Measuring arrangement for the interferometric determination of the surface shape of a test specimen, as well as a method for manufacturing an optical element for such a measuring arrangement

The introduction of an aspherical beam-shaping surface in the interferometric setup corrects distortions, enabling accurate testing of large EUV mirrors by ensuring similar wavefronts and reducing distortion, thereby enhancing the reliability and efficiency of microlithography systems.

DE102024209094A1Pending Publication Date: 2026-03-26CARL ZEISS SMT GMBH
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Patent Information

Application Number
DE102024209094
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2026-03-26

AI Technical Summary

Technical Problem

The challenge in microlithography is the accurate interferometric determination of large mirror surfaces, particularly in EUV projection lenses, where increasing the image-side numerical aperture necessitates larger mirrors, leading to manufacturing complexities and distortion issues in interferograms due to non-spherical surfaces, affecting resolution and accuracy.

Method used

A measuring arrangement with a beam-shaping surface designed as an aspherical distortion correction surface is introduced in the optical path to reduce distortion, using a reference element that splits the reference wave before reaching the test object, ensuring similar wavefronts for test and reference waves, and employing a beam-shaping surface to correct distortions in the interferometric setup.

Benefits of technology

This approach allows for accurate and reliable testing of large mirror surfaces by minimizing distortion, enabling smaller diffractive optical elements and maintaining uniform resolution across the interferometer camera, thus improving the performance of the optical system.

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Abstract

The invention relates to a measuring arrangement for the interferometric determination of the surface shape of a test object, wherein a test wave generated from electromagnetic radiation and reflected at the test object can be superimposed with a reference wave not reflected at the test object, with a reference element (110, 210, 310, 410) having a reference surface (112, 212, 312, 412) which, in the optical beam path, splits off the reference wave from the test wave before it strikes the test object (120, 220, 320, 420) by reflection, and at least one beam shaping surface (111, 211, 311, 411, 413, 414) located in the optical beam path in front of the reference surface, wherein this beam shaping surface is designed as an aspherical distortion correction surface such that a distortion occurring in a predetermined reference plane of the measuring arrangement is reduced. The invention further relates to a method for manufacturing an optical element for such a measuring arrangement.
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