A reliable new dust removal device for textile
Patent Information
- Application Number
- CN202522626650.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-10
AI Technical Summary
In existing baghouse dust collectors, floating dust is easily re-adsorbed during the cleaning process, affecting dust removal efficiency and aggravating filter bag wear, making it difficult to meet the high-efficiency dust removal needs of the textile industry.
Adopting an "alternating dust removal + directional airflow guidance" design, a directional airflow is formed through a uniformly distributed pipe and a third air collection pipe, which carries the shaken dust and precisely guides it to the filter screen to prevent floating dust from being re-adsorbed. Combined with a detachable sliding filter component and an electrically controlled valve, it enables rapid switching and ensures continuous production.
It significantly improves dust removal efficiency and accuracy, extends filter bag life, reduces operation and maintenance costs, and ensures production efficiency and equipment stability.
Smart Images

Figure CN224925795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile machinery technology, and in particular to a reliable new dust removal device for textiles. Background Technology
[0002] In the textile production process, processes such as carding, spinning, and weaving generate a large amount of fiber dust and impurities. This dust not only pollutes the production environment but may also harm the health of operators. Furthermore, dust adhering to the surfaces of textile equipment components or within the yarn can affect the stability of equipment operation and the quality of textiles. Therefore, dust removal devices have become an indispensable key piece of equipment in textile workshops. Among them, baghouse dust collectors are widely used in dust purification in the textile industry due to their advantages such as high filtration efficiency, simple structure, and wide applicability.
[0003] The core working principle of existing baghouse dust collectors is to filter dust-laden airflow through filter bags, trapping dust on the outer surface of the filter bags to achieve gas-solid separation. As the filtration process continues, dust gradually accumulates on the filter bag surface, forming a dust layer. This increases filtration resistance and affects dust collection efficiency, necessitating the use of a pulse-jet dust collector for cleaning. The cleaning method of a pulse-jet dust collector typically involves releasing a high-pressure airflow instantaneously through a pulse valve, creating a pulse jet that impacts the filter bag, causing it to vibrate violently and thus removing the dust adhering to its surface.
[0004] However, existing pulse jet cleaning methods have significant technical drawbacks: during the cleaning process, a large amount of dust dislodged by the pulse jet floats in the airflow around the filter bags. Since textile production typically requires continuous operation, the dust collection system must remain running. Before the floating dust can settle or be collected, it is re-adsorbed by the filter bags. This phenomenon prevents dust from effectively detaching from the dust collection system, significantly reducing the actual cleaning efficiency, increasing the operating frequency of the pulse jet dust collector, accelerating filter bag wear, shortening filter bag lifespan, and affecting the overall dust collection efficiency and operational stability of the system. Consequently, it fails to meet the textile industry's actual needs for efficient and reliable dust collection. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a new type of reliable dust removal device for textiles that can improve the dust removal effect of cloth bags and thus achieve efficient and reliable dust removal.
[0006] This utility model discloses a reliable new dust removal device for textiles, comprising a device body, an internal dust removal chamber, a partition at the top of the dust removal chamber, and a plurality of filter bag assemblies evenly distributed at the bottom of the partition. The filter bag assemblies are connected to the chamber on the upper side of the partition. A pulse cleaning mechanism is installed externally on the device body, and the output end of the pulse cleaning mechanism is connected to a plurality of pulse tubes, all located in the chamber on the upper side of the partition. The number and position of the nozzles on the pulse tubes are adapted to the plurality of filter bag assemblies. The device also includes:
[0007] A baffle is installed in the middle of two opposite side walls of the dust removal chamber. Several bag assemblies are equally divided by the baffle, and the equally divided bag assemblies are located on both sides of the baffle. The top of the baffle is connected to the bottom of the partition.
[0008] A sealing plate is installed in the chamber on the upper side of the partition plate, dividing the chamber on the upper side of the partition plate into two equal parts, and the nozzle of the pulse cleaning mechanism is divided equally by the sealing plate.
[0009] The bottom of the side walls of the chambers on both sides of the baffle are connected to input pipes. The input side of the two input pipes is connected to the first gas collecting pipe. The input end of the first gas collecting pipe is connected to the gas supply pipe. The bottom of the chambers on both sides of the baffle is connected to the ash hopper. The output ends of the two ash hoppers are connected to the screw conveyor mechanism.
[0010] The side walls of the chambers on both sides of the sealing plate are connected to output pipes. The output sides of the two output pipes are connected to a second gas collecting pipe. The output end of the second gas collecting pipe is connected to an exhaust pipe. The exhaust pipe is connected to the fan of the dust removal device. Valves are connected to both output pipes.
[0011] A removable and cleanable filter assembly is installed between the baffle and the bottom of the dust removal chamber.
[0012] Furthermore, it also includes two third gas collecting pipes, both of which are installed on the side wall of the equipment body. The positions of the two third gas collecting pipes are adapted to the left and right chambers of the baffle. The output end of each third gas collecting pipe is connected to several evenly distributed pipes. The several evenly distributed pipes of each third gas collecting pipe are sealed and inserted into the dust removal chamber of the equipment body, and are evenly distributed at the top of the chamber on one side of the baffle. The bottom end of each evenly distributed pipe is connected to several air outlets. The input ends of the two third gas collecting pipes are respectively connected to two input pipes, and valves are provided at the input ends of the two third gas collecting pipes and the input ends of the two input pipes. The valves of the input pipes are located between the corresponding connection part of the third gas collecting pipe and the equipment body.
[0013] Furthermore, the filter assembly includes a filter frame, a groove is provided at the bottom of the baffle, a slide rail is provided at the bottom of the dust removal chamber located directly below the baffle, a through hole is provided on the side wall of the equipment body communicating with the dust removal chamber, and both the groove and the slide rail are connected to the through hole with sliding inlets, the filter frame passes through the through hole and is slidably inserted into the lower side of the baffle, the top and bottom of the filter frame are slidably engaged with the groove and the slide rail respectively, a dust filter screen is provided in the middle of the filter frame, and a switch plate is installed on the filter frame through a connecting assembly, after the filter frame is installed inside the dust removal chamber, the switch plate is tightly attached to the side wall of the equipment body.
[0014] Furthermore, the valves of the two output pipes, the two input pipes, and the two third gas collection pipes are all electrically controlled valves.
[0015] Furthermore, the connecting component is provided with a sealing block.
[0016] Furthermore, it also includes a limit pin. A threaded seat is provided on the side wall of the device body near the through hole. A pin hole is provided through the side of the limit pin facing the device body. A locking threaded rod passes through the pin hole and is threadedly connected to the threaded seat. A knob for tightening the limit pin is provided at the other end of the locking threaded rod. The limit pin tightens the switch plate onto the device body.
[0017] Furthermore, it also includes an auxiliary plate, on the side of the auxiliary plate facing the equipment body, a magnetic block is provided, the auxiliary plate is magnetically attracted to the side wall of the equipment body by the magnetic block, and a sealing ring is provided on the edge of the auxiliary plate facing the equipment body.
[0018] Furthermore, both the auxiliary plate and the switch plate are equipped with control handles at their outer ends.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0020] The design adopts "alternating dust removal + directional airflow guidance". During dust removal, the valves of the corresponding output pipe and input pipe are closed and the valve of the third air collection pipe is opened. The airflow is delivered downward through the uniform distribution pipe, carrying the shaken dust and precisely guiding it to the filter screen. This completely avoids the floating dust being adsorbed by the filter side bag again, and the dust removal efficiency is significantly improved.
[0021] The dust filter is designed to intercept dust only during the dust removal stage, avoiding ineffective losses during normal filtration. At the same time, it accurately captures suspended dust generated during dust removal, further improving the overall dust removal accuracy and dust collection rate.
[0022] The two chambers can switch operation independently, and the other side maintains normal filtration during the dust removal process without stopping the machine. This is fully adapted to the continuous production needs of textile workshops and ensures that production efficiency is not affected.
[0023] The uniform distribution pipe and the third gas collecting pipe work together to form a directional downward airflow, which accelerates the movement of the shaken dust towards the filter screen, shortens the dust residence time in the chamber, reduces the secondary wear of dust on the bag assembly, and extends the service life of the bag.
[0024] The filter assembly adopts a detachable sliding structure, combined with a sealing and limiting design, which not only ensures airflow sealing during dust removal, but also facilitates filter cleaning and maintenance, reducing equipment operation and maintenance costs.
[0025] The electrically controlled valve enables rapid switching between the dust removal side and the filtration side, making operation convenient and improving the degree of automation, thereby enhancing the stability and intelligence of the equipment operation. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is the utility model Figure 1 A magnified schematic diagram of the structure of part A in the diagram;
[0028] Figure 3 This is a schematic diagram of the installation structure of the third gas collecting pipe of this utility model;
[0029] Figure 4 This is a schematic diagram of the installation structure of the filter frame of this utility model;
[0030] Figure 5 This is a schematic diagram of the connection structure between the auxiliary plate and the magnetic block of this utility model;
[0031] Figure 6 This is a schematic diagram of the connection structure between the air distribution pipe and the air outlet of this utility model.
[0032] Figure 7 This is a schematic diagram of the connection structure of the locking threaded rod and the threaded seat of this utility model;
[0033] The following components are labeled in the attached diagram: 1. Equipment body; 2. Partition plate; 3. Bag assembly; 4. Pulse cleaning mechanism; 5. Nozzle; 6. Baffle plate; 7. Sealing plate; 8. Input pipe; 9. First air collection pipe; 10. Ash hopper; 11. Screw conveyor mechanism; 12. Output pipe; 13. Second air collection pipe; 14. Valve; 15. Third air collection pipe; 16. Distribution pipe; 17. Air outlet; 18. Filter frame; 19. Slide rail; 20. Slide groove; 21. Dust filter screen; 22. Switch plate; 23. Sealing block; 24. Threaded seat; 25. Limit pin; 26. Locking threaded rod; 27. Knob; 28. Auxiliary plate; 29. Magnetic block; 30. Sealing ring; 31. Control handle. Detailed Implementation
[0034] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0035] like Figures 1 to 7 As shown, this utility model discloses a reliable new dust removal device for textiles, comprising a device body 1, an internal dust removal chamber, a partition 2 at the top of the dust removal chamber, and a plurality of bag assemblies 3 evenly distributed at the bottom of the partition 2, the bag assemblies 3 communicating with the upper chamber of the partition 2. A pulse cleaning mechanism 4 is installed externally on the device body 1, the output end of the pulse cleaning mechanism 4 being connected to a plurality of pulse tubes, all located within the upper chamber of the partition 2, and the number and position of the nozzles 5 on the pulse tubes matching the number of bag assemblies 3. The device also includes:
[0036] Baffle 6 is installed in the middle of two opposite side walls of the dust removal chamber. Several bag assemblies 3 are equally divided by baffle 6, and the equally divided bag assemblies 3 are located on both sides of baffle 6. The top of baffle 6 is connected to the bottom of partition 2.
[0037] The sealing plate 7 is installed in the chamber on the upper side of the partition 2 and divides the chamber on the upper side of the partition 2 into two equal parts, and the nozzle 5 of the pulse cleaning mechanism 4 is divided equally by the sealing plate 7.
[0038] The bottom of the side walls of the chambers on both sides of the baffle 6 are connected to input pipes 8. The input sides of the two input pipes 8 are connected to the first gas collecting pipe 9. The input end of the first gas collecting pipe 9 is connected to the gas supply pipe. The bottom ends of the chambers on both sides of the baffle 6 are connected to ash hoppers 10. The output ends of the two ash hoppers 10 are connected to the screw conveyor mechanism 11.
[0039] The side walls of the chambers on both sides of the sealing plate 7 are connected to output pipes 12. The output sides of the two output pipes 12 are connected to the second gas collection pipe 13. The output end of the second gas collection pipe 13 is connected to the exhaust pipe. The exhaust pipe is connected to the fan of the dust removal device. The two output pipes 12 are connected to valves 14.
[0040] A detachable and cleanable filter assembly is installed between the baffle 6 and the bottom of the dust removal chamber.
[0041] In this embodiment,
[0042] Equipment body 1: Provides an overall installation frame to accommodate all functional components, forming a closed dust removal space and ensuring stable airflow;
[0043] Dust removal chamber: It is divided into two independent sub-chambers on both sides of baffle 6, which provides a physical separation basis for "synchronous filtration" and "alternating dust removal" and avoids airflow between the two sides;
[0044] Partition 2: Separates the upper and lower areas of the dust removal chamber, provides installation support for the bag assembly 3, and serves as the boundary between the upper pulse airflow channel and the lower dust-laden airflow filtration area;
[0045] Bag assembly 3: The core filter component, which intercepts dust in the dust-laden airflow during normal operation and removes surface dust through pulse impact during cleaning;
[0046] Pulse cleaning mechanism 4: During the cleaning stage, a high-pressure pulse airflow is released, which is precisely impacted on the target side bag through the pulse tube and nozzle 5 to achieve dust removal;
[0047] Nozzle 5: Releases pulsed airflow at the top of bag assembly 3 to ensure that the airflow acts directly on the bag and improves the dust removal effect;
[0048] Baffle 6: Divides the dust removal chamber and the bag assembly 3 into two independent working units, and isolates the airflow on both sides during dust removal to prevent dust from the dust removal side from entering the filter side;
[0049] Sealing plate 7: Divides the upper chamber of partition 2 into equal parts, so that the pulse cleaning mechanism 4 can clean the bag assembly 3 on one side in a targeted manner, and works with baffle 6 to achieve independent cleaning operation on one side.
[0050] Inlet pipe 8: During normal operation, it supplies dust-laden airflow to the bottom of the corresponding side chamber to provide a medium for the bag filter. During dust removal, it is closed to cut off the supply of dust-laden airflow to that side.
[0051] First air pipe 9: It gathers the dust-laden airflow delivered by the air supply pipe and distributes it evenly to the two input pipes 8 on both sides to ensure a balanced airflow supply on both sides during normal filtration.
[0052] Air supply pipe: connects the dust-laden airflow source in the textile workshop to the first air collection pipe 9, and continuously delivers the dust-laden airflow to be treated;
[0053] Dust hopper 10: Collects dust that settles after being intercepted by the filter screen during dust removal, as well as dust that settles naturally during normal filtration, providing temporary storage space for dust discharge;
[0054] Screw conveyor 11: It concentrates and continuously discharges the dust collected in the two ash hoppers 10 into the equipment, preventing dust from accumulating and clogging the ash hoppers 10;
[0055] Output pipe 12: During normal operation, it discharges the purified gas filtered by the bag filter on the corresponding side. During dust removal, it is closed to cut off the airflow channel on that side and ensure the directional flow of airflow on the dust removal side.
[0056] Episode 2, Air Pipe 13: Collects the purified gas from both sides of the output pipe 12 and directs it to the exhaust pipe to ensure smooth gas discharge;
[0057] Exhaust pipe: Connects the second gas collection pipe 13 to the fan, and exhausts the purified gas out of the equipment body 1 to complete the dust removal closed loop;
[0058] Fan: Provides the power for gas flow, creates a pressure difference between the inside and outside of the chamber, drives the dust-laden airflow to rise during normal filtration, discharges the purified gas, and directs the airflow during dust removal;
[0059] Valve 14 (output pipe 12): controls the on / off state of the corresponding output pipe 12. It is fully open under normal conditions and closed on the target side during dust removal, thereby switching between filtration and dust removal states.
[0060] Filter components: They only function during the dust removal stage, intercepting the dust shaken off by the airflow carried by the evenly distributed pipe 16, preventing dust backflow, and ensuring the dust removal effect.
[0061] As a preferred embodiment of the above embodiment, it further includes two third gas collecting pipes 15. Both third gas collecting pipes 15 are installed on the side wall of the equipment body 1. The positions of the two third gas collecting pipes 15 are adapted to the left side chamber and the right side chamber of the baffle 6. The output end of each third gas collecting pipe 15 is connected to several evenly distributed pipes 16. The several evenly distributed pipes 16 of each third gas collecting pipe 15 are sealed and inserted into the dust removal chamber of the equipment body 1, and are evenly distributed at the top of the chamber on one side of the baffle 6. The bottom end of each evenly distributed pipe 16 is connected to several air outlets 17. The input ends of the two third gas collecting pipes 15 are respectively connected to two input pipes 8. The input ends of the two third gas collecting pipes 15 and the input ends of the two input pipes 8 are provided with valves 14. The valves 14 of the input pipes 8 are located between the corresponding third gas collecting pipe 15 and the equipment body 1.
[0062] In this embodiment,
[0063] Third air collection pipe 15: During ash removal, it receives the airflow from the input pipe 8 and distributes it to the corresponding side distribution pipe 16 to provide a delivery channel for directional airflow;
[0064] Uniformly distributed pipe 16: It is sealed and inserted into the top of the dust removal side chamber and evenly distributed to disperse the airflow of the third gas collection pipe 15 into multiple downward airflows, ensuring that the airflow covers the entire dust removal side chamber;
[0065] Air outlet 17: Located at the bottom of the uniform distribution pipe 16, it allows the airflow to spray vertically downwards, forming a directional guiding force that carries the dust shaken off by the pulse towards the filter assembly below the baffle 6.
[0066] Valve 14 (inlet end of third gas collection pipe 15): Closed during normal operation and opened during dust removal to control the flow of directional airflow and achieve airflow path switching;
[0067] Valve 14 (inlet end of inlet pipe 8): Opens during normal operation to deliver dust-laden airflow to the bottom of the chamber; closes during dust removal to prevent dust-laden airflow from interfering with the directional airflow on the dust removal side, while ensuring that the airflow enters the distribution pipe 16 only through the third gas collection pipe 15.
[0068] As a preferred embodiment of the above, the filter assembly includes a filter frame 18, a groove 20 is provided at the bottom of the baffle 6, a slide rail 19 is provided at the bottom of the dust removal chamber located directly below the baffle 6, a through hole is provided on the side wall of the equipment body 1 communicating with the dust removal chamber, and both the groove 20 and the slide rail 19 are connected to the through hole with sliding inlets, the filter frame 18 passes through the through hole and is slidably inserted into the lower side of the baffle 6, the top and bottom of the filter frame 18 are slidably engaged with the groove 20 and the slide rail 19 respectively, a dust filter screen 21 is provided in the middle of the filter frame 18, and a switch plate 22 is installed on the filter frame 18 through a connecting assembly. After the filter frame 18 is installed inside the dust removal chamber, the switch plate 22 is tightly attached to the side wall of the equipment body 1.
[0069] In this embodiment,
[0070] Filter frame 18: It carries the dust filter screen 21, provides structural support for the filter screen, and is compatible with the slide groove 20 and slide rail 19 to achieve sliding disassembly and assembly, which is convenient for cleaning and maintenance;
[0071] Slide 20: Located at the bottom of baffle 6, it works with slide rail 19 to provide sliding guidance for filter frame 18, ensuring that filter frame 18 is accurately positioned below baffle 6 after installation, thus blocking the airflow path;
[0072] Slide rail 19: Located at the bottom of the dust removal chamber (directly below the baffle 6), it supports the sliding of the filter frame 18, ensuring smooth disassembly and assembly and avoiding jamming.
[0073] Through hole: It is opened on the side wall of the device body 1 to provide a channel for the removal and installation of filter frame 18, and to facilitate the cleaning or replacement of filter screen;
[0074] Slide inlet: Connects slide groove 20, slide rail 19 and through hole, guides filter frame 18 into the installation position precisely, and ensures that filter frame 18 is aligned with airflow path;
[0075] Dust filter 21: The core component of filter frame 18, it intercepts the dust shaken off by the directional airflow during dust removal, realizing secondary dust capture and improving the dust removal effect;
[0076] Connection components: securely connect the filter frame 18 and the switch plate 22, while ensuring the connection is sealed to prevent airflow from leaking out of the gaps;
[0077] Switch plate 22: Covers the through hole on the side wall of the equipment body 1, and seals the through hole during dust cleaning and filtration to prevent air leakage and ensure stable air pressure in the chamber.
[0078] As a preferred embodiment of the above, the valves 14 of the two output pipes 12, the valves 14 of the two input pipes 8, and the valves 14 of the two third gas collecting pipes 15 are all configured as electrically controlled valves.
[0079] In this embodiment,
[0080] The electrically controlled valve (on output pipe 12, input pipe 8, and the third gas collection pipe 15) responds quickly to control signals to switch on and off, precisely coordinating with the alternating dust removal process. This improves automated alternating dust removal, ensuring the stability and efficiency of continuous production in the textile workshop. The valve can be manually activated by sending action signals. Depending on actual production needs, a controller can also be installed on the valve, linking the controller with the components used in the dust removal process of the equipment body 1. When the filter bag is blocked, the controller receives a signal, and the pulse dust removal mechanism 4 also receives a signal. Then, the controller controls the switching of the electrically controlled valve and the operation of the pulse dust removal mechanism 4 according to the set logic.
[0081] As a preferred embodiment of the above, the connecting component is provided with a sealing block 23;
[0082] In this embodiment,
[0083] Sealing block 23: Enhances the sealing of the connection between the filter frame 18 and the switch plate 22, preventing dust carried by the directional airflow from leaking through the connection gap during dust removal, while also improving the connection firmness and preventing the filter frame 18 from loosening and shifting during equipment operation.
[0084] As a preferred embodiment of the above embodiment, a limiting pin 25 is also included. A threaded seat 24 is provided on the side wall of the device body 1 near the through hole. A pin hole is provided through the side of the limiting pin 25 facing the device body 1. A locking threaded rod 26 passes through the pin hole and is threadedly connected to the threaded seat 24. A knob 27 for tightening the limiting pin 25 is provided at the other end of the locking threaded rod 26. The limiting pin 25 tightens the switch plate 22 against the device body 1.
[0085] In this embodiment,
[0086] Limit pin 25: Installed at the through hole on the side wall of the equipment body 1, it is tightened against the switch plate 22 by locking threaded rod 26, further fixing the filter frame 18, avoiding the displacement of the filter frame 18 caused by airflow impact, and ensuring the filtration and interception effect;
[0087] Threaded seat 24: Provides a threaded mounting base for locking threaded rod 26, enabling adjustable fixation of limit pin 25;
[0088] Pin hole: for the locking threaded rod 26 to pass through, so that the limit pin 25 can move along the threaded rod to adapt to different installation states;
[0089] Locking threaded rod 26: The position of the limit pin 25 can be adjusted by rotating the knob 27 to tighten or loosen the switch plate 22, which is convenient to operate;
[0090] Knob 27: Increases the area of force applied by the hand, making it easier to manually rotate and tighten the threaded rod 26, thus improving the ease of disassembly and assembly of the filter assembly.
[0091] As a preferred embodiment of the above, an auxiliary plate 28 is also included. A magnetic block 29 is provided on the side of the auxiliary plate 28 facing the device body 1. The auxiliary plate 28 is magnetically attracted to the side wall of the device body 1 by the magnetic block 29. A sealing ring 30 is provided on the edge of the auxiliary plate 28 facing the device body 1.
[0092] In this embodiment,
[0093] Auxiliary plate 28: It is attached to the side wall of the equipment body 1 by magnetic block 29. When the switch plate 22 is opened and the filter frame 18 is pulled out for cleaning, the auxiliary plate 28 can be fastened to the through hole to prevent the equipment body 1 from leaking air, which greatly improves the cleaning effect without stopping the machine.
[0094] Magnetic block 29: Provides adsorption force, allowing the auxiliary plate 28 to quickly adhere to the side wall of the equipment body 1, while also facilitating disassembly;
[0095] Sealing ring 30: Located at the edge of auxiliary plate 28, it enhances the sealing performance between auxiliary plate 28 and the side wall of equipment body 1, and prevents leakage of trace amounts of airflow or dust.
[0096] As a preferred embodiment of the above, both the auxiliary plate 28 and the switch plate 22 are provided with control handles 31 at their outer ends;
[0097] In this embodiment,
[0098] Control handle 31 (outer end of auxiliary plate 28 and switch plate 22): provides a force point for adsorption / removal of auxiliary plate 28 and insertion / removal of switch plate 22 (driving filter frame 18), improving the ease of operation when cleaning and maintaining filter components and reducing manual labor intensity.
[0099] The working principle of this utility model is as follows:
[0100] The core of this novel dust removal device for textiles adopts a "synchronous filtration + alternating dust removal" working mode, which is specifically divided into two stages:
[0101] 1. Normal Filtration Stage: All valves 14 on the output pipes 12 and 14 on the input pipes 8 are open, while valve 14 on the third collecting pipe 15 is closed. The dust-laden airflow generated during textile production is diverted through the air supply pipe and the first collecting pipe 9 to the input pipes on both sides of the baffle 6, entering the dust removal chambers on both sides of the baffle 6. Under the pressure difference generated by the fan, the dust-laden airflow flows upward. After being filtered by the bag assembly 3, the dust is trapped on the surface of the bag, and the purified gas enters the upper chamber of the partition 2 through the bag assembly 3, and then exits through the output pipe 12, the second collecting pipe 13, and the exhaust pipe. At this time, the filter assembly below the baffle 6 does not play a major role, and both chambers simultaneously achieve efficient filtration.
[0102] 2. Alternating Dust Removal Stage: When one side of the bag assembly 3 needs dust removal, close the valve 14 of the output pipe 12 and the valve 14 of the input pipe 8 on that side, open the valve 14 of the corresponding third air collection pipe 15, and start the pulse dust removal mechanism 4. The pulse dust removal mechanism 4 releases high-pressure pulse airflow to the bag assembly 3 on that side through the pulse pipe and nozzle 5, shaking off the dust adhering to the surface of the bag. At the same time, part of the dust-laden airflow is diverted to the distribution pipe 16 through the third air collection pipe 15, and a directional airflow is sprayed downward through the air outlet 17 at the bottom of the distribution pipe 16, carrying the shaken-off suspended dust downwards towards the baffle 6. When the dust passes through the filter assembly under the guidance of the airflow, it is intercepted by the dust filter screen 21 and settles into the corresponding side ash hopper 10, and finally discharged by the screw conveyor mechanism 11. During this process, the other chamber maintains normal filtration and does not need to be stopped. After the dust removal on this side is completed, switch the state of valve 14 to restore its filtration function, and then perform the above dust removal process on the other side of the bag assembly 3 to achieve cyclical alternating dust removal, which ensures the dust removal effect without affecting the continuity of textile production.
[0103] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A reliable novel dust removal device for textiles, comprising a device body (1), wherein a dust removal chamber is provided inside the device body (1), a partition (2) is provided at the top of the dust removal chamber, and a plurality of bag assemblies (3) are evenly distributed at the bottom of the partition (2), the bag assemblies (3) are connected to the chamber on the upper side of the partition (2), and a pulse cleaning mechanism (4) is installed outside the device body (1), the output end of the pulse cleaning mechanism (4) is connected to a plurality of pulse tubes, the plurality of pulse tubes are all located in the chamber on the upper side of the partition (2), and the plurality of nozzles (5) on the pulse tubes are adapted in number and position to the plurality of bag assemblies (3), characterized in that, Also includes: Baffle (6) is installed in the middle of two opposite side walls of the dust removal chamber. Several bag assemblies (3) are equally divided by the baffle (6), and the equally divided bag assemblies (3) are located on both sides of the baffle (6). The top of the baffle (6) is connected to the bottom of the partition (2). A sealing plate (7) is installed in the chamber on the upper side of the partition (2) and divides the chamber on the upper side of the partition (2) into two equal parts, and the nozzle (5) of the pulse cleaning mechanism (4) is divided equally by the sealing plate (7); The bottom of the side walls of the chambers on both sides of the baffle (6) are connected to input pipes (8), the input sides of the two input pipes (8) are connected to the first gas collecting pipe (9), the input end of the first gas collecting pipe (9) is connected to the gas supply pipe, the bottom ends of the chambers on both sides of the baffle (6) are connected to ash hoppers (10), and the output ends of the two ash hoppers (10) are connected to the screw conveyor mechanism (11). The side walls of the chambers on both sides of the sealing plate (7) are connected to output pipes (12), the output sides of the two output pipes (12) are connected to the second gas collection pipe (13), the output end of the second gas collection pipe (13) is connected to the exhaust pipe, the exhaust pipe is connected to the fan of the dust removal device, and the two output pipes (12) are connected to valves (14). A detachable and cleanable filter assembly is installed between the baffle (6) and the bottom of the dust removal chamber.
2. The reliable novel dust removal device for textiles as described in claim 1, characterized in that, It also includes two third gas collection pipes (15), both of which are installed on the side wall of the equipment body (1). The positions of the two third gas collection pipes (15) are adapted to the left and right chambers of the baffle (6). The output end of each third gas collection pipe (15) is connected to several uniformly distributed pipes (16). The several uniformly distributed pipes (16) of each third gas collection pipe (15) are sealed and inserted into the dust removal chamber of the equipment body (1) and are evenly distributed on the top of the chamber on one side of the baffle (6). The bottom end of each uniformly distributed pipe (16) is connected to several air outlets (17). The input ends of the two third gas collection pipes (15) are connected to two input pipes (8) respectively. The input ends of the two third gas collection pipes (15) and the input ends of the two input pipes (8) are equipped with valves (14). The valves (14) of the input pipes (8) are located between the corresponding third gas collection pipe (15) and the equipment body (1).
3. The reliable novel dust removal device for textiles as described in claim 1, characterized in that, The filter assembly includes a filter frame (18), a slide groove (20) is provided at the bottom of the baffle (6), a slide rail (19) is provided at the bottom of the dust removal chamber located directly below the baffle (6), a through hole is provided on the side wall of the equipment body (1) and the dust removal chamber, the slide groove (20) and the slide rail (19) are both connected to the through hole and have sliding inlets, the filter frame (18) passes through the through hole and slides into the lower side of the baffle (6), the top and bottom of the filter frame (18) are slidably engaged with the slide groove (20) and the slide rail (19) respectively, a dust filter screen (21) is provided in the middle of the filter frame (18), a switch plate (22) is installed on the filter frame (18) through a connecting assembly, after the filter frame (18) is installed inside the dust removal chamber, the switch plate (22) is tightly attached to the side wall of the equipment body (1).
4. A reliable novel dust removal device for textiles as described in claim 2, characterized in that, The valves (14) of the two output pipes (12), the valves (14) of the two input pipes (8), and the valves (14) of the two third gas collection pipes (15) are all electrically controlled valves.
5. A reliable novel dust removal device for textiles as described in claim 3, characterized in that, The connecting component is provided with a sealing block (23).
6. A reliable novel dust removal device for textiles as described in claim 3, characterized in that, It also includes a limiting pin (25). A threaded seat (24) is provided on the side wall of the device body (1) near the through hole. A pin hole is provided on the side of the limiting pin (25) facing the device body (1). A locking threaded rod (26) passes through the pin hole and is threadedly connected to the threaded seat (24). A knob (27) for tightening the limiting pin (25) is provided at the other end of the locking threaded rod (26). The limiting pin (25) presses the switch plate (22) against the device body (1).
7. A reliable novel dust removal device for textiles as described in claim 3, characterized in that, It also includes an auxiliary plate (28), on the side of the auxiliary plate (28) facing the equipment body (1) a magnetic block (29) is provided, the auxiliary plate (28) is magnetically attached to the side wall of the equipment body (1) by the magnetic block (29), and a sealing ring (30) is provided on the edge of the auxiliary plate (28) facing the equipment body (1).
8. A reliable novel dust removal device for textiles as described in claim 7, characterized in that, Both the auxiliary plate (28) and the switch plate (22) are provided with control handles (31) at their outer ends.
