A charging module aging cabinet
Patent Information
- Application Number
- CN202522621559.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-10
AI Technical Summary
As the power and weight of charging modules increase, handling before and after aging becomes more difficult, and higher requirements are placed on the structural strength of the aging cabinet.
Design a charging module aging cabinet, including a base assembly, an aging assembly, a cabinet assembly, and a module transfer assembly. It adopts a U-shaped base, a stainless steel frame, and a caster wheel assembly, combined with a buffer beam and anti-collision strips to reduce the structural strength requirements of the cabinet.
It facilitates the handling and installation of charging modules, reduces the structural strength requirements of the aging cabinet, and adapts to the aging needs of high-power and heavy modules.
Smart Images

Figure CN224934048U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of charging module aging, and more specifically, to a charging module aging cabinet. Background Technology
[0002] As the power of charging modules increases, their weight also gradually increases. Aging is a crucial step after the charging modules pass testing. Each batch of charging modules needs to be moved to an aging cabinet before and after aging, and then placed in the module mounting structure within the aging cabinet for aging. With the increased weight of the charging modules, the handling before and after aging becomes extremely difficult, and higher demands are placed on the structural strength of the aging cabinet. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a charging module aging cabinet that not only facilitates the handling of charging modules but also reduces the structural strength requirements of the aging cabinet, in view of the above-mentioned defects of the prior art.
[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: a charging module aging cabinet is constructed, including a base assembly, an aging assembly, a cabinet assembly, and a module transfer assembly; the cabinet assembly includes a cabinet frame and a door panel component; the aging assembly is installed on the cabinet frame, and the cabinet frame is installed on the base assembly; the base assembly has a hollow structure, and the door panel component, the cabinet frame, and the base assembly enclose an aging space, which is used to accommodate the module transfer assembly.
[0005] In the charging module aging cabinet described in this utility model, the base assembly includes a U-shaped base and a crossbeam; The U-shaped base includes a first vertical part, a second vertical part, and a horizontal part; a wire inlet hole is provided on the horizontal part; a first insertion interface and a second insertion interface are respectively provided on the first ends of the first vertical part and the second vertical part away from the horizontal part; the two ends of the crossbeam are respectively inserted into the first insertion interface and the second insertion interface and locked by pins; The horizontal part is provided with mounting holes, and the U-shaped base is fixed to the ground through the mounting holes and expansion screws.
[0006] In the charging module aging cabinet of this utility model, the module transfer assembly includes a horizontal mounting frame, a first vertical mounting frame, a second vertical mounting frame, a mounting plate assembly, and a caster wheel assembly. The first vertical mounting frame and the second vertical mounting frame are respectively fixed at both ends of the horizontal mounting frame, and the mounting plate assembly is fixed between the first vertical mounting frame and the second vertical mounting frame; The caster wheel assembly is mounted on the bottom of the horizontal mounting frame.
[0007] In the charging module aging cabinet of this utility model, the module transfer assembly further includes handles installed on the first vertical mounting frame and the second vertical mounting frame; The horizontal mounting frame, the first vertical mounting frame, and the second vertical mounting frame are welded from stainless steel square tubing; the mounting plate includes a wooden board and an insulating rubber pad covering the wooden board.
[0008] In the charging module aging cabinet of this utility model, the cabinet frame includes a base plate, a first column, a second column, a third column and a fourth column installed around the base plate, and a top cover installed on the top of the first column, the second column, the third column and the fourth column; a buffer beam assembly is installed between the third column and the fourth column.
[0009] In the charging module aging cabinet of this utility model, the buffer beam assembly includes a first buffer beam and a second buffer beam installed at horizontal intervals. The mounting plate assembly includes a first mounting plate and a second mounting plate that are horizontally spaced apart. The first buffer beam is directly opposite the first mounting plate, and the second buffer beam is directly opposite the second mounting plate; Anti-collision strips are installed on the first buffer beam and the second buffer beam respectively.
[0010] In the charging module aging cabinet of this utility model, the aging component includes a power distribution wiring panel, input and output copper busbars installed on the power distribution wiring panel, and wire passage holes opened on the power distribution wiring panel. The power distribution wiring panel is installed above the second buffer beam.
[0011] In the charging module aging cabinet of this utility model, the door panel component includes a front door component, a rear door component, a first side door component, and a second side door component; The front door component is installed between the first pillar and the second pillar, the rear door component is installed between the third pillar and the fourth pillar, the first side door component is installed between the first pillar and the third pillar, and the second side door component is installed between the second pillar and the fourth pillar.
[0012] In the charging module aging cabinet of this utility model, hinges are respectively provided on the first column, the second column, the third column and the fourth column for fixing the front door component and the rear door component; The first side door component and the second side door component are fitted with pins at the bottom and plastic buckles in the middle; The base plate is provided with mounting screw holes for fixing the cabinet frame to the base; The base plate is provided with corresponding pin mounting holes, and the first column, the second column, the third column and the fourth column are respectively provided with corresponding fastening holes.
[0013] In the charging module aging cabinet of this utility model, an air outlet, a fan mounting hole and an air duct mounting hole are provided on the side of the top cover near the rear door component; A fan is installed on the fan mounting hole, and an air outlet component is installed on the air outlet mounting hole to form an air outlet duct, which is arranged around the fan. The front door component has multiple air inlet mesh holes, and the rear door component is a sheet metal double door.
[0014] This utility model discloses a charging module aging cabinet, comprising a base assembly, an aging assembly, a cabinet assembly, and a module transfer assembly. The cabinet assembly includes a cabinet frame and a door panel. The aging assembly is mounted on the cabinet frame, and the cabinet is mounted on the base assembly. The base assembly has a hollow structure, and the door panel, the cabinet frame, and the base assembly enclose an aging space. This aging space is used to accommodate the module transfer assembly, thus facilitating the handling of the charging module. Furthermore, since the charging module is placed on the module transfer assembly, the module transfer assembly bears the weight of the module, thereby reducing the structural strength requirements of the cabinet assembly itself. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the accompanying drawings: Figure 1 This is a schematic diagram of the opening state of a preferred embodiment of the charging module aging cabinet of this utility model; Figure 2 This is a schematic diagram of the charging module aging cabinet of this utility model in the closed state, representing a preferred embodiment. Figure 3 This is an exploded structural diagram of a preferred embodiment of the charging module aging cabinet of this utility model; Figure 4 This is a schematic diagram of a preferred embodiment of the base of the charging module aging cabinet of this utility model; Figure 5 This is a schematic diagram of a preferred embodiment of the cabinet frame of the charging module aging cabinet of this utility model. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] Figure 1 This is a structural diagram of the charging module aging cabinet of this utility model in the open state, which is a preferred embodiment of the present invention. Figure 2 This is a schematic diagram of the preferred embodiment of the charging module aging cabinet of this utility model in the closed state. Figures 1-2 As shown, it includes a base assembly 100 and an aging assembly 300 (see...). Figure 3 The system includes a cabinet assembly 200 and a module transfer assembly 400; the cabinet assembly 200 includes a cabinet frame 210 and a door panel component 220; the aging assembly 300 is mounted on the cabinet frame 210, and the cabinet frame 210 is mounted on the base assembly 100; the base assembly 100 has a hollow structure, and the door panel component 220, the cabinet frame 210, and the base assembly 100 form an aging space; the module transfer assembly 400 can enter and exit the aging space when the door panel component 220 is opened.
[0018] This utility model discloses a charging module aging cabinet, comprising a base assembly, an aging assembly, a cabinet assembly, and a module transfer assembly. The cabinet assembly includes a cabinet frame and a door panel. The aging assembly is mounted on the cabinet frame, and the cabinet is mounted on the base assembly. The base assembly has a hollow structure. The door panel, the cabinet frame, and the base assembly form an aging space, which is used to accommodate the module transfer assembly. That is, the module transfer assembly can enter and exit the aging space when the door panel is opened, thus facilitating the handling of the charging module. Furthermore, since the charging module is placed on the module transfer assembly, the module transfer assembly bears the weight of the module, thereby reducing the structural strength requirements of the cabinet assembly itself.
[0019] Figure 3 This is an exploded structural diagram of a preferred embodiment of the charging module aging cabinet of this utility model. Figure 4 This is a schematic diagram of a preferred embodiment of the base of the charging module aging cabinet of this utility model. Figure 5 This is a schematic diagram of a preferred embodiment of the cabinet frame of the charging module aging cabinet of this utility model.
[0020] In a further preferred embodiment of this utility model, such as Figure 4As shown, the base assembly 100 includes a U-shaped base 110 and a crossbeam 120; the U-shaped base 110 includes a first vertical portion 111, a second vertical portion 112, and a horizontal portion 113; a cable inlet hole 114 is provided on the horizontal portion 113; a first connector and a second connector are respectively provided on the first ends of the first vertical portion 111 and the second vertical portion 112 away from the horizontal portion 113; both ends of the crossbeam 120 are respectively inserted into the first connector and the second connector and locked by pins 115. A mounting hole 116 is provided on the horizontal portion 113, and the base assembly 100 is fixed to the ground through the mounting hole 116 and expansion screws.
[0021] like Figures 1-4 As shown, the module transfer assembly 400 includes a horizontal mounting frame 410, a first vertical mounting frame 420, a second vertical mounting frame 430, a mounting plate assembly, and a caster wheel assembly 440. The first vertical mounting frame 420 and the second vertical mounting frame 430 are respectively fixed at both ends of the horizontal mounting frame 410, and the mounting plate assembly is fixed between the first vertical mounting frame 420 and the second vertical mounting frame 430. The caster wheel assembly 440 is mounted on the bottom of the horizontal mounting frame 410. In a preferred embodiment of this utility model, the horizontal mounting frame 410, the first vertical mounting frame 420, and the second vertical mounting frame 430 are welded from stainless steel square tubing; the mounting plate assembly includes a first mounting plate 451 and a second mounting plate 452 installed horizontally at intervals. The charging module to be aged is mounted on the first mounting plate 451 and the second mounting plate 452. Preferably, the first mounting plate 451 and the second mounting plate 452 include a wooden board and an insulating rubber pad covering the wooden board to prevent scratches on the module casing. The caster wheel assembly 440 may include four heavy-duty caster wheels with brakes, facilitating steering during pushing and securing when stationary. Preferably, the module transfer assembly 400 also includes handles 460 mounted on the first vertical mounting frame 420 and the second vertical mounting frame 430, facilitating pushing and pulling of the module transfer assembly 400. The module transfer assembly 400 can bear the weight of modules exceeding 1200 kg and can simultaneously age multiple high-power, heavy charging modules.
[0022] like Figure 1 , 3 As shown in Figure 5, the cabinet frame 210 includes a base plate 211, first columns 212, second columns 213, third columns 214, and fourth columns 215 installed around the base plate 211, and a top cover 216 installed on the top of the first columns 212, second columns 213, third columns 214, and fourth columns 215; a buffer beam assembly is installed between the third columns 214 and the fourth columns 215. Figure 5As shown, the buffer beam assembly includes a first buffer beam 217 and a second buffer beam 218 installed horizontally at intervals; the first buffer beam 217 faces the first mounting plate 451, and the second buffer beam 218 faces the second mounting plate 452; anti-collision strips are respectively installed on the first buffer beam 217 and the second buffer beam 218.
[0023] The aging component 300 includes a power distribution panel 310, input / output copper busbars 330 mounted on the power distribution panel 310, and wire through holes 320 opened on the power distribution panel 310; the power distribution panel 310 is mounted above the second buffer beam 218.
[0024] The door panel component 220 includes a front door component 210, a rear door component 220, a first side door component 230, and a second side door component 240; the front door component 210 is installed between the first pillar 212 and the second pillar 213, the rear door component 220 is installed between the third pillar 214 and the fourth pillar 215, the first side door component 230 is installed between the first pillar 212 and the third pillar 214, and the second side door component 240 is installed between the second pillar 213 and the fourth pillar 215. Hinges are provided on the first column 212, the second column 213, the third column 214, and the fourth column 215 respectively for fixing the front door component 210 and the rear door component 220; pins are installed at the bottom of the first side door component 230 and the second side door component 240 and plastic buckles are installed in the middle; mounting screw holes are provided on the base plate 211 for fixing the cabinet frame 210 to the base; corresponding pin mounting holes 116 are provided on the base plate 211, and corresponding fastening holes are provided on the first column 212, the second column 213, the third column 214, and the fourth column 215 respectively.
[0025] The top cover 216 has an air outlet, a fan mounting hole, and an air duct mounting hole on the side near the rear door component 220. A fan 510 is installed in the fan mounting hole, and an air outlet component 520 is installed in the air duct mounting hole 116 to form an air duct. The air duct is arranged around the fan 510. Preferably, the front door component 210 has multiple air inlet mesh holes, and the rear door component 220 is a sheet metal double door.
[0026] In a preferred embodiment of this utility model, the base assembly 100 and the cabinet assembly 200 are assembled from sheet metal or steel structure by welding. The base assembly 100 includes a U-shaped base 110, the front half of which is hollowed out to allow the module transfer assembly 400 to be pushed in and out. The front end of the U-shaped base 110 has a detachable crossbeam. When the charging module aging cabinet needs to be moved, both ends of the crossbeam are inserted into the first and second insertion interfaces respectively and locked by pins 115. A forklift can then be inserted to move the charging module aging cabinet. The U-shaped base 110 has mounting holes 116, which can be used to fix the U-shaped base to the ground using expansion screws. After the position of the charging module aging cabinet is fixed, the crossbeam 120 can be disassembled to facilitate the module transfer assembly 400 entering and exiting the aging modules inside the cabinet. The rear half of the horizontal portion 113 of the U-shaped base 110 is provided with a cable inlet hole 114 for introducing external power. The cabinet frame 2 is assembled by welding together a base plate 211, a first upright 212, a second upright 213, a third upright 214, a fourth upright 215, a top cover 216, and a first buffer beam 217 and a second buffer beam 218. The base plate 211 has screw holes for fixing to the U-shaped base 110. Hinges are respectively provided on the first upright 212, the second upright 213, the third upright 214, and the fourth upright 215 for fixing the front door component 210 and the rear door component 220. The front panel of the top cover 216 has a switch mounting position for installing a lighting switch and a fan switch to control the cabinet's internal light strips and exhaust fan. The rear top panel has an air outlet, a fan mounting hole, and an air duct mounting hole. The first buffer beam 217 faces the first mounting plate 451, and the second buffer beam 218 faces the second mounting plate 452; anti-collision strips are installed on the first buffer beam 217 and the second buffer beam 218. When the module transfer component is pushed into the charging module aging cabinet, it will stop upon impacting the first buffer beam 217 and the second buffer beam 218, where the anti-collision rubber strips provide cushioning. The power distribution wiring panel 310 is installed directly above the buffer beam 218. The power distribution wiring panel 310 has input / output copper busbars 330 and cable routing holes 320 for connecting and distributing lines. The first side door component 230 and the second side door component 240 have pins installed at their bottoms and plastic buckles installed in their middle. The base plate 211 has mounting screw holes for fixing the cabinet frame 210 to the base. The base plate 211 also has corresponding pin mounting holes, and the first column 212, the second column 213, the third column 214, and the fourth column 215 each have corresponding fastening holes.During installation, insert the pin into the pin mounting hole on the base plate 211, and then fasten the plastic clip into the corresponding fastening hole. During disassembly, the first side door component 230 and the second side door component 240 can be removed by fastening the plastic clip. The disassembly and assembly are convenient, and it is convenient for the operator to enter from the side door to connect the module tail terminal when the module is aging.
[0027] The top cover 216 has an air outlet, a fan mounting hole 2161, and an air duct mounting hole on the side near the rear door component 220. A fan 510 is installed in the fan mounting hole, and an air outlet component 520 is installed in the air duct mounting hole to form an air duct. The air duct is arranged around the fan 510. Since the air duct is located at the top of the cabinet and is arranged around the fan 510, the fan can dissipate excess heat generated by the module. Preferably, the front door component 210 has multiple air inlet mesh holes, so that even when the front door is closed, the top fan can dissipate excess heat when the charging module ages. Preferably, the rear door component 220 is a sheet metal double door. When maintenance or wiring inspection is required, the power can be turned off, and the rear door component can be opened for wiring inspection. When running, the rear door component can be closed for isolation and protection.
[0028] Although this utility model has been described through specific embodiments, those skilled in the art should understand that various modifications and equivalent substitutions can be made to this utility model without departing from its scope. Furthermore, various modifications can be made to this utility model for specific situations or materials without departing from its scope. Therefore, this utility model is not limited to the specific embodiments disclosed, but should include all embodiments falling within the scope of the claims of this utility model.
[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A charging module aging cabinet, characterized in that, It includes a base assembly, an aging assembly, a cabinet assembly, and a module transfer assembly; the cabinet assembly includes a cabinet frame and door panel components; the aging assembly is mounted on the cabinet frame, and the cabinet frame is mounted on the base assembly; the base assembly has a hollow structure, and the door panel components, the cabinet frame, and the base assembly form an aging space, which is used to accommodate the module transfer assembly.
2. The charging module aging cabinet according to claim 1, characterized in that, The base assembly includes a U-shaped base and a crossbeam; The U-shaped base includes a first vertical part, a second vertical part, and a horizontal part; a wire inlet hole is provided on the horizontal part; a first insertion interface and a second insertion interface are respectively provided on the first ends of the first vertical part and the second vertical part away from the horizontal part; the two ends of the crossbeam are respectively inserted into the first insertion interface and the second insertion interface and locked by pins; The horizontal part is provided with mounting holes, and the U-shaped base is fixed to the ground through the mounting holes and expansion screws.
3. The charging module aging cabinet according to claim 2, characterized in that, The module transfer assembly includes a horizontal mounting frame, a first vertical mounting frame, a second vertical mounting frame, a mounting plate assembly, and a caster wheel assembly. The first vertical mounting frame and the second vertical mounting frame are respectively fixed at both ends of the horizontal mounting frame, and the mounting plate assembly is fixed between the first vertical mounting frame and the second vertical mounting frame; The caster wheel assembly is mounted on the bottom of the horizontal mounting frame.
4. The charging module aging cabinet according to claim 3, characterized in that, The module transfer assembly also includes handles installed on the first vertical mounting frame and the second vertical mounting frame; The horizontal mounting frame, the first vertical mounting frame, and the second vertical mounting frame are welded from stainless steel square tubing; the mounting plate includes a wooden board and an insulating rubber pad covering the wooden board.
5. The charging module aging cabinet according to claim 4, characterized in that, The cabinet frame includes a base plate, a first column, a second column, a third column, and a fourth column installed around the base plate, and a top cover installed on the top of the first column, the second column, the third column, and the fourth column; a buffer beam assembly is installed between the third column and the fourth column.
6. The charging module aging cabinet according to claim 5, characterized in that, The buffer beam assembly includes a first buffer beam and a second buffer beam installed at horizontal intervals. The mounting plate assembly includes a first mounting plate and a second mounting plate that are horizontally spaced apart. The first buffer beam is directly opposite the first mounting plate, and the second buffer beam is directly opposite the second mounting plate; Anti-collision strips are installed on the first buffer beam and the second buffer beam respectively.
7. The charging module aging cabinet according to claim 6, characterized in that, The aging component includes a power distribution wiring panel, input / output copper busbars mounted on the power distribution wiring panel, and wire through holes opened on the power distribution wiring panel; The power distribution wiring panel is installed above the second buffer beam.
8. The charging module aging cabinet according to claim 6, characterized in that, The door panel components include a front door component, a rear door component, a first side door component, and a second side door component; The front door component is installed between the first pillar and the second pillar, the rear door component is installed between the third pillar and the fourth pillar, the first side door component is installed between the first pillar and the third pillar, and the second side door component is installed between the second pillar and the fourth pillar.
9. The charging module aging cabinet according to claim 8, characterized in that, Hinges are respectively provided on the first column, the second column, the third column and the fourth column for fixing the front door component and the rear door component; The bottom of the first side door component and the second side door component are fitted with pins, and the middle is fitted with plastic buckles; The base plate is provided with mounting screw holes for fixing the cabinet frame to the base; The base plate is provided with corresponding pin mounting holes, and the first column, the second column, the third column and the fourth column are respectively provided with corresponding fastening holes.
10. The charging module aging cabinet according to claim 8, characterized in that, An air outlet, a fan mounting hole, and an air duct mounting hole are provided on the side of the top cover near the rear door component; A fan is installed on the fan mounting hole, and an air outlet component is installed on the air outlet mounting hole to form an air outlet duct, which is arranged around the fan. The front door component has multiple air inlet mesh holes, and the rear door component is a sheet metal double door.
