Liquid electrolyte composition comprising a salt, electrochemical cell comprising the electrolyte composition, salt, and use of the salt in the electrochemical cell

EP4555567A1Pending Publication Date: 2025-05-21BAYERISCHE MOTOREN WERKE AG
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Patent Information

Application Number
EP2023738759
Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-01-18
Filing Date
2023-07-06
Publication Date
2025-05-21

AI Technical Summary

Technical Problem

Lithium-ion batteries face issues with thermal stability, hydrolysis resistance, and flammability due to the use of fluorinated solvents and electrolytes, which can lead to reduced performance and safety concerns, especially during deep discharging and overcharging, and existing sulfur dioxide-based electrolytes have poor solubility with common lithium conductive salts.

Method used

A liquid electrolyte composition using sulfur dioxide as a solvent and a lithium salt with an anionic complex containing three bidentate ligands, forming a chelate complex that enhances chemical and electrochemical stability, reduces flammability, and improves solubility, thereby ensuring safe and efficient operation across a wide voltage range.

Benefits of technology

The electrolyte composition provides enhanced thermal stability, hydrolysis resistance, and increased recycling potential, leading to improved safety, performance, and cost-effectiveness of lithium-ion batteries, with increased ionic conductivity and reduced carbon footprint through efficient recycling processes.

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Abstract

The invention relates to a liquid electrolyte composition comprising a salt of the formula (I) which has an anionic complex comprising three bidentate ligands. The complex comprises phosphorus as the central ion. The invention additionally relates to an electrochemical cell comprising the liquid electrolyte composition, to the salt, and to the use of the salt in an electrochemical cell. Formula (I)
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Description

[0001] Liquid electrolyte composition with a salt, electrochemical cell with the electrolyte composition, salt and use of the salt in the electrochemical cell

[0002] The present invention relates to an electrolyte composition comprising a salt, an electrochemical cell comprising the electrolyte composition, a salt and a use of the salt in the electrochemical cell.

[0003] Electrochemical cells are of great importance in many technical fields. In particular, electrochemical cells are often used for applications that require low voltages, such as powering laptops or mobile phones. One advantage of electrochemical cells is that many individual cells can be connected together. For example, cells connected in series can deliver a high voltage, while connecting the cells in parallel results in a high nominal capacity. Such connections produce batteries with higher energy. Such battery systems are also suitable for high-voltage applications and can, for example, enable the electric propulsion of vehicles or be used for stationary energy storage.

[0004] In the following, the term “electrochemical cell” is used synonymously for all terms commonly used in the art for rechargeable galvanic elements, such as cell, battery, battery cell, accumulator, battery accumulator and secondary battery.

[0005] An electrochemical cell is capable of providing electrons to an external circuit during the discharge process. Conversely, an electrochemical cell can be charged during the charging process by supplying electrons to an external circuit.

[0006] An electrochemical cell has at least two different electrodes: a positive electrode (cathode) and a negative electrode (anode). Both electrodes are in contact with an electrolyte composition.

[0007] The most commonly used electrochemical cell is the lithium-ion cell, also called a lithium-ion battery. Lithium-ion cells known from the prior art have a composite anode, which very often comprises a carbon-based anode active material, typically graphitic carbon, deposited on a metallic copper carrier foil. The cathode typically comprises metallic aluminum coated with a cathode active material, such as a layered oxide. Examples of layered oxides that can be used include LiCoO2 or LiNi / 3Mni / 3Coi / 3O2, which is coated onto a rolled aluminum carrier foil.

[0008] The electrolyte composition plays a key role in the safety and performance of an electrochemical cell. This ensures charge balance between the cathode and anode during charging and discharging. The necessary current flow is achieved through the ion transport of a conducting salt in the electrolyte composition. In lithium-ion cells, the conducting salt is a lithium conducting salt, and lithium ions serve as the current-transporting ions.

[0009] It is therefore necessary to select a suitable conducting salt that can be sufficiently dissolved in the electrolyte composition and also has suitable ionic conductivity to maintain effective charge balance during operation. The most common conducting salt in lithium-ion cells is lithium hexafluorophosphate (LiPFe).

[0010] In addition to the lithium conducting salt, electrolyte compositions contain a solvent that enables dissociation of the conducting salt and sufficient mobility of the lithium ions. Liquid organic solvents consisting of a selection of linear and cyclic dialkyl carbonates are known from the state of the art. Typically, mixtures of ethylene carbonate (EC), dimethyl carbonate (DMC), diethyl carbonate (DEC), propylene carbonate (PC), and ethyl methyl carbonate (EMC) are used.

[0011] It is important to note that each solvent has a specific stability range for cell voltage, also known as a "voltage window." Within this voltage window, the electrochemical cell can operate stably. As the cell voltage approaches the upper voltage limit, electrochemical oxidation of the electrolyte components occurs. At the lower end of the voltage window, however, reductive processes occur. Both redox reactions are unwanted, reduce the cell's performance and reliability, and in the worst case, lead to its failure.

[0012] The processes in question here are particularly relevant for the deep discharge and overcharging of a lithium-ion cell.

[0013] Lithium-ion cells with state-of-the-art organic electrolyte compositions are prone to gassing during charging and discharging. "Gassing" refers to the electrochemical decomposition of electrolyte components into volatile and gaseous compounds due to the use of excessively high cell voltage. Gassing reduces the electrolyte content and leads to the formation of undesirable decomposition products, resulting in a shorter service life and lower performance of the lithium-ion cell.

[0014] To enable the cell to operate over the widest possible potential range, fluorinated solvents or additives are added to the electrolyte compositions in the current state of the art. Fluorinated solvents such as fluoroethylene carbonate (FEC) are chemically inert and electrochemically stable with respect to the operating voltages of lithium-ion cells.

[0015] A widespread disadvantage of fluorinated electrolytes is that in the event of a thermal failure of the cell, increased heat release and the formation and emission of harmful gases such as hydrogen fluoride (HF) can occur.

[0016] Due to these disadvantages, lithium-ion cells have a variety of regulation and control mechanisms to keep the cells in an optimal voltage range for the respective solvent during operation and thus to stabilize the electrolyte composition.

[0017] Various approaches for stable electrolyte compositions are known in the state of the art.

[0018] EP 1 689 756 B1 describes a process for the preparation of weakly coordinating anions of the formula X(OR F ) m , wherein X is selected from the group consisting of B, Al, Ga, In, P, As and Sb, m is 3 or 5 and R Frepresents a straight-chain or branched-chain, partially or fully fluorinated alkyl or aryl radical. The weakly coordinating anions form salts with monovalent or divalent cations, preferably with alkali metal ions. Due to their chemical stability, particularly of the anion, the disclosed salts have been proposed, among other things, for use as inert lithium conducting salts in lithium-ion batteries. However, an electrolyte composition containing the weakly coordinating anions for use in lithium-ion batteries has not been demonstrated.

[0019] In addition to selecting a chemically inert conducting salt, battery cell stability can also be increased by selecting a suitable solvent. Sulfur dioxide (SO2) is currently being discussed as an inorganic solvent in electrolyte compositions. Sulfur dioxide-based electrolyte compositions exhibit, in particular, increased ionic conductivity, thus enabling battery cells to operate at high discharge currents without negatively affecting cell stability. Furthermore, electrolyte compositions based on sulfur dioxide are characterized by high energy density, a low self-discharge rate, and limited overcharging and deep discharge.

[0020] A disadvantage of sulfur dioxide is that it is insufficiently soluble in many lithium conducting salts that are readily soluble in organic solvents. Therefore, for example, the widely used lithium conducting salt lithium hexafluorophosphate cannot be used in electrolyte compositions containing sulfur dioxide.

[0021] EP 1 201 004 B1 discloses a rechargeable electrochemical cell with a sulfur dioxide-based electrolyte. Sulfur dioxide is not added as an additive, but rather represents the main component of the electrolyte composition. Therefore, it is intended to at least partially ensure the mobility of the ions of the conducting salt, which effect charge transport between the electrodes. In the proposed cells, lithium tetrachloroaluminate is used as the lithium-containing conducting salt in combination with a cathode active material made of a metal oxide, in particular an intercalation compound such as lithium cobalt oxide (UCOO2). By adding a salt additive, for example, an alkali halide such as lithium fluoride, sodium chloride, or lithium chloride, to the sulfur dioxide-containing electrolyte composition, functioning and rechargeable cells were obtained.

[0022] EP 2534719 B1 describes a rechargeable lithium battery cell with a sulfur dioxide-based electrolyte combined with lithium iron phosphate as the cathode active material. Lithium tetrachloroaluminate was used as the preferred conducting salt in the electrolyte composition. Tests with cells based on these components demonstrated high electrochemical stability.

[0023] WO 2021 / 019042 A1 describes rechargeable battery cells with an active metal, a layered oxide as the cathode active material, and a sulfur dioxide-containing electrolyte. Due to the poor solubility of many common lithium conducting salts in sulfur dioxide, a conducting salt of the formula M was used in the cells. +[Z(OR)4]' is used, where M is a metal selected from the group consisting of alkali metal, alkaline earth metal, and a metal of group 12 of the Periodic Table, and R is a hydrocarbon radical. The alkoxy groups -OR are each monovalently bonded to the central atom Z, which can be aluminum or boron. In a preferred embodiment, the cells contain a perfluorinated conducting salt of the formula Li +[AI(OC(CF3)3)4]'. Cells consisting of the described components demonstrate stable electrochemical performance in experimental studies. Furthermore, the conducting salts, especially the perfluorinated anion, exhibit surprising hydrolytic stability. Furthermore, the electrolytes are said to be oxidation-stable up to an upper potential of 5.0 V. It has also been demonstrated that cells containing the disclosed electrolytes can be discharged or charged at low temperatures of down to -41°C. However, no measurements of the electrochemical performance at high temperatures have been performed.

[0024] The thermal stability of perfluorinated lithium aluminates at high temperatures was investigated in a publication by Malinowski et al. (Dalton Trans., 2020, 49, 7766). In their study, the authors characterized various properties of [AI(OC(CF3)3)4] salts, including the thermal stability of the lithium derivative. Thermogravimetric studies showed that the compound Li[AI(OC(CF3)3)4] exhibits a mass loss already at 105°C, which is caused by the incipient decomposition of the fluorinated anion.

[0025] So far, only conducting salts for sulfur dioxide-based electrolytes have been discussed, whose anions form a chemical complex. Mono-, bidentate, or polydentate ligands can be used to form these complexes. Bidentate or polydentate ligands are also commonly known as chelate ligands, and the resulting complexes are known as chelate complexes.

[0026] For example, EP 4 037 056 A1 describes an SO2-based electrolyte for a rechargeable battery cell. The electrolyte contains at least one conductive salt, which may have at least one substituent formed as a chelate ligand. The chelate ligands coordinate to a central ion, which is either boron or aluminum.

[0027] Further electrolyte salts with chelate ligands in electrolyte compositions for electrochemical cells are known from the applications DE102021118 811.3 and PCT / EP2022 / 069660.

[0028] Chelate complexes are chemically more stable than their monovalent derivatives. The bonds between the chelate ligand and the central ion are difficult to break, making them chemically inert to external chemical and physical influences. Due to these properties, chelate complexes, especially the salts composed of them, are considered to be both temperature- and hydrolysis-resistant. Consequently, electrolyte salts consisting of certain chelate complexes exhibit greater oxidation stability and can therefore be safely operated at higher cell voltages.

[0029] For the use of such electrolyte salts in commercially available batteries, especially in batteries used as power sources for electric vehicles, it is necessary that the electrolyte salts meet certain process-related and performance-related criteria in addition to the safety-related requirements discussed above. Firstly, electrolyte salts must consist of readily available and inexpensive ligands. Otherwise, the batteries produced from them are too expensive to manufacture and cannot be used economically. Secondly, electrolyte salts must exhibit good solubility in sulfur dioxide as a solvent, since salts with higher solubility are easier to process.Another criterion is that the electrolyte salts in sulfur dioxide must have sufficient conductivity to ensure sufficient electrical efficiency in a battery made from it.

[0030] Therefore, efforts are being made to develop new electrolyte salts that meet the above-mentioned requirements.

[0031] In this respect, the object of the invention is to provide an electrolyte composition for an electrochemical cell and in particular rechargeable batteries, which meets the above-mentioned requirements and can be operated safely at different working voltages.

[0032] The object is achieved according to the invention by a liquid electrolyte composition for an electrochemical cell according to claim 1.

[0033] Advantageous embodiments of the electrolyte composition according to the invention are specified in the subclaims, which can optionally be combined with one another.

[0034] According to the invention, this object is achieved by a liquid electrolyte composition for an electrochemical cell. The electrolyte composition comprises the following components:

[0035] (A) sulfur dioxide;

[0036] (B) at least one salt, wherein the salt contains an anionic complex with three bidentate ligands and the salt has the following formula (I) Where M represents a metal cation selected from the group consisting of alkali metals, alkaline earth metals, and metals of group 12 of the periodic table, m represents an integer from 1 to 2. P represents the element phosphorus and represents the central ion of the anionic complex. L 1 , L 2 and L 3each independently represents a perfluorinated aliphatic or aromatic bridging group. The bridging group forms a five- to eight-membered ring with the central ion P and two oxygen atoms bonded to the P and the bridging group, and the ring contains a sequence of 2 to 5 carbon atoms, optionally interrupted by an oxygen atom.

[0037] The salts proposed according to the invention have an anion containing three bidentate ligands. For the purposes of the invention, a bidentate ligand is understood to be a molecule that has at least two oxygen atoms and binds to the central ion P via the at least two oxygen atoms. Multidentate ligands that have a different dentateness, such as tridentate, tetradentate, pentadentate, or hexadentate, are not within the scope of the invention.

[0038] Bidentate ligands are also commonly known as chelate ligands, and the complexes formed from them are known as chelate complexes. The anion of the salt of formula (I) is thus a chelate complex. Within the scope of this invention, chelate complexes and the salts formed therefrom have various advantages over complexes prepared from monovalent ligands and the salts formed therefrom.

[0039] Chelate complexes are chemically more stable than their monovalent derivatives. The bonds between the chelate ligand and the central ion are difficult to break, which is why the chelate complexes of the invention are chemically inert to external chemical and physical influences.

[0040] According to the invention, a chelate complex represents the anion of the at least one salt of formula (I), wherein the salt serves as the conductive salt of the electrolyte composition. The electrolyte composition thus enables charge equalization between the two electrodes with which it is in contact.

[0041] A further advantage is the high affinity of the chelate ligand to the central ion P. The chelate complexes used according to the invention are chemically and electrochemically stable compounds that, due to the strong coordinating properties of the ligand to the central ion, exhibit a low affinity for binding to positively charged ions. The chelate complexes themselves are therefore weakly coordinating anions. Therefore, the conducting salt in the electrolyte composition can dissociate almost completely without reverting to the original salt, forming ions with high mobility and correspondingly high ionic conductivity in solution. This, in turn, increases the electrochemical performance of the electrochemical cell.

[0042] Due to these properties, the chelate complexes used according to the invention, in particular the salts composed thereof, are both temperature- and hydrolysis-resistant.

[0043] According to the invention, the described salts dissolve sufficiently in liquid sulfur dioxide, which serves as the inorganic solvent of the electrolyte composition. Within the scope of the invention, sulfur dioxide is not only included in the electrolyte composition as an additive in low concentrations, but is present in such a quantity that, as a solvent, it can ensure the mobility of the ions of the conductive salt.

[0044] Sulfur dioxide is gaseous at room temperature under atmospheric pressure and forms stable liquid solvate complexes with lithium conducting salts. These complexes exhibit a significantly lower vapor pressure than pure sulfur dioxide. The gaseous sulfur dioxide is thus bound in liquid form and can be handled safely and relatively easily. A particular advantage is the non-flammability of sulfur dioxide itself and the solvate complexes, which increases the operational reliability of electrolyte compositions based on such solvate complexes and of the cells manufactured using the electrolyte composition.

[0045] The described salt with the chelate complex of formula (I) is non-flammable. Therefore, the electrolyte compositions according to the invention are also non-flammable and enable safe operation of an electrochemical cell comprising the disclosed components of the electrolyte composition. Should sulfur dioxide escape from the cell due to mechanical damage, it cannot ignite outside the cell.

[0046] Furthermore, the electrolyte composition according to the invention is also cost-effective compared to conventional organic electrolytes. The increased temperature stability and hydrolysis resistance enable direct and almost complete recycling of the electrolyte composition from used batteries without increased effort. Hydrothermal processes under high pressure and at high temperatures are usually used to recycle used batteries. Conventional electrolyte compositions are usually not hydrolysis-resistant and therefore must be processed by other means. For this purpose, the electrolyte compositions are extracted from batteries in a complex process, for example, by flushing the cells with supercritical carbon dioxide. Newer electrolyte formulations based on aluminate, borate, or gallate salts, as described in the prior art, are usually not sufficiently temperature-stable.

[0047] The electrolyte composition proposed here is temperature-stable and hydrolysis-resistant, allowing it to be cost-effectively recycled directly from the electrochemical cells using water-based extraction methods. Due to the water solubility of the proposed components, the electrolyte composition proposed here exhibits high recycling potential with a high recycling rate.

[0048] Recycling reduces both the consumption of primary raw materials and the energy required to produce a freshly manufactured electrolyte composition, and thus also the carbon dioxide emissions generated during this manufacturing process. Thus, the manufacturing costs of the electrolyte composition according to the invention and of the electrochemical cell manufactured using the electrolyte composition can be kept low.

[0049] According to the invention, the electrolyte composition comprises at least one salt of formula (I), wherein the salt contains an anionic complex with three bidentate ligands.

[0050] In formula (I), the charge of the anion is stoichiometrically balanced by a positively charged metal cation M selected from the group consisting of alkali metals, alkaline earth metals, and metals of group 12 of the Periodic Table. Preferably, the metal cation is a lithium ion, and the salt is a lithium salt. Accordingly, m is an integer from 1 to 2, where m is stoichiometrically determined by the oxidation number of the metal cation used.

[0051] In formula (I), the central ion is formed by phosphorus. The resulting salts of formula (I) are accordingly phosphates and singly negatively charged. Borates and aluminates, as well as other central ions besides phosphorus, are not within the scope of the invention.

[0052] The primary advantage of selecting phosphorus as the central ion of the anion is that phosphorus is a widely distributed element in the Earth's crust. Therefore, phosphorus-containing starting materials for the synthesis of the proposed chelate complex are readily available. Accordingly, they are also inexpensive. Furthermore, the proposed compound according to formula (I) exhibits a low molecular weight due to phosphorus as the central ion, which has a favorable effect on the gravimetric energy density of a cell made from it. This is especially true compared to central ions such as Ga, In, As, Sb, Nb, Ta, V, and La, which form a stable oxidation state of 3 or 5.

[0053] Compared to the aforementioned central ions, compounds of formula (I) are also more cost-effective to produce, which also reduces the cost of a battery made from them.

[0054] Electrolyte salts of boron or aluminum with commercially available bidentate ligands, such as perfluoropinacol (PFP), exhibit only low to moderate conductivity in sulfur dioxide as a solvent. In other words, the conductivity does not directly correlate with the solubility of such electrolyte salts in sulfur dioxide.

[0055] Without being bound to any scientific theory, it is assumed that due to the high surface charge of anionic chelate complexes with boron or aluminum as the central ion, sulfur dioxide is not sufficiently capable of dissociating such complexes into solvated ions. By using phosphorus as the central ion, in contrast to aluminates or borates, the number of bidentate chelate ligands can be increased from two to three, thereby increasing the radius of the phosphate and reducing the surface charge. A reduced surface charge leads to a lower charge density at the anion, and the dissociation of the conductive salt in the sulfur dioxide solvent is increased compared to the prior art. The higher degree of dissociation corresponds to a higher electrical efficiency in a battery produced from the electrolyte composition according to the invention.

[0056] The bidentate chelate ligand has at least two oxygen atoms and a bridging residue L 1 , L 2 or L 3 which binds to both oxygen atoms.

[0057] L 1 , L 2 and L 3 Each independently represents a perfluorinated aliphatic or aromatic bridging group. Accordingly, no hydrogen atoms are provided in the bridging groups. Complete fluorination of the bridging groups ensures that the ligands are stable to electrolysis and higher cell voltages. The bridging group forms a five- to eight-membered ring with the central ion P and two oxygen atoms bound to the central ion P and the bridging group.

[0058] The ring contains a sequence of 2 to 5 carbon atoms, optionally interrupted by an oxygen atom. In other words, the ring can in particular contain at least one ether group.

[0059] By adding such an ether group, the fluorine content of the ring can be advantageously reduced. This also reduces the overall fluorine content of the ligand. Although fluorinated compounds exhibit good electrochemical stability, the synthesis of such compounds is complex and costly. The inventors have recognized that the fluorine content in the ring, and thus also of the ligand, can be reduced without compromising the electrochemical stability of the ligand by incorporating heteroatoms into the ring. Ether groups, which are also stable to oxidative potentials, are particularly suitable for this purpose, thus ensuring electrochemical stability of the ligand despite the reduced fluorine content.

[0060] In a further development of the invention, the bridge remains L 1 , L 2 and / or L 3Each has a linear, branched, or cyclic, saturated hydrocarbon skeleton. The term "hydrocarbon skeleton" is understood here and below to mean a "perfluorinated hydrocarbon skeleton."

[0061] The hydrocarbon framework of the bridge residues L 1 , L 2 and / or L 3 preferably has 3 to 16 carbon atoms, preferably 6 to 9 carbon atoms. Hydrocarbon skeletons having a number of hydrocarbon atoms in the stated range yield anions which form particularly stable salts of formula (I).

[0062] The bonding of the bridging residues via the oxygen atoms to the central ion P can be regarded as a coordinative bond in the sense of the invention. The bonding of the ligand to the central ion P forms a ring consisting of a bridging residue, the two ligands bound to the bridging residue,

[0063] Oxygen atoms and the central ion P. According to one aspect of the invention, the ring has at least one continuous sequence of 2 to 5 carbon atoms, preferably 2, 3, or 4 carbon atoms. In this embodiment, no heteroatom is provided in the ring. Such rings form salts of the formula (II) where n = 0, 1, 2 or 3 and R represents a radical. M is a metal cation selected from the group consisting of alkali metals, alkaline earth metals and metals of group 12 of the periodic table, m is 1 or 2 and P represents a central ion, which is phosphorus. The anion of the salt of formula (II) has a total of three polycyclic rings according to the bonding situation of formula (I). The radicals R can be identical or different and independently selected from the group consisting of Ci-Cio-perfluoroalkyl and fluorine.

[0064] For the purposes of the invention, the term Ci-Cio-perfluoroalkyl encompasses linear, branched or branched saturated perfluorinated hydrocarbon radicals having 1 to 10 carbon atoms.

[0065] Examples of suitable perfluoroalkyl radicals are trifluoromethyl, perfluoroethyl, perfluoropropyl, perfluoroisopropyl, perfluoro-n-butyl, perfluoro-sec-butyl, perfluoro-isobutyl, and perfluoro-tert-butyl. If n in formula (II) is 0, the ring formed by the central ion P, the bridging radical, and the two oxygen atoms bonded to the bridging radical is pentacyclic and has a continuous sequence of two carbon atoms.

[0066] If n in formula (II) is equal to 1 , the ring formed with the central ion P, the bridging residue and the two oxygen atoms bonded to the bridging residue is hexacyclic and has a continuous sequence of 3 carbon atoms.

[0067] If n in formula (II) is 3, the ring formed with the central ion P, the bridging residue and the two oxygen atoms bonded to the bridging residue is eight-membered and has a continuous sequence of 5 carbon atoms.

[0068] In a preferred embodiment, n in formula (II) is 0, and the R radicals are identical and optionally correspond to fluorine-substituted methyl radicals. Such chelate ligands are derived from pinacol, the simplest representative.

[0069] In an advantageous embodiment of the invention, component (B) of the electrolyte composition comprises at least one lithium salt of formula (I). Lithium salts are particularly suitable for use as lithium conducting salts in lithium-ion batteries.

[0070] The lithium salt can preferably be selected from the group consisting of

[0071] P(O2C3(CF3)6)3 of formula (III) P(O2C2(CF3)4CF2)3 of formula (IV) and P(O2C2(CF3)4)3 of formula (V) and combinations thereof. The proposed lithium salts dissolve well in liquid sulfur dioxide as a solvent. The resulting electrolyte compositions are non-flammable and possess extremely good ionic conductivity over a wide temperature range.

[0072] The conductivity of lithium salts can be determined by conductive measuring methods. For this purpose, different concentrations of lithium salts are

[0073] (III) - (V) in sulfur dioxide. The conductivities of the solutions are then determined using a two-electrode sensor immersed in the solution at constant room temperature. For this purpose, the conductivity of the solution containing the lithium salts (III) - (V) is measured in a range of 0 - 100 mS / cm.

[0074] Due to the high electrochemical stability of lithium salts, they do not participate in cyclic and calendar aging processes in the battery cell.

[0075] Furthermore, the proposed lithium salts exhibit increased thermal, chemical, and electrochemical stability, as well as particularly pronounced hydrolysis resistance. Thermal stability can be investigated, for example, by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC).

[0076] The increased thermal, chemical, and electrochemical stability of the proposed conducting salts increases the service life of lithium-ion batteries. The electrolyte compositions made from the lithium salts are therefore also more cost-effective to operate.

[0077] In addition, the aforementioned properties of lithium conducting salts allow for the selection of a suitable recycling process. A recycling process based on water as a solvent is preferred. The lithium conducting salts can thus be completely recovered from the used batteries.

[0078] The improved recyclability of the electrolyte saves costs in the battery manufacturing process, which can be offset against the manufacturing costs of the electrolyte salts.

[0079] In a further embodiment, the electrolyte composition contains component (B) in a concentration of 0.01 to 15 mol / L, preferably 0.1 to 10 mol / L, particularly preferably 0.2 to 1.5 mol / L, based on the total volume of the electrolyte composition.

[0080] The electrolyte composition may further comprise at least one further additive in a proportion of 0 - 10 wt.%, preferably 0.1 - 2 wt.%, based on the total weight of the electrolyte composition.In one embodiment, the further additives comprise compounds selected from the group consisting of 2-ynylpyridine, 4-vinylpyridine, cyclic exomethylene carbonates, sulfones, cyclic and acyclic sulfonates, acyclic sulfites, cyclic and acyclic sulfinates, organic esters of inorganic acids, acyclic and cyclic alkanes, aromatic compounds, halogenated cyclic and acyclic sulfonylimides, halogenated cyclic and acyclic phosphate esters, halogenated cyclic and acyclic phosphines, halogenated cyclic and acyclic phosphites, halogenated cyclic and acyclic phosphazenes, halogenated cyclic and acyclic silylamines, halogenated cyclic and acyclic halogenated esters, halogenated cyclic and acyclic amides, halogenated cyclic and acyclic anhydrides and halogenated organic heterocycles.

[0081] The other additives can contribute to the stability of the electrolyte composition during operation in an electrochemical cell.

[0082] The additional additives can further provide at least one additional lithium-containing conducting salt to the electrolyte composition. In one embodiment, the additional lithium-containing conducting salt can contribute to adapting the conductivity of the electrolyte composition to the requirements of the respective cell or increasing the corrosion resistance of the cathodic metal carrier foil.

[0083] Preferred lithium-containing conducting salts include lithium tetrafluoroborate (UBF4), lithium trifluoromethanesulfonate, lithium fluoride, lithium bromide, lithium sulfate, lithium oxalate, lithium (bisoxalato)borate, lithium difluoro(oxalato)borate, lithium tetrahalogenoaluminate, lithium hexafluorophosphate, lithium tri-

[0084] (perfluoroethyl)trifluorophosphate, lithium tris-(perfluoropropyl)trifluorophosphate, lithium tris-(perfluorobutyl)trifluorophosphate, lithium tris-(perfluoropentyl)trifluorophosphate, lithium bis-(trifluoromethanesulfonyl)imide (LiTFSI), and lithium bis-(fluorosulfonyl)imide (LiFSI). Also included are possible isomers of the compounds mentioned.

[0085] The other additives may also include other solvents. Additional solvents can help adjust the solubility of the electrolyte composition with respect to polar or nonpolar components within it.

[0086] The other solvents preferably include vinylethylene carbonate (VEC), ethylmethyl carbonate (EMC), vinylene carbonate (VC) and 4-fluoro-1,3-dioxolan-2-one (FEC).

[0087] In another embodiment, the further additives may also comprise at least one solid inorganic lithium-ion conductor (solid electrolyte). Suitable examples of solid inorganic lithium-ion conductors include perovskites, garnets, sulfides, and amorphous compounds such as glasses, as well as combinations thereof.

[0088] In a particularly preferred embodiment, the electrolyte composition comprises the following components:

[0089] (A) sulfur dioxide;

[0090] (B) at least one salt of the above formula (I) in a concentration of 0.01 - 15 mol / L, preferably 0.1 - 10 mol / L, based on the total volume of the electrolyte composition, wherein the salt is preferably a lithium salt, particularly preferably selected from the group consisting of the compounds of the formula (III), (IV) and (V) and combinations thereof;

[0091] (C) 0 - 10 wt.%, preferably 0.1 - 2 wt.%, of at least one

[0092] Additive, wherein the additive is preferably selected from the group consisting of vinylene carbonate (VC), 4-fluoro-1,3-dioxolan-2-one (FEC), lithium fluoride, lithium hexafluorophosphate, c / s-4,5-difluoro-1,3-dioxolan-2-one (cDFEC), 4-(trifluoromethyl)-1,3-dioxolan-2-one, lithium tris-(perfluoroethyl)trifluorophosphate, lithium tris-(perfluoropropyl)trifluorophosphate, lithium tris-(perfluorobutyl)trifluorophosphate, lithium tris-

[0093] (perfluoropentyl)trifluorophosphates, bis-(trifluoromethanesulfonyl)imide (LiTFSI) and bis-(fluorosulfonyl)imide (LiFSI), including isomers and combinations thereof, based on the total weight of the electrolyte composition.

[0094] The electrolyte composition according to the invention has improved hydrolysis resistance during the recycling process and higher conductivity compared to an electrolyte composition comprising electrolyte salts of boron or aluminum with commercially readily available bidentate ligands.

[0095] Furthermore, the invention relates to an electrochemical cell having a cathode, an anode and the described electrolyte composition which is in contact with the cathode and the anode.

[0096] In an advantageous development of the invention, the electrochemical cell is a lithium-ion cell, wherein the electrolyte composition comprises the following components:

[0097] (A) sulfur dioxide;

[0098] (B) 0.5 - 2 mol / L of a salt of formula (I) based on the total volume of the electrolyte composition;

[0099] (C) 0.1 - 2 wt% lithium hexafluorophosphate and 0.1 - 2 wt% 4-fluoro-1,3-dioxolan-2-one (FEC), each based on the total weight of the electrolyte composition.

[0100] The proposed lithium-ion cells are cost-effective and can be safely operated at various operating voltages. The corresponding electrochemical properties can be determined by measurements on test cells.

[0101] The cyclic aging resistance of the test cells can be determined by the number of cycles. The test cells are first charged with a constant charging current up to a maximum permissible cell voltage. The upper cut-off voltage is held constant until the charging current drops to a specified value or the maximum charging time is reached. This is also known as I / U charging. The test cells are then discharged with a constant discharge current up to a specified cut-off voltage. The charging can be repeated depending on the desired number of cycles. The upper cut-off voltage and the lower cut-off voltage, as well as the specified charging or discharging currents, must be selected experimentally. This also applies to the value to which the charging current has dropped.The calendar aging stability and the extent of self-discharge can be determined by storing a fully charged battery cell, especially at elevated temperatures.

[0102] For this purpose, the battery cell is charged up to the permissible upper voltage limit and maintained at this voltage until the charging current has dropped to a previously defined limit.

[0103] The cell is then disconnected from the power supply and stored in a temperature chamber at an elevated temperature, for example at 45 °C, for a certain period of time, for example one month (variant 1).

[0104] The cell is then removed from the temperature chamber, and the remaining capacity is determined under defined conditions. For this purpose, a discharge current is selected that, for example, numerically corresponds to one-third of the nominal capacity, and the cell is thus discharged to the lower discharge limit. To determine the calendar-related capacity loss or the extent of self-discharge depending on the cell's service life, this process can be repeated as often as desired, for example, until the detectable remaining capacity has dropped to a predetermined value, such as 70% of the nominal capacity.

[0105] In a second storage variant (variant 2), storage takes place in a temperature chamber with the power supply connected, whereby the voltage corresponds to the upper voltage limit and this voltage must be maintained.

[0106] Tests are carried out using both storage variants.

[0107] From these tests, the actual calendar aging and self-discharge of the battery cell are then determined: The calendar aging corresponds to the capacity loss due to storage according to variant 2 and is calculated by subtracting the determined residual capacity 2 from the nominal capacity. The self-discharge rate is determined from the difference between the residual capacities 1 and 2 determined by storage according to variants 1 and 2 in relation to the nominal capacity of the battery cell. The cathode of the lithium-ion cell preferably has a

[0108] Cathode active material.

[0109] Preferred cathode active materials for the electrochemical cell include lithium cobalt oxide (LCO), lithium nickel oxide (LNO), lithium nickel cobalt aluminum oxide (NCA), lithium nickel manganese cobalt oxide (NMC), lithium manganese oxide (LMO), lithium iron phosphate (LFP), lithium nickel manganese oxide (LMR), lithium nickel manganese oxide spinel (LNMO) and combinations thereof.

[0110] Lithium nickel manganese cobalt compounds are also known by the abbreviation NMC, occasionally alternatively by the technical abbreviation NCM. NMC-based cathode materials are used primarily in lithium-ion batteries for vehicles. NMC as a cathode material exhibits an advantageous combination of desirable properties, such as high specific capacity, a reduced cobalt content, high current capability, and high intrinsic safety, which is demonstrated, for example, by sufficient stability in the event of overcharging.

[0111] NMC can be expressed with the general formula unit LiaNi x Mn y Co z O2 with x+y+z = 1, where a denotes the stoichiometric proportion of lithium and is usually between 0.95 and 1.05. Certain stoichiometries are given in the literature as triples, for example NMC 811, NMC 622, NMC 532 and NMC 111. The triples indicate the relative nickel:manganese:cobalt content. In other words, NMC 811, for example, is a cathode material with the general formula unit LiNiO.8MnO.iCoo.iO2, i.e. with a = 1. Furthermore, the so-called lithium- and manganese-rich NMCs can also be described with the general formula unit Lii +£ (No x Mn y Co z )i. £ O2 can be used, where E is in particular between 0.1 and 0.6, preferably between 0.2 and 0.4. These lithium-rich layered oxides are also known as overlithitated (layered) oxides (OLO).

[0112] In addition to the cathode active material, the cathode can comprise further components and additives, such as a foil carrier (rolled metal foil) or a metal-coated polymer film, an electrode binder, and / or an electrical conductivity enhancer, such as conductive carbon black. All conventional compounds and materials known in the art can be used as further components and additives. The anode of the lithium-ion cell preferably comprises an anode active material.

[0113] In particular, the anode active material can be selected from the group consisting of carbonaceous materials, soft carbon, hard carbon, natural graphite, synthetic graphite, silicon, silicon suboxide, silicon alloys, lithium, lithium alloys, aluminum alloys, indium, indium alloys, tin, tin alloys, cobalt alloys, niobium pentoxide, titanium dioxide, titanates, for example lithium titanates (Li4Ti50i2 or Li2Ti3O?), tin dioxide and mixtures thereof.

[0114] Preferably, the anode active material is selected from the group consisting of synthetic graphite, natural graphite, graphene, mesocarbon, doped carbon, hard carbon, soft carbon, fullerene, silicon-carbon composite, silicon, surface-coated silicon, silicon suboxide, silicon alloys, lithium, aluminum alloys, indium alloys, tin alloys, cobalt alloys and mixtures thereof.

[0115] In addition to the anode active material, the anode can contain other components and additives, such as a foil carrier, an electrode binder, and / or an electrical conductivity enhancer, for example, conductive carbon black, conductive graphite, so-called "carbon nanotubes" (CNTs), carbon fibers, and / or graphene. All conventional compounds and materials known in the art can be used as further components and additives.

[0116] Furthermore, the invention relates to a salt with an anionic complex comprising three bidentate ligands, the salt being of the following formula (I) Where M represents a metal cation selected from the group consisting of alkali metals, alkaline earth metals, and metals of group 12 of the periodic table, m represents an integer from 1 to 2. P represents the element phosphorus and represents the central ion of the anionic complex. L 1 , L 2 and L 3each independently represents a perfluorinated aliphatic or aromatic bridging group. The bridging group forms a five- to eight-membered ring with the central ion P and two oxygen atoms bonded to the P and the bridging group, and the ring contains a sequence of 2 to 5 carbon atoms, optionally interrupted by an oxygen atom.

[0117] With regard to the properties and benefits of salt, reference is made to the previous statements, which also apply analogously to salt as such.

[0118] Preferably, the salt of formula (I) is a lithium triperfluoropicanolatophosphate

[0119] (LiP(PFP)s) of the following formula (V):

[0120] The salt of formula (V) is a lithium salt and is characterized by high conductivity in sulfur dioxide.

[0121] The invention further relates to the use of the above-mentioned salts of formula (I) in an electrochemical cell. Preferably, the salt is used as a lithium ion-conducting electrolyte in the electrochemical cell.

[0122] The lithium salt of formula (V) is preferably used as a conducting salt in an electrochemical cell. The lithium salt of formula (V) is inexpensive, easy to produce, and exhibits higher conductivity than other conducting salts with anionic chelate complexes.

[0123] In a particularly advantageous embodiment, the electrochemical cell is based on sulfur dioxide as electrolyte.

[0124] Examples

[0125] The invention is explained below with reference to examples, which, however, are not to be interpreted in a limiting sense.

[0126] Synthesis of lithium triperfluoropicanolatophosphate (LiP(PFP)s):

[0127] LiP(PFP)s can be obtained in a two-step synthesis, where in a first step P(PFP)2 <DH als Zwischenprodukt synthetisiert wird, das in einem zweiten Schritt zu LiP(PFP)s umgesetzt wird.

[0128] For the simpler synthesis of the tetraalkoxy(hydroxy)phosphorane P(PFP)2 <DH wird die von G.-V. Röschenthaler und W. Storzer (Angew. Chem. 94 (1982) S. 212) vorgeschlagene Syntheseroute modifiziert. Alle nachfolgend beschriebenen Schritte werden unter Schutzatmosphäre durchgeführt.

[0129] Perfluoropinacol (H2PFP) is placed in a flask and stoichiometrically titrated with a solution of methyllithium in ether until exactly one proton of the perfluoropinacol is exchanged for a lithium ion, which is also evident by the decreasing methane formation. The resulting white LiHPFP is concentrated and freed from ether residues at 60°C under vacuum until constant weight is reached.

[0130] 9.8 g of LiHPFP, dissolved in 40 ml of acetonitrile, are placed in a reaction vessel. 3.0 g of PCI5, dissolved in 40 ml of acetonitrile, are slowly added dropwise to the LiHPFP solution. A pure white, relatively coarse precipitate quickly forms. The reaction mixture is continued to reflux overnight. The precipitate is then allowed to settle and filtered off. Careful evaporation of the almost colorless filtrate under vacuum leaves a light yellow, almost white mass.

[0131] This mass is dissolved in 30 ml of ether. Next, a solution of 0.35 g of LiOH in 10 ml of water is slowly added dropwise to the ethereal solution while stirring. Stirring is continued for three hours, and then the aqueous phase is extracted several times with 10 ml of diethyl ether. The combined ethereal extracts are dried over NaCl, and the P(PFP)2OH is recrystallized from ether. An improved purification of the P(PFP)2OH can be achieved by sublimation using a sublimation apparatus.

[0132] The P(PFP)2OH thus obtained can be converted to LiP(PFP)s according to the synthesis described below.

[0133] 10 g of P(PFP)2OH and 5.25 g of LiHPFP are dissolved in 40 ml of acetonitrile in a 100 ml laboratory autoclave. 0.08 g of lithium tert-butoxide is added as a catalyst. The autoclave is then sealed pressure-tight, the stirrer motor is started, and the contents are slowly heated to 120 °C. After 24 hours of reaction, the mixture is cooled back to room temperature, and the solvent is evaporated. Any remaining water of reaction is removed by azeotropic distillation using hexane as the entraining agent, and any unreacted P(PFP)2OH is converted to LiP(PFP)s by dehydration with the slight excess of LiHPFP added.

[0134] Finally, the resulting LiP(PFP)s is freed from insoluble components in an extractor using perfluorohexane. LiP(PFP)s is soluble in hot perfluorohexane and crystallizes almost completely upon cooling to -20 °C. Residual solvent can be removed under vacuum after filtration. This yields 12.5 g of a white, finely powdered LiP(PFP)s salt.

Claims

Patent claims 1. A liquid electrolyte composition for an electrochemical cell, the electrolyte composition comprising the following components: (A) sulfur dioxide; (B) at least one salt, wherein the salt contains an anionic complex with three bidentate ligands and the salt has the following formula (I) corresponds; wherein - M is a metal cation selected from the group consisting of alkali metals, alkaline earth metals and metals of group 12 of the periodic table; - m is 1 or 2; - P represents a central ion, which is phosphorus; and - L 1 , L 2 and L 3each independently of one another represent a perfluorinated aliphatic or aromatic bridging radical, wherein the bridging radical forms a five- to eight-membered ring with the central ion P and with two oxygen atoms bonded to the P and the bridging radical, and wherein the ring contains a sequence of 2 to 5 carbon atoms, optionally interrupted by an oxygen atom.

2. Electrolyte composition according to claim 1, characterized in that the metal cation M is lithium and component (B) is a lithium salt.

3. Electrolyte composition according to claim 1 or 2, characterized in that L 1 , L 2 and / or L 3 independently of each other linear, branched or cyclic, saturated hydrocarbon skeleton, wherein the hydrocarbon skeleton preferably has 3 to 16 carbon atoms, more preferably 6 to 9 carbon atoms.

4. Electrolyte composition according to one of the preceding claims, characterized in that the ring contains a continuous sequence of 2 to 5 carbon atoms, preferably 2 to 3 carbon atoms.

5. Electrolyte composition according to one of the preceding claims, characterized in that component (B) of the electrolyte composition comprises at least one lithium salt of formula (I), wherein the lithium salt is preferably selected from the group consisting of P(O2C3(CF3)6)3of formula (III) P(O2C2(CF3)4CF2)3 of formula (IV) and P(O2C2(CF3)4)3of formula (V) and combinations thereof.

6. Electrolyte composition according to one of the preceding claims, characterized in that the electrolyte composition contains component (B) in a concentration of 0.01 to 15 mol / L, preferably 0.1 to 10 mol / L, particularly preferably 0.2 to 1.5 mol / L, based on the total volume of the electrolyte composition.

7. Electrolyte composition according to one of the preceding claims, characterized in that the electrolyte composition comprises at least one further additive in a proportion of 0 - 10 wt.%, preferably 0.1 - 2 wt.%, based on the total weight of the electrolyte composition, wherein the further additive is preferably selected from the group consisting of vinylene carbonate (VC), 4-fluoro-1,3-dioxolan-2-one (FEC), lithium fluoride, lithium hexafluorophosphate, c / s-4,5-difluoro-1,3-dioxolan-2-one (cDFEC), 4-(trifluoromethyl)-1,3-dioxolan-2-one, lithium tris-(perfluoroethyl)trifluorophosphate, Lithium tris-(perfluoropropyl)trifluorophosphate, lithium tris-(perfluorobutyl)trifluorophosphate, lithium tris-(perfluoropentyl)trifluorophosphate, bis-(trifluoromethanesulfonyl)imide (LiTFSI) and bis-(fluorosulfonyl)imide (LiFSI), including isomers and combinations thereof.

8. Liquid electrolyte composition according to one of the preceding claims, characterized in that the electrolyte composition comprises the following components: (A) sulfur dioxide; (B) at least one salt of formula (I) in a concentration of 0.01 - 15 mol / L, preferably 0.1 - 10 mol / L, based on the total volume of the electrolyte composition, wherein the salt is preferably a lithium salt, particularly preferably selected from the group consisting of the compounds of formula (III), (IV) and (V) and combinations thereof; (C) 0 - 10 wt.%, preferably 0.1 - 2 wt.%, of at least one additive, wherein the additive is preferably selected from the group consisting of vinylene carbonate (VC), 4-fluoro-1,3-dioxolan-2-one (FEC), lithium fluoride, lithium hexafluorophosphate, c / s-4,5-difluoro-1,3-dioxolan-2-one (cDFEC), 4-(trifluoromethyl)-1,3-dioxolan-2-one, lithium tris-(perfluoroethyl)trifluorophosphate, lithium tris-(perfluoropropyl)trifluorophosphate, lithium tris-(perfluorobutyl)trifluorophosphate, lithium tris-(perfluoropentyl)trifluorophosphate, bis-(trifluoromethanesulfonyl)imide (LiTFSI) and bis-(fluorosulfonyl)imide (LiFSI), including isomers and combinations thereof, based on the total weight of the Electrolyte composition.

9. An electrochemical cell comprising a cathode, an anode, and an electrolyte composition according to any one of the preceding claims in contact with the cathode and the anode.

10. Electrochemical cell according to claim 9, characterized in that the electrochemical cell is a lithium-ion cell, and wherein the electrolyte composition comprises the following components: (A) sulfur dioxide; (B) 0.5 - 2 mol / L of a salt of formula (I) based on the total volume of the electrolyte composition; (C) 0.1 - 2 wt% lithium hexafluorophosphate and 0.1 - 2 wt% 4-fluoro-1,3-dioxolan-2-one (FEC), each based on the total weight of the electrolyte composition.

11. Salt, with an anionic complex comprising three bidentate ligands, wherein the salt has the following formula (I) corresponds; wherein - M is a metal cation selected from the group consisting of alkali metals, alkaline earth metals and metals of group 12 of the periodic table; - m is 1 or 2; - P represents a central ion, which is phosphorus; and - L 1 , L2 and L 3 each independently of one another represent a perfluorinated aliphatic or aromatic bridging radical, wherein the bridging radical forms a five- to eight-membered ring with the central ion P and with two oxygen atoms bonded to the central ion P and the bridging radical, and wherein the ring contains a sequence of 2 to 5 carbon atoms, optionally interrupted by an oxygen atom.

12. Salt according to claim 11, characterized in that the salt is lithium triperfluoropicanolatophosphate (LiP(PFP)3) of the following formula (V) is.

13. Use of the salt according to any one of claims 11 or 12 in an electrochemical cell.

14. Use of the salt according to claim 13, characterized in that the salt is used as a lithium ion-conducting conducting salt in the electrochemical cell.

15. Use of the salt according to claim 13 or 14, characterized in that the electrochemical cell is based on sulfur dioxide as electrolyte.