Aluminum shell pulling device
Patent Information
- Application Number
- CN202522255400.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-10-24
AI Technical Summary
In the current air spring repair process, separating the aluminum shell from the end is a cumbersome and inefficient operation.
An aluminum shell pulling device was designed, including a clamping mechanism, a pushing mechanism and an upward lifting mechanism. It uses a telescopic cylinder and a telescopic hydraulic cylinder to clamp the aluminum shell and push out the end, simplifying the operation process.
This improves the ease of operation and efficiency of separating the aluminum shell from the end, and reduces the complexity of manual operation.
Smart Images

Figure CN224927382U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of processing equipment technology, specifically to an aluminum shell opening device. Background Technology
[0002] In the current air spring repair process, if it is necessary to separate the aluminum shell from the end, the conventional process involves multiple steps that need to be performed manually. For example, fixing the aluminum shell and moving the corresponding ejector device to the required position is cumbersome and inefficient, and needs to be improved. Summary of the Invention
[0003] To address at least one of the aforementioned technical deficiencies, this utility model provides the following technical solution: This application discloses an aluminum shell opening device, including an operating table and a clamping mechanism on the operating table, as well as a pushing mechanism and an upward lifting mechanism. The clamping mechanism includes a clamping block one and a clamping block two. Clamping sleeves for fitting against the peripheral wall of the aluminum shell are provided on the facing surfaces of clamping blocks one and two. Clamping block one is fixed to the operating table and clamping block two is connected to the output end of the pushing mechanism. The pushing mechanism drives clamping block two to move toward clamping block one so that the two merge to clamp the middle part. When clamping blocks one and two merge, an upward lifting mechanism is provided below the ring formed by the two clamping sleeves. The upward lifting mechanism performs an upward lifting action on the part at the ring.
[0004] The structure of the device designed in this scheme allows for easy operation and improved efficiency. When in use, the pushing mechanism drives the clamping block two to move toward the clamping block one, thereby clamping the aluminum shell between the two. Then, the lifting mechanism performs an upward action to push out the end fixed to the aluminum shell.
[0005] Furthermore, the pushing mechanism includes a telescopic cylinder, which is mounted on a mounting base on the operating table. The moving end of the telescopic cylinder is connected to the clamping block two. Using the telescopic cylinder as the pushing mechanism has the advantages of convenient installation and low cost.
[0006] Furthermore, two sets of telescopic cylinders are arranged side by side and horizontally at the mounting base. The movement of the two sets of telescopic cylinders to grip the second block helps to improve the stability of movement and clamping.
[0007] Furthermore, the upper lifting mechanism includes a telescopic hydraulic cylinder, which is fixed to the operating table via a flange. Using a telescopic hydraulic cylinder as the upper lifting mechanism has advantages such as convenient installation and low cost.
[0008] Furthermore, it also includes an oil tank, which is disposed inside the cavity of the operating platform and is connected to the upper lifting mechanism.
[0009] Furthermore, a protective cover is provided on the operating table, the pushing mechanism is located inside the cavity of the protective cover, and a control terminal is provided on the protective cover. The control terminal is connected to the pushing mechanism and the upper lifting mechanism to control them to perform predetermined actions. The addition of the protective cover can reduce interference from external factors, improve the operational stability of the pushing mechanism, and facilitate the installation of the control terminal, etc.
[0010] Furthermore, grooves for fitting the aluminum shell's peripheral wall are formed on the facing surfaces of the clamping blocks one and two. An arc-shaped clamping sleeve is fixed in the groove. Guide blocks one and two are provided at the ends of clamping blocks one on both sides of the groove. Guide block one is horizontally fixed to the top surface of the end of clamping block one and cooperates with the top surface of the end of clamping block two to guide its movement. Guide block two is horizontally fixed to the side surface of the end of clamping block one and cooperates with the side surface of the end of clamping block two to guide its movement. Under the corresponding guidance, the stability of the movement of clamping block two is improved.
[0011] Furthermore, the clamping blocks one and two are detachably equipped with arc-shaped clamping sleeves via pins, so that the arc-shaped clamping sleeves abut against the peripheral wall of the component to be clamped. The pin fixation can meet the needs of quick disassembly and installation, and facilitate the replacement of clamping sleeves of different thicknesses according to the diameter requirements of the aluminum shell.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The design structure of this utility model consists of a pushing mechanism, an upper lifting mechanism, and a clamping mechanism. The pushing mechanism, together with the clamping mechanism, clamps and fixes the aluminum shell containing the end. The upper lifting mechanism then lifts the end to detach it from the aluminum shell. This design is convenient to operate and helps improve work efficiency. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of the device in Embodiment 1; Figure 2 This is a schematic diagram of the device structure after removing the cabinet door and protective cover; Figure 3 This is a schematic diagram of the flange mounting structure; The attached figures are labeled as follows: 1. Control panel; 2. Fuma wheel; 3. Support plate; 4. Flange; 5. Telescopic cylinder; 6. Oil tank; 7. Mounting base; 8. Telescopic cylinder; 9. Clamping block one; 10. Clamping block two; 11. Guide block one; 12. Guide block two; 13. Protective sleeve; 14. Trigger button one; 15. Trigger button two; 16. Trigger button three; 17. Trigger button four; 18. Trigger button five; 19. Clamping sleeve; 20. Aluminum shell; 21. End. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0016] Example 1 like Figures 1-3 As shown, the aluminum shell opening device in this example includes an operating table 1 and a clamping mechanism, a pushing mechanism, and a lifting mechanism mounted on the operating table 1. The operating table is a common box-frame type, specifically including a box frame, cabinet door, support plate 3, etc. The cabinet door is hinged to the side of the rectangular box frame to facilitate the installation or maintenance of internal functional mechanisms, etc. The support plate 3 is fixed to the top of the box frame, and the clamping mechanism, pushing mechanism, etc. are mounted on the support plate. Casters 2 can also be installed at the four corners of the box frame for easy movement, etc.
[0017] In this example, the clamping mechanism includes clamping block 1 (9) and clamping block 2 (10). The surfaces of clamping blocks 1 (9) and clamping block 2 (10) facing each other are formed with grooves for fitting against the peripheral wall of the aluminum shell. Figure 1 , Figure 2 The arc-shaped groove shown has an arc-shaped clamping sleeve fixed therein. Clamping block 9 is fixed to the support plate 3 on the operating table 1 by bolts, etc. A pushing mechanism is installed on the support plate 3 with the groove of clamping block 9 facing it. Clamping block 2 10 is connected to the output end of the pushing mechanism. The pushing mechanism can be selected from telescopic cylinders, hydraulic cylinders, or servo screws, etc., depending on the requirements. In this example, telescopic cylinder 8 is used as the pushing mechanism. Mounting base 7 is fixed on the support plate 3. Two sets of telescopic cylinders 8 are fixed side by side on the mounting base 7. The moving end of telescopic cylinder 8 is connected to the tail end of clamping block 2 10. Telescopic cylinder 8 drives clamping block 2 10 to move towards clamping block 9. Clamping block 9 and clamping block 2 10 are combined to clamp the component in the middle, such as aluminum shell 20, through the clamping sleeve.
[0018] To improve the stability of movement, in this example, guide block 11 and guide block 2 12 are fixed at the ends of clamping block 1 9 on both sides of the groove. The strip-shaped guide block 11 is horizontally fixed at the top surface of the end of clamping block 1 9 and cooperates with the top surface of the end of clamping block 2 to guide the movement. The guide block 2 12 is horizontally fixed at the side of the end of clamping block 1 9 and cooperates with the side of the end of clamping block 2 to guide the movement. When clamping block 2 10 moves toward clamping block 1, if the top surface of the end of clamping block 2 abuts against guide block 1 and its side abuts against guide block 2, the movement of clamping block 2 is guided by guide block 1 and guide block 2.
[0019] To improve adaptability to aluminum shells of different sizes, in this example, arc-shaped clamping sleeves 19 are installed at the arc-shaped groove walls of clamping block 1 9 and clamping block 2 10 by means of pins. The pins are fixed to meet the needs of quick disassembly and installation. When in use, clamping sleeves of different thicknesses can be replaced according to the diameter of the aluminum shell to be clamped. When clamping, the arc-shaped clamping sleeve abuts against the peripheral wall of the aluminum shell.
[0020] In this example, an upper lifting mechanism is installed below the annulus formed by the two clamping sleeves when clamping block 1 9 and clamping block 2 10 are combined. The upper lifting mechanism performs an upward lifting action on the components at the annulus. For the upper lifting mechanism, a telescopic cylinder 5 is preferred. For example, an opening is formed at the support plate corresponding to the annulus formed by the two grooves for the moving end of the telescopic cylinder to extend out. The telescopic cylinder 5 is fixed to the support plate 3 by the flange 4. The telescopic cylinder 5 is arranged longitudinally, and its moving end extends from the opening at the support plate to the end 21 of the upper aluminum shell 20 to separate the two.
[0021] In addition, an oil tank 6 can be installed in the box cavity of the control panel 1, and the oil tank 6 is connected to the telescopic cylinder 5 to supply oil.
[0022] To reduce the impact of external factors on the pushing mechanism, a protective sleeve 13 is added in this example. For example, the protective sleeve 13 is fixed on the support plate 3 in the operating table 1, and the pushing mechanism is located inside the cavity of the protective sleeve 13. A control terminal can also be installed on the protective sleeve 13, such as a control circuit board with a button type. The control terminal is connected to the pushing mechanism and the upper lifting mechanism, such as... Figure 1 As shown.
[0023] When in use, the user should first install clamping sleeves on clamping block one and clamping block two that correspond to the models of the separated aluminum shell and end head, respectively.
[0024] The user places the still-separated aluminum shell and end into the annular groove of the clamping sleeve.
[0025] like Figure 1As shown, when the user presses the trigger button 14 to drive the clamping block 2 to clamp, the two telescopic cylinders 8 in the mechanism are activated. The telescopic cylinders 8 drive the clamping block 2 9 to move to the left and approach the clamping block 10. At the same time, the clamping sleeve 19 clamps the aluminum shell 20. Then, the user releases the trigger button 14, and the clamping block 2 10 stops moving.
[0026] Press the trigger button 216 to push the telescopic cylinder out. The telescopic cylinder 5 in the control panel 1 will work. The top end 21 of the telescopic cylinder 5 will move until it is separated from the aluminum shell 20. The user will then release the trigger button 21.
[0027] Press the trigger button 317 to retract the telescopic cylinder 5. The telescopic cylinder 5 will retract and reset to the appropriate position. Then release the trigger button 317.
[0028] Press the trigger button 415 to separate the clamping block 2. The two telescopic cylinders 8 will move the clamping block 2 away from the clamping block 1, thereby releasing the aluminum shell 20. Release the trigger button 415 after it reaches the appropriate position. The user can then remove the aluminum shell 20, completing the separation of the aluminum shell 20 from the end 21.
[0029] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within its protection scope.
Claims
1. An aluminum shell pulling device, comprising an operating table (1) and a clamping mechanism disposed on the operating table (1), characterized in that, It also includes a pushing mechanism and an upper lifting mechanism. The clamping mechanism includes a clamping block one (9) and a clamping block two (10). The clamping blocks one (9) and two (10) are provided with clamping sleeves for fitting the aluminum shell peripheral wall on the facing surfaces. The clamping block one (9) is fixed to the operating table (1) and the clamping block two (10) is connected to the output end of the pushing mechanism. The pushing mechanism drives the clamping block two (10) to move toward the clamping block one (9) so that the two merge to form a clamp for the middle part. When the clamping blocks one (9) and two (10) merge, an upper lifting mechanism is provided below the ring formed by the two clamping sleeves. The upper lifting mechanism performs an upper lifting action on the part at the ring.
2. The aluminum shell pull-opening device as described in claim 1, characterized in that: The pushing mechanism includes a telescopic cylinder (8), which is mounted on a mounting seat (7) on the operating table (1). The moving end of the telescopic cylinder (8) is connected to the clamping block (10).
3. The aluminum shell pull-out device as described in claim 2, characterized in that: Two sets of telescopic cylinders (8) are arranged side by side and horizontally at the mounting base (7).
4. The aluminum shell pull-opening device as described in claim 1, characterized in that: The upper lifting mechanism includes a telescopic cylinder (5), which is fixed to the operating table (1) via a flange (4).
5. The aluminum shell pull-opening device as described in claim 1, characterized in that: It also includes an oil tank (6), which is located inside the cavity of the operating table (1) and is connected to the upper lifting mechanism.
6. The aluminum shell pull-opening device as described in claim 1, characterized in that: The operating table (1) is provided with a protective sleeve (13), the pushing mechanism is located inside the cavity of the protective sleeve (13), the protective sleeve (13) is provided with a control end, the control end is connected to the pushing mechanism and the upper lifting mechanism to control them to perform predetermined actions.
7. The aluminum shell pull-opening device as described in claim 1, characterized in that: The clamping blocks 1 (9) and 2 (10) are formed with grooves on their facing surfaces to fit the aluminum shell perimeter wall. An arc-shaped clamping sleeve is fixed in the groove. Guide blocks 1 (11) and 2 (12) are provided at the ends of clamping blocks 1 (9) on both sides of the groove. Guide block 1 (11) is horizontally fixed at the top surface of the end of clamping block 1 (9) and cooperates with the top surface of the end of clamping block 2 (10) to guide its movement. Guide block 2 (12) is horizontally fixed at the side of the end of clamping block 1 and cooperates with the side of the end of clamping block 2 to guide its movement.
8. The aluminum shell pull-opening device as described in claim 1, characterized in that: The clamping blocks 1 (9) and 2 (10) are fixed with detachable arc-shaped clamping sleeves (19) by pins, so that the arc-shaped clamping sleeves abut against the peripheral wall of the component to be clamped.
