Sterile blow-moulding machine with airlock and method for the operation thereof

Abstract

The invention relates to a device (1) for reshaping plastic preforms (10) to form plastic containers (15) with a transport unit (2) which transports the plastic preforms to be reshaped along a predefined transport path, wherein the transport unit (2) has a rotatable transport carrier (22) on which a plurality of reshaping stations (4) are arranged, wherein these reshaping stations (4) have respective blow-moulding units, within which the plastic preforms (10) can be reshaped with the application of a flowable medium to form the plastic containers (15), and the reshaping stations (4) have respective application units (40) in order to apply the plastic preforms (10) with the flowable medium, and wherein the device has a clean room (8) within which the plastic preforms (10) are expanded to form the plastic containers, characterised in that the device (1) has a discharge unit (60) in order to discharge plastic preforms or plastic containers out of the transport path, and in that the discharge unit (60) is integrated in the clean room and / or the discharge unit (60) is integrated in at least one wall delimiting the clean room.

Description

[0001] Sterile blow molding machine with lock and method for its operation

[0002] Description

[0003] The present invention relates to a device and a method for forming plastic preforms into plastic containers. Such devices and methods have long been known in the prior art. Typically, heated plastic preforms are expanded into containers by a gas, especially compressed air.

[0004] Recently, efforts have been made to enable the sterile production of such containers. This is advantageous for the bottling of certain beverages. In the prior art, the containers were originally manufactured first, for example, by stretch blow molding, and then sterilized. Recently, systems have also become known in which the preforms are sterilized and then formed in a clean room, for example, by stretch blow molding.

[0005] Problems can arise, for example, if containers are damaged or become damaged during the blow molding process. Such damaged containers can cause problems in the plant after production or a production attempt. For this reason, it is well known to remove containers from the container transport path.

[0006] However, in the case of a sterile blow molding process, such a discharge is associated with problems, as care must be taken to ensure that the sterility of the blow molding process is not disturbed or interrupted.

[0007] The present invention is therefore based on the object of improving the operating processes of such sterile blow molding machines. This is achieved according to the invention by the subject matter of the independent patent claims. Advantageous embodiments and further developments are the subject matter of the dependent claims.

[0008] A device according to the invention for forming plastic preforms into plastic containers comprises a transport device that transports the plastic preforms to be formed along a predetermined transport path. The transport device comprises a rotatable transport carrier on which a plurality of forming stations are arranged. These forming stations each comprise blow molding devices within which the plastic preforms can be formed into the plastic containers by exposure to a flowable and, in particular, gaseous medium. The forming stations each comprise application devices for applying the flowable and, in particular, gaseous medium to the plastic preforms.

[0009] Furthermore, the device has a clean room within which the plastic preforms are expanded and / or can be expanded into the plastic containers.

[0010] According to the invention, the device comprises a discharge device for discharging plastic preforms or plastic preforms from the transport path, wherein this discharge device is at least partially and particularly preferably completely integrated into the clean room and / or the discharge device is integrated into at least one wall delimiting the clean room.

[0011] Integrated is understood to mean that in particular at least one element of the discharge device is located within the clean room or at the clean room boundary and / or the discharge device also delimits this clean room.

[0012] The present invention is further directed to a device for forming plastic preforms into plastic containers, comprising a transport device which transports the plastic preforms to be formed along a predetermined transport path, wherein the transport device has a rotatable transport carrier on which a plurality of forming stations are arranged, wherein these forming stations each have blow molding devices within which the plastic preforms can be formed into the plastic containers by being subjected to a flowable medium, and the forming stations each have application devices for applying the flowable medium to the plastic preforms.

[0013] The device further comprises a clean room within which the plastic preforms are expanded and / or expandable into the plastic containers. Furthermore, the device comprises a feed device for feeding the plastic preforms to be formed to the transport device, as well as a discharge device for removing formed containers from the transport device.

[0014] According to the invention, the device has a discharge device for discharging plastic preforms or plastic containers from the transport path, wherein this discharge device is arranged in a region of the discharge device and / or between the discharge device and the feed device and / or in a region of the feed device and / or the discharge device is arranged in a region in which the blow molding devices are at least partially and preferably completely open during operation.

[0015] Preferably, therefore, the said area between the discharge device and the feed device also includes the respective transfer areas, i.e. in particular the area in which containers (properly) manufactured in a work operation are transferred from the transport carrier and / or the forming stations to the discharge device and / or in particular the area in which plastic preforms are transferred from the feed device to the transport carrier and / or the forming stations in a work operation.

[0016] Preferably, the device is designed such that the discharge device is arranged in an area in which plastic containers manufactured in a production facility are transferred from the transport carrier and / or the forming stations to the discharge device. It should be noted that the two embodiments described here can also be combined with one another, i.e., the discharge device is both integrated into the clean room and arranged between the discharge device and the feed device.

[0017] An arrangement between the discharge device and the feed device is understood in particular to mean that the discharge device is arranged along the transport path between the discharge device and the feed device. In particular, this is an area in a production facility where already (properly) manufactured containers have been or are being discharged, but no new containers or plastic preforms have yet been introduced into the blow molding devices.

[0018] With regard to the rotational movement of the transport carrier, this particularly preferably involves an angular range that is greater than 5°, preferably greater than 10°, preferably greater than 20°. Preferably, this is an angular range that is less than 100°, preferably less than 90°, preferably less than 80°, preferably less than 70°, and preferably less than 60°.

[0019] The discharge device preferably forms a clean room boundary. Preferably, the discharge device also forms or has a discharge device by means of which plastic preforms and / or plastic containers are transported across a clean room boundary.

[0020] By arranging the discharge device within the cleanroom boundary and / or within the cleanroom, it can be ensured that, despite the function of this discharge device, the sterile operation of the device is not disturbed.

[0021] In a preferred embodiment, the device comprises at least one movable or rotating or rotatable part, in particular the aforementioned transport device or transport carrier, and also a stationary part. The discharge device is preferably arranged stationary and / or in a stationary part of the device.

[0022] Preferably, the ejection device is suitable and intended for separating containers, in particular plastic preforms and blow-molded containers, during ongoing operation. In particular, the ejection device is suitable and intended for separating defective plastic preforms or plastic containers.

[0023] In a further preferred embodiment, the clean room has a toroidal and / or annular shape. Particularly preferably, at least one wall is provided that defines the clean room. Particularly preferably, at least two walls are provided, with one wall, and in particular a wall defining the clean room, being movable relative to the other wall defining the clean room.

[0024] In a further advantageous embodiment, the device comprises a sealing device to seal the clean room from a non-sterile environment. This sealing device preferably comprises at least one circumferential channel that can be filled with a liquid. In this preferred embodiment, a so-called water seal is proposed to seal the clean room from the non-sterile environment.

[0025] Particularly preferably, the sealing device has a circumferential wall that projects into this circumferential channel, wherein the wall is preferably designed to be rotatable. Particularly preferably, the rotational movement of this wall is coupled to the rotational movement of the transport carrier. This circumferential wall preferably forms a cleanroom boundary of the cleanroom.

[0026] In a further preferred embodiment, the forming stations each have stretching devices for stretching the plastic preforms in their longitudinal direction and these stretching devices preferably each have a stretching rod which is movable in the longitudinal direction of the plastic preforms and which can be inserted into the plastic preforms.

[0027] In a further advantageous embodiment, the discharge device is suitable and intended for discharging plastic preforms or plastic containers from the cleanroom. It is preferably possible for the containers or plastic preforms to first be removed from the transport path within the cleanroom, for example, to come to rest in a specific area of ​​the cleanroom, and then be discharged from the cleanroom and / or across the sterile room boundary by the discharge device.

[0028] In a further preferred embodiment, the device comprises filter devices, in particular air filter devices, which filter the air reaching the plastic preforms. These are preferably so-called HEPA filters.

[0029] Particularly preferably, the feed and discharge devices each have transport star wheels or transport wheels for feeding plastic preforms or removing plastic containers. It is possible to provide a further lock device via or through which the plastic preforms are fed to the clean room and / or the transport carrier, and / or to provide a lock device through which (proper) plastic containers are removed from the clean room and / or from the transport carrier or the individual forming stations (during normal operation).

[0030] Preferably, however, the feed device also transports the plastic preforms within a clean room and / or under clean room conditions. Particularly preferably, the containers are also transported further within a clean room, and in particular, the discharge device or parts thereof are also located within the clean room or a clean room.

[0031] Particularly preferably, the discharge device enables discharge during production, in particular without the device having to be sterilized again after discharge.

[0032] Particularly preferably, the device allows at least two independent operating modes or can be operated in at least two independent operating modes, namely on the one hand a working mode in which plastic preforms are converted into plastic containers and on the other hand a sterilization mode in which the device is sterilized.

[0033] Particularly preferably, the discharge device is suitable and intended to discharge both plastic preforms and plastic containers as well as intermediate products resulting from the forming process from the clean room.

[0034] As mentioned above, the device particularly preferably comprises a feed device for feeding plastic preforms to be formed to the transport device, as well as a discharge device for discharging formed containers from the transport device. Preferably, the discharge device is arranged between the discharge device and the feed device. It is also possible for the discharge device to be arranged geometrically between the discharge device and the feed device, or for components of the discharge device to be arranged geometrically between the discharge device and the feed device.

[0035] The arrangement of the discharge device in this angular range also offers the advantage that, during operation, the blow molds are usually open in this area because recently manufactured containers have been removed and no new plastic preforms have yet been introduced. This area is therefore particularly suitable for removing plastic preforms and / or plastic containers from the transport path.

[0036] In a further advantageous embodiment, the discharge device is arranged below the transport path of the plastic preforms. This allows for a simple discharge process, as the effect of gravity can be utilized to transport the plastic preforms or plastic containers to the discharge device. This allows the containers to fall out or fall out of the transport path to reach the discharge device.

[0037] The discharge device preferably has an opening that sweeps over an angular range of at least 5°, preferably at least 10°, preferably at least 12°, preferably at least 15°, and preferably at least 20°. Particularly preferably, this opening provided by the discharge device or accessible opening is dimensioned such that both plastic preforms and plastic containers can fall through this opening.

[0038] Preferably, this discharge device is designed in such a way that after the discharge of plastic preforms or plastic containers, the clean room does not have to be re-sterilized.

[0039] The discharge device preferably has a closing device and, in particular, at least one closure flap that closes said opening during operation of the system. This closure flap can preferably be opened outward and / or downward relative to the clean room.

[0040] In a preferred embodiment, the device comprises a suction device for sucking a flowable medium out of the clean room, wherein this suction device is arranged in particular in a region of the discharge device. Particularly preferably, this suction device is also arranged between an outlet or between the discharge device and, on the other hand, the inlet, i.e., the above-mentioned discharge device, via which the plastic preforms are guided to the device.

[0041] Particularly preferably, the extraction device is located between the cleanroom and a receiving device, described in more detail below, which serves to receive discharged plastic preforms or plastic containers. Particularly preferably, a cleanroom boundary is also located in this area, since an overpressure preferably prevails in an area above the extraction system, i.e., the cleanroom. The extraction system preferably prevents germs or contaminants from entering the cleanroom.

[0042] In a preferred embodiment, the extraction device is arranged below the cleanroom (i.e., closer to the center of the earth). Preferably, a cleanroom boundary is arranged above the extraction device.

[0043] As mentioned, the device particularly preferably has a receiving space for receiving discharged plastic preforms, plastic containers, or intermediate products. This receiving space is particularly preferably located outside the clean room. This receiving space is particularly preferably located below the clean room, and in particular below the discharge device.

[0044] Particularly preferably, the discharge device can establish a connection between the clean room and the receiving room. Particularly preferably, this receiving room is completely closable. However, particularly preferably, this receiving room also has a door or the like, in particular to enable the final removal of discharged containers or plastic preforms from the clean room.

[0045] In a further preferred embodiment, the receiving space can be connected to the clean room and / or the discharge device via an interface.

[0046] Preferably, the suction device described above comprises a pump device to actively enable suction of a gaseous medium from the clean room.

[0047] Particularly preferably, the extraction device comprises at least one pipe arranged (at least partially) inside the cleanroom. This pipe is preferably oriented vertically. Particularly preferably, at least two such pipes are provided. These can be arranged, in particular, laterally next to the discharge device. Particularly preferably, these pipes end and / or begin within the cleanroom.

[0048] Particularly preferably, the extraction device is arranged at least partially below the cleanroom. Thus, particularly preferably, a cleanroom boundary is located above this extraction device.

[0049] Particularly preferably, the extraction device is designed such that the flow of the flowable medium within the cleanroom is directed toward the discharge device. Particularly preferably, this creates a vertically downward flow. Particularly preferably, during operation, the cleanroom is pressurized at a higher pressure than the ambient air. This ensures that gaseous medium cannot enter the cleanroom.

[0050] Preferably, suction from a lower part of the device, in particular an area located below the lock, is not necessary, since this area is not part of the sterile area. Preferably, the discharge device has lock doors, which, however, can particularly preferably only be opened when additional locking devices are folded upwards or closed, as described in more detail below.

[0051] In this way, however, these additional flaps do not form a cleanroom boundary, but rather serve only to maintain a positive pressure within the cleanroom when the door of the receiving chamber is open. In this case, a cleanroom boundary is preferably located just above another closing device (as explained in more detail below), since there is a positive pressure in this upper area relative to the lower area, for example, the receiving chamber for receiving the discharged containers.

[0052] This ensures that no germs enter the cleanroom. As mentioned above, a distinction can be made between a sterilization mode and a production mode. In a sterilization mode, in which no containers are produced, the interior of the cleanroom is sterilized. For example, H2O2 can be introduced. In the production mode, in which containers are produced, hydrogen peroxide or any other sterilizing agent is preferably not introduced into the cleanroom.

[0053] Preferably, the containers are blown with filtered air, especially HEPA-filtered air. In sterilization mode, the airlock door cannot be opened, as otherwise hydrogen peroxide would escape. The door can only be opened in production mode, as no hydrogen peroxide or other sterilizing agents can escape from the cleanroom during production. However, in this case, care is preferably taken to prevent contamination of the cleanroom. This is preferably achieved by maintaining positive pressure in the upper area of ​​the cleanroom, or in the cleanroom in general.

[0054] Particularly preferably, as mentioned above, the receiving space for receiving discharged plastic preforms or plastic containers is connectable to the discharge device. For this purpose, for example, as mentioned above, a further closing device such as a door or the like can be provided.

[0055] During normal operation of the device, said receiving space is preferably separated from the clean room. Said door can be opened temporarily to convey plastic preforms or containers already discharged from the clean room and / or the transport path into the receiving space. It is possible for discharged plastic preforms or plastic containers to remain in the clean room for a certain time after being discharged from the transport path, for example in the area of ​​the lock device, before being discharged from the clean room and preferably into the receiving space. In a preferred embodiment, the device has a status detection device which is suitable and intended to detect a faulty forming process and / or a faultily formed container. Such a container can subsequently be discarded.Particularly preferably, each forming station can be assigned such a condition detection device.

[0056] For example, during the expansion process, it can be determined that a pressure drop or similar condition is occurring, indicating a burst container. A visual inspection of the containers or plastic preforms would also be possible, which could then trigger a rejection process.

[0057] For example, it can be determined that a particular plastic preform is defective right at the beginning of the blow molding process. In this case, forming of this plastic preform can be omitted and it can simply be transported. The plastic preform can then be removed.

[0058] Particularly preferably, the device also comprises an assignment device that assigns a specific forming station, which may be causing a defect, to a specific plastic preform or plastic container. In this way, it can be determined that a specific forming station is producing defective plastic containers, and this forming station can be shut down for a specific period of time if necessary.

[0059] In a further advantageous embodiment, the device has a control device which enables at least sectionally a transport of the plastic preforms or plastic containers with the transport device between the discharge device and the feed device and / or in an open state of the blow molding device.

[0060] As mentioned above, during normal operation, no containers are transported between the discharge device and the feed device, as previously manufactured containers have been discharged into this area and no new plastic preforms have yet been fed in. This means that there would normally be no intact containers in this area. However, upon detection of an error, a control device can cause the corresponding non-intact or defective container to be transported to this area for removal.

[0061] Particularly preferably, the transport device comprises holding devices, and in particular controlled holding devices, for holding the plastic preforms or containers. A control device can then cause the holding devices to eject the containers in the said area between the discharge device and the feed device.

[0062] Particularly preferably, the device comprises a guide device for opening and closing the blow molding devices. Particularly preferably, the plastic preforms or containers are dropped into the blow molding device while the blow molding device is open. However, ejection directly at the feed device or the discharge device is also conceivable, for example, using a so-called pusher.

[0063] In a preferred embodiment, the discharge device is integrated into the clean room as mentioned above and / or the discharge device is integrated into at least one wall delimiting the clean room.

[0064] In a further advantageous embodiment, the ejection device enables containers to be ejected from the transport path (but not necessarily from the clean room) during ongoing production.

[0065] The present invention is further directed to a method for forming plastic preforms into plastic containers, wherein a transport device transports the plastic preforms to be formed (in particular in a working operation) along a predetermined transport path, and wherein the transport device has a rotatable transport carrier on which a plurality of forming stations are arranged, wherein these forming stations each have blow molding devices within which the plastic preforms are formed into the plastic containers by being subjected to a flowable medium, and the forming stations each have application devices which apply a flowable and in particular gaseous medium to the plastic preforms, wherein the device further has a clean room within which the plastic preforms are expanded to form the plastic containers.

[0066] According to the invention, plastic preforms or plastic containers are at least temporarily discharged from the device and in particular from the clean room by means of a discharge device, wherein the discharge device is integrated into the clean room and / or the discharge device is or will be integrated into at least one wall delimiting the clean room.

[0067] In a further method according to the invention for forming plastic preforms into plastic containers, a transport device transports the plastic preforms to be formed along a predetermined transport path, wherein the transport device has a rotatable transport carrier on which a plurality of forming stations are arranged and wherein these forming stations each have blow molding devices within which the plastic preforms are formed into the plastic containers by being subjected to a flowable medium, and the forming stations each have application devices which apply the flowable medium to the plastic preforms, wherein the device has a clean room within which the plastic preforms are expanded into the plastic containers,wherein the plastic preforms are fed to the transport device by means of a feed device and the formed plastic containers are removed from the transport device by means of a removal device.

[0068] According to the invention, plastic preforms or plastic containers are at least temporarily discharged from the device and in particular from the clean room by means of a discharge device, wherein the discharge takes place in a transport direction of the plastic preforms in a region of the discharge device and / or between the discharge device and the feed device.

[0069] Discharge between the discharge device and the feed device also includes discharge directly at the discharge device or directly at the feed device, for example, in those sections where the containers are transferred from the forming station to the discharge device or where plastic preforms are transferred from the feed device to the forming stations. Discharge preferably takes place in an area where the blow molding device is open or will be opened during operation.

[0070] Particularly preferably, the plastic preforms are removed from the transport path during ongoing operation.

[0071] In another preferred method, plastic preforms or plastic containers are removed from the clean room.

[0072] Further advantages and embodiments can be seen from the attached drawings:

[0073] Showing:

[0074] Fig. 1 is a schematic representation of a device according to the invention;

[0075] Fig. 2 is a detailed view of a device according to the invention;

[0076] Fig. 3 shows a diagram of the extraction from the clean room;

[0077] Fig. 4 shows another illustration of the extraction from the clean room.

[0078] Fig. 1 shows a device 1 for forming plastic preforms 10 into plastic containers 15. This device comprises a rotatable support 22 on which a plurality of forming stations 4 are arranged. These individual forming stations each have blow molds or blow molding devices 82, which form a cavity within them for expanding the plastic preforms.

[0079] Reference numeral 84 denotes a pressurizing device used to expand the plastic preforms 10. This can be, for example, a blowing nozzle that can be placed against an opening of the plastic preforms in order to expand them. Reference numeral 90 denotes a valve arrangement such as a valve block, which preferably has a plurality of valves that control the application of different pressure levels to the plastic preforms. In a preferred method, the plastic preforms are first subjected to a pre-blow pressure P1, then to an intermediate blow pressure Pi that is higher than the pre-blow pressure, and finally to a final blow pressure P2 that is higher than the intermediate blow pressure Pi. After the expansion of the plastic containers, the pressures or the compressed air are preferably returned from the container to the individual pressure reservoirs.

[0080] Reference numeral 88 denotes a stretching rod used to stretch the plastic preforms in their longitudinal direction. Preferably, all forming stations have such blow molds 82 and stretching rods 88. The number of these forming stations is preferably between 2 and 100, preferably between 4 and 60, and preferably between 6 and 40.

[0081] The plastic preforms 10 are fed to the device via a first transport device 62, such as, in particular but not exclusively, a transport star. The plastic containers 15 are removed via a second transport device 64. Thus, the transport device 62 is the aforementioned feed device, and the transport device 64 is the aforementioned removal device.

[0082] Reference numeral 7 denotes a pressure supply device, such as a compressor or a compressed air connection. The compressed air is conveyed via a connecting line 72 to a rotary distributor 74, from which it is supplied via a further line 76 to the reservoir 2a, which is preferably an annular channel.

[0083] In addition to this illustrated annular channel 2a, further annular channels are preferably provided, which, however, are concealed by the annular channel 2a in the illustration shown in Fig. 1, for example, are located underneath it. Reference numeral 98 denotes a connecting line that delivers the compressed air to a forming station 4 or its valve block 90. ​​Preferably, each of the annular channels is connected to all forming stations via corresponding connecting lines.

[0084] Reference numeral 8 schematically denotes a clean room, which here is preferably annular and surrounds the transport path of the plastic preforms 10. A (geometric) rotation axis, relative to which the transport carrier is rotatable, is preferably arranged outside the clean room 8. The clean room is preferably sealed from the non-sterile environment by a sealing device, which preferably has at least two water locks.

[0085] Reference numeral 60 schematically designates a discharge device. As mentioned above, this is arranged between the discharge device 64 and the feed device 62.

[0086] Fig. 2 shows a partial view of an apparatus according to the invention. The clean room 8, within which the plastic preforms are formed into the plastic containers, is visible. Reference numeral 60 denotes, in its entirety, an ejection device, which serves to eject containers (not shown) from the clean room.

[0087] This discharge device here has a flap arrangement 92, which is shown here in an open state, ie in a state in which plastic preforms or plastic containers can be guided from the clean room into a receiving space 80 (under the effect of gravity).

[0088] When the flap 92 is closed, the clean room 8 is separated from the receiving room 80.

[0089] The reference numeral 94 denotes a closing device and in particular a door by means of which the receiving space 80 can be opened in order, for example, to finally remove discharged plastic preforms or plastic containers located therein.

[0090] Particularly preferably, a locking mechanism is provided that prevents the door 94 from opening when the flap of the discharge device 92 is in the state shown in Fig. 2, i.e., in an open state. In this way, as long as a flow connection exists between the clean room 8 and the receiving space 80, it can be prevented that the door 94 can be opened, which could contaminate the clean room.

[0091] In general, a cleanroom is defined as a space with a higher level of cleanliness than a sterile environment. In particular, there are significantly fewer germs or contaminants in a cleanroom than outside the cleanroom.

[0092] The reference numeral 52 denotes a further lock device, via which plastic preforms can be fed into the clean room.

[0093] Reference numeral 70 denotes an extraction device used to extract a gaseous medium. This extraction takes place through two pipes, as indicated by the arrows P1.

[0094] Extraction from the lower section (below flaps 92) is not necessary, as this area is not considered a sterile area or clean room. As already explained, the airlock door 94 can only be opened once the flaps 92 are folded upwards. However, the flaps 92 do not form a mechanical clean room boundary, but rather serve primarily to maintain an overpressure in the clean room when the door 94 is open. The clean room boundary is located just above flap 92, as there is an overpressure in the upper section relative to the lower section. This ensures that no germs enter clean room 8.

[0095] Figures 3 and 4 illustrate the function of this suction.

[0096] In the situation shown in Fig. 3, the flaps 92 are open. Extraction occurs here along the arrows P1. Reference symbol G thus indicates a clean room boundary, which, however, runs above the flaps 92.

[0097] Fig. 4 shows a situation in which the flaps 92 are closed. Here, too, the clean room boundary runs above the closed caps 92. In this situation, the door 94 can also be opened, in particular to remove containers from the receiving space. The applicant reserves the right to claim all features disclosed in the application documents as essential to the invention, provided that they are new individually or in combination compared to the prior art. It is further pointed out that the individual figures also describe features which may be advantageous in themselves. The person skilled in the art will immediately recognize that a specific feature described in a figure may also be advantageous without the adoption of further features from this figure. Furthermore, the person skilled in the art will recognize that advantages can also arise from a combination of several features shown in individual or different figures.

Claims

Patent claims Device (1) for forming plastic preforms (10) into plastic containers (15) with a transport device (2) which transports the plastic preforms to be formed along a predetermined transport path, wherein the transport device (2) has a rotatable transport carrier (22) on which a plurality of forming stations (4) are arranged, wherein these forming stations (4) each have blow molding devices within which the plastic preforms (10) can be formed into the plastic containers (15) by being subjected to a flowable medium, and the forming stations (4) each have application devices (40) for applying the flowable medium to the plastic preforms (10), and wherein the device has a clean room (8) within which the plastic preforms (10) expand into the plastic containers, characterized in thatthat the device (1) has a discharge device (60) for discharging plastic preforms or plastic containers from the transport path and in particular from the clean room, and that the discharge device (60) is integrated into the clean room and / or that the discharge device (60) is integrated into at least one wall delimiting the clean room. Device (1) according to claim 1, characterized in that the device (1) has a sealing device (50) for sealing the clean room (8) against a non-sterile environment, and preferably this sealing device (50) has at least one circumferential channel (52) that can be filled with a liquid. Device (1) according to claim 1, characterized in that the discharge device (60) is suitable and intended for discharging plastic preforms, lings or plastic containers from the clean room. Device (1) according to at least one of the preceding claims, characterized in that the device has a feed device (62) for feeding plastic preforms (10) to be formed to the transport device, as well as a discharge device (64) for discharging formed containers (15) from the transport device, and preferably the discharge device (60) is arranged in a region of the discharge device and / or between the discharge device (62) and the feed device (64). Device (1) according to at least one of the preceding claims, characterized in that the discharge device (60) is arranged below the transport path of the plastic preforms or plastic containers (15).Device (1) according to at least one of the preceding claims, characterized in that the device (1) has a suction device (70) for sucking a flowable medium out of the clean room, wherein this suction device (70) is arranged in particular in a region of the discharge device. Device (1) according to at least one of the preceding claims, characterized in that the device (1) has a receiving space (80) for receiving discharged plastic preforms or plastic containers. Device (1) according to the preceding claim, characterized in that the receiving space can be connected to the discharge device by means of an interface. Device according to at least one of the preceding claims, characterized in that. the device has a condition detection device which is suitable for detecting a faulty forming process and / or a faultily formed container.

10. A method for forming plastic preforms (10) into plastic containers (15), wherein a transport device (2) transports the plastic preforms to be formed along a predetermined transport path, wherein the transport device (2) has a rotatable transport carrier (22) on which a plurality of forming stations (4) are arranged, wherein these forming stations (4) each have blow molding devices within which the plastic preforms (10) are formed into the plastic containers (15) by being subjected to a flowable medium, and the forming stations (4) each have application devices (40) which apply the flowable medium to the plastic preforms (10), wherein the device has a clean room (8) within which the plastic preforms (10) are expanded into the plastic containers, characterized in thatthat at least temporarily plastic preforms or plastic containers are discharged from the device (1) and in particular from the clean room (8) by means of a discharge device, wherein the discharge device (60) is integrated into the clean room and / or that the discharge device (60) is integrated into at least one wall delimiting the clean room.

11. Method according to claim 10, characterized in that Plastic preforms or plastic containers are removed from the clean room.

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