Automatic layering and sequencing structure of rectangular pipe multi-layer material

Abstract

The automatic layered sorting structure of the multi-layer material of the rectangular pipe comprises a pushing device for pushing the rectangular pipe to move forward, a supporting frame for supporting the rectangular pipe, a lifting device for driving the supporting frame to move up and down, a conveying device for conveying the rectangular pipe forward and at least one rack, and a stacking area for placing the rectangular pipe is arranged on the rack, the automatic layered sorting structure only needs to place the rectangular pipe on the stacking area, and the rectangular pipe multi-layer material can be sequentially sorted and fed one by one, the automatic layered sorting feeding mode is used to replace the traditional manual feeding and layered sorting mode, the labor intensity is greatly reduced, the efficiency is improved, the automatic sorting and feeding of the large batch of rectangular pipes are adapted, one end of the pushing rod is connected with the pushing rod connecting frame, the other end extends to the rear side of the stacking area, the rectangular pipes with different lengths can be pushed, the rectangular pipes with different lengths can be sorted and fed, and the applicability is higher.

Description

Technical Field

[0001] This utility model belongs to the field of pipe sorting and feeding technology, specifically relating to an automatic layered sorting structure for multi-layer rectangular pipe materials. Background Technology

[0002] Currently, due to the large market demand for rectangular tubing, its applications cover many fields such as machinery manufacturing, construction engineering, and automotive parts processing. It is widely used as a core component such as load-bearing components, transmission pipelines, and frame skeletons.

[0003] In rectangular tube processing equipment, such as packaging machines, cutting machines, and drilling machines, it is necessary to separate individual rectangular tubes from a pile to facilitate processing them one by one. However, current tube sorting and feeding structures on the market are mainly designed for round tubes, with few structures specifically for rectangular tubes. Round tubes have good rolling properties and can be fed by rolling, as shown in Chinese patent application number 202310041540.3, which discloses an automatic feeding device for small-diameter tubes and its usage method. This automatic feeding device uses a motor to tighten or loosen the feed belt, thereby lifting or lowering the tubes and allowing them to be rolled one by one. However, rectangular tubes do not have rolling properties, making it difficult to apply such automatic feeding devices for sorting and feeding. Therefore, it is necessary to develop an automatic sorting and feeding structure for rectangular tubes. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, the purpose of this utility model is to provide an automatic layering and sorting structure for multi-layer materials of rectangular tubes.

[0005] The technical solution provided by this utility model is as follows: An automatic layered sorting structure for multi-layer rectangular tubing includes a pushing device for propelling the rectangular tubing forward, a support frame for supporting the rectangular tubing, a lifting device for raising and lowering the support frame, a conveying device for conveying the rectangular tubing forward, and at least one frame. The frame has a stacking area for placing the rectangular tubing, with the support frame located below the stacking area. The lifting device is connected to the support frame. The conveying device is located in front of the stacking area. The pushing device includes a push plate, a push rod, a push rod connecting frame, a height adjustment mechanism, a forward / backward moving mechanism, and a drive mechanism. The forward / backward moving mechanism is mounted on the frame. The drive mechanism is connected to the forward / backward moving mechanism and drives it to move forward and backward. The height adjustment mechanism is mounted on the forward / backward moving mechanism, and the push rod connecting frame is mounted on the height adjustment mechanism. One end of the push rod is connected to the push rod connecting frame, and the other end extends towards the rear of the stacking area and connects to the push plate. The push plate is mounted on the side of the push rod facing the stacking area.

[0006] In this utility model, the pushing device is provided in two sets. The two sets of forward and backward moving mechanisms are respectively installed on the left and right sides of the frame. One end of each of the two pushing rods is connected to the two sets of pushing rod connecting frames, and the other end extends to the rear side of the stacking area in opposite directions.

[0007] In this utility model, the height adjustment mechanism includes an adjustment handwheel, an input rod, a worm gear, a lead screw, and a housing. One end of the input rod is connected to the adjustment handwheel, the worm gear is sleeved onto the other end of the input rod, the worm gear is located inside the housing, the lead screw passes through the housing and meshes with the worm gear, and the top end of the lead screw is rotatably connected to the push rod connecting frame.

[0008] In this invention, the driving mechanism includes a drive motor and a reducer. The drive motor is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the forward and backward moving mechanism.

[0009] In this utility model, the front and rear moving mechanism includes a front and rear moving support, a driving sprocket, a driven sprocket, a moving chain, a moving platform, and a guide assembly. The front and rear moving support is mounted on a frame. The driving sprocket is connected to the output shaft of a reducer. The driving sprocket and the driven sprocket are located at the front and rear ends of the front and rear moving support, respectively. The driving sprocket and the driven sprocket are driven by the moving chain. The moving platform is connected to the moving chain. The guide assembly is mounted on the front and rear moving support, and the moving platform is connected to the guide assembly.

[0010] In this utility model, the support frame, lifting device and conveying device are each provided in two sets; and are respectively distributed along the left and right directions of the frame.

[0011] The beneficial effects of this utility model are as follows: The automatic layered sorting structure of this utility model only requires placing the rectangular tubes in the stacking area. It can sort and feed the multiple layers of rectangular tubes one by one. The automatic layered sorting and feeding method replaces the traditional manual layered sorting and feeding method, which greatly reduces labor intensity, improves efficiency, and is suitable for automatic sorting and feeding of large batches of rectangular tubes. In addition, one end of the push rod is connected to the push rod connecting frame, and the other end extends to the rear of the stacking area. It can push rectangular tubes of different lengths and is suitable for sorting and feeding rectangular tubes of different lengths, with high applicability. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of a structure in which rectangular tubes are placed in the stacking area according to this embodiment; Figure 2 This is a schematic diagram of the stacking area without rectangular tubing in this embodiment; Figure 3 This is a schematic diagram of the feeding device in this embodiment; Figure 4This is a schematic diagram of the height adjustment mechanism in this embodiment; Figure 5 This is a schematic diagram of the front and rear moving mechanism in this embodiment. Detailed Implementation

[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0014] It should be noted that if the embodiments of this utility model involve directional indicators such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial, etc., then the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indicators will also change accordingly.

[0015] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0016] See Figures 1 to 5This embodiment discloses an automatic layered sorting structure for multi-layer rectangular tubing, including a pushing device 1 for pushing the rectangular tubing forward, a support frame 2 for supporting the rectangular tubing, a lifting device for moving the support frame 2 up and down, a conveying device 3 for conveying the rectangular tubing forward, and at least one frame 4. The frame 4 is provided with a stacking area 5 for placing the rectangular tubing, and the support frame 2 is located below the stacking area 5. The lifting device is connected to the support frame 2. The conveying device 3 is located in front of the stacking area 5. The pushing device 1 includes a push plate 11, a pushing rod 12, and a push bar. The machine includes a connecting frame 13, a height adjustment mechanism 14, a front-to-back moving mechanism 15, and a drive mechanism 16. The front-to-back moving mechanism 15 is mounted on the frame 4. The drive mechanism 16 is connected to the front-to-back moving mechanism 15 and is used to drive the front-to-back moving mechanism 15 to move back and forth. The height adjustment mechanism 14 is mounted on the front-to-back moving mechanism 15, and the push rod connecting frame 13 is mounted on the height adjustment mechanism 14. One end of the push rod 12 is connected to the push rod connecting frame 13, and the other end extends to the rear side of the stacking area 5 and is connected to the push plate 11. The push plate 11 is mounted on the side of the push rod 12 facing the stacking area 5. The forward and backward moving mechanism 15 is used to drive the push plate 11 and the push rod 12 to move forward and backward, and the height adjustment mechanism 14 is used to adjust the height position of the push plate 11 and the push rod 12. When the automatic layer sorting structure of this embodiment is working, the rectangular tubes are first arranged and placed in the stacking area 5. In the stacking area 5, there are multiple layers of rectangular tubes in both the vertical and horizontal directions. The support frame 2 supports the rectangular tubes in the stacking area 5. The lifting device drives the support frame 2 to move up and down, so that the top layer of rectangular tubes in the stacking area 5 is at the same horizontal position as the push rod 12. Then, the driving mechanism 16 drives the forward and backward moving mechanism 15 to move forward and backward, driving the push plate 11 and the push rod 12 to move forward. The push plate 11 pushes the entire row of rectangular tubes at the top layer forward, so that the rectangular tube at the front of the top layer moves to the conveying device 3. The driving mechanism 16... The conveying device 3 stops, and the conveyor conveys the rectangular tubes forward, thus completing the automatic feeding of one rectangular tube. The pushing device 1 continues to drive the pushing rod 12 forward until the entire row of rectangular tubes at the top is pushed to the conveying device 3 one by one. After the conveying device 3 feeds the tubes forward, the lifting device drives the support frame 2 to move upward. The support frame 2 lifts all the rectangular tubes in the stacking area 5 upward, so that the top rectangular tubes are at the same level as the push plate 11. The above action is repeated so that the top rectangular tubes are pushed to the conveying device 3 one by one. This process is repeated until all the rectangular tubes have been automatically layered and sorted. The automatic layered and sorted feeding method of this embodiment replaces the traditional manual layered feeding and sorting method, greatly reducing labor intensity, improving efficiency, and adapting to the automatic sorting and feeding of large batches of rectangular tubes. The lifting device is not shown in the attached drawings, but it can be any structure that can control the up and down movement.

[0017] In a preferred embodiment, the pushing device 1 is provided in two sets. The two sets of forward and backward moving mechanisms 15 are respectively installed on the left and right sides of the frame 4. One end of each of the two pushing rods 12 is connected to the two sets of pushing rod connecting frames 13, and the other end extends to the rear side of the stacking area 5 in opposite directions. When pushing rectangular tubes, the two sets of pushing devices 1 work synchronously, so that the rectangular tubes can be pushed forward smoothly, avoiding the problem of the rectangular tubes tilting during the pushing process.

[0018] Specifically, the height adjustment mechanism 14 can be a worm gear screw jack or a screw jack slider jack, etc., with lifting and adjustment functions. In this embodiment, the height adjustment mechanism 14 is a manual lifting and adjustment structure. The height adjustment mechanism 14 includes an adjustment handwheel 141, an input rod 142, a worm gear, a screw 143, and a housing 144. One end of the input rod 142 is connected to the adjustment handwheel 141, and the worm gear is sleeved and connected from the other end of the input rod 142. The worm gear is located inside the housing 144, and the screw 143 passes through the housing 144 and meshes with the worm gear. The top end of the screw 143 is rotatably connected to the push rod connecting frame 13. When it is necessary to adjust the height of the push rod 12, the adjustment handwheel 141 can be rotated to make the input rod 142 drive the worm gear to rotate, thereby driving the screw 143 to rotate and rise. The screw 143 drives the push rod connecting frame 13 to rise and fall. Of course, in specific implementations, the height adjustment mechanism 14 can also be an electric lifting and adjustment structure. Specifically, the drive mechanism 16 includes a drive motor 161 and a reducer 162. The drive motor 161 is connected to the input shaft of the reducer 162, and the output shaft of the reducer 162 is connected to the forward and backward moving mechanism 15. The forward and backward moving mechanism 15 can be a chain moving mechanism, a belt moving mechanism, or a gear and rack moving mechanism, etc. The forward and backward moving mechanism 15 includes a forward and backward moving support 151, a driving sprocket 152, a driven sprocket 153, a moving chain 154, a moving platform 155, and a guide assembly 156. The forward and backward moving support 151 is mounted on the frame. 4. The driving sprocket 152 is connected to the output shaft of the reducer 162. The driving sprocket 152 and the driven sprocket 153 are located at the front and rear ends of the front and rear movable supports 151, respectively. The driving sprocket 152 and the driven sprocket 153 are driven by a movable chain 154. The movable platform 155 is connected to the movable chain 154. The guide assembly 156 is installed on the front and rear movable supports 151, and the movable platform 155 is connected to the guide assembly 156. The guide assembly 156 can be a guide rail slider assembly, used to guide the forward and backward movement of the movable platform 155. When the drive motor 161 is working, it drives the driving sprocket 152 to rotate through the reducer 162. The driving sprocket 152 drives the chain to rotate. The movable platform 155 is connected to the upper half of the chain and moves back and forth with the upper half of the chain. Under the action of the guide assembly 156, the forward and backward movement of the movable platform 155 is more stable.

[0019] Similarly, the support frame 2, lifting device and conveying device 3 are each provided in two sets; and are distributed along the left and right directions of the frame 4 respectively, so that the rectangular tubes can be fed in a balanced manner.

[0020] Specifically, the working distance between the feeding device 1 and the lifting device can be controlled by configuring sensors or by controlling the working stroke of the drive mechanism 16 through a program, which will not be described in detail here.

[0021] The above description is only a preferred embodiment of the present utility model. Any technical solution that achieves the purpose of the present utility model by essentially the same means shall fall within the protection scope of the present utility model.

Claims

1. An automatic layered sorting structure for multi-layered rectangular tubing, characterized in that: The device includes a pusher (1) for moving rectangular tubes forward, a support frame (2) for supporting rectangular tubes, a lifting device for raising and lowering the support frame (2), a conveying device (3) for conveying rectangular tubes forward, and at least one frame (4). The frame (4) is provided with a stacking area (5) for placing rectangular tubes. The support frame (2) is located below the stacking area (5), and the lifting device is connected to the support frame (2). The conveying device (3) is located in front of the stacking area (5). The pusher (1) includes a push plate (11), a push rod (12), a push rod connecting frame (13), and a height adjustment mechanism (14). The front and rear moving mechanism (15) and the driving mechanism (16) are provided. The front and rear moving mechanism (15) is mounted on the frame (4). The driving mechanism (16) is connected to the front and rear moving mechanism (15) and is used to drive the front and rear moving mechanism (15) to move back and forth. The height adjustment mechanism (14) is mounted on the front and rear moving mechanism (15). The push rod connecting frame (13) is mounted on the height adjustment mechanism (14). One end of the push rod (12) is connected to the push rod connecting frame (13), and the other end extends to the rear side of the stacking area (5) and is connected to the push plate (11). The push plate (11) is mounted on the side of the push rod (12) facing the stacking area (5).

2. The automatic layering and sorting structure for multi-layer materials of rectangular tubing according to claim 1, characterized in that: The pushing device (1) is provided in two sets. The two sets of forward and backward moving mechanisms (15) are respectively installed on the left and right sides of the frame (4). One end of the two pushing rods (12) is connected to the two sets of pushing rod connecting frames (13), and the other end extends to the rear side of the stacking area (5) in opposite directions.

3. The automatic layering and sorting structure for multi-layer materials of rectangular tubing according to claim 1, characterized in that: The height adjustment mechanism (14) includes an adjustment handwheel (141), an input rod (142), a worm gear, a lead screw (143), and a housing (144). One end of the input rod (142) is connected to the adjustment handwheel (141). The worm gear is inserted into the other end of the input rod (142). The worm gear is located inside the housing (144). The lead screw (143) passes through the housing (144) and meshes with the worm gear. The top end of the lead screw (143) is rotatably connected to the push rod connecting frame (13).

4. The automatic layering and sorting structure for multi-layer materials of rectangular tubing according to claim 1, characterized in that: The drive mechanism (16) includes a drive motor (161) and a reducer (162). The drive motor (161) is connected to the input shaft of the reducer (162), and the output shaft of the reducer (162) is connected to the forward and backward moving mechanism (15).

5. The automatic layering and sorting structure for multi-layer materials of rectangular tubing according to claim 4, characterized in that: The forward and backward moving mechanism (15) includes a forward and backward moving support (151), a driving sprocket (152), a driven sprocket (153), a moving chain (154), a moving platform (155), and a guide assembly (156). The forward and backward moving support (151) is mounted on the frame (4). The driving sprocket (152) is connected to the output shaft of the reducer (162). The driving sprocket (152) and the driven sprocket (153) are located at the front and rear ends of the forward and backward moving support (151), respectively. The driving sprocket (152) and the driven sprocket (153) are driven by the moving chain (154). The moving platform (155) is connected to the moving chain (154). The guide assembly (156) is mounted on the forward and backward moving support (151). The moving platform (155) is connected to the guide assembly (156).

6. The automatic layering and sorting structure for multi-layer materials of rectangular tubing according to claim 1, characterized in that: The support frame (2), lifting device and conveying device (3) are each provided in two sets; and are distributed along the left and right directions of the frame (4).

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