MOTOR

The motor design stabilizes rotor core attachment through inclined end plates and a shaft configuration, enhancing torque transmission and reducing core loss, with an efficient cooling system for improved motor performance.

DE112017004030B4Active Publication Date: 2025-07-31NIDEC CORP(JP)
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Patent Information

Application Number
DE112017004030
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2017-08-08
Publication Date
2025-07-31
Estimated Expiration
2037-08-08

AI Technical Summary

Technical Problem

The contact surfaces between the rotor core and end plates in existing motors are flat, leading to unstable torque transmission and insecure attachment of the rotor core to the shaft, resulting in potential deformation and increased core loss.

Method used

The motor design includes a rotor core secured by a shaft with a skirt portion and screw portion, paired with plate-shaped end plates featuring inclined surfaces that enhance friction and stabilize the rotor core's attachment, along with an oil flow passage system for efficient cooling and lubrication.

Benefits of technology

The design ensures secure fixation of the rotor core to the shaft, reduces deformation, minimizes core loss, and provides stable torque transmission while effectively cooling the motor components.

✦ Generated by Eureka AI based on patent content.

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Abstract

A motor (1) comprising: a rotor (20) arranged to rotate about a motor axis (J2); and a stator (30) arranged radially outside the rotor (20); wherein the rotor (20) comprises: a shaft (21) arranged to extend along the motor axis (J2) and arranged to have a casing portion (21c) and a screw portion (21d) arranged along an axial direction on an outer peripheral surface thereof; a rotor core (24) arranged to surround the shaft (21) from the radial outside; a rotor magnet (25) fixed to the rotor core (24); a pair of end plates (26) arranged on both axial sides of the rotor core (24); and a nut (29) screwed onto the screw portion (21d);the rotor core (24) and the pair of end plates (26) are held between the casing portion (21c) and the nut (29);wherein the pair of end plates (26) includes:a first end plate (26A) held between the casing portion (21c) and the rotor core (24); anda second end plate (26B) held between the nut (29) and the rotor core (24); and wherein each of the pair of end plates (26) comprises a first surface (26a) disposed opposite an axial end surface (24a) of the rotor core (24) and a second surface (26b) disposed to face away from the first surface (26a); the first surface (26a) comprises an inclined surface (26e) disposed to incline toward the rotor core (24) while the inclined surface (26e) extends radially outward;the inclined surface (26e) is arranged to be in contact with the axial end surface (24a) of the rotor core (24); each of the end plates (26) includes: a plate through-hole (26p) arranged radially inward from the inclined surface (26e) and arranged to extend in the axial direction, and a second recessed portion (26k) arranged in the second surface (26b) and arranged to extend radially outward from the plate through-hole (26p); the nut (29) and second end plate (26B) are arranged to have a washer (28) interposed therebetween; the plate through-hole (26p) of the first end plate (26A) is covered by the casing portion (21c); andthe plate through hole (26p) of the second end plate (26B) is covered by the disc (28);
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Claims

[1] An engine (1) having the following features: a rotor (20) arranged to rotate about a motor axis (J2); and a stator (30) arranged radially outside the rotor (20); wherein the rotor (20) has the following features: a shaft (21) arranged to extend along the motor axis (J2) and arranged to have a casing portion (21c) and a screw portion (21d) arranged along an axial direction on an outer peripheral surface thereof; a rotor core (24) arranged to surround the shaft (21) from the radial outside; a rotor magnet (25) attached to the rotor core (24); a pair of end plates (26) arranged on both axial sides of the rotor core (24); and a nut (29) screwed onto the screw portion (21d); the rotor core (24) and the pair of end plates (26) are held between the casing portion (21c) and the nut (29); wherein the pair of end plates (26) includes: a first end plate (26A) held between the casing portion (21c) and the rotor core (24); and a second end plate (26B) held between the nut (29) and the rotor core (24); and wherein each of the pair of end plates (26) includes a first surface (26a) disposed opposite an axial end surface (24a) of the rotor core (24) and a second surface (26b) disposed to face away from the first surface (26a); the first surface (26a) comprises an inclined surface (26e) arranged to incline toward the rotor core (24) while the inclined surface (26e) extends radially outward; the inclined surface (26e) is arranged to be in contact with the axial end surface (24a) of the rotor core (24); each of the end plates (26) contains: a plate through-hole (26p) arranged radially inwardly of the inclined surface (26e) and arranged to extend in the axial direction, and a second recessed portion (26k) disposed in the second surface (26b) and arranged to extend radially outward from the plate through-hole (26p); the nut (29) and second end plate (26B) are arranged to have a washer (28) interposed therebetween; the plate through-hole (26p) of the first end plate (26A) is covered by the enclosure portion (21c); and the plate through hole (26p) of the second end plate (26B) is covered by the disc (28). [2] The engine (1) according to claim 1, wherein the rotor core (24) includes a magnet holding hole (24d) arranged to pass therethrough along the axial direction; the rotor magnet (25) is inserted into the magnet holding hole (24d); and the inclined surface (26e) is arranged to close an opening of the magnet holding hole (24d). [3] The engine (1) according to one of claims 1 and 2, in which the shaft (21) comprises a hollow portion (22) having an inner circumferential surface arranged to extend along the axial direction and communication holes (23) each arranged to extend in a radial direction to bring a space outside the shaft (21) and the hollow portion (22) into communication with each other, the hollow portion (22) being arranged to guide oil therein; each of the pair of end plates (26) includes a first recessed portion (26j) disposed in the first surface (26a) and arranged to extend radially inward from the plate through-hole (26p); the first recessed portion (26f) is connected to a corresponding one of the communication holes (23) at a radially inner end thereof; the rotor core (24) is arranged to cover an opening of the first recessed portion (26f); the second recessed portion (26k) of the first end plate (26A) comprises an axially facing opening including a covered portion covered by the skirt portion (21c) and an open portion (26s) not covered by the skirt portion (21c); and the second recessed portion (26k) of the second end plate (26B) comprises an axially facing opening including a covered portion covered by the disk (28) and an open portion (26r) not covered by the disk (28). [4] The engine (1) according to any one of claims 1 to 3, wherein the shaft (21) comprises a hollow portion (22) having an inner circumferential surface arranged to extend along the axial direction, and communication holes (23) each arranged to extend in a radial direction to bring a space outside the shaft (21) and the hollow portion (22) into communication with each other, the hollow portion (22) being arranged to guide oil therein; each end plate (26) includes a first recessed portion (26f) disposed in the first surface (26a) and arranged to extend radially inwardly from the plate through-hole (26p); the first recessed portion (26j) is connected to a corresponding one of the communication holes (23) at a radially inner end thereof; the rotor core (24) is arranged to cover an opening of the first recessed portion (26f); the rotor core (24) comprises a rotor through-hole (24e) arranged to pass therethrough along the axial direction; the rotor core through-hole (24e) is arranged to connect the first recessed portions (26j) of the pair of end plates (26) to each other; and at least a portion of an opening of the core through-hole (24e) is arranged radially outward from the plate through-hole (26p). [5] The engine (1) according to claim 1, wherein a skew angle θ refers to an angle defined by the inclined surface (26e) and a plane perpendicular to the motor axis (J2); the inclined surface (26e) is arranged to incline at a skew angle α toward the rotor core (24) while extending radially outward; and the inclination angle α of the inclined surface (26e) is in the range from 0.1° to 5° inclusive. [6] The engine (1) according to claim 1, wherein a bottom portion of each second recessed portion (126k) comprises an inclined surface (126u) arranged to decrease the depth of the second recessed portion (126k) with decreasing distance from a radially outer end; and the inclined surface (126u) is arranged to overlap with the open portion (126r) when viewed in the axial direction. [7] The engine (1) according to claim 1, wherein the second excepted section contains a pair of second excepted sections (226k); and the pair of second recessed portions (226k) are arranged to have different shapes when viewed in the axial direction [8] The engine (1) according to claim 1, wherein the second recessed portion (226k) is arranged to curve to increase a skew angle thereof with respect to the radial direction while extending radially outward. [9] The engine (1) according to claim 1, wherein the end plate (26) is circular in plan view. [10] The engine (1) according to claim 1, wherein the end plate (26) is made of a metal. [11] The engine (1) according to claim 1, wherein the second recessed portion (26k) is covered by the disk (28).

Citation Information

Patent Citations

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