Printing assembly
Patent Information
- Authority / Receiving Office
- EP · EP
- Patent Type
- Applications
- Current Assignee / Owner
- BOBST BIELEFELD
- Filing Date
- 2024-06-25
- Publication Date
- 2026-05-06
AI Technical Summary
Flexographic printing devices experience irregular rotation and bouncing of the printing cylinder due to uneven relief on the printing cliché, leading to inefficiencies and material waste from additional support structures that must be cut away post-printing.
The implementation of two support rings with an outer diameter larger than the printing cylinder, positioned outside the printing cliché, provide stable support and prevent bouncing, allowing for higher rotation speeds without affecting print quality and eliminating the need for post-print material removal.
The support rings ensure stable and efficient operation by preventing irregular rotation and bouncing, enabling higher rotation speeds while maintaining high printing quality and avoiding material waste by remaining invisible in the print.
Smart Images

Figure EP2024067833_02012025_PF_FP_ABST
Abstract
Description
[0001] Printing assembly
[0002] The invention relates to a printing assembly for a flexographic printing device.
[0003] Flexographic printing devices comprise a printing cylinder which carries the printing cliche, an anilox roll for applying ink to the printing cliche, a doctor blade for removing excessive ink from the anilox roll, and a central drum which drives the print medium to be printed by the printing cliche.
[0004] Depending on the image to be printed, the printing cliche does not necessarily have a regularly distributed relief. In particular, it could be the case that some areas of the printing cliche do not contain any relief at all. This results in an insufficient support of the printing cylinder which could lead to an irregular rotation and bouncing of the print cylinder during operation of the flexographic printing device.
[0005] To avoid bouncing of the printing cylinder, it is known to design the printing cliche with additional support structures at opposing lateral edges of the printing cliche. However, these support structures show in the print and have to be cut away after the printing job, which results in a high effort as well as in a waste of material.
[0006] It is thus an object of the present invention to avoid bouncing of the printing cylinder in an optimized manner.
[0007] This object is achieved by a printing assembly for a flexographic printing device, comprising a doctor blade chamber, an anilox roll, a printing cylinder and a central drum, wherein the printing cylinder is surrounded by a printing cliche and wherein the printing assembly comprises two support rings arranged on opposite ends of the printing cylinder outside the printing cliche, the outer diameter of the support rings being bigger than the diameter of the printing cylinder.
[0008] Due to the support rings, a regular form is provided which results in a stable support of the print cylinder such that irregular rotation and bouncing is avoided. This results in a high printing quality. Another advantage is that due to the avoidance of irregular rotation and bouncing, the rotation speed of the printing cylinder can be higher than in regular printing devices without support rings.
[0009] The support rings are not part of the printing cliche and are thus not visible in the print, such that no cutting of the print medium is necessary after printing.
[0010] In particular, the support rings extend over the outer circumference of the printing cylinder. In other words, the outer diameter of the support rings is larger than the outer diameter of the printing cylinder.
[0011] At least one of the support rings can be releasably attached to the printing cylinder. Thus, the support ring can be easily detached from the printing cylinder when the printing cliche has to be exchanged for a new printing job.
[0012] According to one embodiment, the support rings comprise a compressible layer at their outer circumference or consist of a compressible layer. Thereby, the support rings have a dampening function. Also, a tolerance compensation is possible to a certain extent, in particular with regard to a diameter of the support rings as well as with regard to a rotation accuracy.
[0013] The compressible layer has for example a thickness of 0.1 mm to 0.5 mm. Thus, a sufficient compression of the support rings is possible.
[0014] A sleeve may be arranged between the printing cylinder and the printing cliche and the support rings may be arranged on the sleeve. The sleeve serves as an adapter for adapting the diameter of the printing cylinder such that different printing cliches can be attached to the printing cylinder.
[0015] Preferably, the length of the anilox roll is longer than the length of the printing cliche and the support rings are in rolling engagement with the anilox roll. Thereby, a continuous contact between the support rings and the anilox is achieved.
[0016] The length of the central drum may be longer than the length of the printing cliche, and the support rings are in rolling engagement with the central drum. In the same manner as with the rolling engagement with the anilox roll, the rolling engagement of the support rings with the central drum results in a continuous contact between the support rings and the central drum. Due to the continuous contact with the anilox roll respectively the central drum, there are no run-up edges or run-off edges in the printing process.
[0017] Further features and embodiments can be derived from the following description and the drawings. In the drawing:
[0018] Figure 1 schematically shows a flexographic printing device, and
[0019] Figure 2 shows a printing assembly according to the invention for the flexographic printing device of Figure 1 , with a lateral end of the printing assembly being shown in greater detail at an enlarged scale.
[0020] Figure 1 shows a flexographic printing device 10 with a printing assembly 12.
[0021] The printing assembly 12 comprises a printing cylinder 14 which carries a printing cliche 16 (see Figure 2), an anilox roll 18 for applying ink to the printing cliche 16, a doctor blade 20 for removing excessive ink from the anilox roll 18, and a central drum 22 which drives a print medium 23 to be printed by the printing cliche 16.
[0022] All of the printing cylinder 14, the anilox roll 18 and the central drum 22 are rotatably mounted in the flexographic printing device 10.
[0023] The doctor blade 20 is accommodated in a doctor blade chamber 24.
[0024] The flexographic printing device 10 also comprises an ink container 26 from which ink is transferred to the anilox roll 18. This may be achieved by means of an ink roller 28 applying ink to the anilox roll 18 or by means of the anilox roll 18 being partially immersed in the ink container 26 and taking up ink upon rotation.
[0025] The anilox roll 18 applies ink to the printing cliche 16 on the printing cylinder 14 to print an image on the print medium 23 upon rotation of the printing cylinder 14.
[0026] Optionally, a sleeve 30 is arranged between the printing cylinder 14 and the printing cliche.
[0027] Figure 2 shows a top view of the printing assembly 12, in particular with a detailed view of a lateral end of the printing cylinder 14. As it is visible in Figure 2, the printing assembly 12 comprises two support rings 32 arranged on opposite ends of the printing cylinder 14 outside the printing cliche 16.
[0028] As best visible in the detailed view in Figure 2, the outer diameter of the support rings 32 is larger than the diameter of the printing cylinder 14.
[0029] In particular, the outer diameter of the support rings 32 exceeds the outer diameter of the printing cylinder 14 by 0.2 mm to 1 mm.
[0030] The support rings 32 are releasably attached to the printing cylinder 14. For example the support rings 32 are held on the printing cylinder 14 in a force-fitting manner or in a form-fitting manner or by means of a fastening element.
[0031] The support rings 32 comprise a compressible layer 34 at their outer circumference or consist of a compressible layer.
[0032] The compressible layer 34 has for example a thickness of 0.1 mm to 0.5 mm
[0033] As shown in Figure 2, the length of the anilox roll 18 as well as the length of the central drum 22 is larger than the length of the printing cliche 16. Thus, the support rings 32 are in rolling engagement with the anilox roll 18 and the central drum 22. The contact ensures a smooth running of the printing cylinder 14 irrespective of potential irregularities or imbalances of the relief on the printing cylinder 14.
Claims
Claims1. A printing assembly (12) for a flexographic printing device (10), comprising a doctor blade (20), an anilox roll (18), a printing cylinder (14) and a central drum (22), wherein the printing cylinder (14) is surrounded by a printing cliche (16), and wherein the printing assembly (12) comprises two support rings (32) arranged on opposite ends of the printing cylinder (14) outside the printing cliche (16), the outer diameter of the support rings (32) being bigger than the diameter of the printing cylinder (14).
2. The printing assembly (12) according to claim 1, wherein the support rings (32) are releasably attached to the printing cylinder (14).
3. The printing assembly (12) according to any of the preceding claims, wherein the support rings (32) comprise a compressible layer (34) at their outer circumference or consist of a compressible layer (34).
4. The printing assembly (12) according to claim 3, wherein the compressible layer (34) has a thickness of 0.1 mm to 0.5 mm.
5. The printing assembly (12) according to any of the preceding claims, wherein a sleeve (30) is arranged between the printing cylinder (14) and the printing cliche (16) and wherein the support rings (32) are arranged on the sleeve (30).
6. The printing assembly (12) according to any of the preceding claims, wherein the length of the anilox roll (18) is longer than the length of the printing cliche (16) and the support rings (32) are in rolling engagement with the anilox roll (18).
7. The printing assembly (12) according to any of the preceding claims, wherein the length of the central drum (22) is longer than the length of the printing cliche (16) and the support rings (32) are in rolling engagement with the central drum (22).