Valve block intelligent cleaning and drying all-in-one machine

Abstract

The utility model relates to valve block cleaning technical field, and disclose a valve block intelligent cleaning drying all -in -one, including cleaning subassembly, the conveying assembly of transporting valve block and the drying assembly of drying valve block, the cleaning subassembly includes the machine body and installs the protective housing on the machine body upper end, the conveying assembly includes the transmission roll that is connected in the machine body inner wall through bearing, the drying assembly includes the hot -blast oven that is fixed in the protective housing inner wall and is connected in the drying gas pipe of hot -blast oven one side of the lower end of the utility model sprays out through the gas jet orifice that is established to the gas pump through starting, gas pump transports the gas through main gas pipe to the collector, sprays out through the gas jet orifice that is established to the lower end of gas jet head, carries out pre -cleaning to valve block surface moisture, the gas after heating sprays to valve block surface, carries out drying, and the gas pump attracts the internal waste heat gas through the waste heat recovery pipe and transports to the hot -blast oven again, realizes the waste heat recovery, reduces gas heating time.

Description

Technical Field

[0001] This utility model relates to the field of valve block cleaning technology, specifically a valve block intelligent cleaning and drying integrated machine. Background Technology

[0002] In the manufacturing process of hydraulic systems, the valve block, as a core component controlling the direction, pressure, and flow of hydraulic oil, directly affects the operational accuracy and service life of the entire system due to the cleanliness of its surface and internal flow channels. During processing, valve blocks retain impurities such as cutting fluid, metal shavings, and oil. Incomplete cleaning can lead to valve core jamming, seal failure, or even system malfunction. Therefore, cleaning and drying are crucial steps in valve block manufacturing. In the cleaning stage, current technologies often employ unidirectional high-pressure spraying. However, for valve blocks with complex internal flow channels and dense micropore structures, achieving comprehensive and uniform rinsing is difficult, especially removing residual impurities at flow channel corners and blind holes, thus affecting cleaning effectiveness. In the drying stage, common natural air drying methods are inefficient and cannot meet the demands of mass production.

[0003] The existing publicly available technical solution CN210816426U discloses an integrated machine for cleaning and drying empty tanks in valve block production and processing, including a machine body, a reserved slot, and a water supply pipe. A conveyor belt is installed at the upper end of the machine body, and a protective shell is fixedly connected to the back of the upper end of the conveyor belt. A reserved cavity is connected to the outer side of the protective shell, and a water tank shell is installed on the outer side of the reserved cavity. The reserved slot is installed on the inner side of the protective shell, and a high-pressure nozzle is connected to the inner side of the reserved slot. The water supply pipe is wrapped around the outside of the water tank shell, and a suction pipe is connected to the lower end of the water supply pipe. A booster pump is installed at the front end of the suction pipe, and a filter is connected to the right side of the booster pump. This integrated machine for cleaning and drying valve blocks in the production and processing of valve blocks uses pre-reserved slots evenly distributed inside the pre-reserved cavity. High-pressure nozzles can be used to rinse the valve blocks. The high-pressure nozzles are distributed on the front, upper, and back sides of the valve blocks to concentrate and rinse the grease and dust on the surface of the valve blocks and inside the empty slots, ensuring thorough and even cleaning.

[0004] However, existing technical solutions only use air-drying knives to dry the valve block, which is inefficient and leaves residual moisture inside the valve block, making it inconvenient to use. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that the existing technology only uses an air-drying knife to air-dry the valve block, which is inefficient and leaves residual moisture inside the valve block, making it inconvenient to use.

[0007] To solve the above problems, this utility model provides the following technical solution:

[0008] A valve block intelligent cleaning and drying integrated machine includes a cleaning component, a conveying component for transporting valve blocks, and a drying component for drying valve blocks.

[0009] The cleaning assembly includes a body, a protective shell installed on the upper part of the body, and a water pump located on the front right side of the body.

[0010] The conveying assembly includes: a drive roller connected to the inner wall of the machine body via bearings; and a motor connected to one end of the drive roller via a key.

[0011] The drying assembly includes: a hot air box fixed to the inner wall of the protective shell; and a drying air supply pipe connected to one side of the hot air box.

[0012] As a further improvement of this utility model: the cleaning assembly also includes a water spray head and a filter box;

[0013] The spray nozzle is connected to the upper end of the water pump via a pipe; the filter box is connected to the rear end of the water pump via a pipe.

[0014] As a further embodiment of this invention: the cleaning assembly also includes an ultrasonic generator, a cable, and a transducer;

[0015] The ultrasonic generator is located on the left side of the machine body; the cable is connected to the upper end of the ultrasonic generator; and the transducer is connected to the other end of the cable.

[0016] As a further improvement of this utility model: the conveying assembly also includes a feeding plate, a discharging plate, a touch screen, and a controller;

[0017] The feeding plate is fixed to the front end of the machine body; the discharging plate is fixed to the rear end of the machine body; the touch screen is installed on the left side of the protective shell; and the controller is connected to the output end of the touch screen.

[0018] As a further improvement of this invention: the conveying assembly also includes a belt and a limiting rod;

[0019] The belt is disposed on the surface of the transmission roller, and the surface of the belt has several uniform small holes; the limiting rod is disposed at the middle of the upper end of the belt.

[0020] As a further improvement of this utility model: the drying assembly also includes a collector and a pre-cleaning gas delivery pipe;

[0021] The collector is connected to the other end of the drying gas supply pipe; the pre-cleaning gas supply pipe is connected to the other end of the collector.

[0022] As a further improvement of this invention: the drying assembly also includes a jet head and a main air supply pipe;

[0023] The jet head is connected to the end of the pre-cleaning air supply pipe; the main air supply pipe is connected to the lower end of the collector.

[0024] As a further improvement of this utility model, the drying assembly also includes an air pump and a waste heat recovery pipe;

[0025] The air pump is connected to the end of the main air supply pipe; the waste heat recovery pipe is connected to the upper end of the air pump.

[0026] Compared with the prior art, the beneficial effects of this utility model are:

[0027] 1. In this utility model, when the valve block is moved to be completely submerged in the cleaning liquid, the ultrasonic generator is activated. The ultrasonic generator converts electrical energy into an electrical signal and sends it to the transducer. The transducer converts the electrical signal into mechanical vibration, which drives the cleaning liquid to vibrate and deeply clean the valve block. The water pump draws the cleaning liquid into the filter box through the pipeline, filters it, and then sends it to the spray head. The lower end of the spray head has several uniform water outlet holes to pre-clean the surface of the valve block.

[0028] 2. This utility model involves starting an air pump, which delivers gas through the main air supply pipe to the collector, and then into the drying air supply pipe and the pre-cleaning air supply pipe. The gas in the pre-cleaning air supply pipe is ejected through the air jet hole at the lower end of the jet nozzle to pre-clean the moisture on the valve block surface. When the valve block moves to the lower end of the hot air box, the heating pipe inside the hot air box heats the gas delivered to the hot air box through the drying air supply pipe. The heated gas is then ejected onto the valve block surface through several uniform air holes at the lower end of the hot air box to dry it. The air pump draws in the residual heat gas through the waste heat recovery pipe and delivers it back to the hot air box, thus realizing waste heat recovery and reducing the gas heating time.

[0029] 3. This utility model has a temperature sensor installed at the bottom of the hot air box, and its electrical output terminal is connected to the touch screen to detect the temperature in the drying zone in real time and display it on the touch screen. The electrical output terminal of the controller is connected to the motor, and the motor speed can be set through the touch screen, thereby controlling the valve block cleaning and drying time. Attached Figure Description

[0030] Figure 1 This is a right view of a valve block intelligent cleaning and drying integrated machine according to the present invention;

[0031] Figure 2This is a left view of a valve block intelligent cleaning and drying integrated machine according to the present invention;

[0032] Figure 3 This is a partial structural diagram of the cleaning component of this utility model;

[0033] Figure 4 This is a side sectional view of an intelligent valve block cleaning and drying integrated machine according to the present invention;

[0034] Figure 5 This is a top sectional view of an intelligent valve block cleaning and drying integrated machine according to the present invention;

[0035] Figure 6 This is a partial structural diagram of the drying component of this utility model.

[0036] In the diagram: 1. Cleaning assembly; 101. Machine body; 102. Protective shell; 103. Water pump; 104. Spray nozzle; 105. Filter box; 106. Ultrasonic generator; 107. Transducer; 108. Cable; 2. Conveying assembly; 201. Motor; 202. Drive roller; 203. Limiting rod; 204. Feeding plate; 205. Discharge plate; 206. Touch screen; 207. Controller; 208. Belt; 3. Drying assembly; 301. Air pump; 302. Main air supply pipe; 303. Drying air supply pipe; 304. Pre-cleaning air supply pipe; 305. Waste heat recovery pipe; 306. Collector; 307. Jet nozzle; 308. Hot air box. Detailed Implementation

[0037] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0038] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0039] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0040] Please see Figures 1-6 This embodiment provides an intelligent valve block cleaning and drying integrated machine, which includes a cleaning component 1, a conveying component 2 for transporting valve blocks, and a drying component 3 for drying valve blocks.

[0041] The cleaning assembly 1 includes a body 101, a protective shell 102 installed on the upper part of the body 101, and a water pump 103 located on the front right side of the body 101.

[0042] The conveying assembly 2 includes a drive roller 202 connected to the inner wall of the machine body 101 via a bearing and a motor 201 connected to one end of the drive roller 202 via a key.

[0043] The drying assembly 3 includes a hot air box 308 fixed to the inner wall of the protective shell 102 and a drying air supply pipe 303 connected to one side of the hot air box 308.

[0044] Specifically, the cleaning assembly 1 also includes a spray head 104 and a filter box 105. The spray head 104 is connected to the upper end of the water pump 103 through a pipe, and the filter box 105 is connected to the rear end of the water pump 103 through a pipe.

[0045] Furthermore, the water pump 103 is started, and the cleaning fluid is drawn to the spray head 104 through the pipeline. The spray head 104 has several uniform water outlet holes at the lower end to pre-clean the surface of the valve block. The cleaning fluid containing impurities is filtered by the filter box 105 and then transported back to the spray head 104 to realize the recycling of the cleaning fluid. The filter box 105 is equipped with a filter screen, which is detachably connected to the filter box 105.

[0046] Specifically, the cleaning assembly 1 also includes an ultrasonic generator 106, a cable 108, and a transducer 107. The ultrasonic generator 106 is located in the middle of the left side of the body 101, the cable 108 is connected to the upper end of the ultrasonic generator 106, and the transducer 107 is connected to the other end of the cable 108.

[0047] Furthermore, the ultrasonic generator 106 converts electrical energy into an electrical signal and transmits it to the transducer 107 via the cable 108. The transducer 107 converts the electrical signal into mechanical vibration, which drives the cleaning fluid to vibrate and perform deep cleaning on the valve block.

[0048] Specifically, the conveying assembly 2 also includes a feeding plate 204, a discharging plate 205, a touch screen 206, and a controller 207. The feeding plate 204 is fixed to the front end of the machine body 101, the discharging plate 205 is fixed to the rear end of the machine body 101, the touch screen 206 is installed on the left side of the protective shell 102, and the controller 207 is connected to the output end of the touch screen 206.

[0049] Furthermore, a temperature sensor is installed below the hot air box 308, and its electrical output terminal is connected to the touch screen 206 to detect the temperature in the drying zone in real time and display it through the touch screen 206. The electrical output terminal of the controller 207 is connected to the motor 201, and the speed of the motor 201 can be set through the touch screen 206, thereby controlling the valve block cleaning and drying time.

[0050] In use, after the valve block is fed into the feeding plate 204, the machine body 101 is pre-filled with cleaning fluid. The depth of the cleaning fluid is between the limiting rod 203 and the transmission roller 202, allowing the valve block to be completely submerged. The water pump 103 is started, and the cleaning fluid is then drawn to the spray head 104 through the pipeline. The spray head 104 has several evenly spaced water outlets at its lower end to pre-clean the surface of the valve block. When the valve block is moved to the point where it is completely submerged in the cleaning fluid, the ultrasonic generator 106 is started. The ultrasonic generator 106 converts electrical energy into an electrical signal and sends it to the transducer 107. Device 107 converts electrical signals into mechanical vibrations, causing the cleaning fluid to vibrate and perform deep cleaning of the valve block. Water pump 103 draws the cleaning fluid into the filter box 105 through the pipeline for filtration and then delivers it to the spray head 104. A temperature sensor is installed below the hot air box 308, and its electrical output terminal is connected to the touch screen 206 to detect the temperature in the drying zone in real time and display it on the touch screen 206. The electrical output terminal of controller 207 is connected to motor 201, and the speed of motor 201 can be set through the touch screen 206, thereby controlling the cleaning and drying time of the valve block.

[0051] In summary, this invention activates the ultrasonic generator 106 when the valve block is fully submerged in the cleaning liquid. The ultrasonic generator 106 converts electrical energy into an electrical signal, which is then transmitted to the transducer 107. The transducer 107 converts the electrical signal into mechanical vibration, causing the cleaning liquid to vibrate and deeply clean the valve block. The water pump 103 draws the cleaning liquid through a pipeline into the filter box 105 for filtration, and then delivers it to the spray head 104. The spray head 104 has several evenly spaced water outlets at its lower end for pre-cleaning the surface of the valve block. This invention also features a temperature sensor located below the hot air box 308, whose electrical output is connected to the touch screen 206 to monitor the temperature in the drying zone in real time and display it on the touch screen 206. The controller 207's electrical output is connected to the motor 201, allowing the motor speed to be set via the touch screen 206, thereby controlling the valve block cleaning and drying time.

[0052] The conveying assembly 2 also includes a belt 208 and a limiting rod 203. The belt 208 is disposed on the surface of the drive roller 202, and a number of uniform small holes are opened on the surface of the belt 208. The limiting rod 203 is disposed at the middle of the upper end of the belt 208.

[0053] Furthermore, the limiting rod 203 restricts the movement trajectory of the belt 208 to ensure that the valve block can be immersed in the cleaning fluid. The limiting rod 203 is fixed to the inner wall of the protective shell 102 by a bearing.

[0054] Specifically, the drying assembly 3 also includes a collector 306 and a pre-cleaning gas supply pipe 304. The collector 306 is connected to the other end of the drying gas supply pipe 303, and the pre-cleaning gas supply pipe 304 is connected to the other end of the collector 306.

[0055] Furthermore, the gas is dispersed through the collector 306 into the pre-cleaning gas supply pipe 304 and the drying gas supply pipe 303.

[0056] Specifically, the drying assembly 3 also includes a jet head 307 and a main air supply pipe 302. The jet head 307 is connected to the end of the pre-cleaning air supply pipe 304, and the main air supply pipe 302 is connected to the lower end of the collector 306.

[0057] Furthermore, the gas is transported to the collector 306 through the main gas pipe 302, and then enters the drying gas pipe 303 and the pre-cleaning gas pipe 304. The gas in the pre-cleaning gas pipe 304 is ejected through the jet hole opened at the lower end of the jet head 307.

[0058] Specifically, the drying assembly 3 also includes an air pump 301 and a waste heat recovery pipe 305. The air pump 301 is connected to the end of the main air supply pipe 302, and the waste heat recovery pipe 305 is connected to the upper end of the air pump 301.

[0059] Furthermore, the air pump 301 draws in the waste heat gas inside through the waste heat recovery pipe 305 and delivers it back to the hot air box 308 to realize waste heat recovery and reduce gas heating time.

[0060] In operation, the motor 201 starts, driving the transmission roller 202 to rotate, which in turn drives the belt 208 to rotate, causing the valve block to move. When the valve block moves below the jet nozzle 307, the air pump 301 is started. The air pump 301 delivers gas through the main air pipe 302 to the collector 306, and then into the drying air pipe 303 and the pre-cleaning air pipe 304. The gas in the pre-cleaning air pipe 304 is ejected through the jet holes at the lower end of the jet nozzle 307 to pre-clean the moisture on the surface of the valve block. When the valve block moves to the lower end of the hot air box 308, the heating pipe inside the hot air box 308 heats the gas delivered to the hot air box 308 by the drying air pipe 303. The heated gas is then ejected through several uniform air holes at the lower end of the hot air box 308 onto the surface of the valve block to heat it. The air pump 301 draws in the residual heat gas through the waste heat recovery pipe 305 and delivers it back to the hot air box 308 to achieve waste heat recovery and reduce gas heating time.

[0061] In summary, this utility model, by activating the air pump 301, delivers gas through the main air supply pipe 302 to the collector 306, and then into the drying air supply pipe 303 and the pre-cleaning air supply pipe 304. The gas in the pre-cleaning air supply pipe 304 is ejected through the jet hole at the lower end of the jet nozzle 307 to pre-clean the moisture on the surface of the valve block. When the valve block moves to the lower end of the hot air box 308, the heating pipe inside the hot air box 308 heats the gas delivered to the hot air box 308 from the drying air supply pipe 303. The heated gas is then ejected through several uniform air holes at the lower end of the hot air box 308 onto the surface of the valve block to heat it. The air pump 301 draws in the residual heat gas through the waste heat recovery pipe 305 and delivers it back to the hot air box 308, thus realizing waste heat recovery and reducing gas heating time.

[0062] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0063] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0064] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0065] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A valve block intelligent cleaning and drying integrated machine, characterized in that: It includes a cleaning assembly (1), a conveying assembly (2) for transporting the valve block, and a drying assembly (3) for drying the valve block; The cleaning assembly (1) includes a body (101), a protective shell (102) installed on the upper end of the body (101), and a water pump (103) located on the front right side of the body (101). The conveying assembly (2) includes: a drive roller (202) connected to the inner wall of the machine body (101) via a bearing; and a motor (201) keyed to one end of the drive roller (202). The drying assembly (3) includes: a hot air box (308) fixed to the inner wall of the protective shell (102); and a drying air supply pipe (303) connected to one side of the hot air box (308). The drying assembly (3) also includes a collector (306) and a pre-cleaning gas delivery pipe (304). The collector (306) is connected to the other end of the drying gas supply pipe (303); the pre-cleaning gas supply pipe (304) is connected to the other end of the collector (306); The drying assembly (3) also includes a jet head (307) and a main air supply pipe (302); The jet head (307) is connected to the end of the pre-cleaning air supply pipe (304); the main air supply pipe (302) is connected to the lower end of the collector (306); The drying assembly (3) also includes an air pump (301) and a waste heat recovery pipe (305). The air pump (301) is connected to the end of the main air supply pipe (302); the waste heat recovery pipe (305) is connected to the upper end of the air pump (301).

2. The valve block intelligent cleaning and drying integrated machine according to claim 1, characterized in that: The cleaning assembly (1) also includes a spray nozzle (104) and a filter box (105). The spray head (104) is connected to the upper end of the water pump (103) via a pipe; the filter box (105) is connected to the rear end of the water pump (103) via a pipe.

3. The valve block intelligent cleaning and drying integrated machine according to claim 1, characterized in that: The cleaning assembly (1) also includes an ultrasonic generator (106), a cable (108), and a transducer (107). The ultrasonic generator (106) is located in the middle left side of the body (101); the cable (108) is connected to the upper end of the ultrasonic generator (106); and the transducer (107) is connected to the other end of the cable (108).

4. The valve block intelligent cleaning and drying integrated machine according to claim 1, characterized in that: The conveying assembly (2) further includes: a feeding plate (204), a discharging plate (205), a touch screen (206), and a controller (207); The feeding plate (204) is fixed to the front end of the machine body (101); the discharging plate (205) is fixed to the rear end of the machine body (101); the touch screen (206) is installed on the left side of the protective shell (102); and the controller (207) is connected to the output end of the touch screen (206).

5. The valve block intelligent cleaning and drying integrated machine according to claim 1, characterized in that: The conveying assembly (2) also includes a belt (208) and a limiting bar (203); The belt (208) is disposed on the surface of the transmission roller (202), and the surface of the belt (208) has a plurality of uniform small holes; the limiting rod (203) is disposed at the upper middle part of the belt (208).

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