A copper substrate continuous alignment and discharging device

Abstract

The utility model relates to copper base plate processing technical field discloses a copper base plate continuous alignment blanking device, including work bench and fixed frame, the top of fixed frame is installed with push material subassembly, and push material subassembly includes sliding block, and the one side fixed connection of sliding block has the connecting plate, and the top of connecting plate is installed with electric telescopic handle, and the output fixed connection of electric telescopic handle has the push rod, and the one end of push rod is provided with the through slot, and the one side sliding connection of push rod's through slot has T type rod, and the one side fixed connection of T type rod has the spring, and the one end fixed connection of spring in the one side of through slot, and the other side installation of push rod's through slot has pressure sensor, and the one end fixed connection of T type rod has the push plate, in the utility model, through push material subassembly drive push plate push base plate and move to the material box, and after complete entry box, T type rod along the through slot sliding, stretch spring, extrude pressure sensor, and after detecting pressure signal, push material subassembly resets, and effectively avoid the damage of excessive push material to equipment and copper base plate.

Description

Technical Field

[0001] This utility model relates to the field of copper substrate processing technology, and in particular to a continuous alignment and feeding device for copper substrates. Background Technology

[0002] In the PCB manufacturing industry, copper substrate is a core functional component. The continuity and alignment accuracy of its material feeding process directly affect production efficiency and product quality. The continuous alignment and feeding device for copper substrate is a key piece of equipment connecting the processing station and the material receiving process. Its core function is to accurately and orderly push the processed copper substrate into the material box, ensuring the smoothness of subsequent stacking, storage and transportation.

[0003] In existing feeding devices, the push rod cannot be reversed and reset in time during operation, making it impossible to connect to the next feeding and control the feeding force. This leads to excessive compression of the copper substrate, resulting in decreased feeding accuracy and reduced production efficiency of the copper substrate. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a continuous alignment and feeding device for copper substrates, which aims to improve the existing feeding device. In the prior art, the push rod cannot be reversed and reset in time during operation, cannot connect to the next push, and cannot control the pushing force, which will lead to excessive compression of the copper substrate, resulting in a decrease in feeding accuracy and a reduction in the production efficiency of copper substrates.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a continuous alignment and feeding device for copper substrates, comprising a worktable and a fixed frame. A pushing assembly is installed on the top of the fixed frame. The pushing assembly includes a slider. A connecting plate is fixedly connected to one side of the slider. An electric telescopic rod is installed on the top of the connecting plate. A push rod is fixedly connected to the output end of the electric telescopic rod. A through groove is opened at one end of the push rod. A T-shaped rod is slidably connected to one side of the through groove of the push rod. A spring is fixedly connected to one side of the T-shaped rod. One end of the spring is fixedly connected to one side of the through groove. A pressure sensor is installed on the other side of the through groove of the push rod. A push plate is fixedly connected to one end of the T-shaped rod. A moving assembly is installed on the top of the worktable.

[0006] By adopting the above technical solution, when the copper substrate is pushed into the material box by the pusher plate, the reaction force of the pusher plate stretches the spring when the copper substrate is fully loaded into the material box. At the same time, one end of the T-shaped rod squeezes the pressure sensor. After the pressure sensor detects a certain pressure signal, it controls the pusher assembly to move in the reverse direction, waiting for the next pusher operation. This realizes the automated control of the pusher, which can accurately push the copper substrate into the material box. Furthermore, through the feedback mechanism of the pressure sensor, it effectively avoids damage to the equipment and copper substrate caused by over-push, improves the accuracy and reliability of the pusher, ensures the stability of the production process, and improves the problem of the pusher not being able to reset in time or the copper substrate not being fully loaded.

[0007] Preferably, the bottom of the slider is slidably connected to a slide bar, the bottom of the slide bar is fixedly connected to the top of the fixing frame, the top of the slider is threadedly connected to a threaded rod, the top of the fixing frame is symmetrically fixedly connected to fixing plates, the two ends of the threaded rod are rotatably connected to the fixing plates, a first motor is installed on one side of one of the fixing plates, and one end of the threaded rod is fixedly connected to the output end of the first motor.

[0008] Preferably, the moving component includes a rotating roller, the two ends of which are symmetrically rotatably connected to the worktable. A conveyor belt is provided on the outer wall of the rotating roller, and a conveyor motor is installed on one side of the worktable. One end of one of the rotating rollers is fixedly connected to the output end of the conveyor motor.

[0009] Preferably, a movable block is fixedly connected to the top of the conveyor belt, and fixed strips are slidably connected to both ends of the movable block, with the bottom of the fixed strips fixedly connected to the top of the workbench.

[0010] Preferably, the top of the movable block is fixedly connected to a mounting frame, and the bottom of the fixing frame is fixedly connected to the top of the mounting frame.

[0011] Preferably, the mounting frame is symmetrically rotatably connected with lead screws, one of which is fixedly connected to the outer wall of a drive wheel, the outer wall of the drive wheel is fitted with a belt, a driven wheel is fitted to the inner wall of one end of the belt, and the inner wall of the driven wheel is fixedly connected to the outer wall of the other lead screw.

[0012] Preferably, each lead screw has a threaded connection to a movable block on its outer wall, and each movable block has a guide rod slidably connected to its bottom. The two ends of the guide rod are respectively fixed to the inner wall of the mounting frame. A second motor is installed on one side of the mounting frame, and one end of one of the lead screws is fixedly connected to the output end of the second motor.

[0013] Preferably, a movable frame is fixedly connected to the top of the two movable blocks, and a conveying assembly is installed inside both the movable frame and the fixed frame.

[0014] Preferably, the conveying assembly includes a main drive wheel, one end of which is rotatably connected to one end of the movable frame and the fixed frame, a drive belt is installed on the outer wall of the main drive wheel, a driven wheel is installed at one end of the drive belt, one end of the driven wheel is rotatably connected to the other end of the movable frame and the fixed frame, a conveying motor is installed on one side of both the movable frame and the fixed frame, and one end of the main drive wheel is fixedly connected to the output end of the conveying motor.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, when the copper substrate is pushed into the material box by the pusher plate, when the copper substrate is completely loaded into the material box, the reaction force of the pusher plate stretches the spring. At the same time, one end of the T-shaped rod squeezes the pressure sensor. After the pressure sensor detects a certain pressure signal, it controls the pusher assembly to move in the reverse direction, waiting for the next pusher operation. This realizes the automated control of the pusher, which can accurately push the copper substrate into the material box. Furthermore, through the feedback mechanism of the pressure sensor, it effectively avoids damage to the equipment and the copper substrate caused by over-push, improves the accuracy and reliability of the pusher, and ensures the stability of the production process.

[0017] 2. In this utility model, the output end of the second motor drives one of the lead screws to rotate. The other lead screw rotates synchronously through the drive wheel, belt and driven wheel. The synchronous rotation of the two lead screws drives the movable block to move along the guide rod towards or away from the fixed frame. This enables the precise adjustment of the distance between the movable frame and the fixed frame according to the copper substrate of different widths, so that the conveying component can adapt to the conveying of copper substrates of various specifications.

[0018] 3. In this utility model, when the conveyor motor is started, its output end drives one of the rotating rollers to rotate. Through the linkage of the conveyor belt, the other rotating roller rotates synchronously. As the conveyor belt moves, the moving block slides along the fixed strip, driving the installation frame to move. This allows the conveying endpoint to be adjusted according to the target material box position, and the copper substrate can be accurately conveyed to different material box positions to complete the pre-discharge positioning operation, thereby enabling the alignment and unloading of materials. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of a continuous alignment and feeding device for copper substrates proposed in this utility model;

[0020] Figure 2 This is a partial structural diagram of the worktable of a continuous alignment and feeding device for copper substrates proposed in this utility model.

[0021] Figure 3 This is a partial structural diagram of the mounting frame of a continuous alignment and feeding device for copper substrates proposed in this utility model.

[0022] Figure 4 This is a partial structural diagram of the fixing frame of the continuous alignment and feeding device for copper substrates proposed in this utility model;

[0023] Figure 5 This is a partial structural diagram of the push rod of a continuous alignment and feeding device for copper substrates proposed in this utility model.

[0024] Legend:

[0025] 1. Workbench; 2. Fixed frame; 201. Sliding bar; 202. Slider; 203. Threaded rod; 204. Fixed plate; 205. First motor; 206. Connecting plate; 207. Electric telescopic rod; 208. Push rod; 209. Through groove; 210. T-shaped rod; 211. Spring; 212. Pressure sensor; 213. Push plate; 3. Rotating roller; 301. Conveyor belt; 302. Conveyor motor; 303. Moving block; 304. Fixed bar; 4. Mounting frame; 401. Lead screw; 402. Drive wheel; 403. Driven wheel; 404. Belt; 405. Moving block; 406. Guide rod; 407. Second motor; 408. Moving frame; 5. Driven drive wheel; 501. Main drive wheel; 502. Transmission belt; 503. Conveyor motor. Detailed Implementation

[0026] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Reference Figures 1-5 This utility model provides an embodiment of a continuous alignment and feeding device for copper substrates, comprising a worktable 1 and a fixed frame 2. A pushing assembly is installed on the top of the fixed frame 2. The pushing assembly includes a slider 202. A connecting plate 206 is fixedly connected to one side of the slider 202. An electric telescopic rod 207 is installed on the top of the connecting plate 206. A push rod 208 is fixedly connected to the output end of the electric telescopic rod 207. A through groove 209 is opened at one end of the push rod 208. A T-shaped rod 210 is slidably connected to one side of the through groove 209 of the push rod 208. A spring 211 is fixedly connected to one side of the T-shaped rod 210. One end of the spring 211 is fixedly connected to one side of the through groove 209. A pressure sensor 212 is installed on the other side of the through groove 209 of the push rod 208. A push plate 213 is fixedly connected to one end of the T-shaped rod 210. A moving assembly is installed on the top of the worktable 1.

[0028] Specifically, in the initial state, the electric telescopic rod 207 drives the push rod 208 to move upward, making the push plate 213 higher than the copper substrate conveying surface, reserving a non-interference space for substrate conveying. When the copper substrate moves to the unloading position via the conveying assembly, the electric telescopic rod 207 extends, driving the push rod 208 to move downward, making the push plate 213 and the side wall of the copper substrate at the same horizontal line. After the pushing assembly is activated, the push rod 208 drives the push plate 213 to approach the copper substrate. The push plate 213 adheres to the side wall of the substrate and pushes it towards the material box. When the copper substrate is completely loaded into the material box, the push plate 213 is subjected to a reaction force, causing the T-shaped rod 210 to slide along the through groove 209 and stretching the spring 211. At the same time, one end of the T-shaped rod 210 presses against the pressure sensor 212. When the pressure sensor 212 detects a pressure signal, it triggers the pusher assembly to move in the reverse direction, the push rod 208 resets, and the electric telescopic rod 207 shortens again, waiting for the next operation. This achieves automated control of the pusher, which can accurately push the copper substrate into the material box, effectively avoiding damage to the equipment and the copper substrate caused by excessive pushing, and improving the accuracy and reliability of the pusher. During the movement of the pusher plate 213, when one end of the T-shaped rod 210 contacts the copper substrate, even if the spring 211 is stretched, the elasticity of the spring 211 is moderate, and it will not cause one end of the T-shaped rod 210 to squeeze the pressure sensor 212. The specific model of the pressure sensor 212 is PRC03-32A10-7F10.5.

[0029] Reference Figures 1-4 The bottom of the slider 202 is slidably connected to a slider 201, the bottom of the slider 201 is fixedly connected to the top of the fixed frame 2, the top of the slider 202 is threadedly connected to a threaded rod 203, the top of the fixed frame 2 is symmetrically fixedly connected to a fixed plate 204, the two ends of the threaded rod 203 are rotatably connected to the fixed plate 204, a first motor 205 is installed on one side of one of the fixed plates 204, and one end of the threaded rod 203 is fixedly connected to the output end of the first motor 205.

[0030] Specifically, the first motor 205 is started, and its output end drives the threaded rod 203 to rotate within the fixed plate 204. The rotation of the threaded rod 203 is converted into the horizontal linear motion of the slider 202. The slider 202 drives the connecting plate 206, the electric telescopic rod 207 and the push rod 208 to move synchronously, ensuring that the push plate 213 is in full contact with the copper substrate and pushes it completely into the material box, thus realizing the unloading operation of the copper substrate.

[0031] Reference Figures 1-2 The moving component includes a rotating roller 3, with both ends of the rotating roller 3 symmetrically rotatably connected to the workbench 1. A conveyor belt 301 is provided on the outer wall of the rotating roller 3. A conveyor motor 302 is installed on one side of the workbench 1, and one end of one of the rotating rollers 3 is fixedly connected to the output end of the conveyor motor 302.

[0032] A movable block 303 is fixedly connected to the top of the conveyor belt 301, and a fixed strip 304 is slidably connected to both ends of the movable block 303. The bottom of the fixed strip 304 is fixedly connected to the top of the workbench 1.

[0033] Specifically, the conveyor motor 302 is started, and its output end drives one of the rotating rollers 3 to rotate. Through the linkage of the conveyor belt 301, the other rotating roller 3 rotates synchronously. As the conveyor belt 301 moves, the moving block 303 slides along the fixed strip 304, driving the installation frame 4 to move. This allows the conveying endpoint to be adjusted according to the target material box position, and the copper substrate can be accurately conveyed to different material box positions to complete the pre-discharge positioning operation, thereby enabling the alignment and unloading of materials.

[0034] Reference Figures 1-4 The top of the movable block 303 is fixedly connected to the mounting frame 4, and the bottom of the fixing bracket 2 is fixedly connected to the top of the mounting frame 4.

[0035] The mounting frame 4 is symmetrically rotatably connected to a lead screw 401. One of the lead screws 401 is fixedly connected to the outer wall of a drive wheel 402. A belt 404 is installed on the outer wall of the drive wheel 402. A driven wheel 403 is installed on the inner wall of one end of the belt 404. The inner wall of the driven wheel 403 is fixedly connected to the outer wall of the other lead screw 401.

[0036] The outer wall of the lead screw 401 is threaded with movable blocks 405, and the bottom of each movable block 405 is slidably connected with a guide rod 406. The two ends of the guide rod 406 are respectively fixed to the inner wall of the mounting frame 4. A second motor 407 is installed on one side of the mounting frame 4, and one end of one of the lead screws 401 is fixedly connected to the output end of the second motor 407.

[0037] The tops of the two movable blocks 405 are fixedly connected to a movable frame 408, and both the movable frame 408 and the fixed frame 2 are equipped with conveying components.

[0038] Specifically, during the unloading operation, when it is necessary to adapt to the width of the copper substrate, the second motor 407 is started. Its output end drives one of the lead screws 401 to rotate. Through the driving wheel 402, belt 404 and driven wheel 403, the other lead screw 401 rotates synchronously. The synchronous rotation of the two lead screws 401 drives the movable block 405 to move along the guide rod 406 towards or away from the fixed frame 2 until the distance between the movable frame 408 and the fixed frame 2 reaches a suitable distance. Then, the second motor 407 is turned off to lock the distance. This enables precise adjustment of the distance between the movable frame 408 and the fixed frame 2 according to the copper substrates of different widths, so that the conveying assembly can adapt to the conveying of copper substrates of various specifications.

[0039] Reference Figures 1-4The conveying assembly includes a main drive wheel 501, one end of which is rotatably connected to one end of the movable frame 408 and the fixed frame 2. A drive belt 502 is installed on the outer wall of the main drive wheel 501, and a driven wheel 5 is installed on one end of the drive belt 502. One end of the driven wheel 5 is rotatably connected to the other end of the movable frame 408 and the fixed frame 2. A conveying motor 503 is installed on one side of both the movable frame 408 and the fixed frame 2. One end of the main drive wheel 501 is fixedly connected to the output end of the conveying motor 503.

[0040] Specifically, after placing the copper substrate on the top side of the transmission belt 502, the transmission motor 503 is started, and its output end drives the main transmission wheel 501 to rotate. Through the transmission belt 502, the transmission wheel 5 rotates synchronously, and the copper substrate moves with the transmission belt 502, and is transported from the feeding end to the unloading position. The whole process is stable, which provides a reliable and continuous conveying guarantee for continuous alignment and unloading.

[0041] Working principle: In the initial state, the electric telescopic rod 207 drives the push rod 208 to move upward, and the push plate 213 is higher than the copper substrate conveying surface. After the copper substrate reaches the unloading position, the electric telescopic rod 207 extends, and the push rod 208 moves downward so that the push plate 213 is flush with the side wall of the substrate. The pushing assembly drives the push plate 213 to push the substrate towards the material box. After it is fully inserted into the box, the T-shaped rod 210 slides along the through groove 209, stretches the spring 211, and squeezes the pressure sensor 212. After detecting the pressure signal, the pushing assembly resets, and the electric telescopic rod 207 shortens.

[0042] When pushing the material, the first motor 205 is started, which drives the threaded rod 203 to rotate, which is converted into the horizontal movement of the slider 202, and simultaneously drives the push rod 208 to move, ensuring that the push plate 213 fits against the substrate and is pushed into the material box.

[0043] When it is necessary to transport the copper substrate to different material box positions, start the conveyor motor 302, drive the rotating roller 3 to move, the conveyor belt 301 moves, the moving block 303 slides along the fixed strip 304, and drive the mounting frame 4 to move to different material box positions.

[0044] When adapting to substrates of different widths, the second motor 407 is started, which drives the lead screw 401 to rotate. The lead screw 401 is linked by the drive wheel 402, etc., and the movable block 405 moves along the guide rod 406 to adjust the distance between the movable frame 408 and the fixed frame 2.

[0045] After the copper substrate is placed on the transmission belt 502, the transmission motor 503 is started, which drives the main transmission wheel 501 to rotate, and in conjunction with the drive wheel 5, the transmission belt 502 transports the copper substrate to the unloading position.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A continuous alignment and unloading device for copper substrates, comprising a worktable (1) and a fixing frame (2), characterized in that: A material pushing assembly is installed on the top of the fixed frame (2). The material pushing assembly includes a slider (202). A connecting plate (206) is fixedly connected to one side of the slider (202). An electric telescopic rod (207) is installed on the top of the connecting plate (206). A push rod (208) is fixedly connected to the output end of the electric telescopic rod (207). A through groove (209) is opened at one end of the push rod (208). A T-shaped rod (210) is slidably connected to one side of the through groove (209) of the push rod (208). A spring (211) is fixedly connected to one side of the T-shaped rod (210). One end of the spring (211) is fixedly connected to one side of the through groove (209). A pressure sensor (212) is installed on the other side of the through groove (209) of the push rod (208). A push plate (213) is fixedly connected to one end of the T-shaped rod (210). A moving assembly is installed on the top of the worktable (1).

2. The continuous alignment and feeding device for copper substrates according to claim 1, characterized in that: The bottom of the slider (202) is slidably connected to a slide bar (201), the bottom of the slide bar (201) is fixedly connected to the top of the fixed frame (2), the top of the slider (202) is threadedly connected to a threaded rod (203), the top of the fixed frame (2) is symmetrically fixedly connected to a fixed plate (204), the two ends of the threaded rod (203) are rotatably connected to the fixed plate (204), a first motor (205) is installed on one side of one of the fixed plates (204), and one end of the threaded rod (203) is fixedly connected to the output end of the first motor (205).

3. The continuous alignment and feeding device for copper substrates according to claim 1, characterized in that: The moving component includes a rotating roller (3), the two ends of which are symmetrically rotatably connected to the workbench (1). The outer wall of the rotating roller (3) is provided with a conveyor belt (301). A conveyor motor (302) is installed on one side of the workbench (1), and one end of the rotating roller (3) is fixedly connected to the output end of the conveyor motor (302).

4. The continuous alignment and feeding device for copper substrates according to claim 3, characterized in that: A movable block (303) is fixedly connected to the top of the conveyor belt (301), and a fixed strip (304) is slidably connected to both ends of the movable block (303). The bottom of the fixed strip (304) is fixedly connected to the top of the workbench (1).

5. The continuous alignment and feeding device for copper substrates according to claim 4, characterized in that: The top of the movable block (303) is fixedly connected to the mounting frame (4), and the bottom of the fixing frame (2) is fixedly connected to the top of the mounting frame (4).

6. The continuous alignment and feeding device for copper substrates according to claim 5, characterized in that: The mounting frame (4) is symmetrically rotatably connected to a lead screw (401). One of the lead screws (401) is fixedly connected to a drive wheel (402) on its outer wall. A belt (404) is installed on the outer wall of the drive wheel (402). A driven wheel (403) is installed on the inner wall of one end of the belt (404). The inner wall of the driven wheel (403) is fixedly connected to the outer wall of the other lead screw (401).

7. The continuous alignment and feeding device for copper substrates according to claim 6, characterized in that: The outer wall of each lead screw (401) is threaded with a movable block (405), and the bottom of each movable block (405) is slidably connected with a guide rod (406). The two ends of the guide rod (406) are respectively fixed to the inner wall of the mounting frame (4). A second motor (407) is installed on one side of the mounting frame (4), and one end of one of the lead screws (401) is fixedly connected to the output end of the second motor (407).

8. The continuous alignment and feeding device for copper substrates according to claim 7, characterized in that: The tops of the two movable blocks (405) are fixedly connected to a movable frame (408), and both the movable frame (408) and the fixed frame (2) are equipped with conveying components.

9. The continuous alignment and feeding device for copper substrates according to claim 8, characterized in that: The conveying assembly includes a main drive wheel (501), one end of which is rotatably connected to one end of a movable frame (408) and a fixed frame (2). A drive belt (502) is installed on the outer wall of the main drive wheel (501), and a driven wheel (5) is installed on one end of the drive belt (502). One end of the driven wheel (5) is rotatably connected to the other end of the movable frame (408) and the fixed frame (2). A transmission motor (503) is installed on one side of both the movable frame (408) and the fixed frame (2). One end of the main drive wheel (501) is fixedly connected to the output end of the transmission motor (503).

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