A quartz sand purification device
By setting a material feeding component at the bottom of the screen, and using the combined use of the pusher plate and the feeder plate, the problem of coarse material aggregation is solved, achieving a more efficient quartz sand screening effect and improving the particle size distribution quality.
Patent Information
- Application Number
- CN202522629199.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-10
AI Technical Summary
In existing quartz sand granulation devices, coarse materials tend to accumulate at the bottom of the screen, resulting in poor sieving effect and failing to meet the fine granulation requirements of different types of quartz sand.
A material feeding assembly, including a pusher plate and a feeder plate, is installed at the bottom of the screen. By rotating the pusher plate and the feeder plate, the coarse material is pushed to the side wall of the screen for further screening, and centrifugal force is used to achieve the screening of the coarse material.
It improves the screening effect, reduces the accumulation of coarse material at the bottom of the screen, and improves the particle size of quartz sand.
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Figure CN224926482U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz sand purification technology, specifically a quartz sand purification device. Background Technology
[0002] In conventional quartz crucible production, crucible melting and forming is the most crucial step, and high-purity quartz sand used in this process is a vital raw material. Therefore, the particle size and true density of the quartz sand significantly influence the quality of the crucible melting and forming process. Existing quartz sand particle size distribution devices use fixed screens, resulting in uneven distribution of the quartz sand after it falls onto the screens. This leads to insufficient fine particle size separation and fails to meet the requirements for fine particle size separation of different types of quartz sand, resulting in poor particle size separation efficiency. Therefore, there is a need to provide a quartz sand purification device to address the problem of poor particle size separation efficiency in existing technologies.
[0003] Chinese Utility Model Publication No. CN219463994U discloses a quartz sand purification device, applied in the field of quartz crucible processing. It includes a discharge pipe, a sprayer and a sprayer drive device, a screen-separating bin, and a discharge bin. The sprayer is located between the output end of the discharge pipe and the screen-separating bin to spray the quartz sand falling from the discharge pipe into different areas of the screen-separating bin. The sprayer drive device is connected to the sprayer. The screen-separating bin includes a screen. The discharge bin is located below the screen-separating bin.
[0004] The device achieves the purpose of efficient and effective fine separation of high-purity quartz sand. However, when the sprayer rapidly sprays the material, the coarse material cannot accurately pass through the mesh when it hits the side wall of the screen. Some of the coarse material will bounce back and fall to the bottom of the screen, accumulating more and more, thus reducing the screening effect. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a quartz sand purification device that improves screening efficiency.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a quartz sand purification device, comprising a discharge pipe, a sprayer and a sprayer driving device, a screen particle separation bin, a discharge bin and a particle separation bin driving device, wherein the particle separation bin driving device is connected to the screen particle separation bin, the screen particle separation bin includes a screen, an extension rod is fixedly provided at the lower part of the sprayer, and a material pushing component is arranged in a circular array on the side wall of the extension rod, the material pushing component is located inside the screen and is used to push the coarse material gathered at the bottom of the screen onto the inclined side wall of the screen.
[0009] Furthermore, the feeding assembly includes a pusher plate fixedly disposed on the extension rod row, the pusher plate extending horizontally at the bottom of the screen.
[0010] Furthermore, a feeding plate is provided at the other end of the pusher plate, and the feeding plate extends obliquely to the inside of the screen.
[0011] Furthermore, both the pusher plate and the feed plate are set at an angle, and the side with an angle greater than 90 degrees between the inclined end face and the screen faces the direction of rotation of the sprayer.
[0012] Preferably, both the pusher plate and the feeder plate are sheet-shaped and have gaps between them and the screen.
[0013] Preferably, the discharge bin includes a high-purity sand discharge bin and a coarse sand discharge bin.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a quartz sand purification device, which has the following beneficial effects:
[0016] This quartz sand purification device, through the rotation of the pusher plate and the feeding plate, can push the coarse material that falls to the bottom of the screen to the side wall of the screen for further screening, thereby reducing the amount of coarse material accumulating at the bottom of the screen to a certain extent and thus improving the screening effect. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is an enlarged three-dimensional schematic diagram of the screen, sprayer, and material feeding assembly of this utility model.
[0019] Figure 3 This is an enlarged three-dimensional schematic diagram of the sprayer and material feeding assembly of this utility model.
[0020] In the diagram: 1. Feed pipe; 2. Sprayer; 3. Screen; 4. Extension rod; 5. Pusher plate; 6. Feeding plate; 7. High-purity sand hopper; 8. Coarse sand hopper. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In the prior art, a quartz sand purification device includes a discharge pipe 1, a sprayer 2 and a sprayer 2 driving device, a screen 3 particle distribution bin, a discharge bin and a particle distribution bin driving device. The particle distribution bin driving device is connected to the screen 3 particle distribution bin. The screen 3 particle distribution bin includes a screen 3. The discharge bin includes a high-purity sand discharge bin 7 and a coarse sand discharge bin 8. The screen 3 particle distribution bin includes a first screen 3 and a second screen 3. The first screen 3 is located in the inner ring area inside the screen 3 particle distribution bin, and the second screen 3 is located in the outer ring area inside the screen 3 particle distribution bin. The mesh size of the first screen 3 is higher than that of the second screen 3. This is the prior art and will not be elaborated on here.
[0023] Please see Figure 1-3 This utility model discloses a quartz sand purification device. An extension rod 4 is fixedly installed at the lower part of the sprayer 2. When the sprayer 2 rotates, it drives the extension rod 4 to rotate. A material-pushing component is arranged in a ring array on the side wall of the extension rod 4. The material-pushing component is located inside the screen 3. The material-pushing component rotates with the rotation of the extension rod 4, pushing and rotating the coarse material that falls to the bottom of the screen 3. Then, under the action of centrifugal force, it moves towards the side wall of the screen 3 and is then screened out.
[0024] The feeding assembly includes a pusher plate 5 fixedly installed in the extension rod 4. When the pusher plate 5 rotates, it pushes the coarse material to move. The pusher plate 5 extends horizontally at the bottom of the screen 3 to facilitate the movement of the coarse material.
[0025] The other end of the pusher plate 5 is provided with a feeding plate 6. The material pushed by the pusher plate 5 moves along the end face of the feeding plate 6. The feeding plate 6 extends inclinedly on the inner side of the screen 3. The coarse material moves inclined upward to the side wall of the screen 3 and is then screened out.
[0026] Both the pusher plate 5 and the feed plate 6 are inclined, and the side with an angle greater than 90 degrees between the inclined end face and the screen 3 faces the direction of rotation of the sprayer 2. As the pusher plate 5 and the feed plate 6 rotate, when the coarse material moves on the inclined end face of the pusher plate 5 and the feed plate 6, the excess coarse material falls off along the end face of the pusher plate 5 and the feed plate 6 with an angle greater than 90 degrees, and there will be no situation where the coarse material accumulates on one side of the pusher plate 5 and the feed plate 6.
[0027] Both the pusher plate 5 and the feed plate 6 are sheet-shaped. The sheet shape can push coarse materials, and it uses less material and has a low cost. In addition, there is a gap between them and the screen 3 to avoid friction between them and the screen 3 when they are selected.
[0028] In summary, when using this quartz sand purification device, the power supply is turned on, and the particle size distribution bin drive device and the sprayer 2 drive device are started. The quartz sand to be purified is fed into the device at a constant speed through the discharge pipe 1. The material enters the sprayer 2 through the discharge pipe 1 and is evenly sprayed into the particle size distribution bin of the screen 3 by the sprayer 2. When the sprayer 2 rotates, it drives the extension rod 4 and the feeding component to rotate synchronously. The pusher plate 5 horizontally pushes the coarse material falling to the bottom of the screen 3, so that it generates centrifugal force with rotation. The feeding plate 6 tilts to guide the coarse material to move upward to the side wall of the screen 3. Through the screening action of the screen 3, the quartz sand (high-purity sand) that meets the particle size requirements passes through the screen 3 and falls into the high-purity sand discharge bin 7, while the coarse sand that does not pass through falls into the coarse sand discharge bin 8.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quartz sand purification device, comprising a discharge pipe (1), a sprayer (2) and a sprayer (2) driving device, a screen (3) granulation bin, a discharge bin and a granulation bin driving device, wherein the granulation bin driving device is connected to the screen (3) granulation bin, and the screen (3) granulation bin includes a screen (3), characterized in that: An extension rod (4) is fixedly installed at the lower part of the sprayer (2). A material feeding assembly is arranged in a ring array on the side wall of the extension rod (4). The material feeding assembly is located inside the screen (3) and is used to push the coarse material gathered at the bottom of the screen (3) onto the inclined side wall of the screen (3).
2. The quartz sand purification device according to claim 1, characterized in that: The feeding assembly includes a pusher plate (5) fixedly disposed in the row of extension rods (4), the pusher plate (5) extending horizontally at the bottom of the screen (3).
3. The quartz sand purification device according to claim 2, characterized in that: The other end of the pusher plate (5) is provided with a feeding plate (6), which extends obliquely inside the screen (3).
4. The quartz sand purification device according to claim 3, characterized in that: Both the pusher plate (5) and the feeder plate (6) are set at an angle, and the side with an angle greater than 90 degrees between the inclined end face and the screen (3) faces the direction of rotation of the sprayer (2).
5. The quartz sand purification apparatus according to claim 4, characterized in that: Both the pusher plate (5) and the feeder plate (6) are sheet-like and have gaps between them and the screen (3).
6. The quartz sand purification apparatus according to claim 5, characterized in that: The discharge bins include a high-purity sand discharge bin (7) and a coarse sand discharge bin (8).
Citation Information
Patent Citations
Quartz sand purification device
CN219463994U
