Amino capro nitrile synthesis temperature control reactor based on dynamic temperature adjusting structure
Patent Information
- Application Number
- CN202522595213.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-08
AI Technical Summary
Existing temperature-controlled reactors for the synthesis of aminohexadione based on dynamic temperature regulation structures have long mixing times when materials are added directly, resulting in low reaction efficiency.
A premixing component was designed, including structures such as a round tube, a hollow tube, a filter screen, a spray pipe, and a stirring rack. The component performs preliminary mixing by centrifugal ejection and spraying of materials, combined with stirring and scraping, and is equipped with a heating ring and a sealing structure to achieve efficient premixing of materials.
It shortens reaction time, improves mixing uniformity and temperature adaptability, reduces the risk of material leakage, and extends the service life of the equipment.
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Figure CN224926116U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of temperature-controlled reactor technology for aminohexanonitrile synthesis based on dynamic temperature-regulating structure, and particularly to an aminohexanonitrile synthesis temperature-controlled reactor based on dynamic temperature-regulating structure. Background Technology
[0002] A temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure is a specialized device designed specifically for the synthesis reaction of aminohexanonitrile. Its core, through a built-in dynamic temperature-regulating structure, precisely controls the temperature parameters during the reaction process. This allows for rapid response to temperature fluctuations caused by exothermic or endothermic reactions, maintaining the reaction system stable within the optimal temperature range. Furthermore, it dynamically adjusts the temperature control intensity according to the temperature requirements of different reaction stages. Ultimately, this achieves the goals of improving the reaction efficiency and product purity of aminohexanonitrile synthesis, reducing the incidence of side reactions, and enhancing the safety and operational stability of the reaction process. It is suitable for large-scale production or refined synthesis of aminohexanonitrile in the chemical industry.
[0003] To address the aforementioned issues, existing patents offer solutions. Most existing temperature-controlled reactors for the synthesis of aminohexadione based on dynamic temperature regulation structures involve directly adding different materials into the reactor. In the case of direct addition, the materials are mixed by stirring inside the reactor, which may result in a long reaction time.
[0004] To address this, a temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure. This solves the problem that most existing temperature-controlled reactors for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure directly add different materials into the reactor. In the case of direct addition, the materials are mixed by stirring inside the reactor, which may result in a long reaction time.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure, comprising a reaction device, a premixing component bolted to the top of the reaction device, an electromagnetic valve connected to the bottom of the premixing component, and the electromagnetic valve connected to the top of the reaction device;
[0007] The premixing component includes a circular tube with a top cover bolted to its top. A filling pipe is fixedly connected inside the top cover. A hollow tube is rotatably connected to the surface of the circular tube. A filter screen is fixedly connected to the surface of the hollow tube. A hollow ring is fixedly connected to the surface of the circular tube. Several spray pipes are connected to the side of the hollow ring near the circular tube. A water pump is connected to the bottom of the hollow ring and is fixedly connected to the rear side of the circular tube. An external pipe is connected to the top of the water pump. A cavity is formed at the bottom of the top cover, and the hollow tube communicates with the interior of the cavity.
[0008] Preferably, a drive motor is bolted to the bottom of the circular tube, and the drive motor is fixedly connected to the bottom of the hollow tube.
[0009] Preferably, a stirring rack is fixedly connected to the surface of the hollow tube, and a scraper is fixedly connected to the side of the stirring rack away from the hollow tube.
[0010] Preferably, a frame is fixedly connected to the surface of the hollow tube, and a protective net is fixedly connected to the inside of the frame.
[0011] Preferably, the inside of the circular tube is fixedly connected to two circular plates, and the surfaces of the two circular plates are provided with holes.
[0012] Preferably, the bottom of both circular plates is connected to a conical hollow sleeve, and the material of the conical hollow sleeve is stainless steel.
[0013] Preferably, heating rings are fixedly connected inside both circular plates, and the two circular plates are fixedly connected to the surface of the hollow tube.
[0014] Preferably, a sealing ring is fixedly connected to the bottom of the top cover, and a sealing groove is provided on the top of the hollow tube to cooperate with the sealing ring.
[0015] Preferably, the bottom of the reaction device is fixedly connected to several support frames, and the bottom of each support frame is fixedly connected to an anti-slip pad.
[0016] Preferably, a corrosion-resistant sleeve is fixedly connected inside the circular tube, and the corrosion-resistant sleeve is made of stainless steel.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. In the premixing component provided in this application, two materials are introduced through the filling pipe and the outer pipe respectively. The hollow tube is rotated by the drive motor, so that one material is centrifugally thrown out through the filter screen, and the other material is evenly sprayed through the spray pipe. Combined with the stirring of the stirring frame and the scraping action of the scraper, the materials are initially and efficiently mixed.
[0019] 2. The circular plate with holes and the conical hollow sleeve further slows down the material flow rate and improves the mixing uniformity. The heating ring can also preheat the material to the temperature suitable for the reaction. The sealing structure prevents material leakage, and the corrosion-resistant sleeve protects the components and extends their service life. Attached Figure Description
[0020] Figure 1 This is an overall structural diagram of the aminohexanonitrile synthesis temperature-controlled reactor based on a dynamic temperature-regulating structure according to this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the premixed component of this utility model;
[0022] Figure 3 This is a cross-sectional view of the circular tube of this utility model;
[0023] Figure 4 This is a cross-sectional view of the circular plate of this utility model;
[0024] Figure 5 This utility model Figure 2 Enlarged diagram of point A in the middle.
[0025] In the diagram, 1. Reaction apparatus; 2. Premixing component; 201. Circular tube; 202. Top cover; 203. Filling pipe; 204. Hollow tube; 205. Filter screen; 206. Hollow ring; 207. Spray pipe; 208. Water pump; 209. External pipe; 210. Cavity; 3. Solenoid valve; 4. Drive motor; 5. Stirring rack; 6. Scraper; 7. Frame; 8. Protective net; 9. Circular plate; 10. Hole; 11. Conical hollow sleeve; 12. Heating ring; 13. Sealing ring; 14. Sealing groove; 15. Support frame; 16. Anti-slip pad; 17. Corrosion-resistant sleeve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 The present invention provides the following technical solution:
[0028] A temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure includes a reaction device 1, a premixing component 2 bolted to the top of the reaction device 1, and a solenoid valve 3 connected to the bottom of the premixing component 2. The solenoid valve 3 is connected to the top of the reaction device 1.
[0029] The premixing component 2 includes a circular tube 201, a top cover 202 bolted to the top of the circular tube 201, a filling pipe 203 fixedly connected inside the top cover 202, a hollow tube 204 rotatably connected inside the surface of the circular tube 201, a filter screen 205 fixedly connected to the surface of the hollow tube 204, a hollow ring 206 fixedly connected to the surface of the circular tube 201, several spray pipes 207 connected to the side of the hollow ring 206 near the circular tube 201, a water pump 208 connected to the bottom of the hollow ring 206, the water pump 208 fixedly connected to the rear side of the circular tube 201, an outer pipe 209 connected to the top of the water pump 208, a cavity 210 opened at the bottom of the top cover 202, and the hollow tube 204 communicating with the interior of the cavity 210.
[0030] In this embodiment: The reaction device 1, the core site of the aminohexanonitrile synthesis reaction, provides the reaction space. The premixing component 2 premixes the materials before the reaction, shortening the subsequent reaction time. The solenoid valve 3 controls the material flow between the premixing component 2 and the reaction device 1, achieving precise feeding. The circular tube 201, the main cavity for premixing, carries the material mixing process. The top cover 202 seals the top of the circular tube 201, preventing material leakage during mixing. Simultaneously, the cavity 210 at its bottom is filled with liquid. The guide provides a channel and also fixes the filling pipe 203. By setting the filling pipe 203, it is connected to the delivery pipe of one of the liquids, which is the dedicated channel for the liquid to enter the premixing component 2. The liquid is introduced into the cavity 210 at the bottom of the top cover 202. By setting the hollow tube 204, it receives the first liquid flowing in from the cavity 210. On the other hand, as it rotates with the drive structure, the liquid in the tube is thrown out through the filter screen 205 by centrifugal force. At the same time, it provides an installation base for the overall stirring structure. By setting the filter screen 205, it is attached to the surface of the hollow tube 204. When the hollow tube 204... 4. During rotation, the first liquid flowing through the filter removes impurities, and the auxiliary liquid is smoothly thrown out of the hollow tube 204 by centrifugal force, achieving liquid dispersion. A hollow ring 206 is set as a diversion structure for the second liquid, receiving the liquid delivered from the water pump 208 and evenly distributing it to each spray pipe 207. By setting the spray pipes 207 and connecting them to the hollow ring 206, the second liquid is evenly sprayed into the circular tube 201 in a spraying manner, fully contacting and mixing with the first liquid thrown out by centrifugation. The water pump 208 is then used to further disperse the second liquid. The first liquid is powered by an external pipe 209, which draws in a second liquid from the outside, pressurizes it, and delivers it to a hollow ring 206. The external pipe 209 connects to a storage device for the second liquid, which is the channel for the liquid to enter the premixing component 2. The liquid is then delivered to a water pump 208. A cavity 210 is provided at the bottom of the top cover 202. One end of the cavity is connected to the filling pipe 203 to receive the first liquid, and the other end is connected to the hollow tube 204. This cavity provides a transition space for the first liquid to flow from the filling pipe 203 to the hollow tube 204, ensuring smooth liquid flow.
[0031] Specifically, such as Figure 3 As shown, a drive motor 4 is bolted to the bottom of the round tube 201, and the drive motor 4 is fixedly connected to the bottom of the hollow tube 204.
[0032] Specifically, such as Figure 3 As shown, a stirring rack 5 is fixedly connected to the surface of the hollow tube 204, and a scraper 6 is fixedly connected to the side of the stirring rack 5 away from the hollow tube 204.
[0033] Specifically, such as Figure 3 As shown, a frame 7 is fixedly connected to the surface of the hollow tube 204, and a protective net 8 is fixedly connected to the inside of the frame 7.
[0034] In this embodiment: A drive motor 4 provides power for the rotation of the hollow tube 204, driving it to rotate stably and ensuring that the first liquid can be smoothly ejected from the filter screen 205 by centrifugal force. Simultaneously, it drives the stirring frame 5, scraper 6, and other structures. The stirring frame 5, fixed to the surface of the hollow tube 204, rotates synchronously with the hollow tube 204, stirring the two liquids mixing inside the circular tube 201 to further break up liquid agglomeration and improve mixing uniformity. The scraper 6, with one end fixed to the stirring frame 5 and the other end attached to the inner wall of the circular tube 201, scrapes off liquid material adhering to the inner wall of the circular tube 201 as it rotates with the stirring frame 5, avoiding material waste and preventing residual material from affecting subsequent mixing effects. A frame 7, serving as a support carrier for the protective net 8, is fixed to the surface of the hollow tube 204, providing a stable installation base for the protective net 8 and ensuring its fixed position. The protective net 8 filters the mixed liquid and improves mixing efficiency.
[0035] Specifically, such as Figure 3 As shown, two circular plates 9 are fixedly connected inside the circular tube 201, and holes 10 are opened on the surface of both circular plates 9.
[0036] Specifically, such as Figure 3 , Figure 4 As shown, the bottoms of the two circular plates 9 are connected to conical hollow sleeves 11, and the material of the conical hollow sleeves 11 is stainless steel.
[0037] In this embodiment: by setting a circular plate 9 and holes 10, the holes 10 on the surface of the circular plate 9 can slow down the flow rate of the filtered mixture and improve the mixing effect. The conical hollow sleeve 11 is also an auxiliary structure to slow down the flow of the mixture.
[0038] Specifically, such as Figure 4As shown, heating rings 12 are fixedly connected inside both circular plates 9, and the two circular plates 9 are fixedly connected to the surface of the hollow tube 204.
[0039] Specifically, such as Figure 5 As shown, a sealing ring 13 is fixedly connected to the bottom of the top cover 202, and a sealing groove 14 that cooperates with the sealing ring 13 is opened on the top of the hollow tube 204.
[0040] In this embodiment: by setting a heating ring 12 embedded inside the circular plate 9, heat is generated after being energized to heat the circular plate 9 and the mixed liquid flowing through the circular plate 9, and the liquid temperature is adjusted to a premixing temperature suitable for the synthesis reaction of aminohexanonitrile, thus laying the foundation for subsequent reactions. By setting a sealing ring 13 and a sealing groove 14, the internal sliding connection of the sealing ring 13 and the sealing groove 14 enhances the sealing performance of the connection between the top cover 202 and the hollow tube 204, and avoids material leakage that affects the mixing efficiency.
[0041] Specifically, such as Figure 1 As shown, several support frames 15 are fixedly connected to the bottom of the reaction device 1, and anti-slip pads 16 are fixedly connected to the bottom of each support frame 15.
[0042] Specifically, such as Figure 2 As shown, a corrosion-resistant sleeve 17 is fixedly connected inside the round tube 201. The corrosion-resistant sleeve 17 is made of stainless steel.
[0043] In this embodiment: By setting a support frame 15 and fixing it to the bottom of the reaction device 1, the entire reactor is supported from below, keeping the equipment in a stable upright state and preventing it from tipping over. By setting an anti-slip pad 16 and attaching it to the bottom of the support frame 15, the friction between the support frame 15 and the ground is increased, preventing the equipment from sliding due to vibration and other factors during operation, further improving the stability of the equipment. By setting a corrosion-resistant sleeve 17 and attaching it to the inner wall of the circular tube 201, the stainless steel material can resist the corrosion of the inner wall of the circular tube 201 by the two liquids and the mixture, protecting the structure of the circular tube 201 and extending the service life of the premixing component 2.
[0044] Working principle: The first liquid is introduced into the bottom cavity 210 of the top cover 202 through the filling pipe 203, and then flows into the hollow tube 204. At the same time, the water pump 208 draws the second liquid through the outer pipe 209 and delivers it to the hollow ring 206. It is then evenly sprayed into the circular tube 201 through multiple spray pipes 207. The drive motor 4 starts to drive the hollow tube 204 to rotate. The first liquid in the hollow tube 204 is first thrown out by the surface filter screen 205 under the action of centrifugal force, achieving preliminary filtration and dispersion. Then it comes into preliminary contact with the second liquid sprayed by the spray pipes 207 and mixes. The mixed liquid then flows to the two perforated circular plates 9 inside the circular tube 201. The flow rate is slowed down by the perforations 10 and the conical hollow sleeve 11 at the bottom of the circular plates 9, which prolongs the contact time and strengthens the liquid. To improve the mixing effect, the heating ring 12 inside the circular plate 9 preheats the mixture to a temperature suitable for the aminohexanonitrile synthesis reaction. After the mixture passes through the circular plate 9, the stirring rack 5, which rotates synchronously with the hollow tube 204, performs a final stirring to further improve the mixing uniformity. The scraper 6 on one side of the stirring rack 5 simultaneously scrapes off the material remaining on the inner wall of the circular tube 201 to avoid waste and contamination. Finally, the solenoid valve 3 is opened, and the material that has undergone premixing, preheating, and final stirring flows precisely into the reaction device 1 to carry out the aminohexanonitrile synthesis reaction. Throughout the process, the support frame 15 and the anti-slip pad 16 ensure stable operation of the equipment, while the sealing ring 13 at the bottom of the top cover 202 and the corrosion-resistant sleeve 17 on the inner wall of the circular tube 201 ensure operational safety and equipment lifespan.
[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A temperature control reactor for the synthesis of aminocapronitrile based on a dynamic temperature control structure, comprising a reaction device (1), characterized in that: The top of the reaction device (1) is bolted with a premixing component (2), and the bottom of the premixing component (2) is connected to a solenoid valve (3), which is connected to the top of the reaction device (1). The premixing component (2) includes a circular tube (201), a top cover (202) is bolted to the top of the circular tube (201), a filling tube (203) is fixedly connected inside the top cover (202), a hollow tube (204) is rotatably connected to the surface of the circular tube (201), a filter screen (205) is fixedly connected to the surface of the hollow tube (204), and a hollow ring (206) is fixedly connected to the surface of the circular tube (201). A number of spray pipes (207) are connected to the side of the ring (206) near the round tube (201). A water pump (208) is connected to the bottom of the hollow ring (206). The water pump (208) is fixedly connected to the rear side of the round tube (201). An external pipe (209) is connected to the top of the water pump (208). A cavity (210) is opened at the bottom of the top cover (202). The hollow tube (204) is connected to the inside of the cavity (210).
2. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: A drive motor (4) is bolted to the bottom of the round tube (201), and the drive motor (4) is fixedly connected to the bottom of the hollow tube (204).
3. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: A stirring rack (5) is fixedly connected to the surface of the hollow tube (204), and a scraper (6) is fixedly connected to the side of the stirring rack (5) away from the hollow tube (204).
4. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: A frame (7) is fixedly connected to the surface of the hollow tube (204), and a protective net (8) is fixedly connected inside the frame (7).
5. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: The inside of the circular tube (201) is fixedly connected to two circular plates (9), and the surfaces of the two circular plates (9) are provided with holes (10).
6. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 5, characterized in that: The bottoms of the two circular plates (9) are connected to conical hollow sleeves (11), and the material of the conical hollow sleeves (11) is stainless steel.
7. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 5, characterized in that: Heating rings (12) are fixedly connected inside both circular plates (9), and the two circular plates (9) are fixedly connected to the surface of the hollow tube (204).
8. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: A sealing ring (13) is fixedly connected to the bottom of the top cover (202), and a sealing groove (14) is provided on the top of the hollow tube (204) to cooperate with the sealing ring (13).
9. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: The bottom of the reaction device (1) is fixedly connected to several support frames (15), and the bottom of each support frame (15) is fixedly connected to an anti-slip pad (16).
10. The temperature-controlled reactor for the synthesis of aminohexanonitrile based on a dynamic temperature-regulating structure according to claim 1, characterized in that: The inside of the round tube (201) is fixedly connected to a corrosion-resistant sleeve (17), which is made of stainless steel.
