Installation system for a heating system, method for manufacturing an installation system, heating system with installation system
The modular installation system for heat pump heating systems addresses the challenges of time-consuming and error-prone installation by providing a frame arrangement that facilitates quick and efficient assembly of components from various manufacturers, enhancing system efficiency and reducing costs.
Patent Information
- Application Number
- DE102023136280
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-12-23
- Filing Date
- 2023-12-21
- Publication Date
- 2026-03-05
- Estimated Expiration
- 2043-12-21
AI Technical Summary
The installation of heat pump heating systems is time-consuming, prone to errors, and requires skilled personnel due to the large number of components from different manufacturers, leading to increased costs and waiting times, especially with the rising demand and shortage of qualified workers.
An installation system with a modular frame arrangement comprising vertical and horizontal profiles, adapter plates, and mounting elements that allows for pre-defined positioning of components, enabling installation by unqualified personnel and reducing assembly time by up to 80%, while ensuring compatibility between components from different manufacturers.
The system significantly reduces installation time and errors, enhances efficiency, and lowers operational costs by allowing for standardized and error-free assembly of heat pump heating systems, even without professional qualifications.
Smart Images

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Abstract
Description
AREA OF INVENTION
[0001] The present invention relates generally and in particular to an installation system for a heating system, a method for manufacturing an installation system and a heating system with an installation system. BACKGROUND OF THE INVENTION
[0002] The shift from fossil fuels to renewable energies is now also taking place in heating systems, particularly in private households. One well-known heating technology that now plays a key role is the heat pump heating system. In the last five years alone, the number of heat pump installations has more than doubled. Due to rising prices for fossil fuels, this trend will continue unabated in the coming years. In addition to eliminating the need to burn fossil fuels, a heat pump heating system is also characterized by lower operating costs.
[0003] A heat pump heating system heats a building by extracting heat from the environment (e.g., atmosphere, bodies of water, ground, wastewater, etc.) and raising it to a higher temperature level usable for heating purposes using a heat pump. Technically, the heat pump is similar to a refrigerator. The fundamental difference is that when heating a building, the heat pump uses the warmer side for heating. The heat pump heating system can also be used for cooling. In this case, the direction of heat flow is reversed within the heat pump. This is achieved, for example, via an additional four-way valve. This allows heat to be extracted from the indoor air and released into the outdoor air, the ground, or groundwater.
[0004] Heat pump heating is a sustainable heating option for both new and existing buildings. A heat pump heating system can easily be integrated into an existing heating system or replace the existing one.
[0005] Regardless of the type of heat pump and the manufacturer, a variety of components are used, which must be installed by qualified heating installers. These components can include, for example, a hydraulic unit, a control unit, a pump group, a circulation pump, an expansion vessel, a buffer tank, piping or hose systems, connections, and other parts.
[0006] All these components are typically mounted in a room within the building, for example, in a basement, directly against a wall. Currently, all components are delivered individually to the customer. The arrangement and adjustment of the components are then carried out on-site by qualified personnel. This is unavoidable, as components from different manufacturers often can only be properly matched to each other and to the specific local conditions during installation. Furthermore, correct installation of the heat pump heating system can improve efficiency and reduce operating costs.
[0007] Due to the large number of components, the entire process is currently time-consuming and prone to errors in practice. Therefore, qualified personnel are required for both the planning and installation of heat pump heating systems. The increasing shortage of skilled workers, coupled with rising demand for heat pump heating systems, is driving up costs and waiting times for customers.
[0008] EP 3 483 520 B1 discloses a module for a heating and / or hot water supply system for a building. The module comprises components of a heating and / or hot water supply system for a building. The components, as well as pipes for connecting the components, are arranged on a support element. The module, in particular the support element, is designed such that the components and / or pipes can each be arranged at a plurality of different positions on the support element.
[0009] DE 201 19 656 U1 discloses a modular device for the compact arrangement of the connection and operating units of solar power systems. Several functional areas are connected to a rear wall. The rear wall is composed of several single-piece elements, each designed as a U-profile rail.
[0010] DE 298 08 529 U1 discloses an installation module as an installable interface between a domestic hot water preparation system and a heat consumption circuit. Fittings are arranged on a mounting frame, which are intended for connecting the domestic hot water preparation system to the heat consumption circuit.
[0011] EP 0 545 141 B1 discloses an arrangement with installation elements that contains cables and pipes in a mounting frame, wherein these cables and pipes are designed as vertically extending strands and extend over the entire height of the arrangement. The cables and pipes can be aligned horizontally with respect to the mounting frame by means of elongated holes arranged horizontally in the mounting frame. Each cable has a loop in the upper region of the arrangement, which is designed as an expansion loop or as tolerance compensation.
[0012] DE 10 2013 110 649 B4 discloses a system for arranging and wiring electrical units, comprising a frame structure made up of vertical and horizontal profiles, a module plate, and a plurality of fastening elements. One of the fastening elements has two spaced-apart legs, wherein, when the fastening element is used to mount a module plate to the frame structure, the module plate is attached to only one of the legs.
[0013] DE 102 16 112 A1 discloses an assembly unit for installation technology and an installation system composed of several assembly units. The assembly unit comprises a ceiling support having a head plate for ceiling mounting. At least two parallel, vertical support rods are connected to the head plate. At least one platform surrounding the support rods is attached to the support rods at a selectable distance from the head plate. This platform is designed to accommodate the end or intermediate sections of installation lines and / or installation support profiles.
[0014] The object of the present invention is to provide an improved installation system for a heating system, a method for manufacturing the installation system, and a heating system with the installation system, in which the disadvantages mentioned above are at least partially reduced. SUMMARY OF THE INVENTION
[0015] This problem is solved by an installation system for a heating system according to claim 1, a method for manufacturing the installation system according to claim 10, and a heating system with the installation system according to claim 12. Further aspects and features of the present invention will become apparent from the dependent claims, the accompanying drawings, and the following description of preferred embodiments.
[0016] According to a first aspect, the present invention provides an installation system for a heating system with an installation frame arrangement, wherein the installation frame arrangement comprises several vertical support profiles and several horizontal installation profiles, the support profiles and installation profiles forming a base frame of the installation frame arrangement, and wherein an adapter plate and a receiving element are arranged on the installation frame arrangement, and wherein components of the heating system can be mounted on the installation system via the adapter plate and the receiving element. The installation system can be a heating wall for the heating system. The term "heating system" generally refers to an air conditioning system. The heating system can be a heat pump heating system. The heating system can comprise a part of the heat pump heating system. The installation system can be modularly expanded.The installation system may include recesses for retrofit components.
[0017] The support profile can be a square profile, a U-profile, a C-profile, or another type of profile. The installation profile can be a U-profile, a C-profile, or another profile with an open cross-section. The installation profile can be a sheet metal profile or a sheet metal profile.
[0018] The support profile and the installation profile can be detachably, conditionally detachably, or permanently joined or connected to each other. If the support profile is square, it may have a hole pattern. The support profile can be connected to the installation profile via a rivet connection through this hole pattern. The rivet connection can be a blind rivet connection. The connection can also be any other type. If the support profile is U-shaped, it can be connected to the installation profile via a weld connection. The weld connection can be a spot weld. The connection can also be any other type. If the support profile is C-shaped, it can be connected to the installation profile via a bolted connection.The screw connection can be made using a T-nut or a T-screw located in the support profile. Alternatively, any other type of connection is also possible.
[0019] The support profile may have additional recesses through which mounting elements, leveling elements, adapter plates, receiving elements, connecting tabs, or other components can be attached. These recesses may be holes, slots, slots, or other shapes.
[0020] The base frame can be a wall bar. The base frame can be a ladder frame. The base frame can be an installation scaffold. The installation system can comprise one or more base frames. The installation frame arrangement can comprise one or more base frames. The base frame can consist of two vertical support profiles and several horizontal installation profiles. The number of installation profiles can vary depending on the design and complexity of the installation system or heating system. The goal is to achieve the most compact design possible. The number of installation profiles can be, for example, three, four, five, or more. The support profiles and installation profiles within a base frame can be identical or largely identical. Using identical parts can reduce manufacturing effort and production costs. The installation frame arrangement, or...The basic frame can be designed in such a way that it can be used modularly for different heating systems or for different components of the heating system.
[0021] The installation frame assembly can accommodate multiple adapter plates. The adapter plate can be positioned on the front or back of the base frame. The adapter plate can be connected to the base frame or the installation frame assembly. This arrangement allows the adapter plate to be mounted or removed even after the installation system has been installed at the installation site. The adapter plate can be mounted in a removable, conditionally removable, or non-removable manner. The adapter plate can be connected to the base frame via a rivet, a screw connection, or another joining method.
[0022] The adapter plate enables compatibility between components from different manufacturers and the installation system. Multiple adapter plates can be arranged on the installation frame assembly.
[0023] The mounting element can be connected to the installation profile. The mounting element can be connected to the installation profile via mounting recesses in the installation profiles. The mounting element can be connected to the adapter plate. The mounting element can be connected to the adapter plate via a screw connection, rivet connection, or other connection. The mounting element can be a hose clamp or any other type of mounting element. The mounting element can be a pull-in element with a hose clamp. The mounting element can be a rivet screw with a hose clamp. Pipes and / or other components can be mounted using the mounting element. The mounting element can establish a standardized distance to an installation location. This ensures secure installation at the installation location. The standardized distance ensures sufficient sheathing or insulation of the pipe.Several mounting elements can be arranged on the installation frame assembly.
[0024] The installation system can reduce installation and assembly time by up to 80%. Pre-installing the system reduces or eliminates potential errors. During assembly, the positioning of various heating system components can be pre-defined, simplifying the overall installation process and minimizing the risk of errors. This pre-defined positioning within the system further increases the heating system's efficiency and reduces operating costs.
[0025] The installation system allows the installation system, or the installation system with heating system, to be installed by people without further professional qualifications. BRIEF DESCRIPTION OF THE DRAWING
[0026] Embodiments of the invention will now be described by way of example and with reference to the accompanying drawings. These show: Fig. 1 a perspective view of an installation system according to the invention with a base frame; Fig. 2 a front view of the installation system according to the invention with two base frames; Fig. 3a a perspective view of the heating system according to the invention mounted on the installation system; Fig. 3b a perspective view of the heating system according to the invention mounted on the installation system as a corner mounting; Fig. 3c a front view of the heating system according to the invention, divided into different functional segments; Fig. 3d a perspective view of the heating system according to the invention with the installation system according to the invention with a second embodiment of the base frame; Fig. 4 a perspective view of an installation profile; Fig. 5 a perspective partial view of an installation frame arrangement; Fig. 6 a perspective view of an adapter plate with mounting elements; Fig. 7a a first embodiment of the installation profile with a connecting tab and a mounting element for wall installation; Fig. 7b the first embodiment of the installation profile with the mounting element for a ceiling installation; Fig. 7c a second embodiment of the installation profile with the mounting element; Fig. 8 a perspective partial view of the installation profile with a cable routing; Fig. 9 a front view of an adapter plate of the installation system; Fig. 10 a perspective partial view of the mounted adapter plate with mounted components; Fig. 11a a front view of another adapter plate of the installation system; Fig. 11b a front view of various adapter plates of the installation system; and Fig. 12 a flowchart of a method according to the invention. DESCRIPTION OF EXECUTION FORMS
[0027] Before a detailed description of the figures, general remarks on the embodiments follow.
[0028] In the context of the invention, the term "draw-in element" is a generic term for a fastening element or connecting element. The draw-in element includes, among other things, riveted screw connections.
[0029] In Fig. Figure 1 illustrates an embodiment in accordance with the present invention. Before a detailed description, general explanations of the embodiments follow.
[0030] There are embodiments in which the installation profiles are connected to the support profiles via a connecting tab. The connecting tab can be formed on one or both end faces of the installation profile. The connecting tab can project beyond one end face of the installation profile. The installation profile can include one or two connecting tabs. The installation profile and the connecting tab can be formed in one piece.
[0031] The connecting tab can have a different cross-section than the installation profile. The connecting tab can have a rectangular cross-section. The connecting tab can be plate-shaped. The connecting tab can rest on the front and / or back of the support profile in a mounting position. The connecting tab can rest on the front and / or back of the support profile in a mounting position, while the end face of the installation profile rests orthogonally against an adjacent side of the support profile.
[0032] The connection can be a blind rivet connection, a self-piercing rivet connection, a spot weld connection, or any other type of connection. The choice of connection type may depend on the design of the support profile.
[0033] There are embodiments in which the installation frame assembly can be fixed at an installation location via a mounting element. The mounting element can be connected to the support profile. Each support profile can be connected to a mounting element. Depending on the installation location and / or design, the mounting element can be connected to the support profile at different positions. The mounting element can be connected in an upper section of the support profile.
[0034] The mounting element can be an angle bracket. The installation location can be a wall, ceiling, floor, or other location. The mounting element can have one or more recesses. The recess can be a through hole. A first recess can be a round hole. A second recess can be an elongated hole. The mounting element can be connected to the support profile via the elongated hole. The elongated hole allows for compensation or adjustment of perpendicularity between the installation system and the installation location. The mounting element can be rotated around the second recess. The rotatable mounting element allows the installation system to be fixed to both the wall and the ceiling using the same mounting element. The first recess allows the installation system to be fixed to the installation location.
[0035] There are designs where the installation profiles have multiple receiving recesses. These receiving recesses can be different shapes. The recesses can be round or square. The recesses can be elongated cutouts. The recesses can also have different geometries.
[0036] The mounting recesses can serve various functions for attaching components of the heating system. Pull-in elements, adapter plates, hose clamps, cable ties, or other components can be connected to the installation profile via these recesses. The hose clamps can be BISMAT® clamps. The pull-in elements can be rivet screws. Pipes can be routed and / or secured via the mounting recesses or elongated cutouts.
[0037] There are designs where the adapter plates are multiple adapter plates that are connected to the installation frame assembly via the receiving recesses of the installation profiles. Several adapter plates can be connected to the installation frame assembly. The adapter plates can be connected or mounted to the installation frame assembly after the installation system has been fixed in place at the installation location.
[0038] Adapter plates can have various dimensions. The dimensions may depend on the component being mounted and the component's manufacturer. Various assemblies or components of the heating system can be mounted to the adapter plates. After the installation system has been secured at the installation site, various assemblies or components of the heating system can be mounted to the adapter plates. These can include, among other things, a buffer tank, a hydraulic unit, an expansion vessel, a pump group, or a pipe installation. The pipe installation can be horizontal. Other components or parts can also be mounted to the adapter plates.
[0039] The various adapter plates within the installation system can be made of the same material or different materials. The choice of material can depend on the assembly or component. The adapter plate can be made of steel, aluminum, plastic, or another material. These adapter plates allow components from different manufacturers to be easily and modularly integrated into the installation system.
[0040] There are designs where the adapter plate includes two different connection interfaces. Each connection interface can have a specific hole pattern.
[0041] The first connection interface can be the connection interface to the installation frame assembly. The adapter plate can be connected to the installation profile via the first connection interface. The adapter plate can be mounted to the base frame or the installation frame assembly via the first connection interface. The adapter plate can be adapted to the base frame or the installation frame assembly via the first connection interface.
[0042] The second connection interface can be the connection interface to one or more components of the heating system. It can also be the connection interface to the mounting element. The mounting elements can be combined with the adapter plate in any combination via this second connection interface. The second connection interface allows a heating system component to be mounted indirectly to the base frame or installation frame assembly via the adapter plate. In cases where the installation system is only accessible from one side, the heating system components can only be installed and serviced from the front of the installation system. This improves flexibility and ease of maintenance.
[0043] The second connection interface can be a multifunctional interface. This second interface can have multiple hole patterns for components from different manufacturers. This allows, for example, the same adapter plate to be used for a hydraulic unit from different manufacturers.
[0044] The adapter plates, connection interfaces, and / or multiple hole patterns can each have a marking for differentiation or identification. This marking can be, for example, an engraving or embossing. The marking can be applied using the Poka-Yoke method. This marking can help prevent errors during the assembly of the installation system and the heating system components.
[0045] Some designs incorporate a cable guide within the installation profile. This cable guide can be located within the installation profile itself, or it can be situated in a lower horizontal section of the profile.
[0046] The routing can be a cable tray or a pipe. One or more lines can be guided or laid within the routing. Routing can help reduce the need for additional routing elements.
[0047] The open cross-section of the installation profile (U-profile, C-profile) allows for easy cable routing. The cables are easily accessible for installation and maintenance work. The installation system can be spaced away from a wall using the mounting element. This spacing further improves accessibility.
[0048] The cables can be additionally secured. The cables can be additionally secured via the receiving recess of the installation profile.
[0049] There are embodiments in which a leveling element is arranged on the installation frame assembly. The leveling element can be located in a lower area of the support profile. The leveling element can be located on an end face of the support profile.
[0050] The leveling element can be a leveling foot or an adjustable foot. The installation frame assembly can include multiple leveling elements. The leveling elements can be integrated directly into the support profile or designed as a separate component.
[0051] The leveling element allows the entire installation system to be aligned and / or leveled at a specific height. It enables the installation system to be individually adjusted to the installation location and its specific conditions. Alignment or leveling can be achieved via a threaded connection.
[0052] There are designs in which the base frame includes two installation levels that can be positioned one behind the other.
[0053] Viewed from the perspective of the base frame, the term "one behind the other" in this context refers to an additional depth dimension. The base frame with two installation levels can have a box-like structure. The base frame with two installation levels can be box-shaped. The two installation levels create a three-dimensional structure of the base frame. The two installation levels create a three-dimensional structure of the installation frame arrangement.
[0054] The two installation levels of the base frame can consist of two frames positioned one behind the other. The first frame of the two installation levels can be the front of the base frame. This first frame does not necessarily have to be a mounting frame. The mounting frame is the frame to which the components are attached. In particular, components that should remain easily accessible can be mounted on this frame. The second frame of the two installation levels can be the back of the base frame. This second frame can be an intermediate frame. The second frame can be positioned against the wall. The installation system or heating system can be fixed to the wall via the second frame. Once fixed to the wall, the second frame can be concealed by the first frame.
[0055] The two frames can each be formed from support profiles and installation profiles. The adapter plate can be positioned on the first and / or the second installation level. The various adapter plates can be positioned on the first and / or the second installation level. The mounting element can be positioned on the first and / or the second installation level.
[0056] For example, the base frame can include a single installation level in one area of the installation frame arrangement and two installation levels in another area. The base frame can also include more than two installation levels that can be positioned one behind the other.
[0057] The two installation levels allow the heating system components to be mounted at different levels. This enables a more space-saving design for the installation system and the heating system as a whole. The components can be mounted more compactly. Furthermore, components can be mounted between the two installation levels, protecting them from external damage.
[0058] There are designs in which the installation levels can be positioned relative to each other via connecting profiles.
[0059] The connecting profiles can be cross braces. The installation levels can be fixed to each other via the connecting profiles. The connecting profiles can also create spacing between the installation levels.
[0060] The connecting profiles can be positioned in the corners of the base frame. Alternatively, they can be positioned elsewhere on the base frame for added stability. Each connecting profile can be connected to both the first and second installation levels.
[0061] The connecting profiles can span an end face or plane between the first and second installation levels. This end face can be designed to allow the mounting of components and / or controllers of the heating system. The connecting profiles can have recesses for these components and / or controllers. The components and / or controllers can be mounted on or above these recesses.
[0062] There are embodiments in which the installation frame arrangement comprises at least two base frames. The installation frame arrangement can comprise two or more base frames.
[0063] The base frames can be arranged in a row. The base frames can be arranged parallel to each other. The base frames can be arranged in an L-shape. The base frames can be arranged in any configuration. This allows the installation system to be planned flexibly and adapted to the installation location despite identical base frames.
[0064] The dimensions of the individual base frames can vary. The dimensions may depend on the available space. This allows for the most compact design possible. For example, the base frame can have a height between 1.4 meters and 2.2 meters, particularly between 1.5 meters and 2.1 meters, and especially between 1.6 meters and 2.0 meters. The base frame can also have a width between 0.3 meters and 1.5 meters, particularly between 0.4 meters and 1.4 meters, and especially between 0.5 meters and 1.25 meters.
[0065] There are embodiments in which the installation frame arrangement comprises several variably positionable functional segments, which are a drinking water segment, a pump segment, a control and storage tank segment and / or a hydraulic segment.
[0066] The installation system can each include an installation frame arrangement that serves as a drinking water segment, a pump segment, a control and storage tank segment, or a hydraulic segment.
[0067] The functional segments mentioned are not exhaustive. The installation frame arrangement can also include any other functional segments.
[0068] The functional segments can be divided vertically. The functional segments and / or the components of the heating system within the functional segments can be interconnected.
[0069] The installation system can be divided into functional segments. This division allows all components to be assigned to a specific functional segment, improving clarity and ease of understanding. Functional segments also simplify and improve the assembly of the system, thereby reducing installation time.
[0070] The positioning of the functional segments relative to each other is variable. This positioning can be adjusted depending on the specific installation environment. This allows, for example, a reduction in pipe length, material savings, cost reduction, and reduced heat loss, thus making the system more efficient.
[0071] Another aspect of the application relates to a method for manufacturing the installation system according to the invention for a heating system with the installation frame arrangement, wherein the method comprises the following process steps: - Assembling and providing a basic frame for the installation frame arrangement, consisting of support profiles and installation profiles; - Pre-assembly of at least adapter plates, mounting elements, assembly elements and / or leveling elements; and - Installing the installation system at the installation site.
[0072] The assembly and provision of the base frame can take place at a single production site. The base frames can be prefabricated at the production site. During assembly and provision, the support profiles and installation profiles can be prefabricated for the base frame. The dimensions of all base frames can be identical or different. The base frames can be assembled and provided based on a preconfiguration. This preconfiguration can be carried out, for example, by a factory or an end customer. The base frames can also be manufactured as a standard component for stock. The assembly and provision of the base frame can be carried out in larger quantities. The assembly and provision of the base frame can be done manually, semi-automatically, or fully automatically. This can reduce production costs.
[0073] Pre-assembly can take place partially or completely at the production site or at the installation site. During pre-assembly, one or more adapter plates, mounting elements, installation components, leveling elements, or other attachments are mounted to the base frame. This allows the installation system to be customized according to a pre-configuration. The base frame with the aforementioned pre-mounted components can then be configured to match the installation frame layout.
[0074] After pre-assembly, the prefabricated or pre-assembled installation frame assembly or installation system can be delivered to the installation site. There, it can be assembled or aligned using the mounting and leveling elements. This eliminates or at least reduces assembly work that was previously time-consuming and required qualified personnel. This, in turn, reduces costs. A high degree of pre-assembly also reduces potential sources of error.
[0075] The process for manufacturing the installation system can be based on the model of assembly line production.
[0076] There are embodiments in which various components of the heating system are mounted on the installation frame arrangement in a single process step.
[0077] The assembly of the various components of the heating system can take place fully or partially at the production site. The assembly of the various components of the heating system can take place fully or partially at the installation site. The assembly of the various components can be carried out according to a pre-configured plan.
[0078] Another aspect of the application relates to a heating system with the installation system according to the invention. The heating system can be part of a building's heating system. The heating system can be the part that is replaced or retrofitted, for example, in an existing heating system.
[0079] There are configurations where a heating system is a heat pump heating system. The heating system can be designed to regulate the temperature of a building or room. It can be designed to heat the building or room. It can be designed to cool the building or room. It can be designed to both heat and cool the building or room. For example, the heating system can heat the building or room in winter and cool it in summer. The heating system can be configured to switch between a heating mode and a cooling mode. This switching can be achieved, for example, via a valve arrangement. Switching allows the direction of the heat pump heating to be changed. The term "heat pump heating system" can encompass all known types of heat pump heating systems.The heat pump of the heat pump heating system can be an air-to-water heat pump, a brine-to-water heat pump, a water-to-water heat pump, a hot water heat pump, or another type of heat pump.
[0080] There are designs in which the heating system includes one of the following components: - Separation storage and / or buffer storage; - Expansion vessel; - Pipe arrangement; - Hydraulic unit; - Control unit; - Pump arrangement; - Circulation pump; or - Connection arrangement.
[0081] The heating system can include one or more of the components mentioned. The heating system can also include components other than those mentioned.
[0082] The pipe arrangement can be a piping system. The pump arrangement can be a pump group. The pump arrangement can comprise multiple pump groups. The connection arrangement can be a potable water connection and / or a potable water outlet. The storage tank can be a buffer tank. One or more components can have additional insulation.
[0083] The invention is explained in more detail below with reference to the figures. Identical or similar components are designated by uniform reference numerals.
[0084] Fig. Figure 1 shows a perspective view of an installation system 1 according to the invention with an installation frame arrangement 3. The installation frame arrangement 3 comprises a ladder-like base frame 9. The base frame 9 consists of two vertical support profiles 5 and five horizontal installation profiles 7. The parallel support profiles 5 define the vertical sides of the base frame 9. The support profiles 5 are designed as rectangular profiles. The installation profiles 7 are designed as U-profiles. A connecting tab 7a is formed on each end face of the installation profiles 7. The installation profiles 7 are connected to the support profiles 5 via the connecting tabs 7a.
[0085] Each installation profile 7 has several receiving recesses 7b, 7c. An adapter plate 11 is mounted between the two upper installation profiles 7 on a front face of the base frame 9 via an interface 12. The adapter plate 11 is connected to the two installation profiles 7 via the receiving recesses 7b. A receiving element 13 is mounted in another receiving recess 7b in the upper installation profile 7.
[0086] An adjustable leveling element 17 is arranged on the lower end faces of each of the two support profiles 5. An L-shaped mounting element 15 is fixed to the inwardly facing side surfaces of each of the two support profiles 5 in an upper area. The two mounting elements 15 project beyond the base frame 9 in the direction of an installation location (not shown).
[0087] Fig. Figure 2 shows a front view of the installation system 1 according to the invention. In contrast to Fig. 1 includes the installation frame arrangement 3 in Fig. 2. Two base frames 9. The two base frames 9 each have the same dimensions. The two base frames 9 are arranged side by side in a row. The two base frames 9 each contact each other via an outer side surface of the support profile 5. Six different adapter plates 11a, 11b, 11c, 11d, 11e, 11f are mounted on the two base frames 9. The adapter plates 11 each have different dimensions. Several mounting elements 13 are mounted on the two base frames 9 at different positions. The arrangement of the mounting elements 15 and the leveling elements 17 is analogous to the arrangement in Fig. 1.
[0088] Fig. Figures 3a to 3d show a heating system 50 according to the invention with the installation system 1 in various installation arrangements. Fig. 3a to 3d, the heating system 50 is mounted on the installation frame assembly 3 with two base frames 9. The various components 51 of the heating system 50 are mounted on the installation system 1 via several adapter plates 11 and several mounting elements 13. The components of the heating system 50 are a buffer tank 51a, an expansion vessel 51b, a pipe assembly 51c, a hydraulic unit 51d, a control unit 51e, a pump assembly 51f, a circulation pump 51g, and a connection assembly 51h. The buffer tank 51a, the expansion vessel 51b, the hydraulic unit 51d, the control unit 51e, and the pump assembly 51f are each connected to the installation system 1 via a different adapter plate 11a, 11b, 11d, 11e, 11f, respectively. The aforementioned components are coupled to each other via the pipe arrangement 51c.
[0089] In Fig. 3a is the heating system 50 on the installation system 1 with the installation frame arrangement 3 made of Fig. 2 arranged. In Fig. 3a the two basic frames 9 are arranged side by side in a row. Fig. 3b differs from Fig. 3a in that the two base frames 9 are arranged offset from each other by 90°.
[0090] In Fig. 3b is the heating system 50 with the installation system 1 as a corner installation.
[0091] Fig. 3c shows the heating system 50 on the installation system 1. Fig. 3a in a front view. The heating system 50 and the installation system 1 are divided into four vertical functional segments 31, 33, 35, 37. From left to right, the functional segments are a domestic hot water segment 31, a pump segment 33, a control and buffer storage segment 35, and a hydraulic segment 37.
[0092] Fig. Figure 3d shows a second embodiment of the base frame 9. The heating system 50 is arranged on the installation system 1 with the installation frame arrangement 3. As shown in Fig. 3a are also in Fig. 3D two base frames 9 arranged side by side in a row. The basic structure of the installation system 1 or the heating system 50 is essentially identical to Fig. 3a.
[0093] In the second embodiment of the base frame 9, the base frame 9 comprises two installation levels 10a, 10b. Each of the two installation levels 10a, 10b is designed as a frame. The two installation levels 10a, 10b are positioned relative to each other via connecting profiles 8. The connecting profiles 8 are arranged in the corner regions of the base frame 9. Each connecting profile 8 is connected to both the first installation level 10a and the second installation level 10b.
[0094] At the second installation level 10b, a mounting element 15 is fixed to each of the support profiles 5. The installation system 1 can be fixed to a wall via the mounting elements 15.
[0095] The pipe arrangement 51c runs partially between the first installation level 10a and the second installation level 10b.
[0096] Fig. Figure 4 shows a perspective view of the installation profile 7. The installation profile 7 is a U-profile. A plate-shaped connecting tab 7a is formed on each of the two end faces of the installation profile 7. The installation profile 7 and the two connecting tabs 7a are formed in one piece. The two connecting tabs 7a each project beyond the end faces of the installation profile 7. The connecting tabs 7a are connected to the installation profile 7 at the end face via a cross-sectional surface of the middle leg of the U-profile. The connecting tabs 7a form a common plane with the side face of the installation profile adjacent to the cross-sectional surface of the middle leg.
[0097] Along the installation profile 7, several receiving recesses 7b, 7c are formed. The multiple receiving recesses 7b, 7c are designed as a round receiving recess 7b and as an elongated receiving recess 7c.
[0098] Fig. Figure 5 shows a perspective partial view of the installation frame arrangement 3. The installation profile 7 is connected to the support profile 5 via the connecting tabs 7a. The plate-shaped connecting tabs 7a rest on the front of the support profile 5.
[0099] Fig. Figure 6 shows a perspective view of the adapter plate 11c with mounting elements 13. The adapter plate 11c is mounted on two installation profiles 7 of the installation frame assembly 3 via a rivet connection. The adapter plate 11e has several recesses. The mounting elements 13 are arranged in the recesses of the adapter plate 11c.
[0100] Fig. Figures 7a to 7c show various ways to fix the installation system 1 with the mounting element 15. The mounting element 15 is in Fig. 7a to 7c L-shaped. The mounting element 15 is connected to the upper section of the support profile 5 via an elongated hole. Fig. 7a and Fig. Figure 7b shows the same embodiment of the support profile 5 as a quadrilateral profile. Fig. 7a The mounting element 15 is horizontally aligned for wall fixing. Fig. 7b is the same mounting element 15 oriented vertically for ceiling fixing.
[0101] Fig. 7c differs from Fig. 7a and Fig. 7b in that the support profile 5 is a C-profile. In Fig. 7c, a locking groove 5a is formed along the support profile 5. The locking groove 5a points inwards towards the installation profile 7. The mounting element 15 is slidably connected to the support profile 5 via a slotted screw (not shown) within the locking groove 5a.
[0102] Fig. Figure 8 shows a perspective partial view of the installation profile 7 with a cable guide 19 in a position installed in the installation system 1. The U of the U-profile is oriented horizontally in the installed position. The cable guide 19 is formed in a lower horizontal section of the horizontal U-shaped installation profile 7. Several cables run in and along the cable guide 19.
[0103] Fig. Figure 9 shows a front view of an adapter plate 11d of the installation system 1 with several recesses. A connection interface 12 for the installation frame assembly 3 is formed as a recess on the adapter plate 11d. Furthermore, a connection interface 14 for receiving components of the heating system 50 is formed as a recess on the adapter plate 11d. The recesses of the connection interface 14 are subdivided into three connection interfaces 14a, 14b, and 14c for receiving components from different manufacturers. Various markings are applied to the adapter plate 11d as an assembly aid.
[0104] Fig. Figure 10 shows a perspective partial view of the mounted adapter plate 11d with the component 51d mounted on it. The component 51d is indirectly connected to the base frame 9 via the adapter plate 11d and the receiving recesses 7b of the installation frame arrangement 3.
[0105] Fig. Figure 11a shows a front view of the adapter plate 11b of the installation system 1. The adapter plate 11b has several connection interfaces 12, 14. The connection interface 14 comprises nine recesses. Three of the nine recesses are grouped together by a circular marking. Each group of three corresponding recesses 14a, 14b, 14c designates a connection interface for a manufacturer as an assembly aid.
[0106] Fig. Figure 11b shows a front view of various adapter plates 11a, 11c, 11f, 11e of installation system 1. The adapter plates 11a, 11c, 11f, 11e have different dimensions. The adapter plates 11a, 11c, 11f, 11e differ in the arrangement and number of connection interfaces 12, 14.
[0107] Fig. Figure 12 shows a flowchart of a method 100 according to the invention for manufacturing the installation system 1 for the heating system 50.
[0108] In block 101, the base frame 9 of the installation frame arrangement 3 is assembled and provided from the support profiles 5 and the installation profiles 7.
[0109] In block 103, adapter plates 11, mounting elements 13, assembly elements 15, and leveling elements 17 are pre-assembled onto the installation system 1, depending on the configuration. Assembly takes place on the base frame 9.
[0110] In Block 105, the pre-assembled installation system 1 is delivered to the installation site and installed.
[0111] In block 107, various components of the heating system 50 are mounted on the installation frame arrangement 3 of the installation system 1.
[0112] The order of block 105 and block 107 is variable. The complete assembly can take place at a different location than the installation site.
[0113] The installation system according to the invention is not limited to use in heating systems. The installation system can also be used in other applications in the plumbing, heating, and air conditioning sectors. Further aspects and embodiments of the present invention will become apparent to those skilled in the art from the claims. Reference sign 1 Installation system 3 Installation frame arrangement 5 support profile 5a Locking groove 7 Installation profile 7a Connecting tabs 7b, 7c Admission exemption 8 Connection profile 9 basic frames 10a First installation level 10b Second installation level 11 Adapter plate 11a to 11f adapter plate 12 Connection interface to installation frame arrangement 13 Recording element 14 Connection interface to components 14a, 14b, 14c connection interface 15 Mounting element 17 leveling element 19 Management 21 Management 31 Drinking water segment 33 Pump segment 35 Control and separation storage segment 37 Hydraulic segment 50 Heating system 51a Separation storage 51b Expansion vessel 51c Pipe arrangement 51d Hydraulic unit 51e Control unit 51f Pump arrangement 51g circulation pump 51h Connection arrangement 100 procedures 101 Manufacturing the base frame 103 Pre-assembly 105 Installation 107 Assembly components of the heating system
Claims
[1] Installation system (1) for a heating system (50) with an installation frame arrangement (3), wherein the installation frame arrangement (3) comprises several vertical support profiles (5) and several horizontal installation profiles (7), wherein the support profiles (5) and installation profiles (7) form a base frame (9) of the installation frame arrangement (3), wherein an adapter plate (11) and a receiving element (13) are arranged on the installation frame arrangement (3), wherein components (51a, 51b, 51c, 51d, 51e, 51f, 51g, 51h) of the heating system (50) can be mounted on the installation system (1) via the adapter plate (11) and the receiving element (13), wherein the installation frame arrangement (3) comprises several variably positionable functional segments (31, 33, 35, 37) which include a potable water segment (31), a pump segment (33), a control segment (33), and a control segment (37). and a storage tank segment (35) and / or a hydraulic segment (37). [2] Installation system (1) according to claim 1, wherein the installation profiles (7) are connected to the support profiles (5) via a connecting tab (7a). [3] Installation system (1) according to one of the preceding claims, wherein several receiving recesses (7b, 7c) are formed on the installation profiles (7). [4] Installation system (1) according to claim 3, wherein the adapter plate (11) comprises various adapter plates (11a, 11b, 11c, 11d, 11e, 11f) which are connected to the installation frame arrangement (3) via the receiving recesses (7b, 7c) of the installation profiles (7). [5] Installation system (1) according to one of the preceding claims, wherein the adapter plate (11) comprises two different connection interfaces (12, 14). [6] Installation system (1) according to one of the preceding claims, wherein a cable routing (19) is formed in the installation profile (7). [7] Installation system (1) according to one of the preceding claims, wherein the base frame (9) comprises two installation levels (10a, 10b) which can be positioned one behind the other. [8] Installation system (1) according to claim 7, wherein the installation levels (10a, 10b) can be positioned relative to each other via connection profiles (8). [9] Installation system (1) according to one of the preceding claims, wherein the installation frame arrangement (3) comprises at least two base frames (9). [10] Method (100) for manufacturing an installation system (1) for a heating system (50) with an installation frame arrangement (3) according to any one of claims 1 to 9, wherein the method (100) comprises the following process steps: - Assembling and providing a base frame (9) of the installation frame arrangement (3), consisting of support profiles (5) and installation profiles (7); - Pre-assembly of at least one adapter plate (11), one receiving element (13), one mounting element (15) and / or one leveling element (17); and - Installing the installation system (1) at the installation site. [11] Method (100) according to claim 10, wherein in a method step various components (51a, 51b, 51c, 51d, 51e, 51f, 51g, 51h) of the heating system (50) are mounted on the installation frame arrangement (3). [12] Heating system (50) with an installation system (1) according to any one of claims 1 to 9. [13] Heating system (50) according to claim 12, wherein the heating system (50) is a heat pump heating system. [14] Heating system (50) according to claim 12 or 13, wherein the heating system (50) comprises one of the following components (51a, 51b, 51c, 51d, 51e, 51f, 51g, 51h): - Separate storage and / or buffer storage (51a); - Expansion vessel (51b); - Pipe arrangement (51c); - Hydraulic unit (51d); - Control unit (51e); - Pump arrangement (51f); - Circulation pump (51g); and / or - Connection arrangement (51h).
Citation Information
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