Geotextile take-up and pay-off device with cleaning function

CN224930102UActive Publication Date: 2026-11-03WUXI ZHONGSHUI NEW GEOSYNTHETIC MATERIALS CO LTD
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Patent Information

Application Number
CN202521429512.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2026-11-03
Estimated Expiration
2035-07-09

AI Technical Summary

Technical Problem

[0004]本实用新型的目的是为了解决现有不具备对土工布进行清理的问题,而提出的一种带有清理功能的土工布收放装置

Benefits of technology

1.通过土工布与毛刷刷动的设置,从而去除土工布上沾附的颗粒和灰尘,进而对土工布进行初步处理,提高土工布的处理效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a geotextile take-up device with cleaning function, including winding mechanism and bottom plate, the top fixedly connected with the protective cover of bottom plate, and the both sides inner wall of protective cover are fixedly connected with the connecting plate, and the one side of connecting plate is bonded with the sponge pad, one side of protective cover is equipped with the perforation. The utility model discloses under the drive of second motor, eccentric wheel rotates, thereby makes the horizontal swing of rotating rod, thereby makes the clapboard clap on geotextile, and then scatters the cement block that coagulates on geotextile, so that the cement block falls from geotextile, and the dust that produces when beating under the action of air pump and the dust that adheres on geotextile are inhaled into filter box from air inlet, then, dust is filtered on its surface by filter screen, finally, gas is discharged from the air outlet of air pump through the air exhaust pipe, thereby removes the dust and cement block on geotextile, to avoid the winding of geotextile.
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Description

Technical Field

[0001] This utility model relates to the field of geotextile deployment and take-up technology, and in particular to a geotextile deployment and take-up device with a cleaning function. Background Technology

[0002] Geotextile, also known as geotextile fabric, is a permeable geosynthetic material made of synthetic fibers through needle punching or weaving. Geotextile is one type of new geosynthetic material, and the finished product is in the form of fabric.

[0003] Currently, existing geotextile winding and unwinding devices lack the capability to clean the geotextile. Since geotextiles are used in construction, their surfaces are prone to dust and cement clumps. The inability to clean these clumps leads to loose winding during production and affects future use. Therefore, to better facilitate surface cleaning during geotextile winding and unwinding, promote technological advancement in the industry, and enhance core technological competitiveness, this application proposes a new implementation scheme for geotextile winding and unwinding devices that differs from existing technologies. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing geotextiles do not have a cleaning function, and to propose a geotextile take-up and take-down device with a cleaning function.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A geotextile winding and unwinding device with a cleaning function includes a winding mechanism and a base plate. A protective cover is fixedly connected to the top of the base plate. A connecting plate is fixedly connected between the inner walls of both sides of the protective cover. A sponge pad is adhered to one side of the connecting plate. A perforation is provided on one side of the protective cover, and a rotating rod is rotatably connected to the perforation via a rotating shaft. A beater is fixedly connected to one end of the rotating rod and is positioned on one side of the connecting plate. A second motor is fixedly connected to the outer wall of one side of the protective cover, and an eccentric wheel is fixedly connected to the output end of the second motor. A connecting rod is rotatably connected to an eccentric position on one side of the mandrel. The other end of the connecting rod is rotatably connected to one end of the rotating rod. Two suction pipes are fixedly inserted between the inner walls of the two sides of the protective cover. An air inlet is provided on one side of the suction pipe. One end of the two suction pipes is connected to a common air collection pipe. A return air pipe is sealed and inserted on one side of the air collection pipe. An air pump and a filter box are fixedly connected to the top of the base plate. An air extraction pipe is sealed and inserted at the air inlet of the air pump. One end of the air extraction pipe is connected to the filter box. The bottom end of the return air pipe is sealed and inserted to the top of the filter box.

[0006] Furthermore, a handrail is fixedly connected to the top of the base plate, and the outer wall of the handrail is provided with anti-slip grooves.

[0007] Furthermore, the winding mechanism includes a winding drum, which is clamped between the two sides of the protective cover. A first motor is fixedly connected to one outer wall of the protective cover, and the output end of the first motor is clamped to one end of the winding drum.

[0008] Furthermore, two mounting plates are fixedly connected to one end of the protective cover, and brushes are fixedly connected to the bottom of the two mounting plates.

[0009] Furthermore, two clamping rods are rotatably mounted between the inner walls of the two sides of the protective cover via interlocking bearings, and a guide rod is rotatably mounted between the inner walls of the two sides of the protective cover via interlocking bearings.

[0010] Furthermore, two filter screens are snapped into the filter box, and a cover plate is provided on the top of the filter box.

[0011] Furthermore, a collection box is slidably inserted between the two sides of the protective cover, and a guide plate is fixedly connected to the top of the collection box.

[0012] The beneficial effects of this utility model are as follows: 1. By using a combination of geotextile and brushing, particles and dust adhering to the geotextile are removed, thus performing preliminary treatment on the geotextile and improving its processing efficiency.

[0013] 2. Driven by the second motor, the eccentric wheel rotates, causing the rotating rod to swing horizontally. This causes the clapper to strike the geotextile, breaking up any cement lumps that have hardened on the geotextile and allowing them to fall off. The dust generated during the beating process, along with the dust adhering to the geotextile, is then drawn into the filter box through the air inlet by the air pump. The dust is then filtered through the filter screen. Finally, the gas is discharged from the air pump outlet through the exhaust pipe, thus removing the dust and cement lumps from the geotextile to prevent them from affecting the geotextile's winding process.

[0014] 3. The arrangement of the geotextile passing through the guide plates between the two collection boxes via the free end of the geotextile prevents cement blocks from falling onto the geotextile, thereby avoiding re-contamination of the geotextile. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a geotextile take-up and take-up device with a cleaning function proposed in this utility model. Figure 2 This is a side view of a geotextile take-up and take-up device with a cleaning function proposed in this utility model. Figure 3 This is an enlarged structural diagram of part A of a geotextile take-up and take-up device with cleaning function proposed in this utility model. Figure 4 This is a cross-sectional structural diagram of a geotextile take-up and take-up device with a cleaning function proposed in this utility model. Figure 5 This is a schematic diagram of the brush part of a geotextile take-up and take-up device with cleaning function proposed in this utility model.

[0016] In the diagram: 1. Base plate; 2. Handrail; 3. Protective cover; 4. Winding drum; 5. First motor; 6. Mounting plate; 601. Brush; 7. Pressing rod; 8. Guide rod; 9. Connecting plate; 10. Sponge pad; 11. Suction pipe; 1101. Air inlet; 12. Air collection pipe; 13. Air return pipe; 14. Filter box; 15. Filter screen; 16. Air pump; 17. Suction pipe; 18. Perforation; 19. Rotating rod; 20. Patting plate; 21. Second motor; 22. Eccentric wheel; 23. Connecting rod; 24. Collection box; 25. Guide plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figures 1-5 A geotextile winding and unwinding device with cleaning function includes a winding mechanism and a base plate 1. A protective cover 3 is fixed to the top of the base plate 1 by bolts. The winding mechanism includes a winding drum 4, which is inserted into a smooth groove between the two sides of the protective cover 3. A first motor 5 is fixed to one outer wall of the protective cover 3 by bolts. The output end of the first motor 5 is engaged with one end of the winding drum 4. Under the drive of the first motor 5, the winding drum 4 rotates, thereby realizing the winding of the geotextile. One end of the protective cover 3 is fixed with two mounting plates 6 by bolts. The bottom of the two mounting plates 6 is fixed with a brush 601 by bolts. A nylon 612 / 1010 brush or a PP plastic hard brush can be selected. It can effectively loosen the cement block without damaging the fiber structure. The geotextile and the brush 601 brush each other to remove the particles and dust adhering to the geotextile, thereby performing preliminary treatment on the geotextile. Two clamping rods 7 are rotatably mounted between the inner walls of the two sides of the protective cover 3 via interlocking bearings. Guide rods 8 are also rotatably mounted between the inner walls of the two sides of the protective cover 3 via interlocking bearings. The free end of the geotextile is passed under the guide rods 8, thereby changing the direction of the geotextile. One side of the protective cover 3 is provided with a through hole 18, and a rotating rod 19 is rotatably connected to the through hole 18 via a rotating shaft. One end of the rotating rod 19 is fixed with a clapper 20 by bolts. A second motor 21 is fixed to one side of the outer wall of the protective cover 3 by bolts. The motor speed is adjustable from 200 to 500 rpm. An eccentric wheel 22 is fixed to the output end of the second motor 21 by bolts. A connecting rod 23 is rotatably connected to the eccentric position on one side of the eccentric wheel 22. The other end of the connecting rod 23 is rotatably connected to one end of the rotating rod 19. Driven by the second motor 21, the eccentric wheel 22 rotates, thereby driving the connecting rod 23 to rotate, which in turn causes the rotating rod 19 to swing horizontally, thereby causing the clapper 20 to clapper onto the geotextile, thereby breaking up the cement blocks that have solidified on the geotextile. After that, the broken cement blocks fall downwards under their own gravity. A connecting plate 9 is fixed between the inner walls of the two sides of the protective cover 3 by bolts. A sponge pad 10 is glued to one side of the connecting plate 9. The clapping plate 20 is set on one side of the connecting plate 9. The sponge pad 10 can be a medium-high density black sponge pad made of polyurethane. Its structure with few holes can effectively buffer the impact, while also being dustproof and soundproof. It provides a buffer when the clapping plate 20 hits the geotextile and does not absorb dust. Two suction pipes 11 are fixedly inserted between the inner walls of the two sides of the protective cover 3. An air inlet 1101 is provided on one side of the suction pipe 11. One end of the two suction pipes 11 is connected to a common air collection pipe 12. A return air pipe 13 is sealed and inserted on one side of the air collection pipe 12. The top of the base plate 1 is fixed with an air pump 16 and a filter box 14 by bolts. The air pump has a pumping speed of ≥10m³ / h. The bottom end of the return air pipe 13 is sealed and plugged into the top of the filter box 14. The top of the filter box 14 is equipped with a cover plate. Inside the filter box 14, there are two filter screens 15. The upper filter screen 15 is selected with a mesh size of 50-80 to filter large particles, and the lower filter screen 15 is selected with a mesh size of 100-150 to filter small particles. The filter screens 15 are checked regularly every day to see if they need to be replaced. The air pump 16 has a sealed air intake end connected to an air extraction pipe 17. One end of the air extraction pipe 17 is connected to the filter box 14. Dust generated during the beating process by the air pump 16, as well as dust adhering to the geotextile, is drawn into the dust suction pipe 11 through the air intake nozzle 1101. Then, it is fed into the filter box 14 through the air collection pipe 12 and the return air pipe 13. The dust is then filtered on the surface of the filter screen plate 15. Finally, the gas is discharged from the air outlet end of the air pump 16 through the air extraction pipe 17.

[0019] The top of the base plate 1 is fixed with a handrail 2 by bolts. The outer wall of the handrail 2 is provided with anti-slip grooves. The bottom of the base plate 1 is fixed with multiple rollers by bolts, which facilitates the movement of the device.

[0020] A collection box 24 is slidably inserted between the two sides of the protective cover 3. A guide plate 25 is welded to the top of the collection box 24. Cement blocks fall into the collection box 24 along the guide plate 25 and are collected, thereby preventing cement blocks from falling onto the geotextile.

[0021] The working principle of this embodiment is as follows: In use, firstly, the take-up drum 4 is clamped from the top of the protective cover 3 to both sides of the protective cover 3, and one end of the take-up drum 4 is clamped to the output end of the first motor 5. Then, the free end of the geotextile is passed through the two brushes 601, and then the free end of the geotextile is passed through the two clamping rods 7. Then, the free end of the geotextile is passed around the bottom of the guide rod 8, thereby changing the direction of the geotextile. Next, the free end of the geotextile is passed through the guide plates 25 of the two collection boxes 24, and then the free end of the geotextile is passed through the sponge pad 10 and the beater 20, and through the two suction pipes 11. Finally, the free end of the geotextile is wound around the take-up drum 4. Then, the first motor 5 is started, and the winding drum 4 rotates under the drive of the first motor 5, thereby realizing the winding of the geotextile. During the winding process, firstly, the geotextile is brushed with the brush 601 to remove the particles and dust adhering to the geotextile. Then, the second motor 21 is started, and the eccentric wheel 22 rotates under the drive of the second motor 21, thereby driving the connecting rod 23 to rotate, which in turn causes the rotating rod 19 to swing horizontally, so that the clapper 20 claps on the geotextile, thereby breaking up the cement blocks that have solidified on the geotextile. Then, the cement blocks fall into the collection box 24 along the guide plate 25 and are collected. Next, the air pump 16 is started. The dust generated during the beating and the dust adhering to the geotextile are sucked into the dust suction pipe 11 through the air inlet 1101 under the action of the air pump 16. Then, the dust is fed into the filter box 14 through the air collection pipe 12 and the return air pipe 13. Then, the dust is filtered on the surface of the filter screen plate 15. Finally, the gas is discharged from the air outlet of the air pump 16 through the air extraction pipe 17.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A geotextile winding and unwinding device with a cleaning function, comprising a winding mechanism and a base plate (1), characterized in that, A protective cover (3) is fixedly connected to the top of the base plate (1). A connecting plate (9) is fixedly connected between the inner walls of the two sides of the protective cover (3). A sponge pad (10) is glued to one side of the connecting plate (9). A perforation (18) is provided on one side of the protective cover (3). A rotating rod (19) is rotatably connected to the perforation (18) through a rotating shaft. A clapping plate (20) is fixedly connected to one end of the rotating rod (19). The clapping plate (20) is set on one side of the connecting plate (9). The geotextile travels through the gap between the sponge pad (10) and the clapping plate (20). The sponge pad (10) is set on the side of the geotextile facing away from the clapping plate, serving as a flexible support pad for the geotextile during the beating operation. A second motor (21) is fixedly connected to the outer wall of one side of the protective cover (3). The output end of the second motor (21) is fixed. An eccentric wheel (22) is connected to the eccentric position on one side of the eccentric wheel (22), and a connecting rod (23) is rotatably connected to the other end of the connecting rod (23). Two dust suction pipes (11) are fixedly inserted between the inner walls of the two sides of the protective cover (3). An air inlet (1101) is provided on one side of the dust suction pipe (11). One end of the two dust suction pipes (11) is connected to a common air collection pipe (12). A return air pipe (13) is sealed and inserted on one side of the air collection pipe (12). An air pump (16) and a filter box (14) are fixedly connected to the top of the base plate (1). An air extraction pipe (17) is sealed and inserted at the air inlet end of the air pump (16). One end of the air extraction pipe (17) is connected to the filter box (14), and the bottom end of the return air pipe (13) is sealed and inserted at the top of the filter box (14).

2. The geotextile take-up and take-down device with cleaning function according to claim 1, characterized in that, The top of the base plate (1) is fixedly connected to a handrail (2), and the outer wall of the handrail (2) is provided with anti-slip grooves.

3. The geotextile take-up and take-down device with cleaning function according to claim 1, characterized in that, The winding mechanism includes a winding drum (4), which is clamped between the two sides of the protective cover (3). A first motor (5) is fixedly connected to one side of the outer wall of the protective cover (3), and the output end of the first motor (5) is clamped to one end of the winding drum (4).

4. A geotextile take-up and take-up device with a cleaning function according to claim 1, characterized in that, Two mounting plates (6) are fixedly connected to one end of the protective cover (3), and brushes (601) are fixedly connected to the bottom of the two mounting plates (6).

5. A geotextile take-up and take-down device with a cleaning function according to claim 1, characterized in that, Two clamping rods (7) are rotatably installed between the inner walls of the two sides of the protective cover (3) via interlocking bearings, and guide rods (8) are rotatably installed between the inner walls of the two sides of the protective cover (3) via interlocking bearings.

6. A geotextile take-up and take-down device with a cleaning function according to claim 1, characterized in that, The filter box (14) has two filter screens (15) snapped into it, and the top of the filter box (14) is provided with a cover plate.

7. A geotextile take-up and take-up device with a cleaning function according to claim 1, characterized in that, A collection box (24) is slidably inserted between the two sides of the protective cover (3), and a guide plate (25) is fixedly connected to the top of the collection box (24).