A refill volume controllable forklift truck hopper

Abstract

The utility model relates to a kind of replaceable volume controllable forklift truck hopper in foundation replacement construction technology field, comprising: hopper body, it is used for the cooperation of forklift to shovel earth;Capacity adjusting mechanism, it includes rectangular plate and four groups of depth adjusting components, rectangular plate is set in hopper body and is used to adjust the volume in hopper body;Four The depth adjusting components are set on the hopper body, and are respectively located at the four vertices of rectangular plate, and depth adjusting component includes bolt column and multiple adjusting holes, bolt column is used to cooperate adjusting hole and is used to fix rectangular plate. The present scheme is to improve the working efficiency when extruding pile construction.

Description

Technical Field

[0001] This utility model relates to the field of foundation replacement construction technology, specifically to a loader bucket with controllable replacement volume. Background Technology

[0002] In the construction of booster stations in the Loess Plateau region, the pile foundation mainly consists of 3:7 lime-soil compaction piles. During construction, the loader bucket capacity is fixed, which easily leads to excessive lime-soil replacement, resulting in insufficient compaction and a low compaction coefficient. Furthermore, the piles are deep, making it difficult to control the backfill volume, and the large number of compaction piles necessitates manual measurement and calculation, which is time-consuming and inefficient. Therefore, there is an urgent need for a loader bucket with an adjustable volume based on the replacement volume to improve the construction efficiency of compaction piles. Utility Model Content

[0003] The present invention aims to provide a loader bucket with controllable replacement volume to improve the work efficiency during compaction pile construction.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: a loader bucket with controllable replacement volume, comprising: The truck bed itself is used in conjunction with a loader to scoop soil. The capacity adjustment mechanism includes a rectangular plate and four sets of depth adjustment components. The rectangular plate is disposed in the body of the truck bed and is used to adjust the volume inside the truck bed. The four depth adjustment components are disposed on the body of the truck bed and are located at the four vertices of the rectangular plate. Each depth adjustment component includes a bolt post and multiple adjustment holes. The bolt post is used to fix the rectangular plate in conjunction with the adjustment holes.

[0005] Preferably, as an improvement, four fixing blocks are fixedly connected to one side of the rectangular plate. The fixing blocks are distributed in a rectangular shape next to the four vertices of the rectangular plate, and the fixing blocks are provided with threaded holes for use with bolt posts.

[0006] Preferably, as an improvement, it also includes a support assembly comprising an arcuate plate that fits against the closed end of the bucket, the surface of the arcuate plate being detachably connected to a plurality of support columns, the ends of the support columns away from the arcuate plate being detachably connected to a rectangular plate.

[0007] Preferably, as an improvement, the support column is a support column made of a telescopic rod.

[0008] The principle and advantages of this scheme are as follows: In practical application, firstly, the target replacement volume is determined and the position of the rectangular plate is adjusted. Based on the amount of lime-soil backfill required for compaction pile construction, the corresponding truck bed volume is calculated. Then, the rectangular plate is placed into the truck bed body. The rectangular plate is moved along the depth direction of the truck bed. The rectangular plate will divide the internal space of the truck bed body into upper and lower parts. The upper space is the effective volume actually used for loading lime-soil. By moving the height of the rectangular plate, the size of the effective volume can be directly changed until it matches the target replacement volume.

[0009] Once the rectangular plate is in position, operate the four sets of depth adjustment components, pass the bolts through the preset adjustment holes on the truck body, and screw them into the threaded holes of the side fixing blocks of the rectangular plate. Through the synchronous fixing of the four sets of bolts, ensure that the rectangular plate remains stable in the truck body and will not be displaced due to the weight of the loaded ash or the vibration during the shoveling process, thereby locking the currently adjusted effective volume.

[0010] If the load of lime and soil during construction is heavy, a support assembly can be added. First, the curved plate is attached to the closed end of the truck bed body. Then, one end of the support column made of multiple telescopic rods is connected to the curved plate, and the other end is connected to the rectangular plate. By adjusting the length of the support column, it is made to press against the rectangular plate, further dispersing the pressure on the rectangular plate and preventing the rectangular plate from deforming due to excessive force, thus ensuring the accuracy of volume control and the safety of the truck bed.

[0011] 1. Compared with existing technologies, this solution, through the combination of rectangular plates and four sets of depth adjustment components, can accurately set the effective volume of the truck bed according to the actual needs of the compaction piles. This avoids excessive soil-cement replacement due to a fixed truck bed capacity, reducing inadequate compaction and substandard compaction coefficients from the source. It eliminates the need for manual measurement and calculation of the backfill volume for each compaction pile, directly achieving standardized filling material through a fixed volume, thus reducing the impact of human error on construction quality.

[0012] 2. This solution eliminates the tedious process of manually measuring pile depth, calculating backfill volume, and controlling shovel loading in traditional construction. Before construction, the rectangular plate position only needs to be adjusted and fixed once according to the pile parameters. Subsequently, standardized shovel loading operations can be carried out directly, reducing the time consumption of repeated measurement steps. For scenarios with a large number of compaction piles, it can significantly reduce the overall operation time and increase the number of piles constructed per unit time. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a loader bucket with controllable replacement volume according to the present invention.

[0014] Figure 2 This is a schematic diagram of the rectangular plate in an embodiment of the present invention.

[0015] Figure 3This is a cross-sectional view of the right side of a loader bucket with controllable replacement volume according to the present invention.

[0016] The reference numerals in the accompanying drawings of the instruction manual include: 1. Truck body, 2. Rectangular plate, 3. Bolt post, 4. Adjustment hole, 5. Fixing block, 6. Threaded hole, 7. Arc plate, and 8. Support post. Detailed Implementation

[0017] The following detailed description illustrates the specific implementation method: The basic implementation examples are as follows: Figure 1 Appendix Figure 2 and attached Figure 3 As shown: A loader bucket with controllable replacement volume includes: The truck body 1 is used in conjunction with a loader for shoveling soil.

[0018] The capacity adjustment mechanism includes a rectangular plate 2, a support assembly, and four sets of depth adjustment assemblies. Four fixing blocks 5 are welded to one side of the rectangular plate 2. The fixing blocks 5 are distributed in a rectangular shape next to the four vertices of the rectangular block. The fixing blocks 5 are provided with threaded holes 6, and the central axis of the threaded holes 6 is parallel to the rectangular plate 2.

[0019] Four depth adjustment components are set on the body 1 of the truck bed and are located at the four vertices of the rectangular plate 2 respectively. The depth adjustment components include bolt posts 3 and multiple adjustment holes 4. The bolt posts 3 are used to fix the rectangular plate 2 in conjunction with the adjustment holes 4 and threaded holes 6.

[0020] The support assembly includes an arc-shaped plate 7 that fits against the closed end of the bucket. Multiple support columns 8 are detachably connected to the surface of the arc-shaped plate 7. The support columns 8 are made of telescopic rods. The end of the support column 8 away from the arc-shaped plate 7 is detachably connected to a rectangular plate 2.

[0021] The specific implementation process is as follows: In practical applications, firstly, the target replacement volume is determined and the position of the rectangular plate 2 is adjusted. Based on the amount of lime-soil backfill required for compaction pile construction, the corresponding truck bed volume is calculated. Then, the rectangular plate 2 is placed inside the truck bed body 1. The rectangular plate 2 is moved along the depth direction of the truck bed. The rectangular plate 2 will divide the internal space of the truck bed body 1 into upper and lower parts. The upper space is the effective volume actually used for loading lime-soil. By moving the height of the rectangular plate 2, the size of the effective volume can be directly changed until it matches the target replacement volume.

[0022] Once the rectangular plate 2 is in position, operate the four sets of depth adjustment components, pass the bolt column 3 through the preset adjustment hole 4 on the truck body 1, and screw it into the threaded hole 6 of the side fixing block 5 of the rectangular plate 2. Through the synchronous fixing of the four sets of bolt columns 3, ensure that the rectangular plate 2 remains stable in the truck body 1 and will not be displaced due to the weight of the loaded ash or the vibration during the shoveling process, thereby locking the currently adjusted effective volume.

[0023] If the load of lime and soil during construction is heavy, a support assembly can be added. First, the arc-shaped plate 7 is attached to the closed end of the truck bed body 1. Then, one end of the support column 8 made of multiple telescopic rods is connected to the arc-shaped plate 7, and the other end is connected to the rectangular plate 2. By adjusting the length of the support column 8, it is made to press against the rectangular plate 2, further dispersing the pressure on the rectangular plate 2 and preventing the rectangular plate 2 from deforming due to excessive force, thus ensuring the accuracy of volume control and the safety of the truck bed.

[0024] The above descriptions are merely embodiments of this utility model. Commonly known technical solutions and / or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solution of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A loader bucket with controllable replacement volume, characterized in that, include: The truck bed itself is used in conjunction with a loader to scoop soil. The capacity adjustment mechanism includes a rectangular plate and four sets of depth adjustment components. The rectangular plate is disposed in the body of the truck bed and is used to adjust the volume inside the truck bed. The four depth adjustment components are disposed on the body of the truck bed and are located at the four vertices of the rectangular plate. Each depth adjustment component includes a bolt post and multiple adjustment holes. The bolt post is used to fix the rectangular plate in conjunction with the adjustment holes.

2. The loader bucket with controllable replacement volume according to claim 1, characterized in that: Four fixing blocks are fixedly connected to one side of the rectangular plate. The fixing blocks are distributed in a rectangular shape next to the four vertices of the rectangular plate, and the fixing blocks are provided with threaded holes for use with bolt columns.

3. The loader bucket with controllable replacement volume according to claim 2, characterized in that: It also includes a support assembly comprising an arcuate plate that fits against the closed end of the bucket, with multiple support columns detachably connected to the surface of the arcuate plate, the ends of the support columns away from the arcuate plate being detachably connected to a rectangular plate.

4. A loader bucket with controllable replacement volume according to claim 3, characterized in that: The support column is made of telescopic rod.

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