CEILING SYSTEM

Description

[0001] The following relates to a a ceiling system, in particular a system for supporting a suspended ceiling.

[0002] Surface covering systems, such as ceiling systems are known, in which ceiling panels are supported by carriers to provide a surface that covers an underlying architectural structure such as a roof structure. The ceiling panels may be decorative, for example providing a false ceiling to conceal a space in which building services may be provided, and / or may be baffles, which may occasionally be used to dampen sound in the space below the ceiling system. US 4,735,030, FR 2 528 889 and EP 3 399 118 disclose various arrangements of surface covering systems. In particular, US 4,735,030 discloses a generally U-shaped clip, which rests on a carrier, with a ceiling panel hanging from the clip.

[0003] It is desirable for such surface covering systems to be designed with consideration for the ease of installation and / or the ease of performing subsequent processes on the system, such as maintenance and / or cleaning.

[0004] As described herewith, there is provided a ceiling system as defined in appended claim 1, and a method of assembling such a ceiling system as defined in appended claim 13.

[0005] Embodiments will be more clearly understood from the following description, given by way of example only, with reference to the accompanying drawings in which: Figure 1 illustrates a ceiling system; Figure 2 illustrates a part of the ceiling system shown in Figure 1; Figure 3 illustrates, in cross-section the part of the ceiling system shown in Figure 2; and Figure 4 depicts a clip for use in the ceiling system shown in Figure 1.

[0006] Figure 1 illustrates an example of a ceiling system 10. The ceiling system is configured to support one or more ceiling panels 11.

[0007] The ceiling panels 11 shown in this arrangement have a lower face that primarily forms the surface visible to occupants of the space below, namely that covers the structure to which it is mounted. However, as pictured in Figure 1, there may be spaces between the ceiling panels 11 through which occupants may be able to see some of the structure supporting the ceiling panels 11 and / or the structure from which the ceiling system 10 may be suspended.

[0008] The ceiling panels 11 are supported by a plurality of carriers 12. At least one ceiling panel 11 may be supported by at least one carrier 12. In arrangements, the ceiling system 10 may include a plurality of ceiling panels 11 and each ceiling panel 11 may be supported by a plurality of carriers 12. In general, a ceiling system 10 may be formed from any number of ceiling panels 11, supported by any number of carriers 12. Each ceiling panel 11 may be supported by any number of carriers 12 and each carrier 12 may support any number of ceiling panels 11.

[0009] Use of the carriers 12 to support the ceiling panels 11 rather than supporting each ceiling panel 11 independently may reduce a number of connections to be made to a structure from which the ceiling system 10 is suspended. Additionally, the carrier 12 may also fix the position of adjacent ceiling panels 11 relative to each other. This may facilitate the installation of the ceiling system and / or facilitate the provision of a high quality finished appearance. In an arrangement, the carrier 12 may first be mounted to the structure from which the ceiling system is suspended. The carrier 12 may be directly mounted to the structure and / or by way of at least one other component, such as suspension wires. The ceiling panels 11 may be introduced to the carrier 12 from below, namely from the side of the ceiling surface provided by the ceiling system, to be supported by the carrier 12. In an arrangement, it is not necessary to provide a connector to connect the ceiling panels 11 to the carrier 12. It may be sufficient for the ceiling panels 11 to engage with a part of the carrier 12 and be held in place by the weight of the ceiling panel 11.

[0010] According to the present disclosure, the ceiling system 10 further includes a clip 20 that is provided to assist in maintaining the engagement of a ceiling panel 11 with a carrier 12. This may reduce the possibility of a ceiling panel 11 becoming detached from a carrier 12 in the event of an accidental contact with a ceiling panel 11, for example during installation, maintenance and / or cleaning. In the absence of the clip 20, there may be an elevated risk of such an accidental detachment of the ceiling panel 11 for arrangements in which the ceiling panel 11 is introduced to the carrier 12 from below for engagement.

[0011] In an arrangement, the clip 20 comprises a length of wire that includes at least one engagement section 21, 22 that engages with either the ceiling panel 11 or the carrier 12 and secures the position of the engagement section 21, 22 relative to the ceiling panel 11 or carrier 12 to which it is engaged. The clip 20 further includes a pressing section 30 that presses together the engaged parts of the ceiling panel 11 and the carrier 12. In the arrangement depicted in Figures 2 and 3, the engagement section 21, 22 engages with the carrier 12 to secure its position relative to the carrier 12 and the pressing section 30 presses against the ceiling panel, as discussed further below, in order to press together the engaged parts of the ceiling panel 11 and the carrier 12. It should be appreciated, however, that this arrangement may be reversed.

[0012] In an arrangement, a clip 20 may be provided at each point at which a ceiling panel 11 is engaged with, and supported by, a carrier 12. However, this is not essential. For example, if a ceiling panel 11 is supported by plural carriers 12, sufficient benefit may be provided if a clip 20 is provided at the interface between the ceiling panel 11 and only some of the carriers 12 that support it. It may be sufficient for a clip 20 to be provided at only one interface between the ceiling panel 11 and one of the carriers 12 supporting it.

[0013] It should also be appreciated that, in some arrangements, one or more of the ceiling panels 11 may not have any clips 20 provided at the interfaces with the carriers 12 supporting it. For example, the clips 20 may only be provided to ceiling panels 11 that are considered to be at risk of accidental contact, for example those in the region of other fittings that may require maintenance, such as light fittings.

[0014] According to the invention, the ceiling system 10 is configured such that, when the ceiling panel 11 is supported by the carrier 12, part of the carrier 12 exerts an upwards force on part of the ceiling panel 11 to support it. In such an arrangement, the ceiling panel 11 may be held in place relative to the carrier 12 by its own weight.

[0015] The clip 20 is arranged such that the pressing section 30 exerts a downwards force on the ceiling panel 11 to press together the engaged parts of ceiling panel 11 and the carrier. In such an arrangement, the pressing section 30 of the clip 20 works in conjunction with the weight of the ceiling panel 11 to hold the ceiling panel 11 in engagement with the carrier 12. In such an arrangement, an accidental contact with the ceiling panel 11 may not be sufficient to disengage the ceiling panel 11 from the carrier 12 even if the force of the contact would have been enough to act only against the weight of the ceiling panel 11. However, it should also be appreciated that, in such an arrangement, the clip 20 need not be arranged to provide a sufficient force to support the weight of the ceiling panel because the weight of the ceiling panel 11 is supported directly by the carrier 12.

[0016] As shown in Figure 2, the ceiling system 10 may be arranged such that the support of the ceiling panel 11 by the carrier 12 is based on one or more protrusions 41 of the carrier 12 engaging with corresponding recesses 42 of the ceiling panel 11.

[0017] In such an arrangement, for a ceiling panel 11 to be disengaged from the carrier 12, requires sufficient movement of the ceiling panel 11 relative of carrier 12 is required that the protrusions 41 completely disengage from the recesses 42 of the ceiling panel. Accordingly, in the event of accidental contact with the ceiling panel 11, it may not disengaged from the carrier 12 if it only results in a small movement. In such an arrangement, the pressing section 30 of the clip 20 may be configured to apply force in a direction that encourages the protrusions 41 of the carrier 12 to remain within the recesses 42 of the ceiling panel 11. It should be appreciated that the arrangement of protrusions and recesses may be reversed, such that a protrusion on the ceiling panel 11 engages with a recess on the carrier 12.

[0018] In an arrangement, as depicted in Figure 2, a pair of protrusions 41 on one of the carrier 12 and the ceiling panel 11 may engage with a corresponding pair of recesses 42 on the other of the carrier 12 and the ceiling panel 11. Such an arrangement may facilitate a stable engagement of the ceiling panel 11 with the carrier 12.

[0019] In an arrangement, the clip 20 may be configured such that at least a part 25 of the clip, between the engagement section 21, 22 and the pressing section 30 is deformed, for example elastically deformed, when the ceiling panel 11 is engaged with the carrier 12. This may generate a force that causes the pressing section 30 to press together the engaged parts of the ceiling panel 11 and the carrier 12.

[0020] Figure 3 illustrates in cross-section the operation of the clip 20. The non-dotted representation of the clip 20 shows, in cross-section, the clip 20 when mounted to a carrier 12 in the absence of a ceiling panel 11. As shown, the engagement section 21 of the clip 20 secures the position of the engagement section 21 relative to the carrier 12. The dotted representation, shows the clip 20 when a ceiling panel 11 is engaged with the carrier 12. As shown, the position of the engagement section 21 relative to the carrier 12 is unchanged. The position of the pressing section 30 is moved upwards by the engagement of the ceiling panel 11, introduced to the carrier 12 from below, deforming the part 25 of the clip 20 between the engagement section 21 and the pressing section 20. The deformation of the part 25 of the clip 20 between the engagement section 21 and the present section 30 generates a force that results in the pressing section 30 exerting a force downwards on the ceiling panel 11, pressing together the engaged parts of the ceiling panel 11 and the carrier 12.

[0021] It should be appreciated, therefore, that in order to assemble a ceiling system, a user may mount the one or more carriers 12 to a structure from which the ceiling system 10 is to be suspended. Thereafter, at each location at which a ceiling panel 11 is to engage with a carrier 12, a clip 20 may be engaged with the carrier 12, noting as discussed above that it may not be necessary to provide a clip 20 at each such location. The ceiling panels 11 may then be engaged with the carriers 12, by introducing it to the carrier 12 from below and exerting a force sufficient to overcome the pressing force exerted by the pressing section 30 of the clips 20 when engaging the ceiling panels 11 with the carriers 12. In arrangements in which the engagement of the ceiling panel 11 with the carrier 12 requires the engagement of a protrusion into a recess, the engagement of the ceiling panel 11 to the carrier 12 may require sufficiently deforming the clip 20 to enable the insertion of the protrusion into the recess.

[0022] As shown in the Figures, in an arrangement, the clip 20 may include two engagement sections 21, 22. This may facilitate the provision of a stable connection to the carrier 12, or ceiling panel 11 in an arrangement in which the clip 20 engages with the ceiling panel 11. For example, as shown in the Figures, the pressing section 30 of the clip 20 may be provided between the two engagement sections 21, 22. It should be appreciated, however, alternative arrangements may be used, in which the clip has a different number of sections that engage with the carrier 12 or ceiling panel 11.

[0023] Figures 2 and 3 show more detail of an example of a configuration of the engagement section 21, 22 of a clip 20. As shown, the component that engages with the clip 20, in this case the carrier 12, includes a hole 15 through which the engagement section 21, 22 passes to engage with the carrier 12. When the clip 20 is engaged with the carrier 12, the engagement section 21, 22 passes through the hole 15 and is arranged such that two portions 23, 24 forming the engagement section 21, 22 are arranged on opposite sides of the hole 15 and extend in opposite directions away from the hole 15. The engagement section 21, 22 is arranged such that at least one of the portions 23, 24 of the wire extending away from the hole 15 presses against the carrier 12 with which it is engaged. This may generate a reaction force that in turn causes the pressing section 30 to press together the engaged parts of the ceiling panel 11 and the carrier 12. As shown in the cross-section of Figure 3, it should be appreciated that in order to generate the reaction force, it is not necessary that both portions 23, 24 of the engagement section 21, 22 that extend away from the hole 15 to contact the carrier 12.

[0024] In an arrangement, the carrier 12, or ceiling panel 11 if the engagement section 21, 22 of the clip 20 engages with the ceiling panel 11, may further include an opening 16 through which the engagement section 21, 22 of the clip 20 passes when it is engaged with the carrier 12. In such an arrangement, one portion 23 of the engagement section 21, 22 extends between the hole 15 and the opening 16. In such an arrangement, the opening 16 may be formed as a recess in an edge of the carrier 12. In general, it should be appreciated that the hole 15 and the opening 16 may have any convenient shape.

[0025] In such an arrangement, the clip 20 may be engaged with the carrier 12 by inserting a portion 24 of the engagement section 21, 22 through the hole 15 in the carrier 12 and then rotating the clip 20 about the carrier 12 until the second portion 23 of the engagement section 21, 22 makes contact with an outer surface of the carrier 12, as shown in the Figures. Once the clip 20 is assembled to the carrier 12, the portion 23 of the engagement section 21, 22 extending between the hole 15 and the opening 16 may be on the opposite side of the part of the carrier to which the clip 20 is engaged from the pressing section 30. Such an arrangement may enable the clip 20 to be easily assembled to the carrier 12 by a user whilst still providing a secure engagement with the carrier 12.

[0026] The clip 20 may be formed from a wire, such as a metal wire. Black spring steel wire may be used. However, other materials that deform elastically may also be used. In an arrangement, the functional part of the clip may be formed only from the wire. The formation of the clip 20 from such a wire may enable easy and cost-effective manufacture of a clip for this use. In particular, it will be appreciated that a wire may be selected that can be deformed plastically in order to have the desired shape but, in use, may deform elastically, for example in order to provide the desired pressing force in order to press together the engaged parts of the ceiling panel 11 and the carrier 12.

Claims

1. A ceiling system (10) configured to provide a surface that covers an underlying architectural structure, comprising: at least one covering panel (11); at least one carrier (12) configured to support the at least one covering panel; and at least one clip (20) configured to secure the at least one covering panel to the at least one carrier; wherein the covering panel and carrier are configured such that the covering panel can be introduced to the carrier from the side of the surface provided by the ceiling system to be engaged with part of the carrier to enable the carrier to support the covering panel; and the clip comprises a length of wire, including at least one engagement section (21, 22) configured to engage with the carrier to secure the position of the engagement section relative to the carrier; characterised by a pressing section (30) configured to exert a downwards force on the covering panel by pressing against the covering panel, to thereby hold the covering panel in engagement with the carrier by pressing together the engaged parts of the covering panel and carrier; wherein the part of the carrier that is configured to engage with the part of the covering panel is configured to exert an upwards force to the part of the covering panel to support its weight.

2. A ceiling system according to claim 1, wherein at least one of the covering panel and the carrier comprises a protrusion (41) configured to engage with a recess (42) on the other of the covering panel and the carrier to enable the carrier to support the covering panel.

3. A ceiling system according to claim 1 or 2, wherein the clip (20) is configured such that at least a section (25) between the engagement section (21, 22) and the pressing section (30) is deformed when the covering panel is engaged with the carrier, generating a force that causes the pressing section to press together the engaged parts of the covering panel and carrier.

4. A ceiling system according to any one of the preceding claims, wherein the clip comprises two engagement sections (21, 22).

5. A ceiling system according to claim 4, wherein the pressing section (30) is provided between said two engagement sections (21, 22).

6. A ceiling system according to any one of the preceding claims, wherein the carrier or covering panel that engages with the at least one engagement section comprises a hole (15) through which the engagement section passes in order to engage with said carrier or covering panel.

7. A ceiling system according to claim 6, wherein the at least one engagement section comprises two portions of the wire forming the clip that are positioned on opposite sides of the hole and extend in respective opposite directions away from the hole.

8. A ceiling system according to claim 7, wherein at least one of the portions of the wire forming the at least one engagement section is configured to press against the carrier or covering panel with which it is engaged, generating a reaction force that causes the pressing section to press together the engaged parts of the covering panel and the carrier.

9. A ceiling system according to claim 7 or 8, wherein the carrier or covering panel that engages with the at least one engagement section comprises an opening (16) through which the engagement section passes in order to engage with said carrier or covering panel such that the engagement section comprises a portion of the wire forming the clip that extends between said hole and said opening.

10. A ceiling system according to claim 9, wherein said opening is a recess in an edge of said carrier or covering panel.

11. A ceiling system according to claim 9 or 10, wherein the portion of the wire extending between said hole and said opening is on the opposite side of a part of said carrier or covering panel having said hole and opening from the pressing section.

12. A ceiling system according to any one of the preceding claims, wherein the covering panel is a decorative panel and / or a baffle.

13. A method of assembling a ceiling system (10) according to any one of the preceding claims, comprising: providing at least one carrier (12); providing at least one clip (20) to the carrier; and mounting at least one covering panel to the carrier such that the covering panel is supported by an upwards force exerted by the carrier, and such that the clip exerts a downwards force on the covering panel by pressing against the covering panel, to thereby hold the covering panel in engagement with the carrier by pressing together engaged parts of the covering panel and the carrier.