An ultra-wide edge corner scrap pressing and purging integrated device

Abstract

The utility model relates to the plate manufacturing technical field discloses a kind of super-wide edge leftover material press-holding, integrated device of blowing, including first mounting plate, second mounting plate, frame, press-holding component, first wind collecting component, second wind collecting component and air blower;The bottom of frame is fixed to the upper end of first mounting plate, the top of frame is fixed to the lower end of second mounting plate, first mounting plate and second mounting plate are respectively detachably arranged in the upper and lower ends of conveyor frame, and through hole is formed in first mounting plate and second mounting plate, first wind collecting component is installed in the lower end of first mounting plate, one end of second wind collecting component is installed in the upper end of second mounting plate, and the other end is installed air blower, and press-holding component is fixedly installed in the lower end of second mounting plate.The utility model can realize the stable press-holding of edge leftover material and the directional blowing of sawdust synchronous operation, to effectively prevent edge leftover material deformation and be rolled into equipment, guarantee equipment safe operation.

Description

Technical Field

[0001] This utility model relates to the field of acrylic light guide plate manufacturing technology, and in particular to an integrated device for pressing and blowing ultra-wide scrap materials. Background Technology

[0002] In industrial production processes such as sheet metal processing, the handling of extra-wide scrap materials has always been a critical issue affecting the stable operation of equipment and product quality. In existing technologies, scrap materials, lacking effective fixing devices, are prone to deformation and curling, eventually becoming entangled in conveyor equipment. This can damage the equipment structure, obstruct safety light curtains, cause abnormal equipment shutdowns, and even lead to safety accidents. Simultaneously, sawdust generated during processing, if not cleaned promptly, can accumulate in the working area, affecting processing accuracy and product quality. Currently, while there are pressing devices for securing scrap materials or blowing systems for sawdust, most are independently installed, structurally dispersed, inconvenient to install and adjust, and unable to achieve coordinated pressing and blowing operations. This low level of functional integration negatively impacts overall operational efficiency and equipment safety. Therefore, there is an urgent need for a device that integrates scrap material holding and protection with sawdust cleaning functions to solve these problems. Summary of the Invention

[0003] The purpose of this invention is to provide an integrated device for holding and blowing ultra-wide scrap materials, overcoming the shortcomings of existing technologies such as separate holding and blowing functions, complex installation, low integration, and insufficient safety protection. Specifically, this invention integrates the holding component, the air collecting component, and the blower into a unified frame structure, achieving simultaneous stable holding of scrap materials and directional blowing of sawdust. This effectively prevents scrap materials from deforming and being drawn into the equipment, ensuring safe operation of the equipment and improving the cleanliness of the working environment and the quality of product processing.

[0004] To achieve the above objectives, the following technical solution is adopted: An integrated device for pressing and blowing ultra-wide scrap materials includes a first mounting plate, a second mounting plate, a frame, a pressing component, a first air collecting component, a second air collecting component, and a blower. The bottom of the frame is fixed to the upper end of the first mounting plate, and the top of the frame is fixed to the lower end of the second mounting plate. The first and second mounting plates are detachably mounted on the upper and lower ends of a conveyor frame, respectively. Both the first and second mounting plates have through holes. The first air collecting component is mounted on the lower end of the first mounting plate. One end of the second air collecting component is mounted on the upper end of the second mounting plate, and the blower is mounted on the other end. The pressing component is fixedly mounted on the lower end of the second mounting plate and located within the frame.

[0005] Preferably, the first mounting plate is provided with a plurality of evenly arranged first mounting holes.

[0006] Preferably, the second mounting plate is provided with a plurality of evenly arranged second mounting holes.

[0007] Preferably, the pressing assembly includes a telescopic cylinder and a lower pressure plate connected to the telescopic cylinder.

[0008] Preferably, the pressing components are configured as a plurality of them.

[0009] Preferably, one end of the second air collecting assembly is provided with a fan mounting plate, and the blower is fixedly mounted on the fan mounting plate.

[0010] Preferably, at least one viewing window is provided on the side wall of the frame.

[0011] The beneficial effects of this utility model are: This invention integrates the pressing component, air collecting component, and blower into a unified framework, achieving a high degree of structural integration and convenient installation. The pressing and blowing functions work together to effectively prevent scrap materials from deforming and getting caught in the equipment, and to clean sawdust in a timely manner, improving operational safety and product quality. The vertically connected blowing airflow path is rationally designed, resulting in high cleaning efficiency. The modular and detachable structure facilitates daily maintenance and adjustment, extends the service life of the device, and enhances the overall operational stability of the equipment and the cleanliness of the production environment. Attached Figure Description

[0012] Figure 1 The diagram shows the overall structure of an integrated device for pressing and blowing ultra-wide scrap materials according to an embodiment of the present invention.

[0013] Figure 2 A perspective structural diagram of an integrated device for pressing and blowing ultra-wide scrap materials according to an embodiment of the present invention is shown.

[0014] Figure label: 1. First mounting plate, 2. Second mounting plate, 3. Frame, 4. Pressing assembly, 5. First air collecting assembly, 6. Second air collecting assembly, 7. Blower, 8. Telescopic cylinder, 9. Lower pressure plate, 10. Blower mounting plate, 11. Observation window, 12. First mounting hole, 13. Second mounting hole, 14. Conveyor frame. Detailed Implementation

[0015] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0016] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0017] This utility model embodiment provides an integrated device for pressing and blowing ultra-wide scrap materials, such as... Figure 1 and Figure 2 As shown, the integrated device for pressing and blowing ultra-wide scrap materials includes a first mounting plate 1, a second mounting plate 2, a frame 3, a pressing component 4, a first air collecting component 5, a second air collecting component 6, and a blower 7. The bottom of the frame 3 is fixed to the upper end of the first mounting plate 1, and the top of the frame 3 is fixed to the lower end of the second mounting plate 2. The first mounting plate 1 and the second mounting plate 2 are detachably mounted on the upper and lower ends of the conveyor frame 14, respectively. Both the first mounting plate 1 and the second mounting plate 2 have through holes. The first air collecting component 5 is mounted on the lower end of the first mounting plate 1. One end of the second air collecting component 6 is mounted on the upper end of the second mounting plate 2, and the other end is mounted on the blower 7. The pressing component 4 is fixedly mounted on the lower end of the second mounting plate 2 and located within the frame 3.

[0018] The working principle of this integrated device for holding and blowing ultra-wide scrap is as follows: After the blower 7 starts, it generates a high-pressure airflow. This airflow is introduced through the second air collecting component 6 and enters the space enclosed by the frame 3 through the through holes on the second mounting plate 2. At the same time, the holding component 4 applies downward pressure to the ultra-wide scrap on the conveyor, keeping it flat and preventing it from curling or warping during transport. The high-speed airflow entering the frame 3 passes through the space and is guided and accelerated out through the through holes on the first mounting plate 1 and the first air collecting component 5, forming a directional and concentrated blowing airflow. This airflow acts directly on the surface of the scrap pressed and stabilized by the holding component 4 and its surrounding area, quickly blowing away sawdust and other impurities generated during processing from the working area, thereby achieving synchronous and integrated operation of scrap holding and fixing and sawdust cleaning.

[0019] As an implementable example, this device can be applied to the conveyor section of a sheet metal cutting production line. The first mounting plate 1 and the second mounting plate 2 are made of steel plates and are bolted to the bottom and top crossbeams of the conveyor's metal frame, respectively. The frame 3 is a rectangular welded structure, with its upper and lower ends bolted to the second mounting plate 2 and the first mounting plate 1, respectively. The clamping assembly 4 may include a pressure plate mounted on the lower surface of the second mounting plate 2 via adjusting bolts. The bottom of this pressure plate may be fitted with a polyurethane gasket to accommodate scraps of different thicknesses and provide appropriate clamping force. Both the first air collecting assembly 5 and the second air collecting assembly 6 can employ a tapered duct structure to converge and guide airflow. The blower 7 is a high-pressure centrifugal fan, its outlet connected to the inlet of the second air collecting assembly 6 via a flexible hose. During operation, the position of the clamping assembly 4 can be adjusted according to the width of the scrap, and the speed of the blower 7 or the opening of the air valve can be adjusted according to the amount of sawdust to achieve optimal clamping and purging effects.

[0020] It should be noted that the above-described implementable examples are merely specific examples provided to aid in understanding this utility model and are not intended to limit the scope of protection of this utility model. In practical applications, the specific shapes and dimensions of the first mounting plate 1, the second mounting plate 2, and the frame 3, the specific structural form of the pressing component 4, the construction of the air collecting component, and the selection of the blower 7 can all be adjusted and changed according to different equipment layouts, scrap material specifications, and process requirements. In some embodiments, such as Figure 2 As shown, the first mounting plate 1 has several evenly arranged first mounting holes 12, and the second mounting plate 2 has several evenly arranged second mounting holes 13. This design of mounting holes allows the first mounting plate 1 and the second mounting plate 2 to be flexibly and securely installed on conveyor frames of different sizes using bolts, screws, and other fasteners. The evenly arranged holes provide multiple mounting point options, facilitating the selection of the most suitable fixing position based on the specific structure of the frame during actual assembly, thereby enhancing the adaptability and versatility of this integrated device to different equipment platforms. The corresponding arrangement of the first mounting holes 12 and the second mounting holes 13 also ensures that the frame 3 remains vertical and under balanced stress between the upper and lower mounting plates, improving the overall structural stability.

[0021] In some embodiments, such as Figure 1As shown, the pressing assembly 4 includes a telescopic cylinder 8 as a power source and a lower pressing plate 9 connected to the piston rod of the telescopic cylinder 8. The telescopic cylinder 8 is fixedly installed below the second mounting plate 2, and its piston rod can extend and retract vertically. During operation, by controlling the extension of the piston rod of the telescopic cylinder 8, the lower pressing plate 9 is driven to move downward and press the extra-wide scrap material during the conveying process, providing stable and adjustable pressure; when it is necessary to release or pass material, the piston rod retracts, driving the lower pressing plate 9 to rise. The use of cylinder drive makes the application and release of pressing force faster, more precise, and more automated.

[0022] Furthermore, in some application scenarios, multiple pressing components 4 can be configured. These multiple pressing components 4 can be arranged at intervals along the length of the second mounting plate 2, thereby forming a wider and more uniform pressing coverage for ultra-wide scrap materials. This multi-point pressing design effectively prevents local warping or deformation of the scrap material due to insufficient pressing points, and is particularly suitable for processing scrap materials with particularly large widths or poor rigidity, significantly enhancing the reliability and adaptability of the pressing effect. Multiple telescopic cylinders 8 can be controlled synchronously or independently to meet different process requirements.

[0023] In some embodiments, to optimize the installation stability and maintenance convenience of the blower, such as Figure 1 and Figure 2 As shown, a dedicated fan mounting plate 10 is provided at one end of the second air collecting assembly 6, and the blower 7 is fixedly mounted on the fan mounting plate 10. Specifically, the fan mounting plate 10 can be an independent metal plate, which is rigidly connected to the air outlet end of the second air collecting assembly 6 by welding or bolting. The blower 7 is fixed to the corresponding position on the fan mounting plate 10 by mounting feet or flanges on its housing using bolts or other fasteners. This arrangement, on the one hand, evenly distributes the weight and operating vibration of the blower 7 to the second air collecting assembly 6 and the second mounting plate 2 through the fan mounting plate 10, improving the rigidity and stability of the overall structure and reducing the risk of connection loosening due to vibration during long-term operation; on the other hand, the independent mounting plate design facilitates the individual disassembly and assembly of the blower 7. When maintenance or replacement of the blower is required, it is not necessary to disassemble the entire second air collecting assembly, which greatly facilitates the daily maintenance and repair of the equipment.

[0024] In some embodiments, to facilitate real-time observation of the internal working status of the device, such as... Figure 2As shown, at least one observation window 11 is provided on the side wall of the frame 3. This observation window 11 is made of a transparent and impact-resistant material (such as polycarbonate or tempered glass) and is sealed and embedded within a window in the side wall of the frame 3. Through this observation window 11, operators or maintenance personnel can visually monitor the clamping of the cutting material by the clamping assembly 4, the airflow within the frame 3, and the effect of sawdust removal without disassembling the device. This facilitates process inspection, fault diagnosis, and parameter fine-tuning. Furthermore, the observation window 11 enhances the early detection capability of potential internal anomalies (such as loose parts or impurity accumulation), improving the convenience of equipment maintenance and operational safety.

[0025] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. An integrated device for pressing and blowing ultra-wide scrap materials, characterized in that, The system includes a first mounting plate, a second mounting plate, a frame, a pressure holding assembly, a first air collecting assembly, a second air collecting assembly, and a blower. The bottom of the frame is fixed to the upper end of the first mounting plate, and the top of the frame is fixed to the lower end of the second mounting plate. The first and second mounting plates are detachably mounted on the upper and lower ends of the conveyor frame, respectively. Both the first and second mounting plates have through holes. The first air collecting assembly is mounted on the lower end of the first mounting plate. One end of the second air collecting assembly is mounted on the upper end of the second mounting plate, and the blower is mounted on the other end. The pressure holding assembly is fixedly mounted on the lower end of the second mounting plate and located within the frame.

2. The integrated device for pressing and blowing ultra-wide scrap materials according to claim 1, characterized in that, The first mounting plate is provided with a number of evenly arranged first mounting holes.

3. The integrated device for pressing and blowing ultra-wide scrap materials according to claim 1, characterized in that, The second mounting plate is provided with a number of evenly arranged second mounting holes.

4. The integrated device for pressing and blowing ultra-wide scrap materials according to claim 1, characterized in that, The pressing assembly includes a telescopic cylinder and a lower pressure plate connected to the telescopic cylinder.

5. The integrated device for pressing and blowing ultra-wide scrap materials according to claim 1, characterized in that, The pressure-holding components are configured in multiple ways.

6. The integrated device for pressing and blowing ultra-wide scrap materials according to claim 1, characterized in that, One end of the second air collection component is provided with a fan mounting plate, and the blower is fixedly mounted on the fan mounting plate.

7. The integrated device for pressing and blowing ultra-wide scrap materials according to claim 1, characterized in that, At least one observation window is provided on the side wall of the frame.

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