PALLET WITH PLATES AND TUBE SEGMENTS, SKID FOR A PALLET, SANDWICH BLOCK AND METHOD FOR MAKING A PALLET
Patent Information
- Application Number
- DE502017017097
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2017-01-25
- Filing Date
- 2017-07-26
- Publication Date
- 2025-11-06
- Estimated Expiration
- 2037-07-26
AI Technical Summary
Existing transport pallets made of solid wood are heavy, weighing between 20 to 24 kg for dimensions of 1200 x 800 x 144 mm, and there is a need for a lighter yet stable alternative.
A pallet design featuring a base body with parallel plates and a layer of tube segments, where the segments have cut ends forming a hollow structure, and are made of wood-based materials, allowing for reduced weight and increased mechanical stability through the use of wood-based materials and hollow spaces.
The pallet achieves a significant weight reduction while maintaining high mechanical stability, enabling efficient transportation and storage with enhanced load-bearing capabilities.
Description
[0001] The invention relates to a pallet, in particular for the transport of goods, as well as a runner for a pallet, a sandwich block for producing a layer of a pallet, and a method for producing a pallet.
[0002] Transport pallets according to EN 13698-1 and UIC 435-2 (Europool pallets) are known from the state of the art. These have three base boards, each connected by three blocks to three cross boards, on which five deck boards are arranged. The corresponding boards are made of solid wood.
[0003] A disadvantage of solid wood pallets is their relatively high weight (depending on the wood moisture content, 20 to 24 kg for dimensions of 1200 x 800 x 144 mm).
[0004] Pallets are also known that have cover plates and an intermediate layer, with the intermediate layer / stiffeners having a honeycomb structure (US 2,544,657). Such pallets can have recesses. US 2,544,657 describes cover plates made of metal and stiffeners made of paper.
[0005] US 3,200,489 describes the production of a honeycomb structure made of metal, in particular the folding and joining of tube segments under the influence of heat.
[0006] US 2015 / 174 881 A1 describes that a honeycomb structure layer can be cut from a honeycomb structure block and that the panels from which the honeycombs are made are made of, for example, paper or foil.
[0007] This gives rise to the task of providing a pallet that has a reduced weight compared to the state of the art while maintaining the same stability.
[0008] This object is achieved by the pallet according to the invention according to claim 1, the runner according to the invention according to claim 10, the sandwich block according to the invention according to claim 11, and the method according to the invention according to claim 13. Specific embodiments of the pallet are specified in subclaims 2 to 9, specific embodiments of the sandwich block are specified in subclaim 12, and specific embodiments of the method are specified in subclaim 14. The embodiments are described below.
[0009] A first aspect of the invention relates to a pallet comprising a base body which has at least the following components: a first plate and a second plate arranged parallel to the first plate, wherein the first plate and the second plate each extend in the direction of a pallet width and a pallet depth, wherein the pallet has a pallet height running perpendicular to the pallet width and the pallet depth, a layer arranged between the first plate and the second plate, which layer has a plurality of tube segments, wherein the tube segments each have two cut ends which delimit the tube segments in the circumferential direction, and wherein the tube segments each have a segment depth, a segment width and a segment height, wherein the segment depth corresponds to the maximum extension of the tube segment in the longitudinal direction,and wherein the segment width corresponds to the maximum extension of the pipe segment along an (imaginary) connecting line between the cut ends perpendicular to the longitudinal extension direction (i.e. in the cross-section of the pipe segment), and wherein the segment height corresponds to the maximum extension perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layer such that the segment depth runs in the direction of the pallet height, the segment width runs in the direction of the pallet width and the segment height runs in the direction of the pallet depth, wherein the layer has at least one recess continuous in the direction of the pallet height, and wherein the first plate has at least one first opening which at least partially overlaps with the at least one recess.
[0010] This means in particular that the at least one first opening has the same dimensions as the at least one recess, wherein the at least one first opening is aligned with the at least one recess, or that the at least one first opening is smaller than the at least one recess, wherein a part of the at least one recess is aligned with the at least one first opening.
[0011] The layer has a plurality of rows of pipe segments running in the direction of the pallet width, wherein in particular adjacent pipe segments within the rows are mechanically connected, wherein the layer has at least one first row of pipe segments running in the direction of the pallet width, at least one second row of pipe segments running in the direction of the pallet width and at least one strip, wherein the pipe segments of the at least one first row and the pipe segments of the at least one second row are mechanically connected via the at least one strip, wherein in particular the pipe segments of the at least one first row are mechanically connected by means of their cut ends to a first strip side of the at least one strip, and wherein the pipe segments of the at least one second row are mechanically connected by means of their cut ends to a second strip side of the at least one strip opposite the first strip side.The first plate, the second plate and / or the pipe segments comprise a wood material or are formed from a wood material.
[0012] A first sub-aspect of the first aspect of the invention relates to a pallet comprising a base body which has at least the following components: a first plate and a second plate arranged parallel to the first plate, wherein the first plate and the second plate each extend in the direction of a pallet width and a pallet depth, wherein the pallet has a pallet height running perpendicular to the pallet width and the pallet depth, a layer arranged between the first plate and the second plate, which layer has a plurality of tube segments, wherein the tube segments each have two cut ends which delimit the tube segments in the circumferential direction, and wherein the tube segments each have a segment depth, a segment width and a segment height, wherein the segment depth corresponds to the maximum extension of the tube segment in the longitudinal direction,and wherein the segment width corresponds to the maximum extension of the pipe segment along an (imaginary) connecting line between the cut ends perpendicular to the longitudinal extension direction (i.e., in the cross-section of the pipe segment), and wherein the segment height corresponds to the maximum extension perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layer such that the segment depth runs in the direction of the pallet height, the segment width runs in the direction of the pallet width, and the segment height runs in the direction of the pallet depth, wherein the layer has at least one recess that is continuous in the direction of the pallet height, wherein the at least one recess has an extension in the direction of the pallet width that corresponds at least to the segment width and has an extension in the direction of the pallet depth that corresponds at least to the segment height, and wherein the first plate has at least one first opening,which at least partially overlaps with the at least one recess. ,
[0013] A second sub-aspect of the first aspect of the invention relates to a pallet comprising a base body which has at least the following components: a first plate and a second plate arranged parallel to the first plate, wherein the first plate and the second plate each extend in the direction of a pallet width and a pallet depth, wherein the pallet has a pallet height running perpendicular to the pallet width and the pallet depth, a layer arranged between the first plate and the second plate, which layer has a plurality of tube segments, wherein the tube segments each have two cut ends which delimit the tube segments in the circumferential direction, and wherein the tube segments each have a segment depth, a segment width and a segment height, wherein the segment depth corresponds to the maximum extension of the tube segment in the longitudinal direction,and wherein the segment width corresponds to the maximum extension of the pipe segment along an (imaginary) connecting line between the cut ends perpendicular to the longitudinal extension direction (i.e., in the cross-section of the pipe segment), and wherein the segment height corresponds to the maximum extension perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layer such that the segment depth runs in the direction of the pallet height, the segment width runs in the direction of the pallet width, and the segment height runs in the direction of the pallet depth, wherein the layer has at least one recess that is continuous in the direction of the pallet height, wherein the at least one recess has an extension in the direction of the pallet width that is less than the segment width and has an extension in the direction of the pallet depth that is less than the segment height, and wherein the first plate has at least one first opening,which at least partially overlaps with the at least one recess. ,
[0014] The pallet according to the invention is characterized by its very low weight and high mechanical stability, particularly due to the wood materials used and the hollow spaces in the layer. Furthermore, additional components, such as pallet feet, can advantageously be inserted into the recesses.
[0015] In the context of the present invention, the term "pipe segment" refers to a part of a real or imaginary pipe with a longitudinal direction. The cross-section of the pipe perpendicular to its longitudinal direction has a circumference, i.e., an imaginary line that delimits the cross-section on its outer side. The cross-section is not necessarily circular, but can also be angular or elliptical. The circumferential direction of the pipe (even in the case of a pipe with a angular cross-section) runs along an imaginary circle that surrounds the cross-section of the pipe perpendicular to the longitudinal direction.
[0016] The pipe segments each have a wall which is bounded in the circumferential direction by the cutting edges, the wall being open in the circumferential direction. The wall is continuously open in the longitudinal extension direction. Here, the circumferential direction of the pipe segment is meant to be the circumferential direction of the associated actual or imaginary pipe which has a closed wall. The pipe segment can in particular be formed by cutting the pipe, but can also be formed in other ways, in particular by mechanically connecting several strips or by an extrusion process.
[0017] The cutting ends of the pipe segment limit the pipe segment in the circumferential direction. Thus, the wall of the pipe segment is limited in the circumferential direction by the cutting ends. The cross-section of the pipe segment is thus formed by an open profile. The open profile can in particular be shaped like a circular segment, for example semi-circular, U-shaped or V-shaped.
[0018] The pipe segments each further have two cutting surfaces that limit the pipe segments in the longitudinal extension direction. The cutting surfaces in particular run perpendicular to the longitudinal extension direction.
[0019] According to an embodiment, the pipe segments are each connected to the first plate with one of the cutting surfaces and / or mechanically connected to the second plate with the other cutting surface.
[0020] In a further embodiment, the pipe segments are arranged perpendicular to the first plate and the second plate with respect to their longitudinal extension direction.
[0021] The connecting line between the cutting ends runs in particular along the common direction of the cutting ends, in particular in cross-section with respect to the longitudinal extension direction of the pipe segment. In cases where the cutting ends do not run parallel to each other in cross-section, the connecting line between the points of the cutting surfaces with the greatest extension in the circumferential direction is defined.
[0022] The pipe segments each form a cavity that is bounded by the inner surface of the wall. Here, the segment width (i.e., the outer width of the pipe segment) corresponds to the sum of the maximum extent of the cavity in the direction of the connecting line between the cutting ends perpendicular to the longitudinal extension direction (i.e., in the cross-section) and twice the wall thickness. The segment height corresponds to the sum of the maximum extent of the cavity perpendicular to the segment width and the wall thickness.
[0023] In the context of the present invention, the term 'recess' can therefore refer to either the cavity formed by the interior of the pipe segments or a gap between two adjacent pipe segments of the layer. As described above, the extent of the cavity inside the pipe segments is twice the wall thickness smaller than the segment width and one wall thickness smaller than the segment height, thus constituting a recess within the meaning of the invention.
[0024] The at least one recess has an extension in the direction of the pallet width and an extension in the direction of the pallet depth. If the at least one recess has a shape in which the extension in the direction of the pallet width or the pallet depth is not constant, the term 'extension of the recess' in the context of the present invention refers to the minimum extension in the respective direction.
[0025] According to one embodiment of the pallet, the at least one recess has an extension in the direction of the pallet width that corresponds at least to the segment width and the at least one recess has an extension in the direction of the pallet depth that corresponds at least to the segment height.
[0026] In this case, the corresponding cavities inside the pipe segments are smaller than the recess in both directions (along the pallet width and the pallet depth). A recess is created, in particular, by omitting pipe segments at certain positions in the layer.
[0027] According to a further embodiment, the at least one recess has an extension in the direction of the pallet width which is less than the segment width and the at least one recess has an extension in the direction of the pallet depth which is less than the segment height.
[0028] In this case, in particular, the cavities inside the pipe segments also form recesses within the meaning of the invention, into which, for example, a foot of the pallet can be inserted.
[0029] According to a further embodiment, the at least one recess has an extension in the direction of the pallet width which corresponds to at least twice the segment width.
[0030] According to a further embodiment, the at least one recess has an extension in the direction of the pallet depth which corresponds to at least twice the segment height.
[0031] According to a further embodiment, the extension of the recess in the direction of the pallet width is at least 50 mm, wherein the extension in the direction of the pallet depth is at least 30 mm.
[0032] The recess is therefore large enough to accommodate a foot.
[0033] The at least one first opening of the first plate has an extension in the direction of the pallet width and an extension in the direction of the pallet depth. According to one embodiment, the at least one first opening has a rectangular shape. In the event that the at least one first opening has a shape in which the extension in the direction of the pallet width or the pallet depth is not constant, the term 'extension of the first opening' in the context of the present invention refers to the minimum extension in the respective direction.
[0034] According to one embodiment, the pallet comprises a wood-based material or is formed from a wood-based material. The first plate, the second plate, and / or the tube segments comprise a wood-based material or are formed from a wood-based material. According to one embodiment, the tube segments comprise a wood-based material or are formed from a wood-based material. According to another embodiment, the first plate and / or the second plate comprise a wood-based material.
[0035] According to a further embodiment, the first plate and / or the second plate is formed from a wood material.
[0036] In the context of the present invention, the term "wood-based material" refers to a material comprising comminuted wood, in particular wood shavings, wood chips, wood veneers, wood veneer strips, wood wool, wood fibers or wood dust, or other lignocellulosic materials. Furthermore, the wood-based material may, in particular, comprise binders, adhesives, and / or additives. Additives may, in particular, be hydrophobizing agents, wood preservatives, flame retardants, hardeners, or color particles. Binders include, in particular, urea glue, synthetic resins, e.g., phenolic resins, isocyanates, plastics, and / or bioplastics. Wood veneers and / or wood veneer strips are used, in particular, for the production of plywood and / or particleboard (oriented strand board).
[0037] Wood materials include in particular solid wood materials, e.g. solid wood panels (according to DIN EN 12775) or glued wood panels, cross laminated timber, glued laminated timber, block laminated timber, and / or laminated wood, veneered wood materials, e.g. veneer plywood (FU), laminated veneer lumber, strip veneer lumber, bending plywood, wood particle materials, e.g. flat pressed boards (P2), extruded boards, chipboard moldings, coarse particle boards (OSB boards, according to DIN EN 300) and / or strip veneer lumber (LSL), wood fiber materials, e.g. wood fiber insulation boards (HFD), porous fiberboards, soft boards (SB), medium-hard fiberboards (MB), hard fiberboards (HB or HFH), hard fiberboards, extra-hard fiberboards (HFE), medium-density fiberboards (MDF), high-density fiberboards ( high-density fiberboards, HDF) and / or ultra-lightweight fiberboards (ULDF), Arboform or liquid wood.
[0038] The term "fiberboard" refers to the wood-based materials specified in DIN EN 622. The term "particleboard" refers to the wood-based materials specified in the standards DIN EN 309 and DIN EN 312. The term "plywood" refers to the wood-based materials specified in the standards DIN 68708 and DIN EN 313.
[0039] As a basic material for shell and interior construction, wood-based materials have the advantage of great material strength and mechanical resilience while being lightweight.
[0040] According to one embodiment, the wood-based material has a lignin content of >5%, in particular >10% by weight. This means that paper and cardboard, in particular, do not constitute wood-based materials within the meaning of the present invention, since the lignin of the wood raw materials used is largely removed during paper production, e.g., by chemical bleaching agents.
[0041] According to a further embodiment, the wood material is free of chemical bleaching agents.
[0042] According to another embodiment, the wood-based material is manufactured using a dry process with a wood moisture content of <20%. The percentage refers to the ratio of the water weight to the absolutely dry wood mass. In a dry process, the wood particles are dried before floss formation and pressing, and the product has a wood moisture content of less than 20%. The glue can be applied before or after drying.
[0043] According to a further embodiment, the wood-based material comprises wood fibers compressed under pressure and / or heat. According to a further embodiment, the wood-based material has a density of > 800 kg / m 3 . High-density fiberboards, for example, have a density in this range.
[0044] According to a further embodiment, the pipe segments are made of a high-density fiberboard (HDF) material. High-density fiberboard (HDF) exhibits particularly high strength.
[0045] According to a further embodiment, the pipe segments are formed from a plurality of strips. The strips extend in the longitudinal direction of the pipe segment. In this embodiment, a pipe segment with a square cross-section is formed.
[0046] According to one embodiment, the strips comprise a wood material or are formed from a wood material.
[0047] According to one embodiment, the pipe segments are made of pressed wood, in particular pressed wood fibers or wood chips. For example, the pipe segments can be manufactured by cutting pipes from pressed wood. Such a pipe can be manufactured, for example, by pressing a wood mass comprising shredded wood, in particular wood fibers or wood chips, into a press-molding channel with a tubular recess and curing the wood mass. Alternatively, a half-pipe or pipe segment can also be manufactured directly by pressing a wood mass, in particular in a press-molding channel with a tubular segment-shaped recess or using a flat pressing tool with a suitable contour.
[0048] According to a further embodiment, the wood-based material is produced from a wood mass, in particular a dendromass, by means of an extrusion process.
[0049] The use of pressed wood allows for the cost-effective production of pipes or pipe segments of almost any shape and dimension, whereby a very uniform dimensioning of the pipes or pipe segments can be achieved compared to natural products.
[0050] According to a further embodiment, the pipe segments have a square cross-section, in particular an octagonal segment-shaped cross-section.
[0051] By means of tube segments with an octagonal segment-shaped cross-section, a particularly advantageous force distribution is achieved when forces are exerted on the base body of the pallet according to the invention, which results in increased mechanical stability of the pallet.
[0052] According to a further embodiment, the pipe segments have a U-shaped cross-section.
[0053] According to a further embodiment, the pipe segments have a trapezoidal cross-section.
[0054] A trapezoidal cross-section has the advantage of being particularly easy to manufacture while at the same time offering good stability properties.
[0055] According to a further embodiment, the pipe segments are formed from a U-shaped or trapezoidal segment-shaped folded plate, in particular an HDF plate.
[0056] The pipe segments are formed in particular by milling V-shaped mitres in the plate, folding the plate at the mitres and gluing at the mitres.
[0057] According to a further embodiment, all pipe segments of the layer have substantially a uniform segment depth.
[0058] According to a further embodiment, all pipe segments of the layer have a substantially uniform segment width.
[0059] According to a further embodiment, all pipe segments of the layer have substantially a uniform segment height.
[0060] According to a further embodiment, the at least one recess is completely surrounded by pipe segments in the direction of the pallet width and the pallet depth.
[0061] The layer comprises several rows of pipe segments running in the direction of the pallet width, with adjacent pipe segments within the rows being mechanically connected.
[0062] By mechanically connecting adjacent tube segments, the mechanical stability of the pallet is advantageously increased.
[0063] According to a further embodiment, the layer comprises at least one first row of pipe segments extending in the direction of the pallet width and at least one second row of pipe segments extending in the direction of the pallet width.
[0064] The layer has at least one first row of pipe segments running in the direction of the pallet width, at least one second row of pipe segments running in the direction of the pallet width and at least one strip, wherein the pipe segments of the at least one first row and the pipe segments of the at least one second row are mechanically connected via the at least one strip, wherein in particular the pipe segments of the at least one first row are mechanically connected by means of their cut ends to a first strip side of the at least one strip, and wherein the pipe segments of the at least one second row are mechanically connected by means of their cut ends to a second strip side of the at least one strip opposite the first strip side.
[0065] Such strips mechanically connect and thus stabilize the tube segments of two rows, which increases the mechanical stability of the base body of the pallet.
[0066] According to a further embodiment, the second plate has at least one second opening which at least partially overlaps with the at least one recess.
[0067] This means in particular that the at least one second opening has the same dimensions as the at least one recess, wherein the at least one second opening is aligned with the at least one recess, or that the at least one second opening is smaller than the at least one recess, wherein a part of the at least one recess is aligned with the at least one second opening.
[0068] According to a further embodiment, the second plate has at least one second opening which at least partially overlaps with the at least one recess, wherein the at least one second opening has a smaller extension in the direction of the pallet depth or in the direction of the pallet width, in particular in the direction of the pallet depth, than the at least one first recess with which the at least one second opening overlaps.
[0069] The at least one second opening of the second plate has an extension in the direction of the pallet width and an extension in the direction of the pallet depth. According to one embodiment, the at least one second opening has a rectangular shape. In the event that the at least one second opening has a shape in which the extension in the direction of the pallet width or the pallet depth is not constant, the term 'extension of the second opening' in the context of the present invention refers to the minimum extension in the respective direction.
[0070] According to a further embodiment, the at least one second opening has a smaller extension in the direction of the pallet depth than the corresponding at least one recess with which the at least one second opening overlaps.
[0071] According to a further embodiment, the at least one second opening has a smaller extension in the direction of the pallet width than the corresponding at least one recess with which the at least one second opening overlaps.
[0072] Such at least one second opening is arranged on the side of the pallet opposite the feet or runners (i.e., the top side). Such openings advantageously allow multiple pallets to be stacked in a stable and space-saving manner by inserting the feet of another pallet according to the invention into the second openings.
[0073] Due to the smaller extension of the second opening in the direction of the pallet depth or pallet width, at least one additional space is created between the second plate and the adjacent tube segments of the pallet layer. This has the advantage that an additional component of the pallet, e.g., a foot or a block of a skid, can be arranged, in particular wedged, in said additional space. This allows, in particular, a particularly simple mechanical connection between the additional component and the base body of the pallet.
[0074] According to a further embodiment, the pallet further comprises at least one foot mechanically connected to the base body, in particular according to the second aspect of the invention.
[0075] According to a further embodiment, the at least one foot is formed from a wood material.
[0076] A pallet according to the invention can be advantageously stored on such feet. Furthermore, with appropriate spacing between the feet, the pallet according to the invention can be used as a four-way pallet and, in particular, can be picked up by a forklift.
[0077] According to a further embodiment, the at least one foot, in particular for mechanically connecting the foot to the base body, is arranged at least partially in the at least one recess.
[0078] According to a further embodiment, the at least one foot has at least two support elements, in particular exactly two support elements, for mechanically connecting the at least one foot to the base body and at least one connecting element, in particular exactly one connecting element, wherein the at least two support elements are mechanically connected by means of the at least one connecting element, in particular each on a first side.
[0079] The aforementioned mechanical connection of the foot to the base body can be achieved, for example, by clamping or wedging the foot, especially the support elements, into the respective recess of the layer. Optionally, the foot can also be glued to components of the base body of the pallet.
[0080] According to a further embodiment, the at least two support elements and the at least one connecting element are each formed from a board made of a wood-based material, e.g., an HDF board. In particular, the at least two support elements and the at least one connecting element are formed from a single board, wherein the board has miters on the connecting surfaces (in particular first sides) between the at least two support elements and the at least one connecting element.
[0081] According to a further embodiment, the at least two support elements have a base area with a first side and a second side arranged parallel to the first side, wherein the at least two support elements are each mechanically connected via their first side to the at least one connecting element, and wherein the length of the first side represents the minimum extension of the respective support element in the direction of the respective first side, and wherein the length of the second side represents the maximum extension of the respective support element in the direction of the respective second side.
[0082] In particular, the first and second sides have different lengths. The base area is limited by the first and second sides.
[0083] The support element thus becomes narrower from the second side to the first side. The connecting element of the at least one foot forms the support surface on the ground when the at least one foot is connected to the base body of the pallet and the pallet stands on the at least one foot. Such an arrangement has the advantage that pallets equipped with such feet are easily stackable, with the feet of a first pallet being insertable into the second openings of the second plate of a second pallet when the first pallet is stacked on top of the second pallet.
[0084] According to one embodiment of the foot, the at least two support elements have a trapezoidal base.
[0085] According to a further embodiment of the foot, the at least two support elements have a base in the shape of an isosceles trapezoid.
[0086] A trapezoidal shape represents the simplest form of a support element described above. In this case, the first and second sides of the base are connected by two straight additional sides.
[0087] According to a further embodiment, the at least one connecting element has a rectangular base area.
[0088] According to a further embodiment, the at least two support elements can be rotated or folded relative to the at least one connecting element about the respective first side of the respective support element, such that an angle between the plane of extension of the respective support element and the at least one connecting element can be changed, in particular such that when the angle is reduced within a certain angular range, mechanical stress is created between the respective support element and the at least one connecting element. This is possible, for example, if the respective support element and the at least one connecting element are made from a board, e.g., an HDF board, and are connected to one another at a correspondingly designed miter.
[0089] According to a further embodiment, the second sides of the at least two support elements are mechanically connected to the second plate of the base body.
[0090] According to a further embodiment, the second sides of the at least two support elements are arranged in the direction of the pallet width, wherein the second sides each have a length that corresponds at most to the maximum extension, in particular substantially to the maximum extension, of the at least one second opening of the second plate in the direction of the pallet width. With this arrangement, it is advantageously possible to insert the at least one foot through the at least one second opening into the at least one recess of the layer.
[0091] According to a further embodiment, the extension in the direction of the pallet depth of the at least one second opening is less than the extension in the direction of the pallet depth of the at least one recess of the layer overlapping the at least one second opening. As a result, spaces are formed between the second plate and the pipe segments surrounding the corresponding recess or the inner surfaces of the wall of the pipe segment forming the recess, into which spaces, in particular, the support elements of a foot according to the invention can be introduced.
[0092] According to a further embodiment, the second sides of the at least two connecting elements are arranged in the direction of the pallet depth, wherein the second sides each have a length which corresponds at most to the extension, in particular substantially to the extension, of the at least one second opening of the second plate in the direction of the pallet depth.
[0093] According to a further embodiment, the extension in the direction of the pallet width of the at least one second opening is smaller than the extension in the direction of the pallet width of the at least one recess of the layer overlapping with the at least one second opening.
[0094] If, when the at least one foot is inserted through the at least one first opening, the foot is designed in such a way that the at least two support elements are foldable or collapsible around the at least one connecting element, and the at least one foot is inserted through the at least one second opening into the at least one recess, the foot opens after passing through the at least one second opening with an increase in said angle and the support elements are displaced in the direction of the pallet depth (in the event that the second sides of the support elements are arranged in the direction of the pallet width) or pallet width (in the event that the second sides of the support elements are arranged in the direction of the pallet depth).
[0095] If the extent of the at least one second opening in the direction of the pallet depth or pallet width is less than the extent of the corresponding at least one recess that overlaps with the corresponding at least one second opening, the support elements each enter a corresponding space formed by the second plate and the pipe segments surrounding the at least one recess. In particular, with a corresponding design of the at least one foot and the at least one recess, a mechanical tension prevails in the state in which the support elements are introduced into the at least one recess, through which mechanical tension the support elements exert a force on the second plate and the adjacent pipe segments, or the inner surfaces of the wall of the pipe segment forming the recess, which force advantageously promotes a firm mechanical connection of the at least one foot to the base body.
[0096] Alternatively, the at least one first opening and the at least one second opening can also have the same extension in the direction of the pallet width. With appropriate dimensions of the foot, sufficient mechanical anchoring of the foot is also ensured in this case.
[0097] According to a further embodiment, the extension in the direction of the pallet width of the at least one first opening of the first plate is less than the extension of the corresponding at least one recess with which the at least one first opening overlaps, wherein in particular the said extension of the at least one first opening is designed such that the at least two support elements of the at least one foot rest against the boundary of the at least one first opening when the at least one foot is introduced into the corresponding at least one recess.
[0098] According to a further embodiment, the extension of the at least one first opening of the first plate in the direction of the pallet depth is less than the extension of the corresponding at least one recess with which the at least one first opening overlaps, wherein in particular the said extension of the at least one first opening is designed such that the at least two support elements of the at least one foot rest on the boundary of the at least one first opening when the at least one foot is introduced into the corresponding at least one recess.
[0099] The latter two embodiments have the advantage of enabling a more stable mechanical connection between the base body and the at least one foot. Furthermore, due to the mechanical connection to the first plate, the at least one foot cannot slip out of the at least one recess through the first opening. This locking is achieved in particular by the at least two support elements that widen from the first side to the second side.
[0100] Alternatively, the at least one first opening and the at least one second opening can also have the same extension in the direction of the pallet depth. With appropriate dimensions of the base, sufficient mechanical anchoring of the base is also ensured in this case.
[0101] According to a further embodiment, the pallet has at least one runner mechanically connected to the base body, in particular according to the third aspect of the invention.
[0102] According to a further embodiment, the runner comprises a wood material or is formed from a wood material.
[0103] According to a further embodiment, the runner has a baseboard arranged parallel to the first plate and at least one block mechanically connected to the baseboard.
[0104] According to a further embodiment, the block comprises a wood material or is formed from a wood material.
[0105] According to a further embodiment, the at least one block is arranged at least partially in the at least one recess.
[0106] According to a further embodiment, the at least one block is mechanically connected to the base body, in particular to the first plate.
[0107] On skids, the pallet according to the invention can advantageously be transported over the floor, conveyor tracks and roller conveyors, in particular pulled, pushed, rolled or driven.
[0108] According to a further embodiment, the at least one block is mechanically connected to the second plate, in particular by means of a positive connection. In particular, the at least one block is mechanically connected to that side of the second plate that borders the respective recess of the layer. In this case, the second plate, in particular, does not have a second opening that overlaps with the at least one recess. In this case, the second plate is thus designed to be closed at the position of the respective recess. In this case, the second plate delimits the respective recess on one side.
[0109] According to another embodiment, the second plate is completely closed. This means that the second plate in this embodiment has no openings.
[0110] According to a further embodiment, the at least one block rests at least partially in a form-fitting manner on at least one pipe segment, in particular a plurality of pipe segments, of the layer.
[0111] By such an arrangement, the block is advantageously stabilized by the tube segments of the layer against shear forces acting on the runner.
[0112] According to a further embodiment, the at least one block is completely surrounded by pipe segments in the plane of the pallet width and depth. Alternatively, the at least one block rests against the inner surfaces of the pipe segment forming the recess.
[0113] An aspect not belonging to the invention relates to a foot, in particular for a base body of a pallet according to the first aspect of the invention, wherein the foot has at least two support elements for mechanically connecting the foot to the base body and at least one connecting element, and wherein in particular the at least two support elements and the at least one connecting element are made of a board made of a wood material, e.g.an HDF board, and wherein the at least two support elements have a base area with a first side and a second side arranged parallel to the first side, wherein the at least two support elements are each mechanically connected via their first side to the at least one connecting element, and wherein the length of the first side represents the minimum extension of the respective support element in the direction of the respective first side, and wherein the length of the second side represents the maximum extension of the respective support element in the direction of the respective second side. In particular, the first side and the second side have different lengths.
[0114] A first sub-aspect of this aspect not belonging to the invention relates to a foot for a pallet, in particular according to the first aspect of the invention, wherein the foot has at least two support elements, in particular for mechanically connecting the foot to a base body of the pallet, and at least one connecting element, wherein in particular the at least two support elements and the at least one connecting element are formed from a board made of a wood material, wherein the at least two support elements have a base surface with a first side and a second side arranged parallel to the first side, wherein the at least two support elements are each mechanically connected via their first side to the at least one connecting element,and wherein the length of the first side represents the minimum extension of the respective support element in the direction of the respective first side and wherein the length of the second side represents the maximum extension of the respective support element in the direction of the respective second side, wherein the foot is designed, in particular for mechanically connecting the foot to the base body, to be arranged at least partially in a recess of the base body, wherein in particular the second sides of the support elements are designed to be mechanically connected to a second plate of the base body.
[0115] The aforementioned mechanical connection of the base to the base body can be achieved, for example, by clamping or wedging the support elements into the respective recess of the layer. Optionally, the support elements can also be glued to components of the base body of the pallet.
[0116] According to one embodiment of the foot, the at least two support elements have a trapezoidal base.
[0117] According to a further embodiment of the foot, the at least two support elements have a base in the shape of an isosceles trapezoid.
[0118] According to a further embodiment, the at least one connecting element has a rectangular base area.
[0119] According to a further embodiment, the at least two support elements can be rotated or folded relative to the at least one connecting element about the respective first side of the respective support element, so that an angle between the plane of extension of the respective support element and the at least one connecting element can be changed, so that, in particular, when the angle is reduced, mechanical tension arises between the respective support element and the at least one connecting element. This is the case, for example, if the respective support element and the at least one connecting element are made from a board and are connected to one another at a correspondingly designed miter.
[0120] A second aspect of the invention relates to a runner for a pallet according to the first aspect of the invention, wherein the runner has a baseboard and at least one block mechanically connected to the baseboard, and wherein the at least one block has a first cover plate, a second cover plate, and a core layer arranged between the first cover plate and the second cover plate, wherein the core layer has at least a first partial layer and at least a second partial layer, each formed from a plurality of tube segments arranged parallel in a row, wherein the tube segments each have a wall and two cut ends that delimit the tube segments in the circumferential direction. In particular, the at least one block is mechanically connected to the baseboard of the runner by means of the first cover plate or the second cover plate. Such blocks can be introduced into recesses in the base body of a pallet according to the invention.In particular, the first cover plate or the second cover plate of a respective block is mechanically connected to the second plate of the base body, in particular to the side of the second plate adjacent to the respective recess. The pipe segments of the first sub-layer are mechanically connected to the first cover plate by means of their cut ends, and the pipe segments of the second sub-layer are mechanically connected to the second cover plate by means of their cut ends.
[0121] The blocks according to the invention have a high mechanical stability and low weight due to the partial layers of pipe segments used.
[0122] A third aspect of the invention relates to a sandwich block, in particular for producing a layer of a pallet according to the first aspect of the invention, wherein the sandwich block has a block width, a block depth running perpendicular to the block width, and a block height running perpendicular to the block width and the block depth, and wherein the sandwich block has a plurality of layers extending in the direction of the block width and stacked in the direction of the block height, wherein the layer or layers each have a plurality of tube segments, wherein the sandwich block has at least one first layer, at least one second layer, and at least one intermediate plate, wherein the at least one first layer and the at least one second layer each run in the direction of the block width and the block depth and each have a plurality of tube segments,wherein the pipe segments of the at least one first layer and the pipe segments of the at least one second layer are mechanically connected via the at least one intermediate plate, wherein the pipe segments each have two cut ends that delimit the pipe segments in the circumferential direction, and wherein the pipe segments have a segment depth in the longitudinal direction of the respective pipe segment, a segment width along a connecting line between the cut ends perpendicular to the longitudinal direction, and a segment height perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layers such that the segment depth of the pipe segments runs in the direction of the block depth, the segment width of the pipe segments runs along the block width, and the segment height of the pipe segments runs along the block height, wherein the sandwich block has at least one through-hole extending in the direction of the block depth.
[0123] The at least one through-hole has an extension in the direction of the block height which corresponds at least to the segment height of the pipe segments and an extension in the direction of the block width which corresponds at least to the segment width of the pipe segments, wherein in particular the extension of the through-hole in the direction of the block height is at least 50 mm, wherein the extension of the through-hole in the direction of the block width is at least 30 mm.
[0124] The first plate, the second plate and / or the pipe segments comprise a wood material or are formed from a wood material.
[0125] A first sub-aspect of the third aspect of the invention relates to a sandwich block, in particular for producing a layer of a pallet according to the first aspect of the invention, wherein the sandwich block has a block width, a block depth running perpendicular to the block width, and a block height running perpendicular to the block width and the block depth, and wherein the sandwich block has at least one layer extending in the direction of the block width, in particular a plurality of layers extending in the direction of the block width and stacked in the direction of the block height, wherein the layer or layers each have a plurality of tube segments, wherein the tube segments each have two cut ends which delimit the tube segments in the circumferential direction, and wherein the tube segments have a segment depth in the longitudinal direction of the respective tube segment,a segment width along a connecting line between the cut ends perpendicular to the longitudinal direction of extension and a segment height perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layers such that the segment depth of the pipe segments runs in the direction of the block depth and that the segment width of the pipe segments runs along the block width, and that the segment height of the pipe segments runs along the block height, wherein the sandwich block has at least one through-hole extending in the direction of the block depth, which has an extension in the direction of the block height that corresponds at least to the segment height of the pipe segments and has an extension in the direction of the block depth that corresponds at least to the segment width of the pipe segments.
[0126] From such a sandwich block, a layer for a pallet according to the invention can be formed by dividing the sandwich block, in which the at least one recess has an extension in the direction of the pallet width which corresponds at least to the segment width and has an extension in the direction of the pallet depth which corresponds at least to the segment height.
[0127] A second sub-aspect of the third aspect of the invention relates to a sandwich block, in particular for producing a layer of a pallet according to the first aspect of the invention, wherein the sandwich block has a block width, a block depth running perpendicular to the block width, and a block height running perpendicular to the block width and the block depth, and wherein the sandwich block has at least one layer extending in the direction of the block width, in particular a plurality of layers extending in the direction of the block width and stacked in the direction of the block height, wherein the layer or layers each have a plurality of tube segments, wherein the tube segments each have two cut ends which delimit the tube segments in the circumferential direction, and wherein the tube segments have a segment depth in the longitudinal direction of the respective tube segment,a segment width along a connecting line between the cut ends perpendicular to the longitudinal extension direction and a segment height perpendicular to the segment depth and the segment width, and wherein the tube segments are arranged in the layers such that the segment depth of the tube segments runs in the direction of the block depth and that the segment width of the tube segments runs along the block width, and that the segment height of the tube segments runs along the block height, wherein the sandwich block has at least one through-hole extending in the direction of the block depth, which has an extension in the direction of the block height that is less than the segment height of the tube segments and has an extension in the direction of the block depth that is less than the segment width of the tube segments.
[0128] From such a sandwich block, a layer for a pallet according to the invention can be formed by dividing the sandwich block, in which the at least one recess has an extension in the direction of the pallet width which is less than the segment width and has an extension in the direction of the pallet depth which is less than the segment height.
[0129] The terms 'pipe segment', 'segment depth', 'segment width' and 'segment height' are defined in the description of the first aspect of the invention and are used synonymously here.
[0130] In the context of the present invention, the term 'through-hole' can refer to the cavity formed by the interior of the tube segments. As described above, the extent of this cavity is smaller than the segment width by twice the wall thickness and smaller than the segment height by one wall thickness. Thus, the corresponding cavity is smaller than the through-hole in both directions. Alternatively, a through-hole within the meaning of the invention can also be formed by omitting tube segments at certain positions in certain layers of the sandwich block. The through-hole can be formed by a gap between two adjacent tube segments.
[0131] By dividing the sandwich block according to the invention in the direction of the block width perpendicular to the longitudinal direction of the tube segments, a plurality of layers for the pallet according to the invention can advantageously be easily produced. This creates recesses in the layer at the position of the at least one through hole. By omitting tube segments, layers with recesses of various arrangements can be formed in this way.
[0132] According to a further embodiment, the extension of the through hole in the direction of the block height is at least 50 mm, wherein the extension of the through hole in the direction of the block width is at least 30 mm.
[0133] Through holes dimensioned in this way result in sufficiently large recesses into which feet can be inserted after the pallet layer has been created by cutting the sandwich block.
[0134] According to a further embodiment, all tube segments of the layers have substantially a uniform segment depth.
[0135] According to a further embodiment, all tube segments of the layers have substantially a uniform segment width.
[0136] According to a further embodiment, all tube segments of the layers have substantially a uniform segment height.
[0137] According to one embodiment of the sandwich block, the layers are mechanically connected to one another.
[0138] According to one embodiment of the sandwich block, the through hole has an extension in the direction of the block height that corresponds to at least twice the segment height of the pipe segments.
[0139] According to one embodiment of the sandwich block, the through hole has an extension in the direction of the block width that corresponds to at least twice the segment width of the tube segments.
[0140] The sandwich block has at least one first layer, at least one second layer and at least one intermediate plate, wherein the at least one first layer and the at least one second layer each run in the direction of the block width and the block depth and each have a plurality of tube segments, wherein the tube segments of the at least one first layer and the tube segments of the at least one second layer are mechanically connected via the at least one intermediate plate.
[0141] In one embodiment, in particular, the pipe segments of the at least one first layer are mechanically connected by means of their cut ends to a first plate side of the at least one intermediate plate, and the pipe segments of the at least one second layer are mechanically connected by means of their cut ends to a second plate side of the at least one intermediate plate opposite the first plate side.
[0142] By inserting at least one intermediate plate between two adjacent layers of the sandwich block, layers with strips can be easily formed by dividing the sandwich block in the block width direction perpendicular to the longitudinal direction of the pipe segments. These strips mechanically connect two adjacent rows of pipe segments. The strips are created by dividing the at least one intermediate plate. This enables the simple production of a particularly stable layer for a pallet according to the invention.
[0143] A fourth aspect of the invention relates to a method for producing a pallet, in particular according to the first aspect of the invention, the method comprising at least the following steps: Providing a sandwich block according to the third aspect of the invention, forming a layer by dividing the sandwich block in the direction of the block width perpendicular to the longitudinal extension direction of the pipe segments, wherein at least one recess of the layer is formed by a portion of the at least one through-hole, arranging the layer on a first plate having at least one first opening such that the at least one recess of the layer at least partially overlaps the at least one first opening, and mechanically connecting the layer to the first plate, arranging a second plate on the layer on a side opposite the first plate parallel to the first plate and mechanically connecting the second plate to the layer, whereby the base body is formed, wherein in particular the second plate has at least one second opening, and wherein the second plate is arranged on the layer in such a way,that the at least one second opening at least partially overlaps with the at least one recess, , wherein the first plate, the second plate and / or the pipe segments comprise a wood material or are formed from a wood material.
[0144] Using the described method, a multitude of layers for a pallet according to the invention can be easily produced. The recesses do not have to be formed after the layers have been produced, but rather are already created by the through holes in the cut sandwich block. The method according to the invention thus enables the production of layers for pallets at lower manufacturing costs and in a shorter production time.
[0145] According to one embodiment of the method, the first plate on which the layer is arranged has at least one first opening and the layer is arranged on the first plate in such a way that the at least one recess of the layer at least partially overlaps with the at least one first opening.
[0146] Alternatively, according to a further embodiment, after the mechanical connection of the layer to the first plate, at least one first opening is created in the first plate.
[0147] According to a further embodiment, after the mechanical connection of the second plate to the layer, at least one second opening is created in the second plate.
[0148] This has the advantage that the dimensions of the openings of the first and / or second plate can be adapted to different arrangements of the recesses of the core layer.
[0149] According to one embodiment of the method, at least one foot, in particular according to the second aspect of the invention, or at least one block of a runner, in particular according to the third aspect of the invention, is introduced through the at least one opening in the first plate into the at least one recess that overlaps with the at least one first opening, wherein in particular the at least one foot or the at least one block is mechanically connected to the base body. In particular, the at least one foot or the at least one block is mechanically connected to the second plate of the base body.
[0150] According to a further embodiment of the method, at least one foot, in particular according to the second aspect of the invention, is introduced through the at least one second opening of the second plate into the at least one recess which overlaps with the at least one second opening, wherein in particular the at least one foot is mechanically connected to the base body.
[0151] According to a further embodiment of the method, at least one foot, in particular according to the aspect not belonging to the invention, or at least one block of a runner, in particular according to the second aspect of the invention, is mechanically connected to the base body of the pallet, in particular to the first plate.
[0152] A fifth aspect of the invention relates to a further method for producing a pallet, in particular according to the first aspect of the invention, the method comprising at least the following steps: Providing a sandwich block, wherein the sandwich block has a block width, a block depth running perpendicular to the block width, and a block height running perpendicular to the block width and the block depth, and wherein the sandwich block has a plurality of layers extending in the direction of the block width and stacked in the direction of the block height, wherein the layers each have a plurality of pipe segments, wherein the pipe segments each have two cut ends which delimit the pipe segments in the circumferential direction, and wherein the pipe segments have a segment depth in the longitudinal direction of the respective pipe segment, a segment width along a connecting line between the cut ends perpendicular to the longitudinal direction, and a segment height perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layers in such a way,that the segment depth of the pipe segments runs in the direction of the block depth and that the segment width runs along the block width, and that the segment height of the pipe segments runs in the direction of the block height, forming a layer by dividing the sandwich block in the direction of the block width perpendicular to the longitudinal direction of the pipe segments, creating at least one recess in the layer that is continuous in the direction of the pallet height, arranging the layer on a first plate, and mechanically connecting the layer to the first plate, arranging a second plate on the layer on a side opposite the first plate parallel to the first plate and mechanically connecting the second plate to the layer, whereby the base body is formed.
[0153] Such a process has the advantage that in this case the recesses are not formed by omitting pipe segments in the layer or in the sandwich block, so that the dimensions of the recesses can be freely selected (e.g. for special productions in smaller quantities).
[0154] A first sub-aspect of the fifth aspect relates to a method for producing a pallet, in particular according to the first aspect of the invention, wherein the method comprises at least the following steps: Providing a sandwich block, wherein the sandwich block has a block width, a block depth running perpendicular to the block width, and a block height running perpendicular to the block width and the block depth, and wherein the sandwich block has a plurality of layers extending in the direction of the block width and stacked in the direction of the block height, wherein the layers each have a plurality of pipe segments, wherein the pipe segments each have two cut ends which delimit the pipe segments in the circumferential direction, and wherein the pipe segments have a segment depth in the longitudinal direction of the respective pipe segment, a segment width along a connecting line between the cut ends perpendicular to the longitudinal direction, and a segment height perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layers in such a way,that the segment depth of the pipe segments runs in the direction of the block depth and that the segment width runs along the block width, and that the segment height of the pipe segments runs in the direction of the block height, forming a layer by dividing the sandwich block in the direction of the block width perpendicular to the longitudinal direction of the pipe segments, creating at least one recess in the layer that is continuous in the direction of the pallet height, wherein the at least one recess has an extension in the direction of the pallet width that corresponds at least to the segment width and has an extension in the direction of the pallet depth that corresponds at least to the segment height, arranging the layer on a first plate, and mechanically connecting the layer to the first plate, arranging a second plate on the layer on a side opposite the first plate parallel to the first plate and mechanically connecting the second plate to the layer,whereby the basic body is formed. ,
[0155] A second sub-aspect of the fifth aspect relates to a method for producing a pallet, in particular according to the first aspect of the invention, wherein the method comprises at least the following steps: Providing a sandwich block, wherein the sandwich block has a block width, a block depth running perpendicular to the block width, and a block height running perpendicular to the block width and the block depth, and wherein the sandwich block has a plurality of layers extending in the direction of the block width and stacked in the direction of the block height, wherein the layers each have a plurality of pipe segments, wherein the pipe segments each have two cut ends which delimit the pipe segments in the circumferential direction, and wherein the pipe segments have a segment depth in the longitudinal direction of the respective pipe segment, a segment width along a connecting line between the cut ends perpendicular to the longitudinal direction, and a segment height perpendicular to the segment depth and the segment width, and wherein the pipe segments are arranged in the layers in such a way,that the segment depth of the pipe segments runs in the direction of the block depth and that the segment width runs along the block width, and that the segment height of the pipe segments runs in the direction of the block height, forming a layer by dividing the sandwich block in the direction of the block width perpendicular to the longitudinal direction of the pipe segments, creating at least one recess in the layer that is continuous in the direction of the pallet height, wherein the at least one recess has an extension in the direction of the pallet width that is less than the segment width and has an extension in the direction of the pallet depth that is less than the segment height, arranging the layer on a first plate, and mechanically connecting the layer to the first plate, arranging a second plate on the layer on a side opposite the first plate, parallel to the first plate, and mechanically connecting the second plate to the layer,wherein the base body is formed. The at least one recess can be formed, for example, by sawing or milling.
[0156] In the described method, a sandwich block can also be used that does not have a through hole extending along the block depth, but that has an extension in the block height direction that corresponds at least to the segment height of the pipe segments, and an extension in the block width direction that corresponds at least to the segment width of the pipe segments. In this case, therefore, it is not a sandwich block according to the invention.
[0157] According to one embodiment of the method, the at least one recess is created before arranging the layer on the first plate.
[0158] According to a further embodiment of the method, the at least one recess is produced after the layer has been arranged on the first plate, wherein in particular at least one first opening of the first plate is produced in one step with the at least one recess of the layer, so that the at least one recess and the at least one first opening at least partially overlap.
[0159] According to a further embodiment of the method, the at least one recess is produced after the second plate has been arranged on the layer, wherein in particular at least one second opening of the second plate is produced in one step with the at least one recess of the layer, so that the at least one recess and the at least one second opening at least partially overlap.
[0160] In this case, the at least one recess and the at least one first opening or second opening are, for example, sawn or milled out together.
[0161] Further details and advantages of the invention are explained in the following description of exemplary embodiments with reference to the figures. They show: Fig. 1 is a schematic representation of a pipe segment; Fig. 2 is a schematic representation of a layer of a pallet according to the invention; Fig. 3 is a schematic representation of a first plate of a pallet according to the invention; Fig. 4 is a schematic representation of a pallet according to the invention with feet; Fig. 5 is a schematic representation of a pallet according to the invention with runners; Fig. 6 is a schematic representation of a sandwich block according to the invention; Fig. 7 is a schematic representation of feet according to the invention; Fig. 8 is a schematic representation of blocks of a runner according to the invention.
[0162] In detail, the Figure 1a pipe segment 14 which extends along a longitudinal direction I and has a wall 145 and two cut ends 141, 142 delimiting the wall 145 in the circumferential direction of the pipe segment 14. Furthermore, the pipe segment 14 has two cut surfaces 143, 144 which delimit the pipe segment 14 in the longitudinal direction I.
[0163] The pipe segment 14 has a segment depth t in the direction of the longitudinal extension direction I, a segment width b which corresponds to the maximum extension in the direction of a connecting line between the cut ends 141, 142, and a segment height h which corresponds to the maximum extension in the third spatial direction perpendicular to the segment width b and the segment depth t.
[0164] In the embodiment shown here, the pipe segment 14 has an octagonal segment-shaped cross-section transverse to the longitudinal direction I. The pipe segment 14 is composed of five strips extending along the longitudinal direction I, each of which has an angle of 45° to the adjacent strip(s).
[0165] As an alternative to the Figure 1 In the embodiment shown, the pipe segment 14 can also have a differently shaped cross-section, in particular a circular segment-shaped, e.g. semicircular, trapezoidal segment-shaped or U-shaped cross-section.
[0166] The Figure 2shows a layer 13 of a pallet 1 according to the invention, which is composed of tube segments 14 and strips 15. The tube segments 14 are arranged in a plurality of rows 132 in the direction of the pallet width BP, wherein the rows 132 are layered one above the other in the direction of the pallet depth TP. The tube segments 14 are positioned such that the segment widths b run in the direction of the pallet width BP and the segment heights h run in the direction of the pallet depth TP. The segment depths t run in the third spatial direction (not shown). The designations of the segment width b, segment height h and segment depth t correspond to the representation of the tube segment 14 in Figure 1 can be found.
[0167] A first row 132a and a second row 132b are each mechanically connected to a corresponding strip 15, with the cut ends 141,142 (see Fig. 1) of the pipe segments 14' of the first row 132a are mechanically connected to a first strip side 151 of the strip 15, and wherein the pipe segments 14" of the second row 132b are mechanically connected to a second strip side 152 of the strip 15 opposite the first strip side 151. The pipe segments 14' of the first row 132a are rotated by 180° about an axis running along the longitudinal direction I with respect to the pipe segments 14" of the second row 132b. The pipe segments 14" of the second row 132b are mechanically connected to the pipe segments 14 of an adjacent row 132, wherein the walls 145 (see Fig. 1 ) of the pipe segments 14" of the second row 132b are connected to the walls 145 of the pipe segments 14 of the adjacent row 132.
[0168] The layer 13 has a plurality of recesses 131, each formed by omitting pipe segments 14. The recesses 131 shown here are formed by omitting three or four pipe segments 14 in the direction of the pallet width BP and two pipe segments 14 in the direction of the pallet depth TP. Accordingly, the recesses 131 each extend three or four segment widths b in the direction of the pallet width BP and two segment heights h in the direction of the pallet depth TP.
[0169] The Figure 3shows a first plate 11 for a pallet 1 according to the invention. The first plate 11 has a plurality of first openings 111, which are arranged such that they can be at least partially aligned with the recesses 131 of a layer 13 of the pallet 1. In embodiments of the pallet 1 in which the second plate 12 has second openings 121, the second plate 12 can be designed analogously to the first plate 11 shown here.
[0170] The Figure 4A shows a pallet 1 according to the invention in an embodiment with feet 16 in a perspective view from the top of the pallet 1. The pallet 1 has a layer 13 which is arranged between a first plate 11 and a second plate 12. The layer 13 is analogous to the layer 13 shown in Figure 2shown layer 13. The segment depths t of the tube segments 14 of the layer 13 extend in the direction of a pallet height HP . Furthermore, recesses 131 of the layer 13 are shown, which overlap with second openings 121 of the second plate 12. The second openings 121 are designed to be narrower in the direction of the pallet depth TP than the extension of the corresponding recesses 131 in the direction of the pallet depth TP . As a result, the support elements 161 of the feet 16 (see Figure 7 ) are arranged in corresponding spaces between the second plate 12 and the tube segments 14 adjacent to the corresponding recess 131. For example, when stacking several pallets 1 according to the invention, the feet 16 of another pallet 1 can be inserted into the upwardly open recesses 131, which allows for space-saving stacking.
[0171] The Figure 4B shows a perspective view of the underside of the Figure 4Ashown pallet 1. In this view, first openings 111 of the first plate 11 are shown, into which the feet 16 are inserted.
[0172] The Figures 5A and 5B show a pallet 1 according to the invention in an embodiment with runners 17 in a perspective view, wherein in the Figure 5A a view from the top and in the Figure 5B a view of the underside of the pallet 1 is shown. The layer 13 is analogous to the one in Figure 2 shown layer 13.
[0173] The runners 17 each have a baseboard 171 that is mechanically connected to three blocks 172. The blocks 172 are inserted into the first (hidden) openings 111 of the first plate 11, not shown here.
[0174] The Figure 6 shows a sandwich block 2 with a block width BB , a block depth TB and a block height HB .
[0175] The sandwich block 2 comprises a plurality of layers 20 of pipe segments 14, wherein the layers are stacked one above the other in the direction of the block height HB. The pipe segments 14 are positioned such that the longitudinal extension direction I of the pipe segments 14 or the segment depth t runs in the direction of the block depth TB and the segment width b runs in the direction of the block width BB.
[0176] A first layer 20a and a second layer 20b are each mechanically connected to a corresponding intermediate plate 22, wherein the cut ends 141,142 (see Fig. 1) of the pipe segments 14‴ of the first layer 20a are mechanically connected to a first plate side 221 of the intermediate plate 22, and wherein the pipe segments 14ʺʺ of the second layer 20b are mechanically connected to a second plate side 222 of the intermediate plate 22 opposite the first plate side 221. The pipe segments 14‴ of the first layer 20a are rotated by 180° about an axis running along the longitudinal direction I with respect to the pipe segments 14ʺʺ of the second layer 20b. The pipe segments 14ʺʺ of the second layer 20b are mechanically connected to the pipe segments 14 of an adjacent layer 20, wherein the walls 145 (see Fig. 1 ) of the pipe segments 14ʺʺ of the second layer 20b are connected to the walls 145 of the pipe segments 14 of the adjacent layer 20.
[0177] The sandwich block 2 has a plurality of through-holes 21 extending in the direction of the pallet depth TP, each of which is formed by omitting tube segments 14. The through-holes 21 shown here are formed by omitting three or four tube segments 14 in one layer 20, with the tube segments 14 being omitted at corresponding positions in two adjacent, stacked layers 20. This results in through-holes 21 extending three or four segment widths b in the direction of the block width BB and two segment heights h in the direction of the block height HB.
[0178] By dividing the sandwich block 2 shown here transversely to the longitudinal direction I of the tube segments 14, i.e. in a plane extending between the block width BB and the block height HB, a layer 13 for a pallet 1 according to the invention can be produced. Such a layer 13 is shown in the Figure 2shown. In particular, a slice is cut from the sandwich block 2, whereby the layer 13 is formed by the slice. During the cutting, new cutting surfaces 143,144 (see Fig. 1 ) of the pipe segments 14. The pallet width BP of a pallet 1 formed by means of the produced layer 13 corresponds to the block width BB, the pallet depth TP corresponds to the block height HB and the pallet height HP can be freely selected during cutting and is defined in particular by the thickness of a slice cut from the sandwich block 2.
[0179] The Figure 7A shows two perspective views of a foot 16 for a pallet 1 according to the invention in a folded form. The foot 16 has two support elements 161 and a connecting element 162 that mechanically connects the support elements 161. The Figure 7Bshows the foot 16 in an unfolded form. In the embodiment shown here, the foot 16 is formed from panels of a wood material, wherein the support elements 161 and the connecting element 162 can be formed from a single panel, which in Figure 7B shown sawn or milled miters between the support elements 161 and the connecting element 162. In the embodiment shown here, the support elements 161 are trapezoidal and have two parallel sides s 1 , s 2 , wherein the first side s 1 is shorter than the second side s 2 . The first sides s 1 are mechanically connected to the connecting element 162.
[0180] If foot 16 is as in Figure 7AWhen folded or folded as shown, a prestress of the foot 16 can be generated by applying a force, so that in particular the foot 16 can be introduced into the recess 131 through the at least one second opening 121 of the second plate 12 under the prestress. When the prestress is released, the foot 16 opens at least partially, so that the support elements 161 form a positive connection with the inside of the second plate 12 or with the tube segments 14 of the layer 13.
[0181] The Figure 8A shows two embodiments of a block 172 according to the invention for a runner 17 of a pallet 1 according to the invention and the Figure 8B shows an intermediate product from which several blocks 172 can be produced by cutting them.
[0182] The blocks have a first cover plate 173, a second cover plate 174 and a core layer 175 arranged between the cover plates 173, 174, which core layer has a first partial layer 176 and a second partial layer 177 made of pipe segments 14. The pipe segments 14 of the first partial layer 176 are connected by means of their cut ends 141, 142 (see Fig. 1 ) is mechanically connected to the first cover plate 173 and the pipe segments 14 of the second partial layer 177 are mechanically connected to the second cover plate 174 by means of their cut ends 141,142. The first and second partial layers 176,177 are connected via the walls 145 (see Fig. 1 ) of the pipe segments 14 are mechanically connected. The embodiments shown each have three or four parallel pipe segments 14 per sublayer 176, 177. List of reference symbols
[0183] 1Pallet 10Base body 11First plate 111First opening 12Second plate 121Second opening 13Layer 131Recess 132Row 132aFirst row 132bSecond row 14,14',14",14‴,14ʺʺPipe segment 141,142Cut ends 143,144Cut surfaces 145Wall 15Ledge 151First side of lath 152Second side of lath 16Foot 161Support element 162Connecting element 17Skid 171Bottom board 172Block 173First cover plate 174Second cover plate 175Core layer 176First partial layer 177Second partial layer 2Sandwich block 20Layer 20aFirst layer 20bSecond layer 21Through hole 22Intermediate plate 221First plate side 222Second plate side LLongitudinal direction bSegment width tSegment depth hSegment height B p Pallet width T p Pallet depth H p Pallet height BB Block width TB Block depth HB Block height S 1 First side S 2 Second side
Claims
1. A pallet (1), having a base body (10) comprising at least the following components: - a first plate (11) and a second plate (12) arranged parallel to the first plate (11), wherein the first plate (11) and the second plate (12) are each extended in the direction of a pallet width (BP) and a pallet depth (TP), wherein the pallet (1) has a pallet height (HP) running perpendicular to the pallet width (BP) and the pallet depth (TP), - a layer (13) arranged between the first plate (11) and the second plate (12), which comprises a plurality of tube segments (14), wherein the layer (13) comprises at least one continuous cutout (131) in the direction of the pallet height (HP), wherein the first plate (11) has at least a first opening (111) which at least partially overlaps with the at least one cutout (131), characterised in that the tube segments (14) each comprise two cut ends (141, 142) which limit the tube segments (14) in the circumferential direction, and wherein the tube segments (14) each have a segment depth (t), a segment width (b) and a segment height (h), wherein the segment depth (t) corresponds to the maximum extension of the tube segment (14) in the longitudinal extension direction (1), and wherein the segment width (b) corresponds to the maximum extension of the tube segment (14) along a connecting line between the cut ends (141, 142) perpendicular to the longitudinal extension direction (1), and wherein the segment height (h) corresponds to the maximum extension perpendicular to the segment depth (t) and the segment width (b), and wherein the tube segments (14) are arranged in the layer (13) in such a way that - the segment depth (t) runs in the direction of the pallet height (HP), - the segment width (b) runs in the direction of the pallet width (BP) and - the segment height (h) runs in the direction of the pallet depth (TP), wherein the layer (13) comprises several rows (132) of tube segments (14) running in the direction of the pallet width (BP), wherein in particular adjacent tube segments (14) are mechanically connected within the rows (132), wherein the layer (13) comprises at least one first row (132a) of tube segments (14') running in the direction of the pallet width (BP), at least one second row (132b) of tube segments (14") running in the direction of the pallet width (BP) and at least one strip (15), wherein the tube segments (14') of the at least one first row (132a) and the tube segments (14") of the at least one second row (132b) are mechanically connected via the at least one strip (15), wherein in particular the tube segments (14') of the at least one first row (132a) are mechanically connected by means of their cut ends (141', 142') to a first strip side (151) of the at least one strip (15), and wherein the tube segments (14") of the at least one second row (132b) are mechanically connected by means of their cut ends (141", 142") to a second strip side (152) of the at least one strip (15) opposite the first strip side (151), and wherein the first plate (11), the second plate (12) and / or the tube segments (14) comprise a wood material or are formed from a wood material.
2. The palette (1) according to claim 1, characterised in that the at least one cutout (131) in the direction of the pallet width (BP) has an extension which corresponds at least to the segment width (b) and in the direction of the pallet depth (TP) an extension which corresponds at least to the segment height (h), or that the at least one cutout (131) in the direction of the pallet width (BP) has an extension which is less than the segment width (b) and in the direction of the pallet depth (TP) an extension which is less than the segment height (h).
3. The palette (1) according to any one of claims 1 or 2, characterised in that the extension of the cutout (131) in the direction of the pallet width (BP) amounts to at least 50 mm, wherein the extension in the direction of the pallet depth (TP) amounts to at least 30 mm.
4. The pallet (1) according to any one of claims 1 to 3, characterised in that the at least one cutout (131) is completely surrounded by tube segments (14) in the direction of the pallet width (BP) and the pallet depth (TP).
5. The pallet (1) according to any one of claims 1 to 4, characterised in that the second plate (12) has at least one second opening (121) which at least partially overlaps with the at least one cutout (131), wherein the at least one second opening (121) in the direction of the pallet depth (TP) or in the direction of the pallet width (BP), in particular in the direction of the pallet depth (TP), has a smaller extension than the at least one first cutout (131), with which the at least one second opening (121) overlaps.
6. The pallet (1) according to any one of claims 1 to 5, characterised in that the pallet (1) further comprises at least one foot (16) mechanically connected to the base body (10), wherein the at least one foot (16) is at least partially arranged in the at least one cutout (131) for mechanically connecting the foot (16) to the base body (10).
7. The pallet (1) according to claim 6, characterised in that the at least one foot (16) in each case comprises at least two support members (161), in particular precisely two support members (161), for mechanically connecting the at least one foot (16) to the base body (10) and at least one connection element (162), in particular precisely one connection element (162), wherein the at least two support members (161) are each mechanically connected at a first side (s1) by means of the at least one connection element (162), wherein in particular the at least two support members (161) comprise a base area with a first side (s1) and a second side (s2) arranged parallel to the first side (s1), wherein the at least two support members (161) are each mechanically connected to the at least one connection element (162) via their first side (s1), and wherein the length of the first side (s1) represents the minimum extension of the respective support member (161) in the direction of the respective first side (s1), and wherein the length of the second side (s2) represents the maximum extension of the respective support member (161) in the direction of the respective second side (s2), wherein in particular the second sides (s2) of the support members (161) are mechanically connected to the second plate (12) of the base body (10).
8. The pallet (1) according to claim 7, characterised in that the at least two support members (161) can be folded against the at least one connection element (162) about the respective first side of the respective support member, so that an angle between the extension plane of the respective support member (161) and the at least one connection element (162) can be changed.
9. The pallet (1) according to any one of claims 1 to 8, characterised in that the pallet (1) comprises at least one skid (17) mechanically connected to the base body (10), which comprises a bottom board (171) arranged parallel to the first plate (11) and at least one block (172) mechanically connected to the bottom board (171), wherein at least one block (172) is arranged at least partially in the at least one cutout (131), wherein in particular the at least one block (172) comprises a first cover plate (173), a second cover plate (174) and a core layer (175) arranged between the first cover plate (173) and the second cover plate (174), wherein the core layer (175) comprises a at least a first sub-layer (176) and at least a second sub-layer (177), each of which is formed by a plurality of tube segments (14) arranged in parallel in a row, wherein the tube segments (14) each comprise a wall (145) and two cut ends (141, 142), which limit the tube segments (14) in the circumferential direction, wherein in particular the tube segments (14) of the first sub-layer (176) are mechanically connected to the first cover plate (173) by means of their cut ends (141, 142), and wherein the tube segments (14) of the second sub-layer (177) are mechanically connected to the second cover plate (174) by means of their cut ends (141, 142).
10. A skid (17) for a pallet (1) according to any one of claims 1 to 9, comprising a bottom board (171) and at least one block (172) mechanically connected to the bottom board (171), wherein the at least one block (172) comprises a first cover plate (173), a second cover plate (174) and a core layer (175) arranged between the first cover plate (173) and the second cover plate (174), wherein the core layer (175) comprises at least a first sub-layer (176) and at least a second sub-layer (177), each of which is formed by a plurality of tube segments (14) arranged in parallel in a row, wherein the tube segments (14) each have a wall (145) and two cut ends (141, 142), which limit the tube segments (14) in the circumferential direction, wherein the tube segments (14) of the first sub-layer (176) are mechanically connected to the first cover plate (173) by means of their cut ends (141, 142), and wherein the tube segments (14) of the second sub-layer (177) are mechanically connected to the second cover plate (174) by means of their cut ends (141, 142).
11. A sandwich block (2) for creating a layer (13) of a pallet (1) according to any one of claims 1 to 9, wherein the sandwich block (2) has a block width (BB), a block depth (TB) running perpendicular to the block width (BB) and a block height (HB) running perpendicular to the block width (BB) and the block depth (TB), and wherein the sandwich block (2) comprises a plurality of layers (20) extended in the direction of the block width (BB) and stacked in the direction of the block height (HB), wherein the layers (20) each comprise a plurality of tube segments (14), wherein the sandwich block (2) comprises at least a first layer (20a), at least a second layer (20b) and at least one intermediate plate (22), wherein the at least one first layer (20a) and the at least one second layer (20b) each run in the direction of the block width (BB) and the block depth (TB) and each comprise a plurality of tube segments (14‴, 14ʺʺ), wherein the tube segments (14''') of the at least one first layer (20a) and the tube segments (14ʺʺ) of the at least one second layer (20b) are mechanically connected via the at least one intermediate plate (22), wherein the tube segments (14) each comprise two cut ends (141, 142) which limit the tube segments (14) in the circumferential direction, and wherein the tube segments (14) have - a segment depth (t) in the longitudinal extension direction (1) of the respective tube segment (14), - a segment width (b) along a connecting line between the cut ends (141, 142) perpendicular to the longitudinal extension direction (1) and - a segment height (h) perpendicular to the segment depth (t) and the segment width (b), wherein the tube segments (14) are arranged in layers (20) in such a way that the segment depth (t) of the tube segments (14) runs in the direction of the block depth (TB) and that the segment width (b) runs along the block width (BB), wherein the sandwich block (2) comprises at least one continuous through hole (21) in the direction of the block depth (TB), wherein the at least one through hole (21) in the direction of the block height (HB) has an extension, which at least corresponds to the segment height (h) of the tube segments (14) and in the direction of the block width (BB) an extension which at least corresponds to the segment width (b) of the tube segments (14), wherein in particular the extension of the through hole (21) in the direction of the block height (HB) amounts to at least 50 mm, wherein the extension of the through hole (21) in the direction of the block width (BB) amounts to at least 30 mm, and wherein the tube segments (14) comprise a wood material or are formed from a wood material.
12. The sandwich block (2) according to claim 11, characterised in that the tube segments (14‴) of the at least one first layer (20a) are mechanically connected by means of their cut ends (141‴, 142‴) to a first plate side (221) of the at least one intermediate plate (22), and wherein the tube segments (14ʺʺ) of the at least one second layer (20b) are mechanically connected by means of their cut ends (141ʺʺ, 142ʺʺ) to a second plate side (222) opposite the first plate side (221) of at least one intermediate plate (22).
13. A method for producing a pallet (1) according to any one of claims 1 to 9, wherein the method comprises at least the following steps: - provision of a sandwich block (2) according to any of claims 11 or 12, - formation of a layer (13) by splitting the sandwich block (2) in the direction of the block width (BB) perpendicular to the longitudinal extension direction (1) of the tube segments (14), wherein at least one cutout (131) of the layer (13) is formed by a section of the at least one through hole (21), - arrangement of the layer (13) on a first plate (11), which comprises at least a first opening (111), so that the at least one cutout (131) of the layer (13) at least partially overlaps the at least one first opening (111), and mechanical connection of the layer (13) to the first plate (11), - arrangement of a second plate (12) on the layer (13) on a side opposite the first plate (11) parallel to the first plate (11) and mechanical connection of the second plate (12) to the layer (13), wherein the base body (10) is formed, wherein in particular the second plate (12) comprises at least a second opening (121), wherein the second plate (12) is arranged on the layer (13) in such a way that the at least one second opening (121) at least partially overlaps the at least one cutout (131), and wherein the first plate (11), the second plate (12) and / or the tube segments (14) comprise a wood material or are formed from a wood material.
14. The method according to claim 13, wherein furthermore at least one foot (16) or at least one block (172) of a skid (17), in particular according to claim 10, is inserted through the at least one first opening (111) of the first plate (11) into the at least one cutout (131), which overlaps with the at least one first opening (111), wherein in particular the at least one foot (16) or the at least one block (172) is mechanically connected to the base body (10) and / or wherein, furthermore, at least one foot (16) is inserted through the at least one second opening (121) of the second plate (12) into the at least one cutout (131), which overlaps with the at least one second opening (121), wherein in particular the at least one foot (16) is mechanically connected to the base body (10).