A piston slotting device

Abstract

The utility model discloses a piston slotting device, solved the piston ring groove processing efficiency lower problem among the prior art. The utility model discloses a rack, be located on the lifting mechanism of rack, slidingly be located on the slotting mechanism of lifting mechanism, be located on the rotary clamping mechanism of rack for clamping piston and be located on the controller of rack and be connected with lifting mechanism, slotting mechanism and rotary clamping mechanism respectively. The utility model simple structure, scientific and reasonable design, convenient to use, the utility model, lifting mechanism can drive slotting mechanism and move to adjust the establishment depth of piston ring groove to facilitate the processing of piston ring groove. Rotary clamping mechanism can not only be clamped to the piston, but also can drive the rotation of piston, reduce the labor intensity of worker, improve the processing efficiency of piston ring groove.

Description

Technical Field

[0001] This utility model belongs to the technical field of piston processing equipment, and specifically relates to a piston grooving device. Background Technology

[0002] A piston is a reciprocating component in an engine or compressor. The basic structure of a piston can be divided into a crown, a head, and a skirt. During manufacturing, a groove is typically machined into the piston head to meet the sealing requirements during piston operation.

[0003] Traditionally, pistons are machined using a lathe to machine the piston ring grooves. During lathe turning, the piston is usually fixed in place by a three-jaw chuck. However, when fixing the piston, a special tool is needed to manually rotate the three-jaw chuck to clamp it. This not only wastes a lot of time when clamping the piston and reduces the machining efficiency, but also increases the labor intensity of the workers, making it inconvenient for batch processing of pistons. Summary of the Invention

[0004] This invention provides a piston grooving device to at least solve some of the aforementioned technical problems.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A piston grooving device includes a frame, a lifting mechanism mounted on the frame, a grooving mechanism slidably mounted on the lifting mechanism, a rotary clamping mechanism mounted on the frame for clamping the piston, and a controller mounted on the frame and connected to the lifting mechanism, the grooving mechanism, and the rotary clamping mechanism respectively.

[0006] Furthermore, the rotary clamping mechanism includes a clamping mounting base and a cylinder mounting base mounted on the frame, a rotating sleeve rotatably mounted in the clamping mounting base, a connecting shaft slidably mounted in the rotating sleeve and rotating synchronously with the rotating sleeve, a clamping seat mounted on the connecting shaft and in contact with the rotating sleeve for clamping the piston, a cylinder A mounted on the cylinder mounting base, a connecting seat with one end rotatably connected to the connecting shaft and the other end connected to the output end of the cylinder A, and a rotary drive mechanism mounted on the frame and connected to the rotating sleeve.

[0007] Furthermore, the rotary drive mechanism includes a rotary mounting base on the frame, a drive motor on the rotary mounting base, a driving pulley on the output end of the drive motor, a driven pulley on the rotating sleeve, and a belt between the driving pulley and the driven pulley.

[0008] Furthermore, the connecting shaft is provided with a connecting mounting groove, the rotating sleeve is provided with a connecting clearance groove, and the rotating sleeve is provided with a connecting block that is slidably connected to the connecting clearance groove.

[0009] Furthermore, the connecting seat includes a first connecting housing disposed on the output end of cylinder A, a second connecting housing disposed on the first connecting housing, a limiting block disposed on the connecting shaft and located inside the second connecting housing, and a bearing disposed on the second connecting housing and connected to the limiting block and the connecting shaft.

[0010] Furthermore, the clamping seat is provided with a limiting groove for limiting the piston.

[0011] Furthermore, the lifting mechanism includes a slotted mounting base slidably mounted on the frame, a sliding plate slidably mounted on the slotted mounting base, and an electric push rod mounted on the slotted mounting base and connected to the sliding plate; the slotting mechanism is mounted on the slotted mounting base.

[0012] Furthermore, the frame is provided with a pair of slide rails A, and a slider A connected to the slotted mounting base is slidably mounted on slide rails A.

[0013] Furthermore, the grooving mechanism includes an adjusting plate slidably mounted on the lifting mechanism, a tool holder mounted on the adjusting plate, a grooving tool mounted on the tool holder, a buffer spring with one end connected to the side wall of the tool holder and the other end connected to the lifting mechanism, and a cylinder B mounted on the lifting mechanism and connected to the adjusting plate.

[0014] Furthermore, the lifting mechanism is provided with a pair of slide rails B, and the slide rails B are provided with sliders B that are connected to the adjusting plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects: This utility model has a simple structure, a scientific and reasonable design, and is easy to use. The lifting mechanism of this utility model can drive the grooving mechanism to move, thereby adjusting the opening depth of the piston ring groove.

[0016] This utility model's rotary clamping mechanism can not only clamp the piston but also drive it to rotate, thereby reducing the labor intensity of workers and improving the processing efficiency of piston ring grooves. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a cross-sectional view of the rotary clamping mechanism of this utility model.

[0019] Figure 3 This is an exploded view of the rotary clamping mechanism of this utility model.

[0020] Figure 4 This is a schematic diagram of the clamping base of this utility model.

[0021] Figure 5 This is a schematic diagram of the lifting mechanism and the slotting mechanism of this utility model.

[0022] Figure 6 This is an exploded view of the lifting mechanism and the slotting mechanism of this utility model.

[0023] Figure 7 This is a schematic diagram of the frame of this utility model.

[0024] Figure 8 This is a control block diagram of the present invention.

[0025] The names corresponding to the reference numerals in the attached figures are as follows: 1. Frame; 2. Controller; 3. Clamping mounting base; 4. Cylinder mounting base; 5. Rotating sleeve; 6. Connecting shaft; 7. Clamping base; 8. Cylinder A; 9. Connecting base; 10. Rotating mounting base; 11. Drive motor; 12. Driving pulley; 13. Driven pulley; 14. Belt; 15. Connecting mounting groove; 16. Connecting clearance groove; 17. Connecting block; 18. First connecting housing; 19. Second connecting housing; 20. Limiting block; 21. Bearing; 22. Limiting groove; 23. Slotted mounting base; 24. Sliding plate; 25. Electric push rod; 26. Slide rail A; 27. Slider A; 28. Adjusting plate; 29. ​​Tool holder; 30. Slotting tool; 31. Buffer spring; 32. Cylinder B; 33. Slide rail B; 34. Slider B; 35. Deformation clearance groove. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; of course, they can also refer to a mechanical connection or an electrical connection; furthermore, they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] like Figure 1-8 As shown, the present invention provides a piston grooving device, including a frame 1, a lifting mechanism disposed on the frame 1, a grooving mechanism slidably disposed on the lifting mechanism, a rotating clamping mechanism disposed on the frame 1 for clamping the piston, and a controller 2 disposed on the frame 1 and connected to the lifting mechanism, the grooving mechanism and the rotating clamping mechanism respectively.

[0030] In this invention, the lifting mechanism can drive the grooving mechanism to move, thereby adjusting the opening depth of the piston ring groove.

[0031] This invention provides a rotary clamping mechanism that can not only clamp the piston but also rotate it, thereby reducing the labor intensity of workers and improving the processing efficiency of the piston.

[0032] In some embodiments, a more detailed structure of the rotary clamping mechanism is provided. The rotary clamping mechanism includes a clamping mounting base 3 and a cylinder mounting base 4 mounted on the frame 1, a rotating sleeve 5 rotatably mounted in the clamping mounting base 3, a connecting shaft 6 slidably mounted in the rotating sleeve 5 and rotating synchronously with the rotating sleeve 5, a clamping seat 7 mounted on the connecting shaft 6 and in contact with the rotating sleeve 5 for clamping the piston, a cylinder A8 mounted on the cylinder mounting base 4, a connecting seat 9 with one end rotatably connected to the connecting shaft 6 and the other end connected to the output end of the cylinder A8, and a rotary drive mechanism mounted on the frame 1 and connected to the rotating sleeve 5.

[0033] In this invention, a piston is placed inside a clamping seat 7, with the piston end contacting the bottom of a limiting groove 22. A controller 2 controls the operation of cylinder A8, which in turn moves the connecting shaft 6. The connecting shaft 6 then moves the clamping seat 7. Because the rotating sleeve 5 contacts the outer wall of the clamping seat 7, and the diameter of the clamping seat 7 is slightly larger than that of the rotating sleeve 5, the clamping seat 7 undergoes plastic deformation during movement, thus fixing the piston within the clamping seat 7. Furthermore, during grooving, a rotary drive mechanism is controlled to operate, causing the rotating sleeve 5 to rotate synchronously. The rotating sleeve 5 then rotates the connecting shaft 6. Since the connecting shaft 6 is rotatably mounted within a connecting seat 9, cylinder A8 does not rotate with the connecting shaft 6. The connecting shaft 6 rotates the clamping seat 7, which in turn rotates the piston, facilitating the grooving mechanism's processing of the piston.

[0034] In some embodiments, a more detailed structure of the rotary drive mechanism is provided. The rotary drive mechanism includes a rotary mounting base 10 on the frame 1, a drive motor 11 on the rotary mounting base 10, a drive pulley 12 on the output end of the drive motor 11, a driven pulley 13 on the rotating sleeve 5, and a belt 14 between the drive pulley 12 and the driven pulley 13.

[0035] In this invention, during grooving, the controller 2 controls the drive motor 11 to run, the drive motor 11 drives the active pulley 12 to rotate, the active pulley 12 drives the driven pulley 13 to rotate via the belt 14, the driven pulley 13 drives the rotating sleeve 5 to rotate, the rotating sleeve 5 drives the connecting shaft 6 to rotate, the connecting shaft 6 drives the clamping seat 7 to rotate, and the clamping seat 7 drives the piston to rotate, thereby making the piston rotate, which facilitates the processing of the piston.

[0036] In some embodiments, a more detailed connection structure of the connecting shaft 6 and the rotating sleeve 5 is provided. The connecting shaft 6 is provided with a connecting mounting groove 15, the rotating sleeve 5 is provided with a connecting clearance groove 16, and the rotating sleeve 5 is provided with a connecting block 17 that is slidably connected to the connecting clearance groove 16.

[0037] In this utility model, the connecting block 17 is set in the connecting mounting groove 15, and the connecting block 17 can slide along the connecting clearance groove 16 when it moves. When the rotating sleeve 5 rotates, the rotating sleeve 5 drives the connecting shaft 6 to rotate through the connecting block 17, thereby facilitating the synchronous rotation of the rotating sleeve 5 and the connecting shaft 6.

[0038] In some embodiments, a more preferred structure for the connecting seat 9 is provided, the connecting seat 9 including a first connecting housing 18 disposed on the output end of the cylinder A8, a second connecting housing 19 disposed on the first connecting housing 18, a limiting block 20 disposed on the connecting shaft 6 and located within the second connecting housing 19, and a bearing 21 disposed on the second connecting housing 19 and connected to the limiting block 20 and the connecting shaft 6.

[0039] In this utility model, when the connecting shaft 6 moves, the cylinder A8 drives the first connecting housing 18 to move, the first connecting housing 18 drives the second connecting housing 19 to move, and the second connecting housing 19 drives the connecting shaft 6 and the limiting block 20 to move synchronously through the bearing 21. The limiting block 20 can facilitate the installation of the bearing 21 between the limiting block 20 and the connecting shaft 6, thereby facilitating the cylinder A8 to drive the connecting shaft 6 to move.

[0040] In this invention, when the connecting shaft 6 is rotating, since the connecting shaft 6 and the limiting block 20 are rotatably mounted on the bearing 21, the connecting shaft 6 will not drive the second connecting housing 19 to rotate during the rotation process, so that the cylinder A8 will not rotate with the connecting shaft 6, thus facilitating the processing of the piston.

[0041] In some embodiments, a more detailed structure of the clamping seat 7 is provided, wherein the clamping seat 7 is provided with a limiting groove 22 for limiting the piston.

[0042] In this utility model, the limiting groove 22 can facilitate the limiting of the piston. In addition, the clamping seat 7 is also provided with several deformation relief grooves 35, which can facilitate the plastic deformation of the clamping seat 7.

[0043] In some embodiments, a more preferred structure for the lifting mechanism is provided. The lifting mechanism includes a slotted mounting base 23 slidably disposed on the frame 1, a sliding plate 24 slidably disposed on the slotted mounting base 23, and an electric push rod 25 disposed on the slotted mounting base 23 and connected to the sliding plate 24; the slotting mechanism is mounted on the slotted mounting base 23.

[0044] In this utility model, when the lifting mechanism is in use, the controller 2 controls the electric push rod 25 to run. The electric push rod 25 pushes, the sliding plate 24 moves, and the sliding plate 24 drives the grooving mechanism to move, thereby adjusting the grooving depth of the grooving mechanism to facilitate the processing of the piston.

[0045] In some embodiments, a more detailed connection structure between the sliding plate 24 and the slotted mounting base 23 is provided. A pair of slide rails A26 are provided on the frame 1, and a slider A27 connected to the slotted mounting base 23 is slidably provided on the slide rails A26.

[0046] In this invention, the slide rail A26 is mounted on the slotted mounting base 23, and the slider A27 is slidably mounted on the slide rail A26 and connected to the sliding plate 24. The cooperation between the slide rail A26 and the slider A27 can effectively reduce the friction of the sliding plate 24 during sliding, making it easier to adjust the position of the slotting mechanism.

[0047] In some embodiments, a more detailed structure of the grooving mechanism is provided. The grooving mechanism includes an adjusting plate 28 slidably disposed on the lifting mechanism, a knife holder 29 disposed on the adjusting plate 28, a grooving knife 30 disposed on the knife holder 29, a buffer spring 31 with one end connected to the side wall of the knife holder 29 and the other end connected to the lifting mechanism, and a cylinder B32 disposed on the lifting mechanism and connected to the adjusting plate 28.

[0048] In this invention, when the piston is slotting, the controller 2 controls the cylinder B32 to operate. The cylinder B32 pushes the adjusting plate 28 to move on the sliding plate 24, so that the adjusting plate 28 compresses the buffer spring 31. The buffer spring 31 can effectively reduce the vibration of the adjusting plate 28 during movement, thereby raising the position of the grooving knife 30. The adjusting plate 28 drives the knife holder 29 to move synchronously, and the knife holder 29 drives the knife holder 29 to move, thereby adjusting the position of the grooving knife 30, so as to facilitate the grooving operation of the piston.

[0049] In some embodiments, a more detailed connection structure of the sliding plate 24 and the adjusting plate 28 is provided. The lifting mechanism is provided with a pair of slide rails B33, and the slide rails B33 are provided with a slider B34 connected to the adjusting plate 28.

[0050] In this embodiment, the slide rail B33 is disposed on the sliding plate 24, and the slider B34 is slidably mounted on the slide rail B33 and connected to the adjusting plate 28. The cooperation between the slide rail B33 and the slider B34 can effectively reduce the friction of the adjusting plate 28 when it moves, thereby improving the adjustment accuracy of the adjusting plate 28.

[0051] The controller 2 used in this invention can be an STM32F1 microcontroller. Working principle.

[0052] In use, the piston is placed in the limiting groove 22. The controller 2 controls the cylinder A8 to operate, which drives the connecting shaft 6 to move. The connecting shaft 6 drives the clamping seat 7 to move. During the movement, the clamping seat 7 comes into contact with the rotating sleeve 5, causing the clamping seat 7 to deform and thus fix the piston. Afterward, the controller 2 controls the drive motor 11 to operate, which drives the driving pulley 12 to rotate. The driving pulley 12 drives the driven pulley 13 to rotate via the belt 14. The driven pulley 13 drives the rotating sleeve 5 to rotate, which in turn drives the connecting shaft 6 to rotate. The connecting shaft 6 drives the clamping seat 7 to rotate, and the clamping seat 7 drives the piston to rotate. The piston rotates, and then the controller 2 controls the electric push rod 25 to move. The electric push rod 25 pushes the sliding plate 24 to move, and the sliding plate 24 drives the adjusting plate 28 to move. The adjusting plate 28 drives the tool holder 29 and the grooving cutter 30 to move synchronously, thereby adjusting the position of the grooving cutter 30. In addition, when the piston is being processed, the controller 2 can also control the cylinder B32 to move. The cylinder B32 pushes the adjusting plate 28 to move on the sliding plate 24. The adjusting plate 28 drives the tool holder 29 and the grooving cutter 30 to move synchronously, thereby adjusting the displacement of the grooving cutter 30. This allows the size of the piston ring groove to be adjusted, which facilitates the processing of the piston and improves the processing efficiency of the piston ring groove.

[0053] The controller 2, cylinder A8, drive motor 11, electric push rod 25, and cylinder B32 used in this utility model are existing technologies and can be purchased and used directly on the market. Therefore, the structure, circuit, and principle of the controller 2, cylinder A8, drive motor 11, electric push rod 25, and cylinder B32 will not be described in detail here.

[0054] Finally, it should be noted that the above embodiments are merely preferred embodiments of this utility model used to illustrate the technical solutions of this utility model, and are not intended to limit it, nor are they intended to limit the patent scope of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model. That is to say, any changes or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but whose technical problems are still consistent with those of this utility model, should be included within the protection scope of this utility model. In addition, the direct or indirect application of the technical solutions of this utility model to other related technical fields are similarly included within the patent protection scope of this utility model.

Claims

1. A piston grooving device, characterized in that, It includes a frame (1), a lifting mechanism on the frame (1), a slotting mechanism slidably disposed on the lifting mechanism, a rotary clamping mechanism disposed on the frame (1) for clamping the piston, and a controller (2) disposed on the frame (1) and connected to the lifting mechanism, the slotting mechanism and the rotary clamping mechanism respectively.

2. The piston grooving device according to claim 1, characterized in that, The rotary clamping mechanism includes a clamping mounting seat (3) and a cylinder mounting seat (4) mounted on the frame (1), a rotating sleeve (5) rotatably mounted in the clamping mounting seat (3), a connecting shaft (6) slidably mounted in the rotating sleeve (5) and rotating synchronously with the rotating sleeve (5), a clamping seat (7) mounted on the connecting shaft (6) and in contact with the rotating sleeve (5) for clamping the piston, a cylinder A (8) mounted on the cylinder mounting seat (4), a connecting seat (9) with one end rotatably connected to the connecting shaft (6) and the other end connected to the output end of the cylinder A (8), and a rotary drive mechanism mounted on the frame (1) and connected to the rotating sleeve (5).

3. The piston grooving device according to claim 2, characterized in that, The rotary drive mechanism includes a rotary mounting base (10) on the frame (1), a drive motor (11) on the rotary mounting base (10), a drive pulley (12) on the output end of the drive motor (11), a driven pulley (13) on the rotating sleeve (5), and a belt (14) between the drive pulley (12) and the driven pulley (13).

4. The piston grooving device according to claim 2, characterized in that, The connecting shaft (6) is provided with a connecting mounting groove (15), the rotating sleeve (5) is provided with a connecting clearance groove (16), and the rotating sleeve (5) is provided with a connecting block (17) that is slidably connected to the connecting clearance groove (16).

5. A piston grooving device according to claim 2, characterized in that, The connecting seat (9) includes a first connecting housing (18) disposed on the output end of cylinder A (8), a second connecting housing (19) disposed on the first connecting housing (18), a limiting block (20) disposed on the connecting shaft (6) and located in the second connecting housing (19), and a bearing (21) disposed on the second connecting housing (19) and connected to the limiting block (20) and the connecting shaft (6).

6. The piston grooving device according to claim 2, characterized in that, The clamping seat (7) is provided with a limiting groove (22) for limiting the piston.

7. The piston grooving device according to claim 1, characterized in that, The lifting mechanism includes a slotted mounting base (23) slidably mounted on the frame (1), a sliding plate (24) slidably mounted on the slotted mounting base (23), and an electric push rod (25) mounted on the slotted mounting base (23) and connected to the sliding plate (24); the slotting mechanism is mounted on the slotted mounting base (23).

8. A piston grooving device according to claim 7, characterized in that, A pair of slide rails A (26) are provided on the frame (1), and a slider A (27) connected to the slotted mounting base (23) is slidably provided on the slide rails A (26).

9. A piston grooving device according to claim 1, characterized in that, The grooving mechanism includes an adjusting plate (28) slidably mounted on the lifting mechanism, a tool holder (29) mounted on the adjusting plate (28), a grooving tool (30) mounted on the tool holder (29), a buffer spring (31) with one end connected to the side wall of the tool holder (29) and the other end connected to the lifting mechanism, and a cylinder B (32) mounted on the lifting mechanism and connected to the adjusting plate (28).

10. A piston grooving device according to claim 9, characterized in that, The lifting mechanism is provided with a pair of slide rails B (33), and the slide rails B (33) are provided with sliders B (34) connected to the adjusting plate (28).

Images