System with screw device, nut and a screw part having a threaded area
The screwing device with a magnetically held nut and slide mechanism addresses the challenge of secure and automated nut attachment in varying orientations, ensuring reliable and efficient screwing operations.
Patent Information
- Application Number
- DE102024115406
- Authority / Receiving Office
- DE · DE
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-07-03
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-09
AI Technical Summary
Existing screwing technologies lack an automated and secure method for attaching nuts to threaded areas, particularly in varying spatial orientations, often leading to nut misalignment and loss during the screwing process.
A screwing device with a housing part containing a rotatably mounted toothed part featuring an internal polygonal recess, where the nut is magnetically held by permanent magnets and secured with a slide mechanism, allowing for form-fitting engagement and secure attachment in any spatial orientation, driven by an electric motor or toothed belt for torque transmission.
Ensures reliable and automated nut attachment to threaded areas in any orientation, minimizing misalignment and loss, while allowing for high torque transmission and compact design, suitable for use with robot arms.
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Abstract
Description
[0001] The invention relates to a system with a screw device, a nut and a screw part having a threaded area.
[0002] It is generally known that a nut can be screwed onto a threaded area using a tool.
[0003] A device for providing and positioning screw elements is known from DD 1 44 222 A1.
[0004] A device for automatically screwing on nuts is known from DD 2 24 260 A1.
[0005] The invention is therefore based on the object of further developing an automated unscrewing process that can be carried out safely.
[0006] According to the invention, the object is achieved in the system according to the features specified in claim 1.
[0007] Important features of the invention in the system with screw device, nut and a screw part having a threaded area, in particular threaded pin or bolt, are that the screw device has a housing part in which a driven toothed part is rotatably mounted, wherein the driven toothed part has an internal polygonal recess, in particular a hexagonal recess, in which the nut is received, wherein in particular two sides, in particular side surfaces, of the inner polygonal recess of the driven toothed part, depressions, in particular radially, in particular radially outwardly extending and / or directed depressions are formed in the driven gearing part is eroded, into each of which a respective permanent magnet is inserted and glued, in particular so that the nut is magnetically held in the driven gear part, in particular, wherein the nut is positively received in the driven toothed part in the circumferential direction relative to the axis of rotation of the driven toothed part, in particular wherein the radial direction, the axial direction and / or the circumferential direction is related to the axis of rotation of the driven toothed part.
[0008] The advantage here is that the nut is magnetically held and thus securely held in the drive gear of the screwing device, regardless of the screwing device's spatial orientation. A slider can also be used optionally for additional security.
[0009] Preferably, the permanent magnets are recessed into the recesses of the side surfaces of the inner polygonal recess, thus safely spaced from the nut. The porous material of the permanent magnets is thus not subjected to any significant mechanical stress. The nut therefore only touches the side surfaces of the inner polygonal recess in the area outside the recesses.
[0010] In an advantageous embodiment, the inner polygonal recess has a hexagon socket and the nut has an external hexagon area. The advantage here is that the nut can be received in a form-fitting manner in the circumferential direction.
[0011] In an advantageous embodiment, the nut is made of a ferromagnetic material, particularly steel. The advantage here is that the nut is magnetically durable.
[0012] In an advantageous embodiment, the nut has a collar region projecting radially towards the external hexagon area, in particular for the axial limitation of the nut, in particular wherein the collar area borders on the external hexagon area, In particular, the axial direction is related to the rotational axis of the driven gear part. The advantage here is that the nut is axially limited when being received in the driven gear part, in particular the gear. In an advantageous embodiment, the output gear part can be driven by a driving gear part via further gear wheels that mesh with each other, wherein the gear wheels and the driving gear part are arranged rotatably mounted in the screw device, The input gearing part is driven by an electric motor of the screwing device. This is advantageous in that a cost-effective drive type can be used and a high torque can be transmitted from the input gearing part to the output gearing part.
[0013] In an advantageous embodiment, the output gearing part is driven by a toothed belt, which is driven by a drive gearing part rotatably mounted in the screw device. This is advantageous in that a simple, cost-effective drive of the output gearing part can be achieved by the drive gearing part.
[0014] In an advantageous embodiment, the system comprises a robot arm that holds the screwing device. This is advantageous because the screwing device can be used in different spatial orientations.
[0015] In an advantageous embodiment, the internal polygonal recess extends continuously through the driven gearing part and / or through the screw device. This is advantageous because no air cushion prevents the nut from being inserted.
[0016] In an advantageous embodiment, the inner polygonal recess is enclosed by a recess extending through the screw device. This is advantageous because no air cushion prevents the nut from being inserted.
[0017] In an advantageous embodiment, the permanent magnets are cylindrical, and the recesses in which the permanent magnets are accommodated and glued are correspondingly cylindrical, in particular internally cylindrical. This is advantageous because it enables simple manufacturing.
[0018] In an advantageous embodiment, the side surfaces of the inner polygonal recess, where no indentations are eroded, are in contact with the outer surfaces of the nut, in particular in contact. This is advantageous because a large torque can be transmitted from the driven gear part to the nut.
[0019] In an advantageous embodiment, the screwing device has a movably arranged slider which has a locking tab, wherein the locking tab is arranged below the nut in the direction of gravity in a first position of the slider, in particular so that the nut is delimited by the locking tab in the direction of gravity, and the locking tab does not delimit the nut in a second position of the slider, in particular so that the vertical projection of the nut in the direction of gravity into a plane whose normal direction is aligned parallel to the direction of gravity is spaced from the vertical projection of the locking tab and / or the slider into this plane. The advantage here is that the nut received in the screw device can be secured against falling out by means of the locking tab. Only at the beginning of the screw connection between the nut and the threaded area is the locking tab retracted and thus the nut released for screw connection to the threaded area.
[0020] By accommodating the nut in a gear part, the externally toothed gear part can be driven by another gear, which in turn is driven by a gear that is driven directly or via other gears by a driving gear part.
[0021] In an advantageous embodiment, the inner polygonal recess is a hexagon socket, and the nut has an outer hexagon area. This provides a positive fit in the circumferential direction, allowing the nut to be set in rotation by the screwing device.
[0022] In an advantageous embodiment, the nut has a collar region projecting radially towards the external hexagon region, in particular for axially limiting the nut, in particular wherein the collar region adjoins the external hexagon region, In particular, the axial direction is relative to the rotational axis of the driven gear part. The advantage here is that the nut can only be inserted up to the stop of the collar area on the front side of the driven gear part or up to the stop of the collar area on the housing part.
[0023] In an advantageous embodiment, the slider can be driven by a linear actuator, in particular a pneumatic drive, of the screw device, in particular linearly and / or reciprocally movable, In particular, the linear actuator, in particular the pneumatic drive, is attached to and / or supported on the housing part. The advantage here is that the screw device, including the linear actuator, can be designed compactly.
[0024] In an advantageous embodiment, the output gear part can be driven by a drive gear part via further gear wheels that are in engagement with one another, The driving gear part is driven by an electric motor of the screwing device. The advantage here is that the drive can be carried out with a high torque.
[0025] In an advantageous embodiment, the output gearing part is driven by a toothed belt, which is driven by a drive gearing part rotatably mounted in the screw device. The advantage here is that the drive can be implemented simply and cost-effectively.
[0026] In an advantageous embodiment, the system comprises a robotic arm that holds the screwing device. This allows the nut to be screwed on in different orientations and positions.
[0027] In an advantageous embodiment, the inner polygonal recess is formed continuously through the driven toothed part and / or through the screw device.
[0028] In another advantageous embodiment, the inner polygonal recess is enclosed by a recess extending through the screw device. This is advantageous because no air cushion is created when inserting the nut into the recess, which would make insertion difficult.
[0029] In an advantageous embodiment, the slider is arranged for linear movement, with a linear guide formed or attached to the housing part, which guides the slider linearly. It is advantageous that the slider is guided on the housing part.
[0030] In an advantageous embodiment, a slide bracket is connected to the housing part, wherein the slide is connected by means of slide side parts to a slide block on which the linear actuator, in particular a plunger of the linear actuator, is supported, In particular, the slide block has a cylindrical projection that is guided in a slotted hole in the slide bracket. The advantage here is that the slide bracket is easy to construct and, together with the housing part, acts as a guide. Furthermore, a stable slide block is provided, into which forces can be introduced from the linear actuator, in particular a pneumatic drive.
[0031] In an advantageous embodiment, the slide bracket has a non-circular recess into which a correspondingly shaped elevation of the housing part protrudes, particularly to achieve a play-free and precise connection between the slide bracket and the slide device. This is advantageous because a rigid connection between the housing part and the slide bracket can be achieved.
[0032] In an advantageous embodiment, the slider is arranged so that it can rotate relative to the housing part, with a pivot joint for the slider being formed or attached to the housing part. This is advantageous in that the system's installation space is larger in the lateral direction but smaller in the direction of the connecting line between the input and output gear parts.
[0033] In an advantageous embodiment, the slide is screwed and / or pinned to the slide side parts, and / or the slide block is screwed and / or pinned to the slide side parts. This provides the advantage of achieving a stable structure.
[0034] In an advantageous embodiment, the slider has the locking tab and two lateral guide tabs of the slider, which rest on the housing part and limit the slider in the transverse direction to the linear movement, in particular and thus guide, In particular, the guide tabs on the locking tab are bent at a vertical bending angle. The advantage here is that the slider can be made as a stamped and bent part from a single piece of sheet metal, particularly in one piece, and supports the locking function as well as the guiding function.
[0035] In an advantageous embodiment, the slider bracket is designed as a flat stamped sheet metal part. This is advantageous in that it is simple and cost-effective to manufacture.
[0036] In an advantageous embodiment, the linear actuator is attached to the slider bracket. This is advantageous because, while the slider device requires a long installation space, its lateral expansion is limited.
[0037] Further advantages emerge from the dependent claims. The invention is not limited to the combination of features in the claims. Further possible combinations of claims and / or individual claim features and / or features of the description and / or the figures will become apparent to those skilled in the art, particularly from the problem and / or the problem posed by comparison with the prior art.
[0038] The invention will now be explained in more detail using schematic illustrations: In the Fig. 1 shows a first screwing device according to the invention in an oblique view. In the Fig. Figure 2 shows a sectional view of the screwing device. In the Fig. Figure 3 shows a side view of the screwing device. In the Fig. Figure 4 shows a top view of the screwing device. In the Fig. Figure 5 shows an oblique view of the exploded screw device. In the Fig. 6 shows a second screwing device in an oblique view. In the Fig. 7 shows an oblique view of a driven toothed part 70 of a third screw device. In the Fig. 8 is one to Fig. 7 corresponding top view is shown. In the Fig. 9 is one to Fig. 7 corresponding sectional view is shown. In the Fig. 10 shows an oblique view of a driven toothed part 70 of a fourth screw device. In the Fig. 11 shows the nut, which can be inserted into the driven toothed part 70, in an oblique view. In the Fig. 12 shows an oblique view of a driven toothed part 70 of a fifth screw device, wherein a spring ring 120 is inserted into the driven toothed part 70. In the Fig. 13 is one to Fig. 12 corresponding top view is shown. In the Fig. 14 is one to Fig. 12 corresponding sectional view is shown. In the Fig. 15 is one of the Fig. 12 corresponding oblique view shown exploded.
[0039] As in the Fig. 1 and Fig. 2, the screwing device has a housing part 1 on which a pneumatic drive 6 is arranged, which drives a slide 3, which has a locking tab 7, via a plunger 5, so that this slide 3 can be moved linearly, in particular back and forth.
[0040] In the housing part 1, a particularly continuous recess is formed, in which a nut 2 can be received, wherein the nut 2 is positively connected to a driving gear of the screwing device.
[0041] In a first linear position of the slider 3, the locking tab 7 secures the nut 2 in a form-fitting manner, in particular against falling out of the recess of the housing part 1. In particular, the locking tab 7 is arranged below the recess
[0042] In a second linear position of the slider 3, the locking tab 7 is retracted from the recess, and thus the nut 2 is not secured against falling out. Therefore, the nut 2 begins to move downward and can thus be screwed onto a threaded portion of a screw component located below the recess, such as a threaded pin or screw, by driving the driven gearing part.
[0043] For this purpose, gears are rotatably mounted within the housing part and are in engagement with one another, wherein a first of the gears is in engagement with the driving gear part 8, in particular gear, and a last of the gears is in engagement with the driving gear part, in which the nut 2 is received in a form-fitting manner in the circumferential direction.
[0044] By means of a driving electric motor, which is not shown in the figures, the driving toothed part 8 can be set in rotational movement and thus also the output toothed part.
[0045] The nut 2 placed on the threaded area and driven by the driven toothed part 8 is thus set in rotational movement by the driven toothed part and is thereby screwed onto the threaded area.
[0046] The screwing device is held and moved by a robotic arm, allowing screw connections to be operated fully automatically.
[0047] The slide 3 can be arranged on the side of the housing part 1 facing away from the pneumatic drive.
[0048] The area covered by the slide 3 in the direction of the linear axis overlaps with the area covered by the pneumatic drive in the direction of the linear axis.
[0049] In the Fig. 3 to 5 is in contrast to the embodiment according to Fig. 1 and Fig. 2 the pneumatic drive in the direction of the linear axis spaced from the locking tab 7.
[0050] The slide 3 is connected to the slide bracket 31 by means of two side parts 32, which connect the slide 3 to a slide block 30, wherein the slide is movable in the direction of the linear axis.
[0051] The sliding bracket 31 is attached to the housing part 1, in particular from below, i.e. on the side of the housing part 1 facing away from the driving gear part.
[0052] The slider has the two side parts 32, the slider block 30 and the locking tab 7, in particular the slider blade, in particular wherein these parts are screwed and pinned together.
[0053] The slide bracket 31 has a non-circular through hole into which a correspondingly shaped projection of the housing part 1 projects, so that the housing part 1 is positively connected to the slide bracket at least in the direction of the linear axis.
[0054] A pin protruding from the slide block projects into a slotted hole in the slide bracket 31, so that the slide is guided by the slide bracket 31 in the direction of the linear axis, i.e. the sliding direction.
[0055] The slide bracket 31 has a narrow area in which the non-circular hole is located and a wide area on which a linear actuator, such as a pneumatic drive or the like, is mounted. The linear actuator is connected to the movably arranged slide block 30 and supported on the slide bracket 31. Thus, the slide is arranged for reciprocating movement.
[0056] The elongated hole overlaps with both the narrow and the wide areas of the slide bracket 31.
[0057] When the slider is moved forward, i.e. in the direction from the wide side to the narrow side, the nut 2 is secured and is only released by moving the slider backwards before it is screwed onto the threaded area.
[0058] As in Fig. As shown in Figure 6, in a second embodiment, the slider 60 is rotatably mounted on the housing part 1 via a pivot joint 62. The locking tab 61 of the slider 60 is thus arranged to be movable by a rotary movement to secure the nut 2.
[0059] The drive for the rotary movement of the slide 60 can be realized by an electric motor, which is mounted either directly on the housing part 1 or behind the housing part 1, whereby the slide 60 is moved via rods or via a belt.
[0060] However, increased lateral space is required.
[0061] In the Fig. In the embodiment shown in Figures 7 to 11, the nut is held magnetically by permanent magnets 90 being glued into recesses of the driven toothed part.
[0062] For this purpose, the driven gear part 70 has an internal polygonal recess, in particular a hexagon socket. Radially extending recesses are eroded into two sides of the internal polygonal recess, into which the permanent magnets 90 are inserted and glued. The other sides of the internal polygonal recess are designed without eroded recesses and are therefore sufficiently load-bearing to dissipate the torque introduced when screwing the nut 2.
[0063] Preferably, the permanent magnets 90 are cylindrical and the recesses are correspondingly cylindrical.
[0064] Since the nut 2 is made of a ferromagnetic material, in particular steel, the nut 2 is magnetically held in the driven toothed part 70 and is thus secured against falling out, especially in any spatial rotational position of the screwing device. The robot-controlled trajectory of the screwing device can therefore be executed without any restriction of the spatial position.
[0065] In the Fig. In the embodiment shown in Figures 12 to 15, the nut 2 is held in a force-locking manner by fastening a spring ring 120 to the driven toothed part 70.
[0066] For this purpose, continuous axial grooves 121 are machined into the output gear part 70 in two side surfaces of the inner polygonal recess of the output gear part.
[0067] The spring ring 120 has an annular base region from which radially outwardly extending, radially outwardly extending regions 151 protrude. Furthermore, spring clips 150 protrude axially from the base region, with the respective end region spaced from the base region being bent in the radial direction.
[0068] The spring clips 150 of the spring ring 120 engage in the axial grooves 121 during the insertion of the spring ring 120 into the driven toothed part 70 and are elastically tensioned so that at the end of the insertion process the end regions engage behind the driven toothed part 70, in particular and rest against the end face of the driven toothed part 70.
[0069] Preferably, the spring clips 150 have a bend directed in the radial direction.
[0070] When inserting the nut 2 into the recess of the driven gear part 70, the radial outer sides, particularly the sides of the external hexagon surface area of the nut 2, rest against the spring clips 150, which are further elastically deformed. The spring clips 150 are elastically deformed by the nut 2 in the radial direction.
[0071] In this way, the nut 2 is held in a force-locking manner in the driven toothed part 70 by elastic deformation of the spring clips 150.
[0072] When the driven toothed part 70 rotates, a sufficient amount of torque is transmitted through those side surfaces of the inner polygonal recess of the driven toothed part 70 which do not have axial grooves 121.
[0073] The radial regions 151 are located in correspondingly shaped recesses in the front side of the driven toothed part 70. This enables precise positioning and alignment of the spring ring 120.
[0074] The spring ring 120 is made as a stamped and bent part from a metal sheet.
[0075] In further embodiments of the invention, an electromagnet is used instead of the permanent magnet.
[0076] In further embodiments according to the invention, the nut is held magnetically by means of the permanent magnets 90 according to Fig. 7 to 11. However, to increase safety, a linearly movable or rotary movable slider according to the Fig. 1 to 6 available.
[0077] In further embodiments according to the invention, the nut 2 is held in a force-locking manner by means of the spring ring 120 according to Fig. 12 to 15. However, to increase safety, a linearly movable or rotary movable slider according to the Fig. 1 to 6 available. List of reference symbols 1 housing part 2 mother 3 sliders 4 locking part 5 pestles 6 pneumatic drive 7 locking tab 8 driving gear part 30 slide block 31 Slider console 32 Slider side part 60 sliders 61 locking tab 62 swivel joint 70 driven gear part 90 permanent magnet 100 edges 120 spring ring 121 axial groove 150 spring clips 151 radial areas QUOTES CONTAINED IN THE DESCRIPTION
[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature
[0000] DD 1 44 222 A1
[0003] DD 2 24 260 A1
[0004]
Claims
[1] System, in particular screw system, with screw device, nut and a screw part having a threaded area, in particular threaded pin or bolt, wherein the screw device has a housing part in which a driven toothed part is rotatably mounted, characterized by , that the driven toothed part has an internal polygonal recess, in particular a hexagonal recess, in which the nut is received, wherein in particular two sides, in particular side surfaces, of the inner polygonal recess of the driven toothed part, depressions, in particular radially, in particular radially outwardly extending and / or directed depressions are eroded into the driven toothed part, into which a respective permanent magnet is inserted and glued, in particular so that the nut is magnetically held in the driven gear part, in particular, wherein the nut is positively received in the driven toothed part in the circumferential direction relative to the axis of rotation of the driven toothed part, in particular wherein the radial direction, the axial direction and / or the circumferential direction is related to the axis of rotation of the driven toothed part. [2] Screwing device according to claim 1, characterized by that the inner polygonal recess is a hexagon socket and the nut has an external hexagon area. [3] Screwing device according to one of the preceding claims, characterized by , that the nut is made of a ferromagnetic material, in particular steel, and / or that the nut has a collar area that projects radially towards the external hexagon area, in particular for the axial limitation of the nut, in particular wherein the collar area borders on the external hexagon area, in particular wherein the axial direction is related to the axis of rotation of the output gear part. [4] Screwing device according to one of the preceding claims, characterized by , that the output gear part can be driven by a driving gear part via further meshing gears, wherein the gears and the driving gear part are rotatably mounted in the screw device, wherein the driving toothed part can be driven by an electric motor of the screwing device, or that the output toothed part is driven by a toothed belt which is driven by an input toothed part rotatably mounted in the screw device. [5] Screwing device according to one of the preceding claims, characterized by that the system has a robot arm which holds the screwing device. [6] Screwing device according to one of the preceding claims, characterized by , that the internal polygonal recess is formed continuously through the driven toothed part and / or through the screw device or that the inner polygonal recess is enclosed by a recess passing through the screw device. [7] Screwing device according to one of the preceding claims, characterized bythat the permanent magnets are cylindrical and the recesses in which the permanent magnets are received and glued are correspondingly cylindrical, in particular internally cylindrical. [8] Screwing device according to one of the preceding claims, characterized by that side surfaces of the inner polygonal recess, on which no depressions are eroded, rest on the outer surfaces of the nut, in particular in a touching manner. [9] Screwing device according to one of the preceding claims, characterized by , that the screw device has a movably arranged slider which has a locking tab, wherein the locking tab is arranged in a first position of the slider in the direction of gravity below the nut, in particular so that the nut is delimited in the direction of gravity by the locking tab, and the locking tab does not delimit the nut in a second position of the slider, in particular so that the vertical projection of the nut in the direction of gravity into a plane whose normal direction is aligned parallel to the direction of gravity is spaced from the vertical projection of the locking tab and / or the slider into this plane. [10] Screwing device according to one of the preceding claims, characterized by , that the slider is driven by a linear actuator, in particular a pneumatic drive, the screw device, in particular linear and / or reciprocating, in particular wherein the linear actuator, in particular pneumatic drive, is attached and / or supported on the housing part. [11] Screwing device according to one of the preceding claims, characterized by that the slider is arranged to be linearly movable, wherein a linear guide is formed or attached to the housing part, which guides the slider linearly. [12] Screwing device according to one of the preceding claims, characterized by , that a slider console is connected to the housing part, wherein the slide is connected by means of slide side parts to a slide block on which the linear actuator, in particular a plunger of the linear actuator, is supported, in particular wherein the slide block has a cylindrical projection which is guided in a slotted hole of the slide bracket. [13] Screwing device according to one of the preceding claims, characterized by , that the slide bracket has a non-circular recess into which a correspondingly shaped elevation protrudes, in particular to achieve a play-free and precisely fitting connection between the slide bracket and the slide device, and / or that the slider is arranged to be rotatable relative to the housing part, wherein a rotary joint for the slider is formed or attached to the housing part. [14] Screwing device according to one of the preceding claims, characterized by that the slide is screwed and / or pinned to the slide side parts and / or the slide block is screwed and / or pinned to the slide side parts. [15] Screwing device according to one of the preceding claims, characterized by , that the slider has the locking tab and two lateral guide tabs, which rest on the housing part and limit the slider in the transverse direction to the linear movement in particular and thus guide, in particular wherein the guide tabs on the locking tab are bent at a vertical bending angle, and / or that the slider console is designed as a flat stamped sheet metal part, and / or that the linear actuator is attached to the slider console.
Citation Information
Patent Citations
DEVICE FOR PREPARING AND POSITIONING SCREW ELEMENTS
DD144222A1
device FOR AUTOMATIC SCREWING OF NUTS
DD224260A1