Auxiliary installation device for generators
The auxiliary installation device for generators uses a carrier mechanism with support and adjustment components to safely and efficiently align generators with engines, eliminating the need for cranes and reducing installation risks.
Patent Information
- Application Number
- DE202024106752
- Authority / Receiving Office
- DE · DE
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-04-03
- Estimated Expiration
- 2034-11-30
AI Technical Summary
The installation of generators in mining camps is cumbersome and risky, requiring a crane for alignment, which is time-consuming and poses safety hazards due to the potential for heavy objects to fall and workers to be injured.
An auxiliary installation device with a carrier mechanism, including a movement vehicle, support plates, and adjustment and lifting components, allows for precise positioning and alignment of generators without cranes, using fine adjustment and lifting mechanisms to align the generator's rotor with the engine flange.
Facilitates safe and efficient connection of generators to engines by eliminating the need for cranes, reducing the risk of accidents and simplifying the installation process through precise positioning and alignment.
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Abstract
Description
TECHNICAL AREA
[0001] The present application relates to the technical field of generators, in particular an auxiliary installation device for generators. STATE OF THE ART
[0002] During operation of the generator on a mining dump truck, damage to the bearings and their components can occur. Maintenance requires connecting the intact generator to the rear of the engine, rotating the engine to generate power and deliver high-voltage current to the electric wheels. Due to the generator's large size, a gantry crane is needed to perform front and rear adjustments, ensuring alignment with a pin shaft on the engine flange. During installation, there is a potential safety hazard: heavy objects falling could injure or crush the workers. Simultaneously, the crane's boom is moved to adjust the generator's position, making the engine-generator connection process time-consuming and cumbersome. CONTENTS OF THE PRESENT SAMPLE FOR USE
[0003] The purpose of this section is to outline some aspects of the embodiments of the present application and to briefly introduce some preferred embodiments. Simplification or omission may be made in this section, as well as in the abstract and title of the present application, to avoid obscuring the purpose of this section, the abstract and the title, and such simplification or omission may not be used to limit the scope of the present application.
[0004] In view of the existing problems mentioned above, namely the lengthy process and inconvenient operation involved in connecting the engine to the generator by adjusting the crane's lifting arm to set the generator's position, the present application is proposed. Therefore, the purpose of this application is to provide an auxiliary installation device for generators.
[0005] To solve the aforementioned technical problems, the present application offers the following technical solution: a support mechanism comprising a moving vehicle, a first support plate, and a generator. One end of the moving vehicle is rigidly connected to a connecting plate, which is provided with a groove for movement. The first support plate is connected to the connecting plate by a connecting shaft, and one side of the first support plate is provided with a receiving groove. An adjustment mechanism, provided on the first support plate, comprises a support component, a limiting component, a fine-adjustment component, and a lifting component. The support component is located on one end face of the first support plate, and the limiting component is located at both ends of the support component.When the moving vehicle moves, the generator's position is limited by the interaction of the limiting component and the fine-adjusting component. The fine-adjusting component runs through the first support plate and is used to adjust the generator's position relative to the first support plate. The lifting component is located on the front of the moving vehicle. The lifting component provides support to the first support plate and is also used to adjust the generator's height.
[0006] As a preferred solution for the auxiliary installation device for generators according to the present application, the support component comprises a shaft rod, a roller, and a second support plate. The shaft rod is rigidly connected to both sides of the first support plate; a central position of the roller extends through the shaft rod and can rotate along the outer wall of the shaft rod. The second support plate is located at the end of the roller and is connected to the side wall of the first support plate by the fine-adjustment component.
[0007] As a preferred solution for the auxiliary installation device for generators according to the present application, the limiting component comprises a first limiting plate and a second limiting plate. The first limiting plate is located at the end of the first support plate, and an end of the first support plate facing away from the first limiting plate is rigidly connected to the second limiting plate. One end of the second limiting plate is provided with an elliptical opening.
[0008] As a preferred solution for the auxiliary installation device for generators according to the present application, one end of the fine-adjustment component is hinged to the side surface of the second support plate, and an end of the fine-adjustment component facing away from the second support plate penetrates the side wall of the first support rod. The fine-adjustment component comprises a first connecting rod, a second connecting rod, and a third connecting rod arranged in a straight line along the interior of the first support plate. The first connecting rod, the second connecting rod, and the third connecting rod are connected by a chain.
[0009] As a preferred solution for the auxiliary installation device for generators according to the present application, the first connecting rod comprises a first threaded head, a first connecting shaft, a resistance rod, and a first gear shaft. One end of the first threaded head is screwed to the first support plate, and the other end of the first threaded head extends from the first support plate. One end of the first connecting shaft is fixedly connected to the end of the first threaded head, and the other end of the first connecting shaft is connected to the side wall of the second support plate. The first threaded head is provided with a first through-hole on its central axis. The outer wall of the resistance rod rests against the inner wall of the first through-hole of the first threaded head. The first connecting shaft is provided with a second motion groove on its central axis. The first through-hole communicates with the second motion groove.The side wall of the first connecting shaft is provided with a first engagement hole, and a first engagement block is positioned between the first engagement hole and the second groove. The inner wall of the first gear shaft is provided with a second engagement hole, and the first and second engagement holes are of the same size and quantity. The first engagement block is adapted to both the first and second engagement holes. One end of the resistance rod, opposite the first threaded head, is rigidly connected to a flexible telescopic rod. Another end of the flexible telescopic rod, opposite the resistance rod, is rigidly connected to one end of the second engagement hole. Several sets of first engagement blocks are evenly distributed around the center of the first connecting shaft.
[0010] As a preferred solution for the auxiliary installation device for generators according to the present application, a moving plate is fixedly connected to both sides of the first engagement block, and a first spring is fixedly connected to the moving plate. The other end of the first spring is fixedly connected to the inner wall of the groove at one side end of the first engagement hole.
[0011] As a preferred solution for the auxiliary installation device for generators according to the present application, the second connecting rod comprises a second threaded head, a second connecting shaft, and a second gear shaft. One end of the second threaded head is screwed to the first support plate, and the other end of the second threaded head extends from the first support plate. One end of the second connecting shaft is fixedly connected to the end of the second threaded head, and the other end of the second connecting shaft is connected to the side wall of the second support plate. The third connecting rod comprises a third threaded head, a third connecting rod, and a third gear shaft. The third connecting rod has the same structure as the second connecting rod. The first gear shaft, the second gear shaft, and the third gear shaft are all chain-compatible.
[0012] As a preferred solution for the auxiliary installation device for generators according to the present application, the lifting component comprises a first hydraulic rod and a second hydraulic rod. Several sets of the first hydraulic rods are provided. The lower end of the first hydraulic rod is connected to the moving vehicle. The upper end of the first hydraulic rod is in contact with the first support plate, and the first hydraulic rod is used to support the generator stator. The lower end of the second hydraulic rod is connected to the moving vehicle, and the upper end of the second hydraulic rod is connected to a receiving plate. The end of the receiving plate is used to position the generator rotor.
[0013] As a preferred solution for the auxiliary installation device for generators according to the present application, the adjusting mechanism further comprises a resistance component and a locking component. The resistance component is provided on the first support plate, and the locking component is provided on the moving vehicle. The resistance component comprises a first moving rod, a second moving rod, a push rod, and a second spring. The first moving rod is fixedly connected at its end to an induction plate; the second moving rod has a smaller diameter than the first moving rod. One end of the first moving rod, opposite the induction rod, is fixedly connected to the second moving rod and the second spring, and the other end of the second spring is fixedly connected to the inner wall of the first support plate. The second spring is located on the outer wall of the second moving rod.The resistance rod is rigidly connected to the outer wall of the first moving rod. The resistance component further comprises a long rod, a resistance block, and a third spring. One end of the long rod passes through the first support plate and is rigidly connected to the first limit plate. The other end of the long rod is rigidly connected to the resistance block. As the resistance rod moves up and down, it crosses the inclined surface of the resistance block. The outer wall of the long rod is fitted with the third spring, and one end of the third spring is rigidly connected to the inner wall of the receiving groove at one side end of the first support plate, while the other end of the third spring is rigidly connected to the outer wall of the long rod.
[0014] As a preferred solution for the auxiliary installation device for generators according to the present application, the locking component comprises a mounting gear, a first locking rod, and a second locking rod. The mounting gear is fixedly connected to the wheel drive shaft of the moving vehicle. The first locking rod extends through the support plate and is fixedly connected to the long rod. A side of the first locking rod facing the mounting gear is provided with a gear groove. A side of the first locking rod facing away from the mounting gear is fixedly connected to an engagement rod. The second locking rod is fixedly connected to the second moving rod. The second locking rod is provided with a locking groove. The engagement rod is provided with a locking block. The locking block is adapted to the locking groove.The locking groove is adapted to the mounting gear.
[0015] The advantageous effects of the present application: Compared to conventional methods such as using a crane to move the generator to the motor to be connected, and then adjusting the crane several times to connect the generator rotor to the motor's flange disc, the present application can more easily align and connect the generator rotor to the motor's flange disc by combining a fine-adjustment component and a lifting component, while avoiding safety risks in the installation process, such as heavy objects falling and crushing and crushing workers.
[0016] The first, second, and third connecting rods in the fine-adjustment component can, via chain drive, achieve the following: when the first connecting rod is adjusted separately, a local fine-tuning of the generator is performed; when the second connecting rod is adjusted, the first and third connecting rods are caused to rotate simultaneously. This achieves the overall adjustment of the generator's position. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] To clarify the technical solution of the embodiments of the present application, a brief introduction to the accompanying drawings, which are necessary for describing these embodiments, is given. It is evident that the accompanying drawings described below represent only some embodiments of the present application. Experts in the field can derive other drawings from these without inventive effort. These include: Fig. Figure 1 is a schematic diagram of the overall structure of the auxiliary installation device for generators of the present application. Fig. Figure 2 is a first schematic diagram of the substructure of the auxiliary installation device for the generator of the present application. Fig. Figure 3 is a second schematic diagram of the substructure of the auxiliary installation device for the generator of the present application. Fig. Figure 4 is a first sectional view of the first support plate of the auxiliary installation device for generators of the present application. Fig. Figure 5 is a second sectional view of the first support plate of the auxiliary installation device for generators of the present application. Fig. Figure 6 is a sectional view of the first support plate of the auxiliary installation device for generators of the present application. Fig. Figure 7 is a first sectional view of the first connecting rod of the auxiliary installation device for generators of the present application. Fig. Figure 8 is a second sectional view of the first connecting rod of the auxiliary installation device for generators of the present application. Fig. Figure 9 is a schematic diagram of the first engagement block of the auxiliary installation device for generators of the present application.
[0018] Reference numerals: 100. Carrier mechanism; 101. Motion vehicle; 102. First support plate; 103. Generator; 104. Connecting plate; 200. Adjusting mechanism; 201. Support component; 201a. Shaft rod; 201b. Roller; 201c. Second support plate; 202. Limiting component; 202a. First limiting plate; 202b. Second limiting plate; 203. Fine adjustment component; 203a. First connecting rod; 203a-1. First threaded head; 203a-2. First connecting shaft; 203a-3. Resistance rod; 203a-4. First gear shaft; 203a-5. First hole; 203a-6. Second motion groove; 203a-7. First engagement hole; 203a-8. First engagement block; 203a-9. Second engagement hole; 203a-10. Elastic telescopic rod; 203b. Second connecting rod; 203c. Third connecting rod; 203d. Chain; 204. Lifting component; 204a. First hydraulic rod; 204b. Second hydraulic rod; 204c. Mounting plate; 205. Resistance component; 205a. First moving rod; 205b. Second moving rod; 205c. Push rod; 205d. Second spring; 205e.long rod; 205f. resistance block; 205g. third spring; 206. locking component; 206a. fastening gear; 206b. first locking rod; 206c. second locking rod. DETAILED DESCRIPTION
[0019] In order to make the above-mentioned objectives, features and advantages of the present application more obvious and understandable, the specific embodiments of the present application are described in detail below in conjunction with the accompanying drawings of the description.
[0020] The following description elaborates many specific details to facilitate a complete understanding of the present application. However, the present application can also be implemented in ways other than those described here. Those skilled in the art can make similar generalizations without infringing the character of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0021] Secondly, the term “an embodiment” or “the embodiment” referred to herein refers to specific features, structures, or properties that may be included in at least one embodiment of the present application. The expression “in an embodiment,” which appears at various points in this description, does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
[0022] Furthermore, the present application is described in detail in combination with the schematic diagram. For the sake of clarity, the cross-sectional view depicting the device structure is not enlarged to its usual scale when describing the embodiments of the present application, and the schematic diagram is merely an example that should not limit the scope of protection of the present application. Moreover, the three-dimensional spatial dimensions of length, width, and depth should be taken into account in actual production. First embodiment
[0023] With reference to the Fig. Figures 1 to 5 describe an auxiliary installation device for generators in the first embodiment of the present application, comprising a support mechanism 100, a movement vehicle 101, a first support plate 102, and a generator 103. One end of the movement vehicle 101 is fixedly connected to a connecting plate 104, which is provided with a movement groove. The first support plate 102 is connected to the connecting plate 104 by a connecting shaft, and one side of the first support plate 102 is provided with a receiving groove. The adjustment mechanism 200 is provided on the first support plate 102 and comprises a support component 201, a limiting component 202, a fine adjustment component 203, and a lifting component 204. The support component 201 is located on the end face of the first support plate 102, and the limiting component 202 is located at both ends of the support component 201.When the moving vehicle 101 moves, the position of the generator 103 is limited by the combination of the limiting component 202 and the fine-adjustment component 203. The fine-adjustment component 203 extends through the first support plate 102 and is used to adjust the position of the generator 103 relative to the first support plate 102. The lifting component 204 is located on the front of the moving vehicle 101. The lifting component 204 provides support to the first support plate 102 and is also used to adjust the height of the generator 103. It should be noted that the moving vehicle 101 relies on a remote control to steer its forward direction. By placing the generator 103 on the moving vehicle 101, the moving vehicle 101 moves the generator 103 to the motor to which it is to be connected.The position of generator 103 is then adjusted by combining the lifting mechanism and the fine-adjustment mechanism to connect generator 103 to the motor. Compared to conventional methods such as using a crane to move the generator to the motor to be connected and then adjusting the crane several times to connect the rotor of generator 103 to the flange disc of the motor, the present application can align and connect the rotor of generator 103 to the flange disc of the motor more easily by combining fine-adjustment component 203 and lifting component 204.
[0024] Specifically, the support component 201 comprises a shaft rod 201a, a roller 201b, and a second support plate 201c. The shaft rod 201a is fixedly connected to both sides of the first support plate 102, and the roller 201b passes through the shaft rod 201a and can rotate along its outer surface. The second support plate 201c is located at the end of the roller 201b and is connected to the side wall of the first support plate 102 by the fine-adjustment component 203. It should be noted that the purpose of adjusting the second support plate 201c is to work in conjunction with the fine-adjustment component 203 to fine-tune the horizontal position of the generator 103, thereby reducing the number of adjustments required and achieving simpler and more convenient alignment and connection between the rotor of the generator 103 and the flange disc of the motor.
[0025] Furthermore, the limiting component 202 comprises a first limiting plate 202a and a second limiting plate 202b. The first limiting plate 202a is located at the end of the first support plate 102, and an end of the first support plate 102 opposite the first limiting plate 202a is rigidly connected to the second support plate 202b. One end of the second support plate 202b is provided with an elliptical opening. It should be noted that when the first limiting plate 202a is rigidly connected to the end of the first support plate 102, the first limiting plate 202a and the second limiting plate 202b work together to limit the radial position of the generator 103, so that the generator 103 does not oscillate back and forth during operation.The distance between the two ends of the opening in the second limiting plate 202b is slightly larger than the diameter of the rotor of the generator 103, thus making it easier to place the rotor of the generator 103 into the opening. At the same time, the second limiting plate 202b restricts the rotor of the generator 103 at a specific angle through the opening.
[0026] Operating procedure: If it is necessary to connect the rotor of the repaired generator 103 to the flange disc of the motor, first use a crane to place the generator 103 on the front face of the moving vehicle 101. When placing it, ensure that the rotor of the generator 103 is positioned in the opening of the second limit plate 202b, and that the first limit plate 202a is firmly in place against the end of the first support plate 102. Then start the moving vehicle 101 so that it moves the generator 103 towards the flange disc of the motor. Finally, adjust the height of the lifting component 204 using the remote control until the height of the rotor of the generator 103 and the height of the flange disc of the motor are equal.If the rotor of generator 103 cannot be aligned with the stator of the flange disk of the motor at this time, the horizontal position of generator 103 can be adjusted by the fine adjustment component 203 until the rotor of generator 103 can be smoothly connected to the flange disk on the motor.
[0027] It is worth noting that the current method of moving and connecting generator 103 to the engine involves using a crane to lift generator 103 and moving the crane's boom to assist in aligning it with the engine. If there is even a small horizontal difference between the rotor of generator 103 and the engine's flange disc, preventing stable alignment, the crane's boom adjustment will obviously not be able to precisely match the required distance. This necessitates multiple adjustment attempts, making the process time-consuming and laborious. Second embodiment
[0028] With reference to Fig. As shown in Figures 4 to 9, this embodiment differs from the first embodiment in that one end of the fine-adjustment component 203 is hinged to the side surface of the second support plate 201c, and the end of the fine-adjustment component 203 facing away from the second support plate 201c penetrates the side wall of the first support rod. The fine-adjustment component 203 comprises a first connecting rod 203a, a second connecting rod 203b, and a third connecting rod 203c. The first connecting rod 203a, the second connecting rod 203b, and the third connecting rod 203c are arranged in a straight line along the inside of the first support plate 102. The first connecting rod 203a, the second connecting rod 203b, and the third connecting rod 203c are connected by a chain 203d.It should be noted that the first connecting rod 203a is used to adjust the position of the tail of generator 103; that is, the first connecting rod 203a is used for local fine adjustment. When the second connecting rod 203b rotates, it causes the first connecting rod 203a and the second connecting rod 203b to rotate simultaneously, adjusting the lateral position of the second support plate 201c and setting the lateral position of generator 103; that is, the second connecting rod 203b is used for general fine adjustment. Specifically, the first connecting rod 203a comprises a first threaded head 203a-1, a first connecting shaft 203a-2, a resistance rod 203a-3, and a first gear shaft 203a-4. One end of the first threaded head 203a-1 is screwed to the first support plate 102, and the other end of the first threaded head 203a-1 extends from the first support plate 102.One end of the first connecting shaft 203a-2 is fixedly connected to the end of the first threaded head 203a-1, and the other end of the first connecting shaft 203a-2 is connected to the side wall of the second support plate 201c. The first threaded head 203a-1 has a first through-hole 203a-5 on its central axis. The outer wall of the resistance rod 203a-3 rests against the inner wall of the first threaded hole 203a-5 of the first threaded head 203a-1. The first connecting shaft 203a-2 has a second movement groove 203a-6 on its central axis. The first through-hole 203a-5 is connected to the second movement groove 203a-6. A first engagement hole 203a-7 is provided on the side wall of the first connecting shaft 203a-2, and a first engagement block 203a-8 is provided between the first engagement hole 203a-7 and the second movement groove 203a-6. The inner wall of the first gear shaft 203a-4 is provided with a second engagement hole 203a-9.The first engagement hole 203a-7 and the second engagement hole 203a-9 are of the same size and quantity. The first engagement block 203a-8 is adapted to both the first engagement hole 203a-7 and the second engagement hole 203a-9. The end of the resistance rod 203a-3 applied to the first threaded head 203a-1 is firmly connected to the elastic telescopic rod 203a-10, and the end of the elastic telescopic rod 203a-10 facing away from the resistance rod 203a-3 is firmly connected to the end of the second engagement hole 203a-9. Several sets of first engagement blocks 203a-8 are evenly distributed around the center axis of the first connecting shaft 203a-2. It should be noted that an insertion groove is provided at the end of the resistance rod 203a-3 facing the first threaded head 203a-1.The purpose is to use a suitable tool, an insertion rod, to enter the end of the resistance rod 203a-3 through the insertion groove and rotate it, and then to pull the resistance rod 203a-3 outwards until it engages with the inner wall of the first threaded head 203a-1, if the resistance rod 203a-3 needs to be pulled out into the outer wall of the first threaded head 203a-1. The resistance rod 203a-3 is located within the first through-hole 203a-5 of the first threaded head 203a-1 and engages, which represents an initial state.
[0029] Furthermore, both sides of the first engagement block 203a-8 are rigidly connected to a moving plate. The moving plate is rigidly connected to a first spring. The other end of the first spring is rigidly connected to the inner wall of the groove at one side end of the first engagement block 203a-7. It should be noted that the first engagement block 203a-8 can move from the first engagement hole 203a-7 through the moving plate along the groove at the side end of the first engagement hole 203a-7 into the second engagement hole 203a-9, thereby achieving the purpose of the first connecting shaft 203a-2 engaging with the first gear shaft 203a-4 through the first engagement block 203a-8.
[0030] Furthermore, the lifting component 204 comprises a first hydraulic rod 204a and a second hydraulic rod 204b. Several sets of first hydraulic rods 204a are provided. The lower end of the first hydraulic rod 204a is connected to the moving vehicle 101. The upper end of the first hydraulic rod 204a is in contact with the first support plate 102. The first hydraulic rod 204a is used to support the stator of the generator 103. The lower end of the second hydraulic rod 204b is connected to the moving vehicle 101, and the upper end of the second hydraulic rod 204b is connected to a receiving plate 204c. The end of the receiving plate 204c is used to position the rotor of the generator 103.It should be noted that the raising and lowering of the first hydraulic rod 204a and the second hydraulic rod 204b can be controlled by a remote control, so that the first support plate 102 causes the generator 103 to be raised and lowered to match the position of the flange disc of the motor.
[0031] The remaining structures are the same as in the first embodiment.
[0032] Operating sequence: When generator 103 is placed at the end of the second support plate 201c, generator 103 is pressed against the end of the resistance plate, causing the first moving rod 205a to rotate the second moving rod 205b downwards. During the downward movement of the first moving rod 205a, the resistance rod 203a-3 also moves downwards, causing the inclined surface of the resistance block 205f to slide along the resistance rod 203a-3. As the inclined surface of the resistance block 205f slides along the resistance rod 203a-3, it causes the long rod 205e and the first limiting plate 202a to move towards the first support plate 202A until the first limiting plate 202a abuts the side wall of the first support plate 102.When the first limit plate 202a and the long rod 205e move towards the first support plate 102, the second locking rod 206c is caused to move towards the first locking rod 206b until the locking block of the second locking rod 206c engages with the locking groove of the first locking rod 206b. During the movement of the second locking rod 206c, the retaining gear 206a disengages from the gear groove on the second locking rod 206c, and at this point the moving vehicle 101 can travel normally in the unlocked state. Third embodiment
[0033] With reference to the Fig.In accordance with figures 1 to 9, this embodiment differs from the embodiments described above in that the adjusting mechanism 200 further comprises a resistance component 205 and a locking component 206. The resistance component 205 is provided on the first support plate 102, and the locking component 206 is provided on the moving vehicle 101. The resistance component 205 comprises a first moving rod 205a, a second moving rod 205b, a push rod 205c, and a second spring 205d. The end of the first moving rod 205a is fixedly connected to an induction plate, and the diameter of the second moving rod 205b is smaller than that of the first moving rod 205a. The end of the first moving rod 205a that is turned away from the induction rod is firmly connected to the second moving rod 205b and the second spring 205d, and the other end of the second spring 205d is firmly connected to the inner wall of the first support plate 102.The second spring 205d is located on the outer wall of the second moving rod 205b, and the resistance rod 203a-3 is rigidly connected to the outer wall of the first moving rod 205a. The resistance component 205 also includes a long rod 205e, a resistance block 205f, and a third spring 205g. One end of the long rod 205e passes through the first support plate 102 and is rigidly connected to the first limit plate 202a, and the other end of the long rod 205e is rigidly connected to the resistance block 205f. When the resistance rod 203a-3 moves up and down, it is crossed by the inclined surface of the resistance block 205f. The outer wall of the long rod 205e is provided with a third spring 205g, and one end of the third spring 205g is firmly connected to the inner wall of the receiving groove at one side end of the first support plate 102. The other end of the third spring 205g is firmly connected to the outer wall of the long rod 205e.It should be noted that the second support plate 201c is provided with a through-hole for the rod, and the diameter of the first moving rod 205a is smaller than the diameter of the through-hole for the rod. Therefore, when the second support plate 201c moves left and right, the first moving rod 205a does not restrict its position. The combination of the resistance component 205 with the locking component 206 causes the moving vehicle 101 to lock when the generator is positioned at the end of the second support plate 201c and moves. Only after the position of the generator 103 has been adjusted by the fine-tuning component 203 can the moving vehicle 101 be unlocked by the locking component 206, and at that point, the moving vehicle 101 can move normally.
[0034] Furthermore, the locking component 206 comprises a mounting gear 206a, a first locking rod 206b, and a second locking rod 206c. The mounting gear 206a is fixedly connected to the wheel connection shaft of the moving vehicle 101. The first locking rod 206b extends through the first support plate 102 and is fixedly connected to the long rod 205e. One side of the first locking rod 206b facing the mounting gear 206a is provided with a gear groove. One side of the first locking rod 206b facing away from the mounting gear 206a is fixedly provided with an engagement rod. The second locking rod 206c is fixedly connected to the second moving rod 205b and is provided with a locking groove. The locking rod is provided with a locking block. The locking block is adapted to the locking groove. The gear groove is adapted to the mounting gear 206a.It should be noted that the first locking rod 206b, with the forward and backward movement of the long rod 205e, can achieve the engagement and separation of the gear groove and the fastening gear 206a, thereby controlling the locking state of the moving vehicle 101.
[0035] The remaining structures are the same as in the second embodiment.
[0036] Operating procedure: When generator 103 is placed at the end of the second support plate 201c, it tilts. Since the rotor of generator 103 is located at the opening of the second limiting plate 202b, the stator of generator 103 does not tilt at a large angle. However, it is still necessary to make a fine adjustment at the rear end of the stator of generator 103; otherwise, it will not be advisable to align and install it later with the motor's flange plate.
[0037] When generator 103 is placed at the end of the second support plate 201c, it tilts. At this point, the tail of generator 103 extends from the first support plate 102 and comes into contact with the first limit plate 202a, preventing the first limit plate 202a and the first support plate 102 from making contact. At this point, the first locking rod 206b engages with the securing gear 206a below the first limit plate 202a through the locking groove, and at this point, the moving vehicle 101 is in the locked state and cannot move normally. Next, it is necessary to slowly adjust the threaded head at the end of the first connecting rod 203a using a power tool or manually, so that the threaded head causes the second support plate 201c to move left or right through the first connecting shaft 203a-2 until the first limiting plate 202a rests against the end of the first support plate 102.The appropriate power tool can be selected based on the type of groove at the end of the threaded head. For example, if the end of the threaded head has a cross-shaped groove (similar to a plum blossom groove), an electric wrench with adjustable speed can be used, similar to the principle of screws. The same applies to manual adjustment.
[0038] During the movement of the first limit plate 202a towards the first support plate 102, until the first limit plate 202a abuts the side wall of the first support plate 102, the long rod 205e, which is rigidly connected to the first limit plate 202a, causes the first locking rod 206b to move simultaneously. When the first limit plate 202a abuts the side wall of the first support plate 102, the locking gear 206a no longer engages with the locking groove of the first locking rod 206b. At this point, the locking block on the second locking rod 206c engages with the locking groove on the first locking rod 206b.The purpose of this setting is to ensure that the first limiting plate 202a always rests against the first side wall of the first support plate 102, thereby preventing the first limiting plate 202a from no longer resting against the first support plate 102 when the moving vehicle 101 carries and moves the generator 103, thus radially limiting the position of the generator 103.
[0039] When the moving vehicle 101 moves towards the motor's flange disc, the raising and lowering of the first hydraulic rod 204a and the second hydraulic rod 204b are controlled by the remote control, so that the rotor of the generator 103 is aligned with the motor's flange disc in terms of height. If there is only a small horizontal difference between the rotor of the generator 103 and the motor's flange disc, which prevents stable alignment of the rotor of the generator 103 and the motor's flange disc, the adjustment of the second connecting rod 203b is necessary to fine-tune the horizontal position of the generator 103.The specific process consists of first using an insertion rod to push it against the end of the resistance rod 203a-3, and then using a force to move the resistance rod 203a-3 from the first through-hole 203a-5 to the end of the second movement groove 203a-6 and engaging the engagement block at its end. As the resistance rod 203a-3 moves into the second movement groove 203a-6, the outer wall of the resistance rod 203a-3 pushes the first engagement block 203a-8 out of the first engagement hole 203a-7 and into the second engagement hole 203a-9 of the first gear shaft 203a-4. At this point, the first gear shaft 203a-4 is connected to the first connecting shaft 203a-2 by the first engagement block 203a-8. At this point, the second connecting rod 203b rotates. The specific operation is the same as the rotation of the first connecting rod 203a.When the second connecting rod 203b rotates, the chain 203d causes the simultaneous rotation of the first connecting rod 203a and the third connecting rod 203c. At this point, the second support rod can be adjusted laterally by rotating the second connecting rod 203b forwards or backwards until the stabilizing pin on the motor's flange disc can be inserted into the rotor of the generator 103. The generator 103 can then be bolted to the motor.
[0040] Once the connection is complete, adjust the first hydraulic rod 204a and the second hydraulic rod 204b using the remote control so that the first support plate 102 moves downwards until it no longer touches the generator 103. At this point, remove the moving vehicle 101 from the lower end of the generator 103. When the generator 103 is no longer in contact with the resistance plate at the end of the second support plate 201c, the resistance plate, under the elastic force of the second spring 205d on the outer wall of the first moving rod 205a, causes the second moving rod 205b to move upwards. At this point, the first locking rod 206b also moves upwards, and the locking block on the second locking rod 206c disengages from the locking groove on the side wall of the first locking rod 206b.
[0041] As the first moving rod 205a moves upwards, it contacts the resistance block 205f at its end via the push rod 205c, causing the first limiting plate 202a to separate from the first support plate 102 under the thrust of the resistance block 205f and the long rod 205e. Next, insert the insertion rod into the insertion groove at the end of the resistance rod 203a-3, insert the insertion rod from the insertion groove into the end of the resistance rod 203a-3, rotate it, and then pull the resistance rod 203a-3 outwards until it engages with the inner wall of the first threaded head a-1. The resistance rod 203a-3 is located within and engages the first through-hole 203a-5 of the first threaded head 203a-1, and at this point, the entire device returns to its initial state.
[0042] It should be noted that in the initial state, the first locking rod 206b still engages with the mounting gear 206a through the locking groove on its side wall. At this point, it is distinct from the end of the second support plate 201c, which carries the generator 103. At this point, the mounting gear 206a can rotate with the movement of the moving vehicle 101 because there is no generator 103 at the end of the second support plate 201c, so the push rod 205c does not firmly resist the resistance block 205f. Thus, when the mounting gear 206a rotates, it pushes the first locking rod 206b to move in the direction of the second locking rod 206c. As the first locking rod 206b moves, the inclined surface of the resistance block 205f causes the push rod 205c to move downwards.When the first locking rod 206b is no longer in contact with the fastening gear 206a, the push rod 205c moves upwards under the force of the second spring 205d. As the push rod 205c moves upwards, it causes the resistance block 205f to move towards the first limit plate 202A. The resistance block 205f moves towards the first limit plate 202a and causes the first locking rod 206b to engage with the fastening gear 206a through the locking groove on its side wall. This cycle repeats itself but does not impede the normal operation of the moving vehicle 101.
[0043] It is important to note that the design and arrangement of the present application, which are shown in several different exemplary embodiments, are for illustrative purposes only.
[0044] Although only some aspects are described in detail in this disclosure, those who rely on it should easily understand that many modifications are possible (such as changes in size, scale, structure, shape and proportion, as well as parameter values (such as temperature, pressure, etc. of various components), installation arrangements, use of materials, color, orientation, etc.) without substantially deviating from the new teachings and advantages of the subject matter described in this application. For example, an element designed as a whole may consist of several parts or components, the position of the element may be inverted or otherwise changed, and the properties, number, or position of individual components may be modified or altered. Therefore, all such modifications are to be included within the scope of this utility model.The sequence or order of any process or method steps can be modified or rearranged based on alternative embodiments. In the claims, each definition of "device plus function" is intended to cover the structure described in this application that fulfills the described function and is not only structurally equivalent but also an equivalent structure. Other substitutions, modifications, changes, and omissions can be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this utility model is not limited to a specific embodiment but extends to various modifications that are still within the scope of the appended claims.Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not related to the currently considered best mode of carrying out the present utility model, or those features that are not related to the implementation of the present utility model).
[0045] It should be noted that the above embodiments serve only to illustrate, and not to limit, the technical solutions of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present utility model can be modified or replaced with an equivalent solution without departing from the spirit and scope of the technical solution of the present utility model; such modification and replacement should be covered by the claims of the present utility model.
Claims
[1] Auxiliary installation device for generators, characterized by , including: a support mechanism (100) comprising a moving vehicle (101), a first support plate (102) and a generator (103), one end of the moving vehicle (101) being fixedly connected to a connecting plate (104) provided with a moving groove (104), the first support plate (102) being connected to the connecting plate (104) by a connecting shaft, one side of the first support plate (102) being provided with a receiving groove; an adjustment mechanism (200) provided on the first support plate (102) and comprising a support component (201), a limiting component (202), a fine-adjustment component (203), and a lifting component (204), wherein the support component (201) is provided on an end face of the first support plate (102), wherein the limiting component (202) is provided at both ends of the support component (201), wherein, when the moving vehicle (101) moves, the position of the generator (103) is limited by the cooperation of the limiting component (202) and the fine-adjustment component (203), wherein the fine-adjustment component (203) extends through the first support plate (102) and is used to adjust the position of the generator (103) relative to the first support plate (102), wherein the lifting component (204) is provided on the end face of the moving vehicle (101),wherein the lifting component (204) plays a supporting role on the first support plate (102) and is also used to adjust the height (103) of the generator., [2] Auxiliary installation device for generators according to claim 1, characterized by in that the support component (201) comprises a shaft rod (201a), a roller (201b) and a second support plate (201c), wherein the shaft rod (201a) is fixedly connected to both sides of the first support plate (102), wherein a central position of the roller (201b) extends through the shaft rod (201a) and can rotate along the outer wall of the shaft rod (201a), wherein the second support plate (201c) is located at the end of the roller (201b), wherein the second support plate (201c) is connected to the side wall of the first support plate (102) by the fine adjustment component (203). [3] Auxiliary installation device for generators according to claim 2, characterized byin that the limiting component (202) comprises a first limiting plate (202a) and a second limiting plate (202b), wherein the first limiting plate (202a) is located at the end of the first support plate (102), wherein an end of the first support plate (102) facing away from the first limiting plate (202a) is fixedly connected to the second limiting plate (202b), wherein one end of the second limiting plate (202b) is provided with an elliptical opening. [4] Auxiliary installation device for generators according to claim 3, characterized byin that one end of the fine adjustment component (203) is hinged to the side surface of the second support plate (201c), an end of the fine adjustment component (203) facing away from the second support plate (201c) extends through the side wall of the first support rod, wherein the fine adjustment component (203) comprises a first connecting rod (203a), a second connecting rod (203b) and a third connecting rod (203c) which are arranged in a straight line along the interior of the first support plate (102), wherein the first connecting rod (203a), the second connecting rod (203b) and the third connecting rod (203c) are connected by a chain (203d). [5] Auxiliary installation device for generators according to claim 4 characterized bythat the first connecting rod (203a) comprises a first threaded head (203a-1), a first connecting shaft (203a-2), a resistance rod (203a-3) and a first gear shaft (203a-4), wherein one end of the first threaded head (203a-1) is screwed to the first support plate (102), and the other end of the first threaded head (203a-1) extends from the first support plate (102), wherein one end of the first connecting shaft (203a-2) is fixedly connected to the end of the first threaded head (203a-1), and the other end of the first connecting shaft (203a-2) is connected to the side wall of the second support plate (201c), wherein the first threaded head (203a-1) is provided with a first through hole (203a-5) on the central axis; wherein the outer wall of the resistance rod (203a-3) abuts against the inner wall of the first through hole (203a-5) of the first threaded head (203a-1), wherein the first connecting shaft (203a-2) is provided with a second movement groove (203a-6) on the central axis, wherein the first through hole (203a-5) is in communication with the second movement groove (203a-6), wherein the side wall of the first connecting shaft (203a-2) is provided with a first engagement hole (203a-7), wherein a first engagement block (203a-8) is provided between the first engagement hole (203a-7) and the second movement groove (203a-6); wherein the inner wall of the first gear shaft (203a-4) is provided with a second engagement hole (203a-9), the first engagement hole (203a-7) and the second engagement hole (203a-9) having the same size and quantity, the first engagement block (203a-8) being adapted to both the first engagement hole (203a-7) and the second engagement hole (203a-9), an end of the resistance rod (203a-3) facing away from the first threaded head (203a-1) being fixedly connected to an elastic telescopic rod (203a-10), an end of the elastic telescopic rod (203a-10) facing away from the resistance rod (203a-3) being fixedly connected to one end of the second engagement hole (203a-9); wherein a plurality of sets of first engagement blocks (203a-8) are evenly distributed around the axis center of the first connecting shaft (203a-2). [6] Auxiliary installation device for generators according to claim 5, characterized bythat a moving plate is fixedly connected to both sides of the first engagement block (203a-8) and a first spring is fixedly connected to the moving plate, the other end of the first spring being fixedly connected to the inner wall of the groove at one side end of the first engagement hole (203a-7). [7] Auxiliary installation device for generators according to claim 6, characterized by that the second connecting rod (203b) comprises a second threaded head, a second connecting shaft and a second gear shaft, wherein one end of the second threaded head is screwed to the first support plate (102), and the other end of the second threaded head extends from the first support plate (102), wherein one end of the second connecting shaft is fixedly connected to the end of the second threaded head, and the other end of the second connecting shaft is connected to the side wall of the second support plate (201c); Wherein the third connecting rod (203c) comprises a third threaded head, a third connecting rod (203c) and a third gear shaft, wherein the third connecting rod (203c) has the same structure as the second connecting rod (203b), wherein the first gear shaft (203a-4), the second gear shaft and the third gear shaft are all compatible with the chain (203d). [8] Auxiliary installation device for generators according to claim 7, characterized bythat the lifting component (204) comprises a first hydraulic rod (204a) and a second hydraulic rod (204b), wherein a plurality of sets of the first hydraulic rods (204a) are provided, wherein the lower end of the first hydraulic rod (204a) is connected to the moving vehicle (101), wherein the upper end of the first hydraulic rod (204a) is in contact with the first support plate (102), and the first hydraulic rod (204a) is used to support the stator of the generator (103); wherein the lower end of the second hydraulic rod (204b) is connected to the moving vehicle (101), the upper end of the second hydraulic rod (204b) is connected to a receiving plate (204c), the end of the receiving plate (204c) being used to place the rotor of the generator (103). [9] Auxiliary installation device for generators according to claim 8, characterized bythat the adjustment mechanism (200) further comprises a resistance component (205) and a locking component (206), wherein the resistance component (205) is provided on the first support plate (102) and the locking component (206) is provided on the moving vehicle (101), wherein the resistance component (205) comprises a first movement rod (205a), a second movement rod (205b), a push rod (205c), and a second spring (205d), wherein the first movement rod (205a) is fixedly connected at its end to an induction plate, wherein the second movement rod (205b) has a diameter smaller than that of the first movement rod (205a), wherein an end of the first movement rod (205a) facing away from the induction rod is fixedly connected to the second movement rod (205b) and the second spring (205d), wherein the other end of the second spring (205d) is fixedly connected to the inner wall of the first support plate (102), wherein the second spring (205d) is located on the outer wall of the second movement rod (205b), wherein the resistance rod (203a-3) is fixedly connected to the outer wall of the first movement rod (205a), wherein the resistance component (205) further comprises a long rod (205e), a resistance block (205f), and a third spring (205g), wherein one end of the long rod (205e) passes through the first support plate (102) and is fixedly connected to the first limiting plate (202a), wherein the other end of the long rod (205e) is fixedly connected to the resistance block (205f), wherein, when the resistance rod (203a-3) moves up and down, it is crossed by the inclined surface of the resistance block (205f), wherein the outer wall of the long rod (205e) is provided with the third spring (205g), wherein one end of the third spring (205g) is fixedly connected to the inner wall of the receiving groove at one side end of the first support plate (102), wherein the other end of the third spring (205g) is fixedly connected to the outer wall of the long rod (205e) is. [10] Auxiliary installation device for generators according to claim 9, characterized bythat the locking component (206) comprises a fastening gear (206a), a first locking rod (206b) and a second locking rod (206c), wherein the fastening gear (206a) is fixedly connected to the wheel connecting shaft of the moving vehicle (101), wherein the first locking rod (206b) extends through the support plate and is fixedly connected to the long rod (205e), wherein a side of the first locking rod (206b) facing the fastening gear (206a) is provided with a gear groove, wherein a side of the first locking rod (206b) facing away from the fastening gear (206a) is fixedly connected to an engagement rod, wherein the second locking rod (206c) is fixedly connected to the second moving rod (205b), wherein the second locking rod (206c) is provided with a locking groove;wherein the engagement rod is provided with a locking block, the locking block being adapted to the locking groove, the locking groove being adapted to the fastening gear (206a);