A welding positioning device for photovoltaic support processing

Abstract

The utility model relates to photovoltaic support processing technical field, and disclose a kind of welding positioning device for photovoltaic support processing, including the top of mobile support assembly is equipped with turnover plate assembly, the top of turnover plate assembly is equipped with positioning clamp assembly, and the top one side of turnover plate assembly is equipped with mobile clamp assembly. The utility model is equipped with mobile clamp assembly on device, can make when using this device, the mobile clamp assembly of being equipped with can be positioned to different sizes, corresponding adjustment type positioning clamping work can be carried out, so that the device can be used, there is certain convenience.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket processing technology, specifically a welding positioning device for photovoltaic bracket processing. Background Technology

[0002] In the manufacturing process of photovoltaic (PV) brackets, welding is a crucial step in ensuring the structural strength and installation accuracy of the brackets. The quality of welding directly affects the load-bearing stability and service life of the PV brackets. Traditional welding operations rely heavily on manual positioning, which is not only inefficient but also prone to problems such as misalignment and angular deviation of bracket components due to human error. This makes it difficult to meet the precision requirements of standardized and large-scale production of PV brackets. At the same time, manual positioning requires continuous fixation of the workpiece, which is labor-intensive and poses safety hazards.

[0003] Application number CN202422935186.1 discloses a welding positioning device for photovoltaic bracket processing, including a base plate, a controller on the top of the base plate, a positioning component on the top of the base plate, and a smoke extraction component on the top of the base plate. This invention involves drawing welding fumes into a smoke extraction frame, from which the fumes pass through a smoke extraction pipe into a filter box. A filter plate, a fine filter plate, and an activated carbon base are symmetrically fixed to both sides of the filter box's inner wall and are engaged with the mounting plates. The fumes undergo preliminary filtration through the filter plates to remove larger particles, followed by further fine filtration through the fine filter plate, and finally, the activated carbon base adsorbs odors and other harmful substances. The filtered and purified air is discharged from the output of the suction pump through an exhaust pipe, achieving the effect of collecting and filtering harmful gases generated during welding. However, a drawback is that the device lacks the ability to adjust the positioning and clamping distance for processing brackets of different sizes, thus limiting its usability. Utility Model Content

[0004] The purpose of this utility model is to provide a welding positioning device for photovoltaic bracket processing, which solves the problem that the device is not yet able to perform positioning and clamping work with different distances when processing brackets of different sizes, thus limiting its use.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a welding positioning device for photovoltaic bracket processing, including a flip plate assembly installed on the top of a movable bracket assembly, a positioning clamp assembly installed on the top of the flip plate assembly, and a movable clamp assembly slidably provided on one side of the top of the flip plate assembly.

[0007] The movable clamp assembly includes a second rotating mechanism. The output end of the second rotating mechanism is provided with a threaded rod, which is located inside the threaded opening of the threaded block. A limit sliding plate is installed at the bottom of the threaded block, and a positioning support plate is installed at the top of the threaded block. An adjustable positioning clamp is installed on the outer wall of the positioning support plate.

[0008] Furthermore, the movable support assembly includes a mounting base plate, a support plate is mounted on one of the top sides of the mounting base plate, and a limit tube is mounted on the top of the support plate.

[0009] Furthermore, a fixed base plate is installed at the bottom of the mounting base plate. There are four sets of fixed base plates arranged symmetrically. The bottom of the fixed base plate is fitted with pulleys.

[0010] Furthermore, the flip plate assembly includes a rotating mechanism, which is mounted on the top of the support plate via a positioning bracket. The output end of the rotating mechanism is provided with a rotating rod, which is limited inside the limiting tube. The end of the rotating rod is mounted on the outer wall of the flip positioning plate, and a limiting groove is provided on one side of the top of the flip positioning plate.

[0011] Furthermore, the positioning clamp assembly includes a limiting bracket, which is installed at one end of the flip positioning plate. The top of the limiting bracket is provided with an adjustable positioning clamp. There are two sets of limiting brackets and adjustable positioning clamps, which are arranged symmetrically.

[0012] Furthermore, the limiting slide plate is slidably disposed inside the limiting slide groove, the second rotating mechanism is mounted on the top of the flip positioning plate by a bracket, and the end of the threaded rod is limited and disposed on the top of the flip positioning plate by a support plate.

[0013] This utility model has the following beneficial effects:

[0014] (1) By installing a movable clamp component on the device, the present invention enables the device to be positioned and clamped in a corresponding adjustable manner when it is used, so that the device is convenient to use.

[0015] (2) By installing a flip plate assembly on the device, the present invention allows for the adjustment of different welding angles during welding work, ensuring the flexibility of the device.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the device;

[0019] Figure 2 This is a schematic diagram of the flip-plate assembly structure in the device;

[0020] Figure 3 This is a schematic diagram of the movable clamp assembly in the device;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the device;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Movable support assembly; 2. Flip plate assembly; 3. Positioning clamp assembly; 4. Movable clamp assembly; 101. Mounting base plate; 102. Support plate; 103. Limiting tube; 201. Rotating mechanism one; 202. Positioning bracket; 203. Rotating rod; 204. Flipping positioning plate; 301. Limiting bracket; 302. Adjusting positioning clamp one; 401. Rotating mechanism two; 402. Threaded rod; 403. Threaded block; 404. Limiting sliding plate; 405. Positioning support plate; 406. Adjusting positioning clamp two; 1011. Fixed base plate; 1012. Mounting clamp; 1013. Pulley; 2041. Limiting slide groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is a welding positioning device for photovoltaic bracket processing, including a rotating plate assembly 2 installed on the top of the movable bracket assembly 1, a positioning clamp assembly 3 installed on the top of the rotating plate assembly 2, and a movable clamp assembly 4 slidably provided on one side of the top of the rotating plate assembly 2.

[0026] The movable clamp assembly 4 includes a rotating mechanism 2 401. The output end of the rotating mechanism 2 401 is provided with a threaded rod 402. The threaded rod 402 is located in the threaded opening of the threaded block 403. A limit slide plate 404 is installed at the bottom of the threaded block 403. A positioning support plate 405 is installed at the top of the threaded block 403. An adjusting positioning clamp 2 406 is installed on the outer wall of the positioning support plate 405.

[0027] By installing the movable clamp component 4 on the device, when using this device, the movable clamp component 4 can be adjusted to perform corresponding positioning and clamping work when positioning for different sizes, which makes the device more convenient to use.

[0028] The movable support assembly 1 includes a mounting base plate 101, a support plate 102 is mounted on one side of the top of the mounting base plate 101, and a limit tube 103 is mounted on the top of the support plate 102.

[0029] The bottom of the mounting base plate 101 is equipped with a fixed base plate 1011. There are four sets of fixed base plates 1011, which are symmetrically arranged. The bottom of the fixed base plate 1011 is equipped with a pulley 1013 through the mounting clip 1012. The pulley 1013 connected to the fixed base plate 1011 and the mounting clip 1012 in the movable bracket assembly 1 can drive the entire device to slide.

[0030] The flip plate assembly 2 includes a rotating mechanism 201, which is mounted on the top of the support plate 102 via a positioning bracket 202. The output end of the rotating mechanism 201 is provided with a rotating rod 203, which is limited inside the limiting tube 103. The end of the rotating rod 203 is mounted on the outer wall of the flip positioning plate 204. A limiting groove 2041 is provided on one side of the top of the flip positioning plate 204. When the rotating mechanism 201 mounted on the positioning bracket 202 on the top of the support plate 102 in the flip plate assembly 2 is powered on, it drives the rotating rod 203 to rotate inside the limiting tube 103, thereby causing the flip positioning plate 204 to flip around the axis of the rotating rod 203.

[0031] The positioning clamp assembly 3 includes a limiting bracket 301, which is installed at one end of the flip positioning plate 204. The top of the limiting bracket 301 is provided with an adjusting positioning clamp 302. There are two sets of the limiting bracket 301 and the adjusting positioning clamp 302, which are symmetrically arranged. The limiting bracket 301 of the positioning clamp assembly 3 is fixed to one end of the flip positioning plate 204, and the photovoltaic bracket is clamped at one end by the two sets of symmetrical adjusting positioning clamps 302.

[0032] The limiting slide plate 404 is slidably disposed inside the limiting slide groove 2041. The rotating mechanism 401 is mounted on the top of the flip positioning plate 204 via a bracket. The end of the threaded rod 402 is limited and disposed on the top of the flip positioning plate 204 via a support plate. When the rotating mechanism 401 mounted on the top of the flip positioning plate 204 in the moving clamp assembly 4 is powered on, it drives the threaded rod 402 to rotate, causing the threaded block 403 to drive the bottom limiting slide plate 404 to slide along the limiting slide groove 2041 of the flip positioning plate 204, thereby driving the positioning support plate 405 and the adjusting positioning clamp 406 to move and clamp the other end of the photovoltaic bracket.

[0033] The welding positioning device for photovoltaic bracket processing achieves overall position adjustment through the movable bracket assembly 1, adjusts the welding angle of the photovoltaic bracket with the help of the flip plate assembly 2, and achieves precise positioning of the photovoltaic bracket by the cooperation of the positioning clamp assembly 3 and the movable clamp assembly 4. The cooperation of each component ensures stable and accurate welding operation. In the movable bracket assembly 1, the bottom of the mounting base plate 101 is connected to the mounting clamp 1012 by a pulley 1013, which can drive the entire device to slide. In the flip plate assembly 2, the rotating mechanism 201, which is mounted on the positioning bracket 202 on the top of the support plate 102, drives the rotating rod 203 to rotate within the limit tube 103 after being powered on. The movement causes the flip positioning plate 204 to flip around the axis of the rotating rod 203. The limiting bracket 301 of the positioning clamp assembly 3 is fixed to one end of the flip positioning plate 204. Two sets of symmetrical adjusting positioning clamps 302 clamp one end of the photovoltaic bracket. After the rotating mechanism 401 installed on the top of the flip positioning plate 204 in the moving clamp assembly 4 is powered on, it drives the threaded rod 402 to rotate, so that the threaded block 403 drives the bottom limiting slide plate 404 to slide along the limiting slide groove 2041 of the flip positioning plate 204. This drives the positioning support plate 405 and the adjusting positioning clamp 406 to move and clamp the other end of the photovoltaic bracket. In actual operation, the moving bracket assembly is first pushed. 1. The device is moved to the designated position by fixing the bottom plate 1011 and the pulley 1013 connected to the mounting clamp 1012. Then, the photovoltaic bracket to be welded is placed on the top of the flip positioning plate 204 of the flip plate assembly 2, so that one end of the bracket is close to the adjusting positioning clamp 302 of the positioning clamp assembly 3. Then, the positioning clamp assembly 3 is operated to adjust the two sets of symmetrical adjusting positioning clamps 302 to clamp one end of the bracket. Then, the rotating mechanism 401 of the moving clamp assembly 4 is started to drive the threaded rod 402 to rotate and drive the threaded block 403 and the limiting slide plate 404 to slide along the limiting slide groove 2041, so that the adjusting positioning clamp 406 moves towards the other side of the bracket. After the end moves and fits, turn off the second rotating mechanism 401 and adjust the second adjusting positioning clamp 406 to clamp the bracket. Then, according to the requirements, start the first rotating mechanism 201 of the flip plate assembly 2 to drive the rotating rod 203 to rotate within the limit tube 103, thereby flipping the flip positioning plate 204 and the bracket to a suitable angle. After turning off the first rotating mechanism 201, the operator performs welding operations. After welding is completed, release the second adjusting positioning clamp 406 and the first adjusting positioning clamp 302 in sequence, remove the bracket, and start the first rotating mechanism 201 to reset the flip positioning plate 204. If it is necessary to continue the operation, repeat the above placement, positioning, and angle adjustment steps. If no operation is required, push the device to the storage position.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A welding positioning device for processing photovoltaic brackets, comprising a rotating plate assembly (2) mounted on the top of a movable bracket assembly (1), wherein a positioning clamp assembly (3) is mounted on the top of the rotating plate assembly (2), characterized in that: The flip plate assembly (2) is slidably provided with a movable clamp assembly (4) on one side of its top; The movable clamp assembly (4) includes a rotating mechanism (401), the output end of which is provided with a threaded rod (402), the threaded rod (402) is located in the threaded opening of the threaded block (403), a limiting slide plate (404) is installed at the bottom of the threaded block (403), a positioning support plate (405) is installed at the top of the threaded block (403), and an adjusting positioning clamp (406) is installed on the outer wall of the positioning support plate (405).

2. The welding positioning device for photovoltaic bracket processing according to claim 1, characterized in that: The movable support assembly (1) includes a mounting base plate (101), a support plate (102) is mounted on one side of the top of the mounting base plate (101), and a limit tube (103) is mounted on the top of the support plate (102).

3. The welding positioning device for photovoltaic bracket processing according to claim 2, characterized in that: The bottom of the mounting base plate (101) is equipped with a fixed base plate (1011). There are four sets of fixed base plates (1011) arranged symmetrically. The bottom of the fixed base plate (1011) is provided with a pulley (1013) through the mounting clip (1012).

4. The welding positioning device for photovoltaic bracket processing according to claim 1, characterized in that: The flip plate assembly (2) includes a first rotating mechanism (201), which is mounted on the top of the support plate (102) via a positioning bracket (202). The output end of the first rotating mechanism (201) is provided with a rotating rod (203), which is limited inside the limiting tube (103). The end of the rotating rod (203) is mounted on the outer wall of the flip positioning plate (204), and a limiting groove (2041) is provided on one side of the top of the flip positioning plate (204).

5. The welding positioning device for photovoltaic bracket processing according to claim 1, characterized in that: The positioning clamp assembly (3) includes a limiting bracket (301), which is installed at one end of the flip positioning plate (204). The top of the limiting bracket (301) is provided with an adjusting positioning clamp (302). There are two sets of the limiting bracket (301) and the adjusting positioning clamp (302), which are arranged symmetrically.

6. The welding positioning device for photovoltaic bracket processing according to claim 1, characterized in that: The limiting slide plate (404) is slidably disposed inside the limiting slide groove (2041), the rotating mechanism (401) is mounted on the top of the flip positioning plate (204) by a bracket, and the end of the threaded rod (402) is limited and disposed on the top of the flip positioning plate (204) by a support plate.

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