73 through a preset program, and can adjust the stroke of the second cylinder 71. The controller 9 is a PLC programmable controller.

[0023] Working principle: When in use, first connect the power supply and send control commands to cylinder 63, cylinder 71 and motor 73 respectively through the preset program in controller 9; When the tea leaves need to be removed from the kneading barrel 3 after kneading, the retraction drive of cylinder 63 and the coordinated transmission between transmission plate 64, fixed rod 65 and fixed seat 66 cause the kneading disc 4 to rotate 90° around the hinge 5 and stop cylinder 63. At the same time, since the transmission plate 64 is rotatably connected to the fixed rod 65 and the two rotating shafts 61 are rotatably connected to the bracket 2, cylinder 63 can move accordingly, so that the tea leaves in the kneading barrel 3 fall into the collection box 8, thereby achieving the effect of quickly discharging the kneaded tea leaves and greatly improving processing efficiency. Then, cylinder 71 and motor 73 are started. At this time, through the extension drive of cylinder 71 and the coordinated transmission of sleeve 72 and motor 73, cleaning plate 74 is pushed towards the flipped kneading disc 4 and makes it contact the kneading disc 4, and cylinder 71 is stopped. Then, through the rotation drive of motor 73, cleaning plate 74 cleans the tea leaves remaining on kneading disc 4 and makes them fall into collection box 8, thereby achieving the effect of automatic cleaning of kneading disc 4.

[0024] The technological advancements of this invention compared to existing technologies are as follows: through the cooperation of various components, it not only enables the rapid discharge of kneaded tea leaves, but also facilitates the cleaning of the kneading disc 4, greatly improving processing efficiency and convenience. Moreover, it has a simple structure and is more practical.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A tea leaf rolling machine, characterized in that, Includes a kneading disc (4) for kneading tea leaves, a base plate (1), and a controller (9); A bracket (2) is fixedly connected to the base plate (1), and a kneading drum (3) is fixedly installed on the bracket (2). The bottom of the kneading drum (3) is in close contact with the kneading disc (4). A controller (9) is fixedly installed on the bracket (2). A discharge mechanism (6) and a cleaning mechanism (7) are provided on the bracket (2) and are both connected to the controller (9). The discharge mechanism is connected to the kneading disc (4), and the cleaning mechanism (7) corresponds to the kneading disc (4). The feeding mechanism (6) includes a rotating shaft (61), a ring plate (62), a cylinder (63), a transmission plate (64), a fixed rod (65), and a fixed seat (66). The bracket (2) has a movable groove, and a cylinder (63) is provided in the movable groove. One end of the cylinder (63) is connected to the kneading disc (4).

2. The tea leaf rolling machine according to claim 1, characterized in that, A ring plate (62) is fixedly sleeved on the cylinder (63). A rotating shaft (61) is fixedly connected to both sides of the ring plate (62). Both rotating shafts (61) are rotatably connected to the bracket (2). The cylinder (63) is connected to the controller (9).

3. A tea leaf rolling machine according to claim 2, characterized in that, The output end of the cylinder (63) is fixedly connected to a transmission plate (64), a fixed rod (65) is rotatably connected to the transmission plate (64), a fixed seat (66) is fixedly installed on the fixed rod (65), and the fixed seat (66) is fixedly installed at the bottom of the kneading disc (4).

4. A tea leaf rolling machine according to claim 1, characterized in that, A collection box (8) is provided on the base plate (1), and the collection box (8) corresponds to the kneading disc (4).

5. A tea leaf rolling machine according to claim 1, characterized in that, The cleaning mechanism (7) includes cylinder two (71), sleeve (72), motor (73) and cleaning plate (74). Cylinder two (71) is fixedly installed on the bracket (2). The output end of cylinder two (71) corresponds to the axis of the kneading disc (4).

6. A tea leaf rolling machine according to claim 5, characterized in that, A circular sleeve (72) is fixedly installed at the output end of the cylinder (71). An electric motor (73) is fixedly installed inside the circular sleeve (72). The output end of the electric motor (73) passes through the circular sleeve (72) and is fixedly installed with a cleaning plate (74). The cleaning plate (74) is adapted to the kneading disc (4).

7. A tea leaf rolling machine according to claim 6, characterized in that, The electric motor (73) and cylinder 2 (71) are both connected to the controller (9).

8. A tea leaf rolling machine according to claim 1, characterized in that, A hinge (5) is fixedly connected to one side of the kneading disc (4), and one end of the hinge (5) is fixedly connected to the kneading drum (3). An installation groove is provided on one side of the kneading disc (4), and a wear-resistant sealing ring (10) is fixedly installed in the installation groove. The wear-resistant sealing ring (10) is in close contact with the kneading drum (3).

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