LINEAR TOOTH CHAIN ​​DRIVE

Description

[0001] The invention relates to a linear toothed chain drive for controlling systems in a wide variety of technical areas, including heavy-duty applications, for example for freight and passenger lifts, material transport in high-bay warehouses and associated transport equipment, such as conveyor belts, forklifts, cable cars, overhead conveyors, etc.

[0002] A variety of drive technologies are known, such as cable drives, toothed belt drives, roller chain drives, threaded spindle drives, linear motor drives and toothed chain drives.

[0003] For example, from published patent application DE 10 2005 027 328 A1, a double-sided toothed chain is known, which is designed as an endless loop and is suitable for driving engagement with two or more sprockets within the loop and one or more sprockets outside the loop. In conventional double-sided chains, tension is generated in the inner portions of the pin holes of the outer link plates when the connecting pins are fitted into the pin holes. A collision of the teeth of the outer link plates with the teeth of a driven sprocket also exerts a load on the inner circumferential surface portion of the pin holes. The tension and load create a synergistic effect that reduces the strength of the outer link plates. The object of the invention is to solve the problems only partially mentioned above and to provide a double-sided toothed chain.wherein the decrease in strength at the middle portions of the outer link plates is prevented and the rotational fatigue strength of the silent chain is increased. According to the invention, the double-sided toothed chain comprises a plurality of link plates, each having a pair of pin holes, a pair of link plate teeth projecting in a first direction, and a flat back surface facing in a direction opposite to the first direction. The link plates, viewed in the width direction of the chain, have outer link plates, in which the link plates are arranged overlappingly and are connected to one another in an endless loop by means of connecting pins extending through the pin holes and fixed to the outer link plates. The link plates have a first set of link plates, including the outer and adjacent outer link plates, and a second set of link plates.which are arranged between the outer chain plates, the teeth of one set projecting towards the inside of the loop and the teeth of the other set projecting towards the outside of the loop and the heights of the backs of the outer chain plates being greater than the heights of the backs of the inner chain plates.

[0004] EP 1 566 568 B1 describes a sprocket-link chain pairing for traction drives. In known chains, the metal links are connected via a conventional 1-pin system, the connecting pin of which is designed like a round bolt. A 2-pin system similar to a two-part rocker joint is also known. The disadvantages of these systems include wider chains and the transmission of high forces to sprockets with a large diameter. The object of the disclosed invention is to create a metal link for forming a highly stressable link chain that can transmit very high tensile forces, even via small sprockets, without increasing the overall width. This object is achieved based on a pairing according to the preamble of claim 1 in conjunction with its characterizing features.It is claimed that the corresponding engagement gaps of the link chain formed by two consecutive links have link flanks that are geometrically matched to an involute toothing or straight toothing of the chain wheel, via which the teeth of the chain wheel engage, whereas a respective recess forms a free space for a tooth of the chain wheel.

[0005] Renold GmbH offers a wide range of high-quality, double-toothed and flexible chains. The drive and output toothings offered on both sides of the chains are essentially identical. The company also offers custom-developed drive technologies in which one tooth side of the double-toothed chains meshes with drive wheels featuring involute toothing, thus achieving a certain degree of shock and backlash freedom in the drive area as the chain rolls in the drive wheel. However, the engagement of the output-side external toothing of double-toothed and flexible chains in transmission systems, such as racks, remains unsolved in practice.

[0006] US 5 950 513 A presents a belt drive with teeth on both sides.

[0007] In addition, US 3 399 578 A concerns a chain drive.

[0008] In summary, the known chain drive technologies have the disadvantage, among other things, that the toothed chains are often guided in racks on the output side, whereby with a fine toothing, only one tooth, or a maximum of 1.5 or 2 teeth, can engage at a time. This leads to reduced chain guidance stability. The chain links have too much play in the rack teeth, causing the chains to wear and expand at the joints, which in turn leads to inaccuracies in the adjustments. For example, ropes in cable cars stretch and can break. Regular safety inspections are required, during which chains or ropes, etc., must be replaced, resulting in time-consuming, material-intensive, and costly processes.The object of the invention was therefore to find a linear chain drive with which, especially on the output side, a backlash- and slip-free and low-noise translational movement of the tooth chain can be generated, which enables a linear movement of the tooth chain in rigid and movable form, ensures a considerable improvement in efficiency with only one percent loss and in which the tooth chain can be connected directly to a drive motor without additional position measuring device.

[0009] The problem is solved with the features of claim 1, in that the tooth flanks of the tooth chain are equipped with involute toothing on the output side, which roll in receiving openings of a transport element which are directed towards the tooth chain on the output side and are symmetrical even in curved areas, the transport element has, on an outer surface opposite the receiving openings, slots running transversely to its running direction and spaced apart from one another, during the movement sequence in the linear area of ​​the chain drive, the output-side links of the tooth chain with the involute toothing are spread, run congruently with one another in the curved area and in the transition from the curved area to the linear area the output-side links of the tooth chain roll in the receiving openings of the transport element without shock or play and in combination and at the same time the drive-side links of the tooth chain with the pointed toothing (1.2.1) are congruent and spread apart from one another in the curved area, and that in the transition from the curved area to the linear area the drive-side links of the toothed chain roll shock-free and play-free in the involute toothing of one or more toothed chain wheels.

[0010] Particularly noteworthy is the design which, thanks to the involute tooth flanks, allows the chain teeth to roll in the receiving openings of the conveyor element on the output side without interruption of movement. In contrast to fine toothing on the chain and its engagement with a conventional rack, the teeth in the inventive solution roll on the respective receiving opening surface of the conveyor element from one receiving opening to the other without jerking or impact. This movement is achieved by spreading and superimposing the teeth in the linear or curved area and at their transitions. The teeth no longer have any backlash, regardless of whether they move in the linear area or in a curved area of ​​the tooth chain. The tooth shapes are based on the well-known involute toothing of the chain drive wheels on the drive side and, in combination, on the optimal involute toothing of the double-sided toothed chain on the output side.This means that 100% rolling of the tooth flanks is guaranteed on both the input and output sides, without the possibility of any backlash. There is no sliding friction, not even in the joints, since a rocker joint, for example, does not slide but rolls.

[0011] The rigidity of the conveyor link is further optimized by spaced-apart slots arranged transversely to its running direction in an outer surface opposite the receiving openings. These slots ensure advantageous flexibility of the conveyor element, depending on the application, and also prevent the chain from stretching. Convex and concave use of the conveyor element is also possible. The movement of the chain on a concavely curved conveyor element proves particularly advantageous. With this shape, the chain can be held very well in the conveyor element due to the pretension. Furthermore, the conveyor element according to the invention permits low-noise transport over a linear range that can be as long as required, and enables this at speeds of 1 m / s to 3 m / s, and in a maximum variant at 40 m / s, i.e. in a significantly shorter time than with traditional technology.By selecting a favorable number of teeth, for example z= 30 and a wheel diameter of 86 mm, one can also achieve greater accuracy and optimization of the polygon effect to approx. 12 / 3 microns.

[0012] According to the invention, the tooth flanks of the inverted tooth chain on the output side are equipped with involute toothing, while the tooth flanks of the inverted tooth chain on the output side are equipped with pointed toothing in accordance with the state of the art. The combination of the already known pointed toothing on the drive side and the inventive involute toothing of the chain on the output side ensures the use of the new transport element with the positive effects of the shock- and backlash-free translational movement of the inverted tooth chains. On the other hand, during the movement sequence in the linear range of the chain drive, the drive-side links of the inverted tooth chain with the pointed toothing run congruently and spread apart from one another in the curved range. In the transition from the curved range to the linear range, the drive-side links of the inverted tooth chain can roll shock- and backlash-free in the involute toothing of the sprockets.The shock- and backlash-free rolling of the output-side involute toothing of the chain in the flexible transport element according to the invention also results in a significantly higher efficiency of the chain drive. The combination of the different tooth shapes on a toothed chain not only allows a backlash-free connection to the drive motor via the sprockets on the drive side, but also, and above all, to the transport element and the machines and units driven by it on the output side.

[0013] This inventive design also saves the user the previously required and complicated positioning of the chain relative to the motor. The use of a position measuring device and the associated time and expense are eliminated. The adjustment can be performed directly on the motor because the backlash- and shock-free linear movement of the inventive output-side tooth chain design, combined with the inventive transport link, enables a direct connection of the linear tooth chain drive to the motor.

[0014] The conveyor element is a largely rigid belt, in linear or curved form, equipped with, on the one hand, symmetrical, inwardly and / or outwardly open receiving openings and / or, on the other hand, with spaced-apart slots on its opposite outer surface running transversely to its running direction. It can be used in both a rigid and a movable form. In the rigid form, the conveyor element is stationary and the toothed chain is moved around the toothed chain wheels by the drive, and in the movable form, the conveyor element moves and the toothed chain is moved in place around the toothed chain wheels. These variable embodiments of the conveyor element enable comprehensive utilization of the linear chain drive according to the invention.

[0015] According to a preferred embodiment, the transport element with the receiving openings is molded into the surface of a polygonal profile part. This results in a stable, backlash- and shock-free, as well as low-noise chain drive, particularly in the case of an endless linear drive. This design is particularly advantageous for endless linear operation, for example. It is suitable for applications that require high and sustained force combined with high precision. For example, this design variant is suitable for use in forklifts, lifting platforms, for transport in high-bay warehouses, but also for precision applications, such as 3D printers, CNC machine tools, and, last but not least, robots.

[0016] According to a preferred embodiment, the transport element is arranged with the receiving openings in a three-dimensional direction, separately in a horizontal or vertical direction, or with adapted switches from a horizontal direction to a vertical direction and vice versa, and the linear chain drive is moved on this. The variability of the transport element is evidently diverse. It allows for direct spatial contact between the chain drive and the motor drive. Depending on the application, the linear chain drive can be moved seamlessly vertically and horizontally, for example, with four synchronized drives. The switches required for this can be implemented by moving the curved or straight sections in the Z-axis.

[0017] The transport elements can be adapted to all chain shapes and widths with their receiving openings and / or slots.

[0018] The invention will be described below with reference to exemplary embodiments and applications, which are illustrated in more detail in the drawings. In the drawings: Fig.1Side view of a linear chain drive with two gear drive wheels, a double-sided toothed chain and a horizontal transport element, Fig.2Top view of a transport element with receiving openings, Fig.3Bottom view of the transport element from Fig.2 with slots, Fig.4Side view of a linear chain drive with two gear drive wheels, a chain toothed on both sides and a convexly engaging transport element, Fig.5Principle representation of a three-dimensional transport element with basic switch representation Fig.6Principle representation of an endless linear drive with transport element within a surface of a profile part.

[0019] An example shows, according to Fig.1, a linear toothed chain drive, which consists of two adjacent drive gears 3 with involute toothing 3.1, a toothed chain 1, flexible on both sides and toothed, preferably made of highly refined steel, with drive-side pointed toothing 1.1.2, which according to the state of the art engages with the involute toothing 3.1 of the two drive gears 3 and, in combination with an output-side involute toothing 1.1.1, which according to the invention engages with the receiving openings 2.1 of a linear conveyor element 2. The chain 1 is preferably equipped with toothed links, which are connected to one another via rocker joints by pivot pins and thus ensure a play-free and shock-free as well as low-noise rolling process of the chain links in the drive gears 3 and in the conveyor element 2 on both sides. Fig.2the transport element 2 is a belt-shaped part which is equipped on a surface with receiving openings 2.1 adapted to an involute toothing, which in the exemplary embodiment is suitable for receiving the involute toothing 1.1.1 on the output-side tooth flanks 1.1 of the gear 1 which is equipped with teeth on both sides.

[0020] Accordingly Fig.3 The transport element 2 is provided with spaced slots 2.2 on its lower surface. These are particularly advantageous when an application of the carrier element 2 according to Fig. 4 with a convex or also with a concave insert shape, not shown in detail in the drawings.

[0021] Another embodiment is basically according to Fig.5This is a three-dimensional application of the linear toothed chain drive according to the invention. For example, the linear chain drive can be used in a straight line in the horizontal direction, along an x-axis, in a vertical direction along a y-axis, and alternately via corresponding switches, which are only shown in principle in the drawings. The switches are very easy to manufacture by moving straight or curved sections in the third direction along a z-axis. This application is particularly suitable for freight or passenger elevators, for example.

[0022] Finally, another application embodiment of the linear chain drive according to the invention is also shown in Fig.6, should be emphasized. For this purpose, the transport element 2 consists, for example, of a square profile, in one surface of which receiving openings 2.1 are incorporated. This embodiment is particularly advantageous, for example, for endless linear operation. This embodiment of the linear chain drive according to the invention is suitable for applications that require high and sustained force expenditure coupled with high precision. For example, this design variant can be used for forklift trucks, for transport in high-bay warehouses, but also for precision applications, for example for 3D printers, in CNC machine tools, and, last but not least, in robots. List of reference symbols used

[0023] 1. Double-toothed inverted tooth chain, 1.1 Output-side tooth flanks, 1.1.1 Involute toothing of the inverted tooth chain, 1.2 Drive-side tooth flanks, 1.2.1 Tip toothing of the inverted tooth chain, 2. Transport element, 2.1 Receiving openings, 2.2 Slots, 3 Drive gears, 3.1 Involute toothing of the drive gears List of reference symbols used

[0024] 1. Double-toothed inverted tooth chain, 1.1 Output-side tooth flanks, 1.1.1 Involute toothing of the inverted tooth chain, 1.2 Drive-side tooth flanks, 1.2.1 Pointed toothing of the inverted tooth chain. 2. Transport element, 2.1 Receiving openings, 2.2 Slots, 3 Sprockets, 3.1 Involute toothing of the sprockets,

Claims

1. A linear toothed chain gear, having a flexible toothed chain (1) toothed on both sides, a transport element (2) and sprockets (3), wherein the toothed chain (1) engages in the transport element (2) with its tooth flanks (1.1) on the driven side and in the sprockets (3) with involute gear (3.1) with tooth flanks (1.2) of a serrated gear (1.2.1) on the drive side, characterized in that the toothed chain (1) toothed on both sides is equipped with tooth flanks (1.1) of an involute gear (1.1.1) on the driven side and is combined opposite that with tooth flanks (1.2) of the serrated gear (1.2.1) on the drive side, and the tooth flanks (1.1) of the involute gear (1.1.1) engage on the driven side in receiving openings (2.1), facing the toothed chain (1) and symmetrical in curved areas too, of a transport element (2), that the transport element (2), a largely rigid strip, in linear or curved form, is equipped with the receiving openings (2.1) symmetrical on one side and open inwards or outwards, and on the other side with slots (2.2) at a distance from one another and extending on its opposite outer face transversely to its running direction, and wherein the transport element (2) is usable in a rigid and in a moving form, wherein in the rigid form of use the transport element (2) is fixed and the toothed chain (1) toothed on both sides must be moved about the sprockets (3) with the drive, and wherein in the moving form of use the transport element (2) moves and the toothed chain (1) must be moved about the sprockets (3) at that point, that during the movement sequence the driven-side links of the toothed chain (1) with involute gear (1.1.1) are expanded in the linear region of the chain drive, extend congruently to one another in the curved region, and in the transition from the curved region to the linear region said driven-side links of the toothed chain (1) engage smoothly and without clearance in the receiving openings (2.1) of the transport element (2), and several driven-side expanded links of the toothed chain (1) extend in a straight line and in combination in the linear region and at the same time the drive-side links of the toothed chain (1) with serrated gear (1.2.1) extend congruently in a straight line and expanded relative to one another in the curved region, and that in the transition from the curved region to the linear region the drive-side links of the toothed chain (1) engage smoothly and without clearance in the involute gear (3.1) of one or more sprockets (3).

2. The linear toothed chain gear according to claim 1, characterized in that the transport element (2) with the receiving openings (2.1) is formed in the surface of a polygonal section part.

3. The linear toothed chain gear according to claim 2, characterized in that the transport element (2) with the receiving openings (2.1) must be arranged separately in the horizontal or vertical direction or with adapted change points from a horizontal direction into a vertical direction and vice versa, and the linear chain drive must be moved thereon.

4. The linear toothed chain gear according to any of the preceding claims, characterized in that the transport element (2) with the receiving openings (2.1) and slots (2.2) must be adapted to all known double-toothed chain forms and chain widths.

5. The linear toothed chain gear according to any of the preceding claims, characterized in that the teeth of the toothed chain (1) consist of high-grade steel.