Constrained surgical training console

EP4710321A1Pending Publication Date: 2026-03-18VIRTUALISURG
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Patent Information

Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2026-03-18

AI Technical Summary

Technical Problem

Current surgical training methods, such as real patient procedures and animal models, face limitations in realism, ergonomics, and accessibility, as they require significant resources, pose ethical concerns, and fail to effectively simulate the full range of surgical motions and constraints.

Method used

A surgical training console with a base, haptic arm, constraint module, and virtual reality control unit that allows for realistic simulation of surgical interventions by applying constraints to the haptic arm's last degrees of freedom, enabling users to interact with a virtual environment using both hands and receiving precise haptic feedback.

Benefits of technology

The console enhances realism and ergonomics of surgical training by providing a safe, practical, and accessible platform for simulating surgical procedures, allowing for precise control and realistic haptic feedback without the need for extensive motorization, thus improving the training experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

A surgical training console (10) having a base (12), a constraint module (16) having an opening (28) for passage of at least a portion of at least one surgical simulation tool (100) for manipulation by a user, a haptic arm (14) attached to the base (12), with a free end (26) configured to connect the surgical simulation tool. The haptic arm is mobile and makes it possible to define a working space (T) comprising all the positions that can be occupied by the free end. The base and the constraint module (16) are arranged to delimit an empty space defining a manipulation space (M), the manipulation space (M) being less than or equal to the working space (T), and the constraint module makes it possible to limit the positions that can be occupied by the free end of the haptic arm to those located within this manipulation space.
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Description

SURGICAL CONSTRAINT TRAINING CONSOLE TECHNICAL FIELD

[0001] The present invention relates to the field of training future surgeons. The present invention is therefore in the field of tools, methods and materials for education and teaching, in particular the field of surgical training consoles. TECHNOLOGICAL BACKGROUND

[0002] To date, most surgical training is conducted in real-life conditions, on patients, through surgical companionship. This method requires significant human resources, presents significant material constraints, and can generate significant stress for the student, which can lead to difficulties with concentration and / or memorization.

[0003] Alternatives exist, such as the Pelvitrainer EoSim SurgTrac® or some animal-based sessions. However, these training courses / methods are only accessible to a small number of surgical residents and have several obvious limitations: the Pelvitrainer is a simple box into which trocars and a camera are inserted, with the ability to perform sutures on inert materials such as foam. The animal model presents obvious problems in terms of training quality because the anatomical similarities / correlations with humans are limited. The animal model also poses more and more ethical problems.

[0004] The Pelvitrainer also poses ergonomic problems because the user cannot simulate the external gestures performed by surgeons during a surgical procedure, for example palpating the patient before inserting a surgical tool into their body, or stabilizing the intervention area by placing a hand on the patient externally, or to test the intervention area externally before operating, or simply to place your hand outside the intervention area for better operating comfort.

[0005] The aim of the present invention is therefore to provide a safe, practical, precise, realistic, easy-to-use and readily available training device, making it possible to increase the realism and ergonomics of use by allowing the user to use both hands to interact with the device, with or without a tool. The realism of surgical simulation depends largely on the possibility of applying realistic constraints to the movement of the manipulation tools held by the user. Applying these constraints is therefore a technical challenge. SUMMARY

[0006] The present invention therefore relates to a surgical training console, comprising: a base, a constraint module arranged at a distance from the base along an arrangement axis X, the constraint module having at least one opening allowing the passage of at least a part of at least one surgical simulation tool intended to be manipulated by a user, a haptic arm fixed on the base, the haptic arm having a free end configured to connect F at least one surgical simulation tool, the haptic arm being mobile and making it possible to define a workspace comprising a set of positions that can be occupied by the free end, a control unit connected to the haptic arm, the control unit being configured to generate a virtual reality and define parameters thereof so as to obtain, for the user, a simulation of a surgical intervention,a display device connected to the control unit configured to display, to the user, a representation of a manipulation of the surgical simulation tool in the virtual reality generated by the control unit.,

[0007] The application is characterized in that the parameters of the virtual reality include parameters for controlling the mobility of the haptic arm, the base and the constraint module are arranged to delimit an empty space defining a manipulation space, the manipulation space being less than or equal to the work space, and the constraint module makes it possible to limit the positions that can be occupied by the free end of the haptic arm to those located within this manipulation space.

[0008] Thus, the solution allows to achieve the above-mentioned objective. In particular, the presence of the constraint module allows to technically realize constraints on the last degrees of freedom of the haptic arm, in particular those far from the base, which are not easy to motorize without significantly weighing down the haptic arm.

[0009] The console according to the invention may comprise one or more of the following features, taken separately from one another or combined with one another: the constraint module forms a plate, the base and the constraint module are offset transversely along the arrangement axis X, so that the console has a stepped profile, the arrangement distance between the base and the constraint module is variable, the constraint module has an inclination relative to the base, this inclination is variable, the base comprises an inclined base, intended to receive a robot comprising the haptic arm, the base and the constraint module are fixed to each other in a reversible manner, the at least one opening has movable edges and a variable diameter,the display device is associated with a mobile calibration tool and in that the console comprises a calibration module having a footprint intended to cooperate with the mobile calibration tool, the calibration module can be reversibly fixed to the base, the display device is a virtual reality headset, the haptic arm has a rest position in which the free end is positioned in the opening of the cover.,

[0010] The present invention also relates to a surgical training kit, characterized in that it comprises a surgical training console according to the descriptions above and at least one surgical simulation tool.

[0011] This Surgical Training Kit can be characterized in that a virtual twin of the surgical simulation tool connected to the haptic arm is represented to the user by the display device. BRIEF DESCRIPTION OF THE FIGURES

[0012] The invention will be better understood, and other aims, details, characteristics and advantages thereof will appear more clearly on reading the detailed explanatory description which follows, of embodiments of the invention given by way of illustration, of purely illustrative and non-limiting examples, with reference to the appended drawings: Figure 1 is a perspective view of a surgical training console according to the present invention, with a surgical simulation tool, Figure 2a is a dissociated view of the surgical training console according to the embodiment of the preceding figure, Figure 2b is a detailed view of a calibration module, Figure 3 is a perspective view of a user interacting with the console according to the present invention, by means of a surgical simulation tool not represented by the display device, Figure 4 is a top view of the console according to the present invention.Figures 5a and 5b are two perspective views of a user interacting with the console according to the present invention, by means of a surgical simulation tool represented by the display device. Figure 6 is a graphical visualization of the degrees of freedom of a haptic arm of the console according to the present invention. DETAILED DESCRIPTION

[0013] As visible in Figure 1, the surgical training console 10 according to the present invention comprises: a base 12, a haptic arm 14 fixed on the base 12, a constraint module 16 arranged at a distance from the base 12 along an arrangement axis X, a control unit 18 connected to the haptic arm 14, configured to generate a virtual reality and define parameters thereof so as to obtain, for a user, a simulation of a surgical intervention, a display device (not shown) connected to the control unit 18.

[0014] The surgical training console 10 according to the present invention is used as a kit with at least one surgical simulation tool 100 intended to be connected to the haptic arm 14 (see below).

[0015] The display device is configured to display, to the user, a representation of a manipulation of the surgical simulation tool 100 in the virtual reality generated by the control unit 18. Preferably, it is a virtual reality headset.

[0016] The base 12 has, as visible in Figure 2a, a cavity forming an inclined base intended to receive the body of a robot 20 comprising a haptic arm 14. According to the embodiment shown in Figures 1 and 2a, the base has a substantially rectangular shape. This shape facilitates storage. Preferably, the dimensions of the base 12 of the console 10 are between 300 and 500mm long and 200 to 500mm wide. The base 12 has a thickness of between 150 and 300mm.

[0017] In certain embodiments, the base 12 has at least one socket 21 connected, by an electrical circuit, to the control unit 18. This socket 21 makes it possible to electrically connect a surgical simulation tool 100 mechanically connected to the haptic arm 14 to the control unit 14.

[0018] As seen in Figures 1 and 2a, the base has feet extending along the arrangement axis X. These feet have a variable and adjustable height, so as to adapt the height of the base 12 to the user and allow optimal comfort of use. The length of the feet can preferably vary between 100 and 500mm.

[0019] As visible in Figure 2b, the base 12 has at least one connection footprint intended to cooperate with a calibration module 22. It is thus possible to removably connect the calibration module 22 to the console 10. In the embodiment shown in Figure 2a, the base 12 has a connection footprint on each of its faces, so as to be able to connect the calibration module 22 to different locations depending on the space required by the user to be able to carry out the simulation or, in other cases, to be able to connect several calibration modules 22 to the base 12.

[0020] The calibration module 22 is connected to the display device and is configured to align the virtual reality with the physical reality of the user manipulating the platform 10 according to the present invention. In a manner known per se, the display device is associated with a mobile calibration tool 24 (see FIG. 2b). The mobile calibration tool 24 may take the form of a conventional controller as for example illustrated in FIG. 2b but it may also take a different form. The calibration module 22 comprises a footprint complementary to the mobile calibration tool 24. Thus, the calibration module 22 makes it possible to position the mobile calibration tool 24 associated with the display device at a known and fixed position relative to the base 12, and more particularly the haptic arm 14.

[0021] The haptic arm 14 makes it possible to know the position and relative orientation of an object attached to it (see below), the position and orientation of this object are then obtained relative to the mobile calibration tool 24. In the case where the display device is a mobile device configured to be worn by the user, the calibration module 22 also makes it possible to locate the user relative to the base of the console 10. Furthermore, the position of the mobile calibration tool 24 relative to the display device being known, the position and orientation of the object connected to the haptic arm 14 relative to the user wearing the display device.

[0022] As mentioned above, the haptic arm 14 is connected to the base 12 by means of the robot body 20 fixed on said base 12. As visible in FIG. 2a, the haptic arm 14 has, opposite the robot body 20, a free end 26 configured to connect at least one surgical simulation tool 100.

[0023] The haptic arm 14 has a rest position when no surgical simulation tool 100 is connected to the free end 26. When in this rest position, the free end 26 is housed in a hollow or hole located in the body 20 of the robot, preferably on its front face. In an alternative embodiment, the rest position of the haptic arm 14 may place the free end thereof facing the opening 28 of the constraint module 16.

[0024] The haptic arm 14 is movable according to at least six degrees of freedom [to be confirmed] obtained by means of various elbows and rotating parts cooperating with each other so as to form joints Ji, J2, J3, J4, J5, J6. More precisely, and as visible in Figure 6, the first three joints (distal joints) are actuable by the user while the last three joints (proximal joints) are passive.

[0025] In order to maximize the realism of the simulation, the surgical simulation tool 100, once connected to the haptic arm 14, must have its tip (or free end) positioned where the haptic feedback would occur in reality, i.e. at the haptic point of the haptic arm. This haptic point is designated as “HIP” in FIG. 6. The haptic arm 14 simulates the force feedback related to the collision or interactions in the virtual world of the tip (or end) of the surgical simulation tool 100 being manipulated with an element of the virtual environment. This is the point at which the interactions and collisions are calculated to be able to simulate them without creating an uncomfortable and disturbing haptic lag or inconsistency for the user. Taking this haptic point HIP into account makes it possible to simulate the penetration of a patient's body, for example by the needle of a syringe, by simulating the stress exerted by the patient's body on the needle.

[0026] All joints are tracked by position sensors to determine their respective angular positions and rotations, but not all of them benefit from haptic feedback. In Figure 6, the joints that do not benefit from haptic feedback are referenced J4, J5 and JÔ. Indeed, since the three distal joints have large dimensions, it is possible and easy to equip them with a motor that can limit their mobility if necessary.

[0027] This mobility of the haptic arm 14 makes it possible to define a workspace T comprising all of the positions that can be occupied by the free end 26 of the haptic arm 14. The mobility of the haptic arm 14 designates the speed and ease with which a user can move the free end 26 of the haptic arm 14 from one position to another in the workspace T. This mobility is controlled by the control unit 18. The mobility of the haptic arm 14 is thus part of the parameters of the virtual reality generated by the control unit 18. Thus, the parameters of the virtual reality comprise all or part of the parameters for controlling the mobility of the haptic arm 14. This mobility can thus be adapted to a large number of different surgical simulations.

[0028] Depending on what the virtual reality generated by the control unit is intended to represent to the user, the mobility parameters of the haptic arm 14 vary and the haptic signal generated by the control unit and transmitted by the haptic arm 14 to the user also varies.

[0029] In the present application, the notion of “haptic signal” is understood as a signal actively generated by the platform 10 according to the present invention. It is to be distinguished from the notion of “tactile feedback” which is a simple passive feedback, generated automatically by the human body in reaction to the manipulation of animate or inanimate objects.

[0030] The constraint module 16 is a physical constraint module. The constraint module 16 may, as seen in the figures, have a general plateau shape. Depending on the simulation(s) chosen by the user, the constraint module 16 may have different shapes, more or less close to realistic anatomical shapes.

[0031] Regardless of its shape, the constraint module 16 has an opening 28 allowing the passage of at least part of at least one surgical simulation tool 100.

[0032] In some embodiments, the haptic arm has a rest position in which the free end 26 is positioned in the opening of the cover.

[0033] This opening 28 may be an opening with fixed edges or with moving, movable edges. Its diameter may thus be fixed or variable. This opening 28, specifically, is a clever solution to the lack of haptic feedback of the last 3 degrees of freedom of the haptic arm 14. This opening 28 makes it possible, for example, to better simulate surgery by helping the user to feel the walls of the opening created in the patient's body during a surgical procedure. In certain embodiments illustrated in FIG. 3, the user can pass his entire hand through the opening 28, thus being able to create, for example, palpation simulations in the patient's body. In other embodiments illustrated in FIGS. 5a and 5b, the opening does not allow the user to pass his hand, but simply the end of the surgical simulation tool 100 manipulated by the user.

[0034] Preferably, the inner edges of the opening 28 are covered with silicone for realism purposes. In other embodiments, the opening 28 may be directly connected to the control unit 18 to improve the accuracy of the simulation.

[0035] The constraint module 16 is removably fixed to the base 12 by means of at least one spacer 30, preferably four spacers 30. The length of the spacers 30 makes it possible to arrange the constraint module at a distance of between 200 and 400 mm from the base 12. Each spacer 30 preferably has a rod shape with a fixing foot 30a at each end. Each fixing foot 30a may be designed to cooperate with at least one clamping knob to maintain a strong physical connection between the constraint module 16 and the base 12. More specifically, the presence of magnets makes it possible to generate a magnetic key lock type connection making it possible to cancel any possibility of removing the constraint module 16 with shear forces when using the console 10.

[0036] The attachment between each fixing foot 30a of each spacer 30 with the base 12 and / or the constraint module 16 can be reinforced by the presence of magnets. The set of spacers 30 thus allows easy assembly / disassembly of the console 10 and allows easy storage in a suitcase, for example. This reversible arrangement of the base 12 and the constraint module 16 also makes the base 12 and the constraint module 16 reusable, independently of each other, in other projects or other simulations.

[0037] Thus, the positioning of the at least one spacer 30 between the base 12 and the constraint module 16 makes it possible to arrange the base 12 and the constraint module 16 so as to delimit an empty space defining a manipulation space M.

[0038] In the present application, the term "empty" is to be understood as an absence of physical obstacle. An empty space according to the present application is a space in which someone can freely move his hand (for example) throughout the volume of said space without being hindered by an element or an object.

[0039] Once arranged, the constraint module 16 makes it possible to limit the positions that can be occupied by the free end 26 of the haptic arm 14. Indeed, by virtue of its positioning relative to the base 12, the constraint module directly or indirectly restricts the mobility of the haptic arm 14. This mobility can be restricted directly if the constraint module 16 is arranged sufficiently close to the base 12 to physically prevent the free end 26 of the haptic arm from occupying each of the positions of the workspace T. This mobility can be restricted indirectly if the constraint module 16 is arranged so as to limit the movements of the user, thus preventing the user from positioning the free end 26 of the haptic arm 14 in each of the positions of the workspace T.

[0040] This constrained space is the manipulation space M. The manipulation space M as defined in the context of the present invention is circumscribed in the space of work T. The manipulation space is therefore less than or equal to the work space T. Thus, the constraint module 16 makes it possible to limit the positions which can be occupied by the free end 26 of the haptic arm 14 to those located within this manipulation space M.

[0041] According to the embodiment shown in Figure 1, the base 12 and the constraint module 16 are offset transversely along the arrangement axis X. This gives the console 10 a stepped profile (see Figure 5). This offset makes it possible to optimize the ergonomics of the console 10 and to offer greater comfort to the user. This offset also makes it possible to better adhere to a specific anatomy of a virtual patient on which the surgical simulation is to be performed. In the same way, the arrangement distance between the base 12 and the constraint module 16 is variable. The constraint module 16 also has, according to certain embodiments, an inclination relative to the base 12. This inclination can be variable.

[0042] Beyond the ergonomic reason, the inclination of the base intended to accommodate the body 20 of the robot with the haptic arm 14 and the base offset 12 with the constraint module 16 makes it possible to create a larger workspace T, thus optimizing the simulation experience.

[0043] As mentioned at the beginning of this description, the console 10 according to the present application is used as a kit. More particularly, it is a surgical training kit comprising: a surgical training console 10 according to the present invention, and at least one surgical simulation tool 100.

[0044] The simulation operates when the user interacts with the haptic arm 14 by means of a surgical simulation tool 100. In some simulations, a virtual twin of the surgical simulation tool 100 used by the user (and connected to the haptic arm 14) is represented to the user by the display device. This is for example a tool simulating a catheter or scissors (see Figures 5a and 5b). In other cases, the surgical simulation tool 100 is not viewable by the user through the display device. This case is illustrated in Figure 3. In this particular case, The surgical simulation tool helps to give the user the illusion that his hand is surrounded by organs and soft tissues (while, remember, the manipulation space is empty). It is therefore a tool allowing the user to directly use his hand to receive the haptic feedback (or signal) provided by the haptic arm 14. In the particular case of the surgical simulation tool 100 illustrated in Figures 3, once the surgical simulation tool 100 is connected to the free end 26 of the haptic arm 14, the user slides his hand into it. Polyurethane foam prevents the hand from being injured, and a spring ensures that the surgical simulation tool 100 clamps the hand sufficiently so that it remains in place despite movements within the manipulation space.

[0045] Regardless of their shape and simulated function, all surgical simulation tools 100 connect to the free end 26 of the haptic arm 14 via a Plug and Play connection. In the present application, the concept of “plug and play” describes a simple action, involving only a limited number of gestures, preferably only one. A “plug and play” connection thus describes a connection that is made with a single gesture.

[0046] The console 10 according to the present application makes it possible to respond to this problem of haptic feedback and constraint on the last three degrees of freedom, the proximal degrees of freedom, without having to use a motorization which would weigh down the haptic arm 14 and make it difficult to manipulate, thus making the simulation much less realistic. Thanks to the constraint module 16, the last degrees of freedom are constrained, directly or indirectly, in a simple and effective manner, without danger or discomfort for the user.

Claims

CLAIMS 1. Surgical training console (10), comprising: a base (12), a constraint module (16) arranged at a distance from the base (12) along an arrangement axis X, the constraint module (16) having at least one opening (28) allowing the passage of at least a part of at least one surgical simulation tool (100) intended to be manipulated by a user, a haptic arm (14) fixed on the base (12), the haptic arm (14) having a free end (26) configured to connect F at least one surgical simulation tool (100), the haptic arm (14) being movable and making it possible to define a workspace (T) comprising a set of positions that can be occupied by the free end (26), a control unit (18) connected to the haptic arm (14), the control unit (18) being configured to generate a virtual reality and define parameters thereof so as to obtain, for the user, a surgical intervention simulation,a display device connected to the control unit (18) configured to display, to the user, a representation of a manipulation of the surgical simulation tool (100) in the virtual reality generated by the control unit (18), characterized in that the parameters of the virtual reality comprise parameters for controlling the mobility of the haptic arm (14), the base (12) and the constraint module (16) are arranged to delimit an empty space defining a manipulation space (M), the manipulation space (M) being less than or equal to the work space (T), and the constraint module (16) makes it possible to limit the positions that can be occupied by the free end (26) of the haptic arm (14) to those located within this manipulation space (M)., 2. Surgical training console (10) according to the preceding claim, characterized in that the constraint module (16) forms a plate.

3. Surgical training console (10) according to the preceding claim, characterized in that the base (12) and the stress module (16) are offset transversely along the arrangement axis X, so that the console has a stepped profile.

4. Surgical training console (10) according to any one of the preceding claims, characterized in that the arrangement distance between the base and the constraint module (16) is variable.

5. Surgical training console (10) according to any one of the preceding claims, characterized in that the constraint module (16) has an inclination relative to the base (12).

6. Surgical training console (10) according to the preceding claim, characterized in that this inclination is variable.

7. Surgical training console (10) according to any one of the preceding claims, characterized in that the base (12) comprises an inclined base, intended to receive a robot (20) comprising the haptic arm (14).

8. Surgical training console (10) according to any one of the preceding claims, characterized in that the base (12) and the constraint module (16) are fixed to each other in a reversible manner.

9. Surgical training console (10) according to any one of the preceding claims, characterized in that at least one opening (28) has movable edges and a variable diameter.

10. Surgical training console (10) according to any one of the preceding claims, characterized in that the display device is associated with a mobile calibration tool (24) and in that the console (10) comprises a calibration module (22) having an imprint intended to cooperate with the mobile calibration tool (24).

11. Surgical training console (10) according to the preceding claim, characterized in that the calibration module (24) can be reversibly attached to the base (12).

12. Surgical training console (10) according to any one of the preceding claims, characterized in that the display device is a virtual reality headset.

13. Surgical training console (10) according to any one of the preceding claims, characterized in that the haptic arm has a rest position in which the free end (26) is positioned facing the opening of the constraint module (16).

14. Surgical training kit, characterized in that it comprises a surgical training console (10) according to any one of the preceding claims and at least one surgical simulation tool (100).

15. Surgical training kit according to the preceding claim, characterized in that a virtual twin of the surgical simulation tool (100) connected to the haptic arm (14) is represented to the user by the display device.