An electric vehicle charging system

EP4285458A4Pending Publication Date: 2025-01-22EVBEE ELEKTRIKLI ARAC & SARJ SISTEMLERI ENERJIMUHENDISLIK ARGE SAN TIC AS
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Patent Information

Application Number
EP2022746373
Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2021-01-28
Filing Date
2022-01-27
Publication Date
2025-01-22

AI Technical Summary

Technical Problem

Current electric vehicle charging systems face limitations due to low battery capacity, limited charging station availability, high CO2 emissions from internal combustion engines, and the inability of existing portable chargers to provide fast and efficient charging, especially in urban environments, where traditional chargers are often too large or inefficient.

Method used

A solar-powered roaming electric vehicle charger vehicle (EV-BEE) equipped with modular lithium-ion battery groups, foldable solar panels, a control system, and a mobile application for user connection and payment, enabling it to reach any location for fast and efficient charging of multiple electric vehicles using clean energy.

Benefits of technology

The EV-BEE system addresses range anxiety, reduces grid load, minimizes CO2 emissions, and provides rapid charging capabilities, ensuring continuous charging operations while being environmentally friendly and adaptable, with the ability to fully charge a vehicle within half an hour and support its own recharging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is an electric vehicle charging system, in its most general form, comprises an electric charger vehicle (1) comprising at least one battery group (2) for charging an electric vehicle (3), at least one foldable solar panel (5) arranged to charge the battery group (2), the electric vehicle (3) and the electric charger vehicle (1) itself and a control system having a controller and battery management module (11) for controlling of charging processes, at least one solar power plant (13) arranged for charging the battery group (2), the electric charger vehicle (1) and the electric vehicle (3), and a terminal (12) comprising an application arranged to provide users to establish a connection with the electric charger vehicle (1), to control and monitor the charging processes and to make payments.
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Description

[0001] AN ELECTRIC VEHICLE CHARGING SYSTEM

[0002] Field of the Invention

[0003] The invention relates to an electric vehicle charging system, developed for the purpose of charging electric vehicles at their location, comprising a roaming electric charger vehicle that feeds itsel f and the battery groups in the cargo with solar energy and that can also be recharged per se .

[0004] Known State of the Art

[0005] Rapidly developing technology, population growth and rising globali zation cause the rapid depletion of high-energy and non-renewable energy resources , especially oil products . Vehicles , in particular, have a very high share in terms of energy consumption . Although the movement of vehicles can be driven by electric motors , the use of internal combustion engines is quite common today . The main reasons for the situation are the low battery capacity of electric vehicles and the limited number and location of charging stations .

[0006] The ef ficiency of internal combustion engines is low and their use leads to serious problems for human health and the environment . With the use of these engines , the harmful gas emissions ( especially CO2 emissions ) generated are quite high compared to the amount of fuel consumed . In addition, the decrease in fossil fuel reserves and the increase in demand constitute an economic disadvantage . Due to the aforementioned facts , the automotive industry has been shi fting to the production and use of electric vehicles .

[0007] Charging electric vehicles is usually carried out via charging units in fixed positions . For charging operations , the location of the charging stations and an application / contact with the operator company must be established, the vehicle must be taken to the charging stations and the battery charging process must be carried out by remaining in that position for a certain period of time . Charging stations are investments that cannot be easily updated and due to their fixed location, they prevent the easy charging o f electric vehicles and prevent the widespread use of electric vehicles as well .

[0008] There are documents in the art describing the various systems that have been developed for charging electric vehicles .

[0009] The patent document no . US20160023562A1 may be referred as an example for the current state of the art . The aforementioned document deals with a portable charger for charging electric vehicles . The unit of the said document itsel f requires transportation by a vehicle or by a vehicle needs to be charged and fed of f the grid / another vehicle with combustion engine per se .

[0010] Another example of the current state of the art is the patent document No . US 8963481B2 . The aforementioned document features a charging service vehicle and modular batteries for charging electric vehicles . Combustion engine vehicles are used in the mobile charging units (battery group ) o f the said document , the mentioned vehicles can charge with generator support with combustion engine power and the vehicles being a standard commercial vehicle with combustion engine .

[0011] Since the combustion engine alternators to be used by the portable charging units , which can be an alternative to the fixed units in the aforementioned documents , do not provide charging conditions in the desired time and compliance , there may be a large additional load on the electricity grids and the vehicles that provide mobility are themselves working with combustion engines , the aforementioned documents do not provide solutions to the problems in the art . In addition, the fast charging conditions and the trans fer of power from the combustion engines di f fer and the battery technologies of the new electric vehicles introduced to the market today provide di f ferent charging conditions . In addition, the transmission of an energy equal to a household consumption of one-week or more into an electric vehicle battery group within a period of 30-45 minutes causes a serious loading on the grid and constitutes a signi ficantly greater amount than the electric energy that can be obtained from combustible engine power of a vehicle to be generated in the same periods .

[0012] Another example of the current state of the art is the patent document No . CN107985104A. The aforementioned document features a charging system for charging electric vehicles . It is stated in the document that due to the low battery capacity, low charging li fe and high cost , a solution is found with mobile and permanent batteries for the vehicle of the document . However, the vehicle of the said document is fed from the grid and in addition, all resources of the vehicle are exhausted after the charging process . Therefore , the system has to recharge itsel f by moving the vehicle per se . This situation creates a disadvantage in cases where more than one electric vehicle needs to be charged and the charging time is long due to the AC charging of the vehicle . In addition, considering that today ' s vehicles have batteries with an energy capacity of 20- 120 kWh, it can be understood that it is not possible to feed the said batteries quickly only by relying on solar panels on the vehicle ( 150-400 W x number of panels ) . In addition, the system subj ect to the said document is related to the urgent charging process in case of emergencies and there is no fast charging feature in the system in question .

[0013] Another document that can be referred as an example for the current state of the art is the patent document no . WO2015160937A1 . This document is related to the installation of a charging kit on commercial ( fossil fuel ) vehicles operating on motorways and highways and the vehicle is not fully roaming . Further, the vehicle of the said document does not have the potential to go / reach every vehicle that needs to be charged . It is not possible for tow trucks , which has a trailer starting from 13 . 6 m length, to reach an electric vehicle that needs to be charged in an urban environment and it can only serve as a mobile charging vehicle while its on a break at a speci fic point on a highway . The trailer and tow truck speci fied in the document in question are disadvantageous due to their si ze even i f they serve only for the electric vehicle charging process and the problem of CO2 emission lingers . In addition, the 30- 110 m2solar panel is not suf ficient considering the power trans fer and the amount of electrical energy trans ferred for the fast charging of the vehicle .

[0014] Therefore , there is a need for a charging vehicle for electric vehicles and a charging system including this vehicle , which can be charged by feeding of f a clean energy source and providing fast charging, which has the ability to go to every location in an urban environment , especially in cities .

[0015] Detailed Description of the Invention

[0016] The invention relates to an electric vehicle charging system comprising a solar powered roaming EV charger vehicle (EV- BEE ) that can also be recharges per se and the mentioned charger vehicle, which is developed for charging electric vehicles (3) at their location.

[0017] It is an object of the invention to produce an electric charger vehicle (1) that has the ability to go to any location where electric vehicles (3) are located, especially in cities, and that can easily reach even the areas where they are parked, and thereby to expand the use of electric vehicles (3) . Therefore, it contributes to the reduction of the external dependence and CO2 emission problems caused by fossil fuels and provides a solution to the range problem of electric vehicles ( 3 ) .

[0018] Another object of the invention is to charge electric vehicles (3) by using solar energy, which is a clean energy source and thus to minimize harmful gas emission.

[0019] Another object of the invention is to reduce the amount of load imposed on the grid for charging electric vehicles (3) by using solar energy.

[0020] Another object of the invention is to solve the range problem of electric vehicles (3) .

[0021] Another object of the invention is to charge more than one electric vehicle (3) thanks by means of its fast charging feature and to ensure the continuity of the charging process thanks to its presence in the circulation.

[0022] The invention is an electric vehicle charging system, in its most general form, comprises

[0023] - an electric charger vehicle (1) comprising at least one battery group (2) for charging an electric vehicle (3) , at least one foldable solar panel (5) arranged to charge the battery group (2) , the electric vehicle (3) and the electric charger vehicle (1) itself and a control system having a controller and battery management module (11) for controlling of charging processes,

[0024] - at least one solar power plant (13) arranged for charging the battery group (2) , the electric charger vehicle (1) and the electric vehicle (3) , and

[0025] - a terminal (12) comprising an application arranged to provide users to establish a connection with the electric charger vehicle (1) , to control and monitor the charging processes and to make payments.

[0026] In an embodiment of the invention, the battery group (2) is located in the cargo area of the electric charger vehicle (1) •

[0027] In an embodiment of the invention, the battery group (2) is modular .

[0028] In an embodiment of the invention, the terminal (12) is a mobile / smartphone .

[0029] In an embodiment of the invention, the battery group (2) comprises a lithium-ion battery group. Preferably it comprises battery groups (2) of 50-80 kg and / or 12kWh-30 kWh. In an embodiment of the invention, the battery group (2) is a lithium-ion battery group with a range of 13 kWh, 100 kg and 180 km.

[0030] In an embodiment of the invention, the solar panels (5) are 2.5-10 m2solar panels (5) .

[0031] In an embodiment of the invention, the solar power plant (13) is a 250-kW solar power plant. In an embodiment of the invention, the electric charger vehicle (1) comprises a regenerative braking system (14) for charging its own battery and battery group (2) .

[0032] In an embodiment of the invention, the electric charger vehicle (1) is an electric truck.

[0033] In an embodiment of the invention, the electric charger vehicle (1) has dimensions smaller than those of existing commercial vehicles (trucks, minivans) , a maximum load carrying capacity of 0.5 tons and a range of 80-200 km. Preferably, it has a loading capacity of 600 kg.

[0034] In an embodiment of the invention, the electric charger vehicle (1) carries 50-125 kWh of energy while the cargo is fully loaded.

[0035] The electric vehicle charging system of an embodiment of the invention and the charging processes related to said system are shown in Figure-1. Figure-1 illustrates an electric charger vehicle (1) (pickup) with a cargo area consisting of 50-80 kg and / or 12kWh-30 kWh battery groups (2) from lithium- ion battery groups, which are the most suitable choice according to cost efficiency, energy efficiency, heat performance, weight and cycle criteria, an electric vehicle (3) , a mini solar power plant (13) and a smartphone / terminal (12) comprising a mobile application. The charging processes carried out with the charging system of the invention in more detail comprises the following; charging process (4) of electric vehicle (3) via battery group (2) , charging process (6) of the battery group (2) in the cargo area via the retractable solar energy panels (5) on the electric charger vehicle (1) , charging process (7) of electric vehicle (3) via solar panels (5) located on electric charger vehicle (1) , charging process (8) of the electric charger vehicle (1) via the solar panels (5) on the electric charger vehicle (1) , charging process (9) of the battery group (2) via the mini solar power plant (13) and charging process (10) of electric vehicle (3) via mini solar power plant (13) . The electric charger vehicle (1) in the charging system of the invention includes a controller and a battery management module (11) that enables the application of the said charging processes. At the same time, the control and monitoring of the charging modes can be done by means of a smartphone application.

[0036] The charging system of the invention and the electric charger vehicle (1) in the system contain all the necessary components for the AC charging process. The components required for AC charging in more detail comprise the following: thermal management system, 100 V input from solar panel (5)-> DC / DC 400V output -> Battery management system (BYS) , 400V output from cargo battery group (2) (50-100kWh) -> battery management system, (AC charging) BYS->400 V -> DC / AC converter ->230 V AC charging socket -> electric vehicle (3) and (DC charging) Bys-> 400 V -> DC / DC -> 400 V DC charging socket -> electric vehicle ( 3 ) .

[0037] The solar panels (5) (2,5-10 m2) on the electric charger vehicle (1) in the charging system of the invention can be folded and can be opened during the charging process in a parked state and can continue the energy storage (electric charger vehicle (1) , electric vehicle (3) and battery group (2) process by increasing the surface area 2-4 times.

[0038] Charging of the battery groups (2) in the cargo of the electric charger vehicle (1) fleet takes place in a mini solar power plant (13) (250 kW) , and if necessary or where appropriate, the electric charger vehicle (1) uses the solar panels (5) on its own platform for charging. A regenerative braking system (14) is also included in the electric charger vehicle (1) and the electric charger vehicle (1) can charge its own battery and / or the battery groups (2) in the cargo area. The electric charger vehicle (1) can also proceed directly with the energy coming from the solar panels (5) instead of its own battery.

[0039] One of the most important advantages of the charging system of the invention is that the electric charger vehicle (1) in the system has the capacity to fully refill a vehicle within half an hour with its storage of 100 kWh or more. In addition, the electric charger vehicle (1) (EV-BEE) gets ready for recharging operation with a battery group (2) refilled with 100 kWh by replacing with some other battery groups that have been filled in a central unit within a 100-kW off-grid solar power plant (13) within an hour. Thereby, the continuity of the charging process is ensured.

[0040] By a terminal (smartphone) (12) comprising a mobile application in the charging system of the invention, the owners of the electric vehicle (3) can call the mobile electric charger vehicle (1) for charging to their location, follow the charging process of their batteries on the said application and also make payments by the application.

[0041] The invention is an electric vehicle charging system, in its most general form comprises; an electric charger vehicle (1) comprising at least one battery group (2) for charging an electric vehicle (3) , more than one retractable solar panel (5) to charge said battery group (2) , the electric vehicle (3) and the electric charger vehicle (1) itself and a control system having a controller and battery management module (11) for management of charging, at least one solar power plant (13) for charging the battery group (2) , the electric charger vehicle (1) and the electric vehicle (3) and a terminal (12) comprising an application enabling users to establish a connection with the electric charger vehicle (1) , to control and monitor the charging processes and to make payments.

[0042] The charging system of the invention is more advantageous than a fixed station system and investment in that it consists of modular units and in that these battery groups (2) are updated / renewed if desired. In addition, this clean technology is made widespread and environmental problems are prevented by the fact that the roaming vehicle is an electric vehicle (3) per se.

[0043] Description of the Figures

[0044] Figurel - A View of the Electric Vehicle Charging System of the Invention

[0045] Descriptions of Reference Numbers in Figures

[0046] 1. Electric charger vehicle

[0047] 2. Battery group

[0048] 3. Electric vehicle

[0049] 4. Charging process of electric vehicle (3) via battery group (2)

[0050] 5. Solar panel

[0051] 6. Charging process of the battery group (2) in the cargo area via the foldable solar energy panels (5) on the electric charger vehicle (1)

[0052] 7. Charging process of electric vehicle (3) via solar panels (5) located on electric charger vehicle (1)

[0053] 8. Charging process of the electric charger vehicle (1) via the solar panels (5) on the electric charger vehicle (1) 9. Charging process of the battery group (2) via the mini solar power plant (13)

[0054] 10. Charging process of electric vehicle (3) via mini solar power plant (13) 11. Battery management module

[0055] 12. Terminal

[0056] 13. Solar power plant

[0057] 14. Regenerative braking system

Claims

CLAIMS1. An electric vehicle charging system characterized by comprising- an electric charger vehicle (1) comprising at least one battery group (2) for charging an electric vehicle (3) , at least one foldable solar panel (5) arranged to charge the battery group (2) , the electric vehicle (3) and the electric charger vehicle (1) itself and a control system having a controller and battery management module (11) for controlling of charging processes,- at least one solar power plant (13) arranged for charging the battery group (2) , the electric charger vehicle (1) and the electric vehicle (3) , and- a terminal (12) comprising an application arranged to provide users to establish a connection with the electric charger vehicle (1) , to control and monitor the charging processes and to make payments.

2. The charging system according to claim 1, wherein the battery group (2) is located in the cargo area of the electric charger vehicle (1) .

3. The charging system according to claim 1 or 2, wherein the battery group (2) is modular.

4. The charging system according to claim 1, wherein the battery group (2) comprises a lithium-ion battery group.

5. The charging system according to claim 4, wherein the battery group (2) comprises a lithium-ion battery group with a range of 13 kWh, 100 kg and 180 km.

6. The charging system according to claim 1, wherein the battery group (2) comprises a battery group of 50-80 kg and / or 12 kWh- 30 kWh.

7. The charging system according to claim 1, wherein the solar panels (5) have an area of 2.5-10 m2.

8. The charging system according to claim 1, wherein the solar power plant (13) is 250 kW.

9. The charging system according to claim 1, wherein it comprises a regenerative braking system (14) .

0. The charging system according to claim 1, wherein the electric charger vehicle (1) is an electric truck.

1. The charging system according to claim 1, wherein the electric charger vehicle (1) has a maximum load carrying capacity of 0.5 tons. . The charger according to claim 1, wherein the electric charger vehicle (1) has a carrying capacity of 600 kg. . The charging system according to claim 1, wherein the electric charger vehicle (1) has a range of 80-200 km. . The charging system according to claim 1, wherein the electric charger vehicle (1) has an energy of 50-125 kWh when the cargo is fully loaded. . The charging system according to claim 1, wherein the electric charger vehicle (1) comprises a thermal management system.

16. The charging system according to claim 1, wherein the terminal (12) is a mobile / smartphone .14