BATTERY

DE602021052421T2Active Publication Date: 2026-04-22NINGDE AMPEREX TECHNOLOGY LTD
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Patent Information

Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
NINGDE AMPEREX TECHNOLOGY LTD
Filing Date
2021-03-23
Publication Date
2026-04-22

AI Technical Summary

Technical Problem

Batteries experience failure and short circuits due to tab fractures and electrode plate displacement caused by shaking during transportation or vibration, leading to safety risks and reduced service life.

Method used

A composite plate with an elastic layer and insulation layer is inserted between the battery cell and the housing, preventing shaking and tab-related failures, while maintaining electrical isolation and accommodating volume changes during cycling.

Benefits of technology

The composite plate enhances safety and service life by preventing short circuits and tab failures, and increases energy density by allowing elastic compensation for volume changes.

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Description

TECHNICAL FIELD

[0001] This application relates to a battery.BACKGROUND

[0002] A battery usually includes a housing and a battery cell accommodated in the housing. The battery cell is formed by stacking or winding a positive electrode plate, a separator, and a negative electrode plate. To conduct electrons, a positive tab is connected onto a current collector of the positive electrode plate, and a negative tab is connected onto a current collector of the negative electrode plate.

[0003] However, when the battery drops or vibrates (for example, vibrates during transportation), the battery cell shakes in the housing, thereby fracturing the tabs due to wear and tear after being pulled, and even causing the battery cell to fail. In addition, the tabs may also cause the electrode plates to be displaced during the pulling, and bring risks of short circuits. US 2013 / 0078503 A1 teaches a rechargeable battery, which includes an electrode assembly including electrodes on both sides of a separator, a case including the electrode assembly and electrically connected to an electrode on one side of the electrode assembly, and a cap assembly coupled with the case and electrically connected to another electrode of the electrode assembly, wherein an external side of the electrode assembly and an internal side of the case are attached to face each other, and at least one of the external side of the electrode assembly and the internal side of the case is in the form of a screw unit. CN 110190340 A1 relates to a secondary battery. The secondary battery comprises an electrode assembly, a shell, a top cover assembly and a first insulating tape. The electrode assembly comprises one or more electrode units. Each electrode unit is provided with a positive electrode pole piece, a negative electrode pole piece and a diaphragm arranged between the positive electrode pole piece and the negative electrode pole piece. Each of the electrode units is of a winding type structure and is flat, and the negative electrode pole piece on the outermost circle of the electrode units is located on the outer side of the positive electrode pole piece on the outermost circle. The shell is provided with a first side wall and a containing cavity, the electrode assembly is contained in the containing cavity, the shell is electrically connected with the positive electrode pole piece, and the top cover assembly is connected to the shell in a sealed mode. The first insulating tape is located between the electrode assembly and the first side wall and tightly attached to the outer surface of the electrode assembly.SUMMARY

[0004] In view of the disadvantages of the conventional art, it is necessary to provide a battery capable of avoiding failure or short circuits of a battery cell. Accordingly, the present invention is defined in the appended claims.

[0005] This application provides a battery, including a housing and a battery cell accommodated in the housing, with a gap existing between the housing and the battery cell. The battery further includes a composite plate. The composite plate is located in the gap. The composite plate includes a first elastic layer and an insulation layer located on a surface of the first elastic layer. The composite plate is provided with a via hole, and the via hole runs through the first elastic layer and the insulation layer

[0006] In some embodiments of this application, the insulation layer is located between the first elastic layer and the battery cell.

[0007] In some embodiments of this application, the first elastic layer includes an insulation material, and the first elastic layer is located between the insulation layer and the battery cell.

[0008] In some embodiments of this application, the material of the first elastic layer includes at least one of expandable polyethylene, polyurethane, ethylene-vinyl acetate copolymer, microporous polyurethane, chemically cross-linked polyethylene foamed cotton, expandable polypropylene, polyamide, rubber, or silicone.

[0009] In some embodiments of this application, a width of the first elastic layer and / or the insulation layer is less than or equal to 1,000 mm, and a thickness thereof is less than or equal to 100 mm.

[0010] In some embodiments of this application, the battery cell is a stacked battery cell. The stacked battery cell includes a first end, a second end disposed opposite to the first end, and a lateral surface connected between the first end and the second end. A first tab is disposed on the battery cell. The first tab protrudes from the lateral surface. The composite plate is located between the housing and the first end, or between the housing and the second end, or between the housing and the lateral surface.

[0011] In some embodiments of this application, the composite plate further includes a second elastic layer. The insulation layer is located between the first elastic layer and the second elastic layer.

[0012] In some embodiments of this application, the composite plate further includes an adhesive layer. The adhesive layer is located between the second elastic layer and the insulation layer.

[0013] In some embodiments of this application, the battery cell is a wound battery cell.

[0014] In some embodiments of this application, the housing includes a first housing body and a second housing body welded and connected to the first housing body. An electrode pole is disposed on the second housing body. The electrode pole is electrically isolated from the second housing body. A first tab and a second tab are disposed on the battery cell, the first tab is electrically connected to the electrode pole, and the second tab is electrically connected to the first housing body or the second housing body.

[0015] In this application, a composite plate is disposed in the gap between the housing and the battery cell. The composite plate prevents the battery cell from shaking in the housing, avoids failure of the battery cell caused by pulling of the tabs in a process of shaking the battery cell, and also avoids short circuits caused by displacement of the electrode plate in the process of pulling the tabs, and improves safety performance and service life of the battery. In addition, the first elastic layer is elastic. Therefore, the first elastic layer can be compressed when the battery cell expands during cycles, thereby releasing a space, compensating for volume loss of the battery cell caused by the use of the composite plate, and increasing the energy density of the battery.BRIEF DESCRIPTION OF DRAWINGS

[0016] FIG. 1 is a schematic structural diagram of a battery according to an embodiment of this application; FIG. 2 is a top view of the battery shown in FIG. 1; FIG. 3 is a top view of the battery shown in FIG. 1 after a second housing is removed; FIG. 4 is a cross-sectional view of the battery shown in FIG. 2 along an IV-IV direction according to an embodiment of this application; FIG. 5 is a cross-sectional view of a composite plate of the battery shown in FIG. 4 according to an embodiment of this application; FIG. 6 is a cross-sectional view of a composite plate of the battery shown in FIG. 4 according to another embodiment of this application; FIG. 7 is a cross-sectional view of a composite plate of the battery shown in FIG. 4 according to still another embodiment of this application; and FIG. 8 is a cross-sectional view of the battery shown in FIG. 2 along an IV-IV direction according to another embodiment of this application.

[0017] Reference numerals: Housing10First housing body11Second housing body12Electrode pole13Injection plug14Battery cell20First end20aSecond end20bLateral surface20cFirst electrode plate21Second electrode plate22Composite plate30First elastic layer31Insulation layer32Second elastic layer33Adhesive layer34Battery100, 200Gap101First tab210First connector adapter211Second tab220Second connector adapter221Via hole300

[0018] This application is further described below with reference to the following specific embodiments and the foregoing drawings.DETAILED DESCRIPTION OF EMBODIMENTS

[0019] The following clearly and fully describes the technical solutions in the embodiments of this application with reference to the drawings hereof. Apparently, the described embodiments are merely a part of but not all of the embodiments of this application. All other embodiments derived by a person of ordinary skill in the art based on the embodiments of this application without making any creative efforts shall fall within the protection scope of this application.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as usually understood by a person skilled in the technical field of this application. The terms used in the specification of this application herein are merely intended for describing specific embodiments but are not intended to limit this application.

[0021] The following describes some embodiments of this application in detail with reference to drawings. To the extent that no conflict occurs, the following embodiments and the features in the embodiments may be combined with each other.

[0022] Referring to FIG. 1 to FIG. 4, an embodiment of this application provides a battery 100, including a housing 10 and a battery cell 20 accommodated in the housing 10. A gap 101 exists between the housing 10 and the battery cell 20. The battery 100 further includes a composite plate 30. The composite plate 30 is located in the gap 101. Referring to FIG. 5, the composite plate 30 includes a first elastic layer 31 and an insulation layer 32 located on a surface of the first elastic layer 31.

[0023] In this application, the composite plate 30 is disposed in the gap 101 between the housing 10 and the battery cell 20. The composite plate 30 prevents the battery cell 20 from shaking in the housing 10, avoids failure of the battery cell 20 caused by pulling of the tabs in a process of shaking the battery cell 20, and also avoids short circuits caused by displacement of the electrode plate in the process of pulling the tabs, and improves safety performance and service life of the battery 100. In addition, the first elastic layer 31 is elastic. Therefore, the first elastic layer 31 can be compressed when the battery cell 20 expands during cycles, thereby releasing a space, compensating for volume loss of the battery cell 20 caused by the use of the composite plate 30, and increasing the energy density of the battery 100.

[0024] In an embodiment, the insulation layer 32 is located between the first elastic layer 31 and the battery cell 20. The insulation layer 20 is configured to electrically isolate the battery cell 20.

[0025] In another embodiment, the first elastic layer 31 includes an insulation material. In this case, the first elastic layer 31 may also be located between the insulation layer 32 and the battery cell 20. Specifically, the insulation material of the first elastic layer 31 may include at least one of expandable polyethylene (EPE), polyurethane (PU), ethylene-vinyl acetate copolymer (EVA), microporous polyurethane, chemically cross-linked polyethylene foamed cotton (IXPE), expandable polypropylene (EPP), polyamide (PA), rubber, or silicone.

[0026] A material of the insulation layer 32 may include at least one of polypropylene (PP), polyethylene terephthalate (PET), polystyrene (PS), polyethylene (PE), polyvinyl chloride (PVC), polyimide (PI), acrylonitrile-butadiene-styrene copolymer (ABS), polycarbonate (PC), polyamide (PA), or polytetrafluoroethylene (PTFE).

[0027] The first elastic layer 31 and the insulation layer 32 may be combined into one by means of gluing, heat sealing, welding, and the like.

[0028] In an embodiment, a width of the first elastic layer 31 and / or the insulation layer 32 is less than or equal to 1,000 mm, and a thickness thereof is less than or equal to 100 mm. The first elastic layer and the second insulation layer extend along two parallel planes respectively. The width is a width of the first elastic layer 31 or the insulation layer 32 in any direction on a plane in which the first elastic layer 31 or the insulation layer 32 is located. The thickness is a thickness of the first elastic layer 31 or the insulation layer 32 in a direction perpendicular to the plane in which the first elastic layer 31 or the insulation layer 32 is located.

[0029] Referring to FIG. 3 and FIG. 5, in an embodiment, the composite plate 30 is provided with a via hole 300. The via hole 300 runs through the first elastic layer 31 and the insulation layer 32. Therefore, when an electrolytic solution is injected into the housing 10, the electrolytic solution can pass through the via hole 300 and fully infiltrate the battery cell 20. This increases a capability of the electrolytic solution to permeate the electrode plate of the battery cell 20, and ensures a good contact interface between the electrode plate and the electrolytic solution.

[0030] The via hole 300 may be formed by stamping or mechanical cutting or by other means. The via hole 300 may be circular, square, elliptical, triangular, polygonal, or another shape.

[0031] As shown in FIG. 4, in an embodiment, the battery cell 20 is a stacked battery cell. The stacked battery cell includes a first end 20a, a second end 20b disposed opposite to the first end 20a, and a lateral surface 20c connected between the first end 20a and the second end 20b. A first tab 210 is disposed on the battery cell 20. The first tab 210 protrudes from the lateral surface 20c. The composite plate 30 is located between the housing 10 and the first end 20a or between the housing 10 and the second end 20b. Therefore, the composite plate 30 can prevent the battery cell 20 from shaking in the gap 101 between the end and the housing 10.

[0032] As shown in FIG. 4, one composite plate 30 is located between the first end 20a and the housing 10, and another composite plate 30 is located between the second end 20b and the housing 10. In this case, by stamping or mechanical cutting, the composite plate 30 may be processed into a desired shape, such as a circle, a square, an ellipse, a triangle, or a polygon.

[0033] Further, the composite plate 30 may also be located between the housing 10 and the lateral surface 20c. Therefore, the composite plate 30 can prevent the battery cell 20 from shaking in the gap 101 between the lateral surface 20c and the housing 10. In this case, the composite plate 30 may be in a ring shape, so that the composite plate 30 can surround the entire lateral surface 20c of the battery cell 20 to achieve a good shockproof effect.

[0034] When the composite plate 30 is located between the lateral surface 20c and the housing 10 and also located between the first end 20a and the housing 10 and between the second end 20b and the housing 10, the composite plate 30 can surround all surfaces of the battery cell 20 to further improve the shockproof effect of the composite plate 30.

[0035] As shown in FIG. 6, in another embodiment, the composite plate 30 further includes a second elastic layer 33. The insulation layer 32 is located between the first elastic layer 31 and the second elastic layer 33. An overall thickness of the composite plate 30 increases due to the added second elastic layer 33 and loses a part of volume of the battery cell 20. However, the second elastic layer 33 can be configured to be compressed when the battery cell 20 expands during cycles, thereby releasing a space, and compensating for volume loss of the battery cell 20 caused by the use of the composite plate 30.

[0036] As shown in FIG. 7, in another embodiment, the composite plate 30 further includes an adhesive layer 34. The adhesive layer 34 is located between the second elastic layer 33 and the insulation layer 32. The adhesive layer 34 is configured to improve a connection strength between the second elastic layer 33 and the insulation layer 32. In other embodiments, the adhesive layer may be further disposed between the first elastic layer 31 and the insulation layer 32.

[0037] As shown in FIG. 1 and FIG. 4, in an embodiment, the housing 10 includes a first housing body 11 and a second housing body 12 welded and connected to the first housing body 11. An electrode pole 13 is disposed on the second housing body 12. The electrode pole 13 is electrically isolated from the second housing body 12. The first tab 210 is electrically connected to the electrode pole 13.

[0038] In this case, the first end 20a is disposed toward the electrode pole 13. Therefore, when the composite plate 30 is located between the first end 20a and the housing 10, the composite plate 30 can also be configured to prevent the battery cell 20 from directly contacting the electrode pole 13, prevent the electrode pole on the housing from penetrating the electrode plate of the battery cell 20 during a crush test, and thereby avoid short circuits.

[0039] As shown in FIG. 4, the battery cell 20 further includes a second tab 220. The second tab 220 protrudes from the lateral surface 20c. The second tab 220 is electrically connected to the first housing body 11 or the second housing body 12.

[0040] By electrically connecting the first tab 210 to the electrode pole 13, the electrode pole 13 can exhibit an electrical polarity identical to that of the first electrode plate 21. By electrically connecting the second tab 220 to the first housing body 11 or the second housing body 12, the entire housing 10 can exhibit an electrical polarity identical to that of the second electrode plate 22. The insulation layer 32 in the composite plate 30 is electrically insulative. Therefore, the composite plate 30 can also prevent the housing 10 from directly contacting an electrode plate of an opposite polarity in the battery cell 20, thereby avoiding short circuits.

[0041] Specifically, as shown in FIG. 4, the battery cell 20 includes a first electrode plate 21, a second electrode plate 22, and a separator (not shown in the drawing) located between the first electrode plate 21 and the second electrode plate 22. The first electrode plate 21, the separator, and the second electrode plate 22 are stacked to form the battery cell 20. The first electrode plate 21 includes a first current collector and a first active material layer disposed on a surface of the first current collector. The first tab 210 may be electrically connected to the first active material layer by welding, and electrically connected to the electrode pole 13 through a first connector adapter 211. The second tab 220 includes a second current collector and a second active material layer disposed on a surface of the second current collector. The second tab 220 may be electrically connected to the second current collector by welding, and electrically connected to the first housing body 11 or the second housing body 12 through a second connector adapter 221.

[0042] Therefore, when the first electrode plate 21 is a negative electrode plate, the electrode pole 13 can exhibit a negative polarity. When the second electrode plate 22 is a positive electrode plate, the entire housing 10 can exhibit a positive polarity.

[0043] As shown in FIG. 4, the first housing body 11 contains an accommodation space that is used to accommodate the battery cell 20. The second housing body 12 is connected to the first housing body 11 to close the accommodation space. That is, the second housing body 12 is a top cover of the housing 10. A material of the first housing body 11 and the second housing body 12 may be metal. For example, the material of the first housing body 11 and the second housing body 12 may be a steel alloy, an aluminum alloy, an iron alloy, a copper alloy, a nickel alloy, or the like.

[0044] As shown in FIG. 1 to FIG. 4, the battery 100 in this embodiment is a button battery, and the material of both the first housing body 11 and the second housing body 12 is stainless steel. When being prepared, the first housing body 11 and the second housing body 12 may form a desired shape by using techniques such as laser cutting and machine processing. The first housing body 11 may also form a stamped pit (that is, the accommodation space) by stamping.

[0045] As shown in FIG. 1, in this embodiment, the second housing body 12 is provided with an injection hole (not shown in the drawing). An electrolytic solution can be injected through the injection hole. An injection plug 14 is disposed in the injection hole. The injection plug 14 is configured to seal the injection hole to prevent the injected electrolytic solution from leaking and prevent external impurities from entering the battery. Alternatively, the injection hole may be located on the first housing body 11.

[0046] Referring to FIG. 8, another embodiment of this application further provides a battery 200. A difference from the battery 100 described above is that a battery cell 20 of the battery 200 is a wound battery cell. To be specific, the first electrode plate 21, the separator, and the second electrode plate 22 are wound to form the battery cell 20.

[0047] In this case, the housing 10 may be provided with no electrode pole. The first housing body 11 and the second housing body 12 are fixed by a sealing ring (not shown in the drawing). To be specific, the first housing body 11 and the second housing body 12 are electrically isolated by the sealing ring. The first tab 210 is electrically connected to the second housing body 12, and the second tab 220 is electrically connected to the first housing body 11.

Claims

1. A battery (100), comprising: a housing (10) and a battery cell (20) accommodated in the housing (10), with a gap (101) existing between the housing (10) and the battery cell (20), the battery (100) further comprising: a composite plate (30), wherein the composite plate (30) is located in the gap (101), and the composite plate (30) comprises a first elastic layer (31) and an insulation layer (32) located on a surface of the first elastic layer (31), characterized in that the composite plate (30) is provided with a via hole (300), and the via hole (300) runs through the first elastic layer (31) and the insulation layer (32).

2. The battery (100) according to claim 1, characterized in that the insulation layer (32) is located between the first elastic layer (31) and the battery cell (20).

3. The battery (100) according to claim 1 or 2, characterized in that the first elastic layer (31) comprises an insulation material, and the first elastic layer (31) is located between the insulation layer (32) and the battery cell (20).

4. The battery (100) according to claim 3, characterized in that the insulation material of the first elastic layer (31) comprises at least one of expandable polyethylene, polyurethane, ethylene-vinyl acetate copolymer, microporous polyurethane, chemically cross-linked polyethylene foamed cotton, expandable polypropylene, polyamide, rubber, or silicone.

5. The battery (100) according to any one of claims 1 to 4, characterized in that a width of the first elastic layer (31) and / or the insulation layer (32) is less than or equal to 1,000 mm, and a thickness thereof is less than or equal to 100 mm.

6. The battery (100) according to any one of claims 1 to 5, characterized in that the battery cell (20) is a stacked battery cell; the stacked battery cell comprises a first end (20a), a second end (20b) disposed opposite to the first end (20a), and a lateral surface (20c) connected between the first end (20a) and the second end (20b); a first tab (210) is disposed on the battery cell (20), and the first tab (210) protrudes from the lateral surface (20c); and the composite plate (30) is located between the housing (10) and the first end (20a), or between the housing (10) and the second end (20b), or between the housing (10) and the lateral surface (20c).

7. The battery (100) according to any one of claims 1 to 6, characterized in that the composite plate (30) further comprises a second elastic layer (33), and the insulation layer (32) is located between the first elastic layer (31) and the second elastic layer (33).

8. The battery (100) according to claim 7, characterized in that the composite plate (30) further comprises an adhesive layer (34), and the adhesive layer (34) is located between the second elastic layer (33) and the insulation layer (32).

9. The battery (100) according to any one of claims 1 to 8, characterized in that the housing (10) comprises a first housing body (11) and a second housing body (12) welded and connected to the first housing body (11), and an electrode pole (13) is disposed on the second housing body (12), and the electrode pole (13) is electrically isolated from the second housing body (12); and a first tab (210) and a second tab (220) are disposed on the battery cell (20), the first tab (210) is electrically connected to the electrode pole (13), and the second tab (220) is electrically connected to the first housing body (11) or the second housing body (12).