Shoe, in particular a sports shoe, and method of manufacturing such a sports shoe
The shoe design simplifies footwear manufacturing by using superimposed textile tubular elements with thermofused viewing areas, addressing complexity and waste in conventional methods while maintaining key performance attributes.
Patent Information
- Application Number
- FR2022001672
- Authority / Receiving Office
- FR · FR
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-02-25
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2042-02-25
AI Technical Summary
Conventional footwear manufacturing processes are complex and wasteful, with a need for simplified methods that reduce energy and material consumption, while also enabling local production and personalization.
The shoe design incorporates an upper made from at least partially superimposed external and internal textile tubular elements, with thermofused textile portions forming a viewing area using transparent monofilament threads, which maintains breathability and flexibility.
This approach simplifies the manufacturing process, reduces waste, and allows for local production, while maintaining the shoe's breathability, flexibility, and resistance to abrasion and tearing.
Smart Images

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Abstract
Description
Title of the invention: Shoe, in particular sports shoe, and method of manufacturing such a sports shoe Technical field
[0001] The present invention relates to the technical field of footwear articles, in particular sports shoes, comprising two textile tubular elements used in the construction of the upper and possibly the sole of said footwear articles, and the methods of manufacturing such footwear articles. Prior art
[0002] Conventional footwear articles generally comprise an upper and a sole structure. The upper is secured to the sole structure and forms a void within the footwear article to comfortably receive and secure a foot. The sole structure is secured to a lower area of the upper, and operatively disposed between the ground, and the upper.
[0003] In athletic footwear, the sole structure may include a wear sole and a midsole. The midsole often includes a polymer foam material that absorbs shock from the ground upon impact to lessen the effects on the foot and leg during walking, running, or other ambulatory activities. The sole structure may also include a liner positioned near the bottom surface of the foot to enhance the comfort of the footwear.
[0004] The soles are traditionally joined to the uppers using a so-called Strobel assembly in which the various sole elements (insole, midsole and outsole in particular) are assembled. The manufacturing processes for a conventional shoe require dozens of steps, and produce a lot of waste from the cutting of materials.
[0005] It is sought to simplify the manufacturing processes of footwear articles, in particular by reducing the number of steps and / or the energy and material consumption. This problem is also part of the search for a manufacturing process that can be implemented as close as possible to the place of use of the footwear article in order to reduce its carbon impact, facilitate stock management, and allow the personalization of the footwear article.
[0006] One solution is to eliminate the sewing steps required to shape the initially flat upper in three dimensions. The upper is obtained from the assembly of one or a few pieces, and no longer from multiple pieces joined together by sewing.
[0007] Footwear articles are thus known comprising a textile tubular element comprising thermofused textile portions forming at least part of the upper. It is thus sought to improve these footwear articles so that they are light, flexible, and breathable, while offering satisfactory resistance to abrasion and tearing, and comfortably fitting the shape of the foot.
[0008] Such footwear articles, despite a particular construction, must also offer varied designs respecting the technical criteria set out above, while limiting the aesthetic and / or functional component(s) necessary for their manufacture.
[0009] It may thus be sought to form one or more viewing areas of a particular portion of the footwear article from the exterior of the latter. It is thus proposed to melt thermofusible threads and to form a transparent film-forming area. However, this type of film-forming area reduces the breathability and flexibility of the upper when the thermofusible monofilament threads have a large diameter or the abrasion / tear resistance when the thermofusible monofilament threads have a small diameter. In addition, when the upper comprises an inner layer and an outer layer comprising thermofusible threads, the latter adhere to the inner layer when they are thermofusible, further stiffening the treated area of the upper.
[0010] It is thus sought to form a viewing area which does not alter the permeability, or at the very least limits the reduction in permeability, and which retains good flexibility of the region of the upper comprising it, as well as good resistance to abrasion and tearing, in particular when a through opening is arranged in this viewing area. Statement of the invention
[0011] The present invention relates, according to a first aspect, to a shoe, in particular a sports shoe, comprising an upper, said upper comprising at least a portion of an external textile tubular element, and at least a portion of an internal textile tubular element, said internal and external textile tubular elements being at least partially superimposed, at least one of said internal and external textile tubular elements comprising at least one thermofused textile portion.
[0012] Advantageously, the outer textile tubular element comprises at least one outer textile main portion and the inner textile tubular element comprises at least one inner textile main portion, the outer textile main portion and the inner textile main portion are at least partially superimposed, and the outer textile main portion comprises one or more transparent and / or translucent monofilament thread(s) forming a viewing area of the inner textile main portion.
[0013] Advantageously, the rod is thermoformed, possibly thermocompressed, using one or more thermofused textile portion(s) or one or more partially thermofused textile portion(s).
[0014] Advantageously, the viewing area is formed from one or more transparent and / or translucent monofilament thread(s) providing rigidity and preserving permeability due to the spaces present between the thread(s) of the main external textile portion. Internal textile tubular element
[0015] Advantageously, the internal textile tubular element is woven or knitted, preferably knitted.
[0016] Preferably, the internal textile tubular element comprises one or more monofilament yarn(s) and / or one or more multifilament yarn(s) and / or one or more spun yarn(s) of fibers.
[0017] Preferably, the internal textile tubular element comprises one or more thermofusible / thermofused thread(s) at least in part, more preferably the thermofused portion(s) of the thread(s) respectively form one or more thermofused textile portion(s) according to the invention.
[0018] The internal textile tubular element may comprise: - one or more spun fiber yarn(s) and / or one or more multifilament yarn(s) and / or one or more monofilament yarn(s), non-fusible / non-thermal melted, and / or - one or more partially or entirely thermofusible / thermofused multifilament thread(s), and / or - one or more monofilament thermofusible / thermofused thread(s) in part or in full.
[0019] The internal textile tubular element preferably comprises a volume for receiving the foot at least in part, and an opening for introducing the foot into said receiving volume.
[0020] Advantageously, the internal textile tubular element comprises an internal textile part covering at least part of the foot comprising said internal textile main portion.
[0021] In particular, the internal textile tubular element comprises an internal textile part covering at least part of the foot and an internal textile part of the sole in textile connection, in particular knitted, with the internal textile covering part.
[0022] Advantageously, the internal textile part covering at least part of the foot, and the internal textile part of the sole are in a textile piece of unitary textile construction, in particular of unitary knitted construction, more particularly the internal textile tubular element is a knitted piece of unitary knitted construction.
[0023] The internal textile part covering at least part of the foot can cover all or one or more regions of the top of the foot.
[0024] The internal textile part of the sole can cover all or one or more regions of the underside of the foot.
[0025] The internal textile covering part is arranged according to the desired upper configuration.
[0026] Advantageously, the region(s) of the top of the foot in which the internal textile part covering at least part of the foot extends is / are chosen from: the forefoot region extending on the lateral side and / or the forefoot region extending on the medial side; and / or the forefoot region extending between the lateral and medial sides; and / or the instep area; and / or the midfoot region extending on the lateral side; and / or the midfoot region extending on the medial side; and / or the heel region extending on the lateral side and / or the heel region extending on the medial side; and / or the heel region extending between the lateral side and the medial side; and / or the leg region extending partly above the malleolus.
[0027] Advantageously, the region(s) of the underside of the foot in which the internal textile part of the sole extends is / are chosen from: the forefoot region extending between the lateral and medial sides; and / or the midfoot region extending between the lateral and medial sides; and / or the heel region extending between the lateral and medial sides.
[0028] In one embodiment, the inner textile tubular member includes an end forming a toe pocket extending into a heel area.
[0029] Preferably, the inner textile tubular element is an inner knitted sock.
[0030] Preferably, the internal textile tubular element comprises an external face and a internal face, in particular substantially opposite.
[0031] Preferably, the inner textile main portion extends between the inner and outer faces of the inner textile tubular element, in particular the inner and outer faces of the inner textile main portion are portions of the inner and outer faces of the inner textile tubular element. External textile tubular element
[0032] Advantageously, the external textile tubular element is woven or knitted, preferably knitted.
[0033] Preferably, the outer textile tubular element comprises one or more monofilament yarn(s) and / or one or more multifilament yarn(s) and / or one or more spun fiber yarn(s).
[0034] Preferably, the external textile tubular element comprises one or more thermofusible / thermofused thread(s) at least in part, more preferably the thermofused portion(s) of the thread(s) respectively form(s) one or more thermofused textile portion(s) according to the invention.
[0035] The external textile tubular element may comprise: - one or more spun fiber yarn(s) and / or multifilament yarn(s) and / or one or more monofilament yarn(s), non-fusible / non-thermal melted, and / or - one or more thermofusible / thermofused multifilament thread(s) at least in part or entirely, and / or - one or more monofilament thermofusible / thermofused thread(s) at least in part or entirely.
[0036] The external textile tubular element preferably comprises a volume for receiving the foot at least in part, and an opening for introducing the foot into said receiving volume.
[0037] Advantageously, the external textile tubular element comprises an external textile part covering at least part of the foot comprising said external textile main portion.
[0038] In particular, the external textile tubular element comprises an external textile part covering at least part of the foot and an external textile part of the sole in textile connection, in particular knitted, with the external textile covering part.
[0039] Advantageously, the external textile part covering at least part of the foot, and the external textile part of the sole are in a textile piece of unitary textile construction, in particular of unitary knitted construction, more particularly the external textile tubular element is a knitted piece of unitary knitted construction.
[0040] The external textile part covering at least part of the foot can cover all or one or more regions of the top of the foot.
[0041] The external textile part of the sole can cover all or one or more regions of the underside of the foot.
[0042] The external textile covering part is arranged according to the desired upper configuration.
[0043] Advantageously, the region(s) of the top of the foot in which the external covering textile part extends at least in part of the foot is / are chosen from: the forefoot region extending on the lateral side; and / or the forefoot region extending on the medial side; and / or the forefoot region extending between the lateral and medial sides; and / or the instep area; and / or the midfoot region extending on the lateral side; and / or the midfoot region extending on the medial side; and / or the heel region extending on the lateral side; and / or the heel region extending on the medial side; and / or the heel region extending between the lateral side and the medial side; and / or the leg region extending partly above the malleolus.
[0044] Advantageously, the region(s) of the underside of the foot in which the textile part of the outer sole extends is / are chosen from: the forefoot region extending between the lateral and medial sides; and / or the midfoot region extending between the lateral and medial sides; and / or the heel region extending between the lateral and medial sides.
[0045] In one embodiment, the outer textile tubular member includes an end forming a toe pocket extending into a heel area.
[0046] Preferably, the outer textile tubular element is an outer knitted sock.
[0047] Preferably, the external textile tubular element comprises an external face and a internal face, in particular substantially opposite.
[0048] In a preferred embodiment, the internal textile tubular element is arranged at least partly in the receiving volume of the external textile tubular element, in particular the external face of the internal textile tubular element is arranged opposite the internal face of the external textile tubular element.
[0049] Preferably, the internal face of the internal textile tubular element is arranged opposite, in particular opens directly, into the volume for receiving the foot of the footwear article.
[0050] Preferably, the outer textile main portion extends between the inner and outer faces of the outer textile tubular element, in particular the inner and outer faces of the outer textile main portion are portions of the inner and outer faces of the outer textile tubular element.
[0051] In an exemplary embodiment, the external textile tubular element may comprise, in addition to the main external textile portion, an additional external textile portion comprising one or more transparent and / or translucent monofilament thread(s) forming a viewing area of an additional internal textile portion that the internal textile tubular element comprises.
[0052] Preferably, the main external textile portion is separated from the additional external textile portion by an intermediate external textile portion, more preferably the intermediate external textile portion does not comprise one or more transparent and / or translucent monofilament thread(s) and / or comprises one or more thermofused textile portion(s).
[0053] Preferably, the additional external textile portion extends between the internal and external faces of the external textile tubular element.
[0054] Preferably, the additional internal textile portion extends between the internal and external faces of the internal textile tubular element.
[0055] Preferably, the additional internal and external textile portions are at least partially superimposed. The upper may comprise several pairs of additional internal and external textile portions as described above, and in such a manner general in this text, depending on the technical effects sought, for example one, or two or three or four or more, additional internal and external textile portions.
[0056] The characteristics defining the main external textile portion and the main internal textile portion apply independently of each other respectively to the additional external and internal textile portions.
[0057] Advantageously, an external additional textile portion, respectively an internal additional textile portion, is distinct from an external main textile portion, respectively from an internal main textile portion.
[0058] In an exemplary embodiment, the internal textile tubular element and the external textile tubular element are secured to each other by means of one or more thermofused textile portion(s), preferably the internal textile sole part is secured to the external textile sole part by one or more thermofused textile portion(s) and / or the internal covering textile part is secured to the external covering textile part by one or more thermofused textile portion(s).
[0059] In an exemplary embodiment, the rod comprises at least two textile portions, in particular at least two portions of a thread or several threads, secured to each other by one or more thermofused textile portions.
[0060] Preferably, the ratio of the total mass of one or more thermofused textile portion(s) of the internal textile sole part of the internal textile tubular element relative to the total mass of said internal textile sole part is greater than or equal to 50% or 60% or 70% or 80% or 90% or approximately 100%.
[0061] Preferably, the ratio of the total mass of one or more thermofused textile portion(s) of the external textile sole part of the external textile tubular element relative to the total mass of said external textile sole part is greater than or equal to 50% or 60% or 70% or 80% or 90% or approximately 100%.
[0062] The internal and external textile parts of the sole can thus comprise a significant quantity of thermofusible thread(s) at least in part.
[0063] The inner textile tubular element and / or the outer textile tubular element is / are preferably knitted on a circular knitting machine whose needle bed(s) is / are of small diameter(s), in particular suitable for knitting a sock. Stem
[0064] Advantageously, the rod comprises, in particular is essentially made up of, the internal textile part covering at least in part the foot of the internal textile tubular element and the external textile part covering at least in part the foot of the external textile tubular element. Advantageously, the rod comprises one or more regions covering the top of the foot selected from: a forefoot region extending on the lateral side and / or a forefoot region extending on the medial side; a forefoot region extending between the lateral and medial sides; an instep area; a midfoot region extending on the lateral side; and / or a midfoot region extending on the medial side; a heel region extending on the lateral side and / or a heel region extending on the medial side; a heel region extending between the medial and lateral sides, or a combination thereof.
[0065] The upper may further comprise one or more aesthetic component(s) (logo, embroidery, etc.) and / or one or more functional component(s), for example a hard front toe or a rear counter. Sole structure
[0066] Advantageously, the shoe according to the invention comprises an upper and a sole structure secured to the upper.
[0067] The sole structure may comprise a wear sole, and optionally a midsole and / or a sockliner.
[0068] Advantageously, the outsole comprises an external face for engagement with the ground.
[0069] The midsole may be disposed between the outsole and the upper.
[0070] The midsole can be alternatively arranged in the receiving volume of the foot of the shoe, and possibly be secured to said reception volume in a removable manner.
[0071] Preferably, the sole structure of the shoe comprises the inner textile sole portion of the inner textile tubular element and the outer textile sole portion of the outer textile tubular element, and optionally further one or more sole element(s).
[0072] Advantageously, a sole element, for example an intermediate sole or a wear sole, can be arranged between the internal textile part of the sole and the external textile part of the sole. Thermofused textile portion
[0073] The inner textile tubular element may comprise one or more thermofused textile portion(s) and / or the outer textile tubular element may comprise one or more thermofused textile portion(s) and / or the rod may comprise one or more thermofused textile portion(s).
[0074] A thermofused textile portion may be a portion: - a single-component thermofusible / thermofused or two-component monofilament yarn comprising at least a first thermofusible / thermofused component and at least one second non-hot-melt / non-hot-melt component or, - a multifilament yarn comprising one or more single-component hot-melt / hot-melt filament(s) or two-component filament(s) comprising at least one first hot-melt / hot-melt component and at least one second non-hot-melt / non-hot-melt component, optionally mixed with one or more single-component non-hot-melt / non-hot-melt filament(s).
[0075] A single-component, thermofusible / thermofused monofilament filament or yarn may be, for example, made of polyurethane, for example having a melting temperature of approximately 100°C-120°C.
[0076] A monofilament, bi-component filament or yarn may be of the core-coat or side-by-side type, i.e. comprising a coat or one side comprising said first component having a melting temperature of approximately 100°C-120°C and a core or the other side comprising said second component, in particular having a melting or softening temperature higher than that of the first component, for example ranging from 150°C to 260°C, for example of the order of 250°C in the case of polyester (for example polyethylene terephthalate). Viewing area
[0077] Advantageously, a viewing area is an area through which it is possible to view from the outside of the outer textile main portion, i.e. from the outer face of said outer textile main portion, the outer face of the inner textile main portion, in particular the color(s) and / or a logo and / or one or more patterns of the outer face of the inner textile main portion.
[0078] Advantageously, the upper may comprise several viewing areas, for example a viewing area arranged in the forefoot region and / or a viewing area arranged in the toe region, and / or a viewing area arranged in the medial region, and / or a viewing area arranged in the lateral region.
[0079] A viewing area according to the present invention is a main or additional external textile portion of the external textile tubular element formed from one or more transparent and / or translucent monofilament thread(s). Son)
[0080] The transparent and / or translucent monofilament thread(s) may be colorless or colored.
[0081] Preferably, the transparent and / or translucent monofilament thread(s) according to the invention are not heat-meltable and / or are not heat-melted. This arrangement makes it possible to maintain mobility between the thread(s) and not to alter the permeability of the portion, in particular the main or additional portion. external textile fabric, comprising said monofilament yarn(s).
[0082] The monofilament yarn(s) and / or the spun fiber yarn(s) and / or the multifilament yarn(s), in particular non-thermal melted / non-thermal meltable, is / are in one or more materials chosen from: - a list I comprising: polyesters, in particular chosen from polyethylene terephthalate (PET) and polybutylene terephthalate (PBT) or a combination thereof; polyamides, in particular chosen from PA 6, PA 6-6, and a combination thereof; polyolefins, in particular polyethylene, polypropylene, and a combination thereof; elastanes; and a combination thereof; and / or - a list II comprising: cotton, regenerated cellulose, for example viscose, wool, and a combination of these.
[0083] A multifilament yarn may have a linear mass ranging from 5 dtex to 500 dtex, in particular ranging from 5 dtex to 300 dtex, more particularly ranging from 5 dtex to 200 dtex or to 100 dtex.
[0084] Preferably, the monofilament yarn(s) is / are one or more monofilament yarn(s) made of polyester, for example polyethylene terephthalate (PET) or polybutylene terephthalate (PBT).
[0085] In one embodiment, the transparent and / or translucent monofilament yarn(s) each have: - a linear mass ranging from 5 deniers to 100 deniers, in particular ranging from 5 deniers to 60 deniers, more particularly ranging from 20 deniers to 40 deniers (in particular measured according to standard ASTM-D-844); and / or - a diameter greater than or equal to 0.01 mm and less than or equal to 1 mm, in particular greater than or equal to 0.03 mm or 0.05 mm, more particularly less than or equal to 0.50 mm or 0.35 mm, even more particularly less than or equal to 0.15 mm; and / or - a toughness ranging from 1 g / denier to 20 g / denier, in particular ranging from 1 g / denier to 15 g / denier, more particularly ranging from 3 g / denier to 7 g / denier (notably measured according to standard DIN 53834-1, in particular from 1976); and / or - an elongation at break ranging from 5% to 80%, in particular ranging from 5% to 50%, more particularly ranging from 15% to 50% (in particular measured according to standard DIN 53834-1, in particular dating from 1976); and / or - has a trilobed cross-section.
[0086] Advantageously, the inventors have determined that the aforementioned linear mass and diameter facilitate the use of said monofilament yarn on a textile loom, in particular by knitting, while offering a good compromise between rigidity and flexibility.
[0087] Advantageously, the trilobed cross-section can be recognized under a microscope.
[0088] Advantageously, the trilobed cross-section gives brilliance to the area of visualization. Definitions
[0089] In the present text, the term “hot-melt” or “first hot-melt component” means any material or first component which is hot-melted during the manufacture of the shoe according to the invention.
[0090] In the present text, the term “opening for introducing the foot of the shoe, of a sock (internal or external), or even of a tubular textile element (internal or external)” means the natural opening for introducing the foot into the volume for receiving the foot of the shoe, of the sock or of the tubular textile element, in particular arranged between the midfoot and rearfoot regions, more particularly surrounding all or part of the ankle.
[0091] In the present text, the term non-hot-melt is understood to mean any material / component which is not hot-melted during the manufacture of the shoe according to the invention. This material or component may be a thermoplastic material or not, but which has a melting or softening temperature or even a degradation temperature which is higher than the highest heating temperature used during the manufacture of the footwear article according to the invention.
[0092] In the present text, the term transparent and / or translucent means any material, in particular any monofilament, through which it is possible to visualize one or more colors, and / or one or more patterns, possibly in relief.
[0093] In the present text, the term “hot-melt thread(s)” is understood to mean at least in part that said thread(s) is / are completely hot-melt or each comprises / comprises a portion of its structure which is hot-melt.
[0094] In an alternative embodiment, the main internal textile portion comprises one or more transparent and / or translucent monofilament thread(s), in particular forming an internal viewing zone.
[0095] In an alternative embodiment, the internal textile tubular element, in particular the internal textile part covering at least part of the foot, comprises: - one or more thermofused textile portion(s), in particular one or more thermofused thread(s) at least in part which is / are thermofused at least in part during the manufacture of the shoe; and / or - one or more multifilament yarn(s) and / or one or more non-thermal-melted spun yarn(s), in particular made of polyester and / or recycled materials, for example PET; and / or - one or more elastic thread(s), in particular elastane; and / or - one or more transparent and / or translucent monofilament thread(s), in par non-thermally melted particular element(s), arranged in the main, respectively additional, internal textile portion superimposed at least in part with the main, respectively additional, external textile portion of the external textile tubular element.
[0096] In an alternative embodiment, the external textile tubular element, in particular the external textile part covering at least part of the foot, comprises: - one or more thermofused textile portion(s), in particular one or more thermofused thread(s) at least in part which is / are thermofused at least in part during the manufacture of the shoe; and / or - one or more non-thermal melted multifilament yarn(s) and / or one or more non-thermal melted spun fiber yarn(s), in particular made of polyester and / or recycled materials, for example PET; and / or - one or more elastic thread(s), in particular elastane; and / or - one or more transparent and / or translucent monofilament thread(s), in particular not heat-melted, arranged in the main, respectively additional, external textile portion substantially superimposed with the main, respectively additional, internal textile portion of the internal textile tubular element.
[0097] In an alternative embodiment, the internal textile tubular element and / or the external textile tubular element each comprises / comprise in the region encircling all or part of the foot introduction opening one or more elastic thread(s), in particular said region does not comprise a thermofused textile portion.
[0098] In a variant, the inner, respectively outer, textile tubular element, in particular the inner, respectively outer, textile part covering at least in part the foot, comprises in its forefoot region extending between the medial and lateral sides and / or in the instep area, one or more lacing loop(s) of unitary textile construction, in particular knitted, with the inner, respectively outer, textile tubular element, in particular with the inner, respectively outer, textile part covering at least in part the foot.
[0099] Advantageously, when the lacing loops are arranged on the inner textile tubular element, the outer textile tubular element comprises, in its forefoot region extending between the medial and lateral sides and / or in the instep area, one or more through-receiving opening(s) configured to allow the passage of said lacing loop(s) through respectively said through-receiving opening(s) so as to project outside said through-receiving opening(s).
[0100] In one embodiment, a lacing loop is delimited by two through openings, in particular of unitary textile construction, in particular knitted, with the inner, respectively outer, textile tubular element. Said two openings are preferably arranged in the forefoot region extending between the sides lateral and medial and / or in the instep area.
[0101] For example, a lacing loop is a knitted bridge.
[0102] In particular, the instep area and / or the forefoot region extending between the lateral and medial sides of the inner, respectively outer, textile tubular element comprise first and second sets of through-lacing openings. Each of the first and second sets of through-lacing openings comprises several, for example between three and six, sets of two openings, the two openings of each set being separated by a knitted portion forming first or second bridges. More particularly, the first bridges and the second bridges, respectively of the first and second sets of through-openings, are arranged in a transverse direction T substantially perpendicular to the longitudinal axis L of the inner and outer textile tubular elements.
[0103] In one embodiment, a lacing loop is formed by a woven knitted yarn, said loop projecting from the outer face, in particular from the forefoot region arranged between the lateral and medial sides and / or from the instep area, of the outer, respectively inner, textile tubular element.
[0104] In an alternative embodiment, the transparent and / or translucent monofilament thread(s) is / are not heat-melted.
[0105] Advantageously, the areas where the yarn(s) cross each other, in particular the stitches knitted with said yarn(s), are mobile relative to each other.
[0106] This arrangement provides flexibility to said outer textile main portion, and improves permeability. Said outer textile main portion thus allows heat and / or perspiration to be evacuated.
[0107] In an alternative embodiment, said outer textile main portion, and optionally said inner textile main portion, is / are arranged in at least one of the following regions of the upper: a forefoot region extending on the lateral side and / or a forefoot region extending on the medial side; an instep area; a forefoot region extending between the lateral and medial sides; a midfoot region extending on the lateral side and / or a midfoot region extending on the medial side; a heel region extending on the lateral side and / or a heel region extending on the medial side; a heel region extending between the medial and lateral sides, or a combination thereof, preferably a forefoot region extending on the lateral side and / or a forefoot region extending on the medial side; and / or an instep area;and / or a forefoot region extending between the lateral and medial sides; a midfoot region extending on the lateral side and / or a midfoot region extending on the medial side.;
[0108] Advantageously, the external textile main portion occupies at least 10%, preferably at least 20% or 30% or 40% or 50% or 60% or 70% or 80%, of the external face of the rod or of the external face of the textile part covering at least part of the foot of the external textile tubular element.
[0109] In an alternative embodiment, said inner textile main portion is arranged in at least one of the following upper regions: a forefoot region extending on the lateral side and / or a forefoot region extending on the medial side; a forefoot region extending between the lateral and medial sides; an instep area; a midfoot region extending on the lateral side and / or a midfoot region extending on the medial side; a heel region extending on the lateral side; and / or a heel region extending on the medial side; a heel region extending between the medial and lateral sides, or a combination thereof, preferably a forefoot region extending on the lateral side and / or a forefoot region extending on the medial side; and / or an instep area; and / or a forefoot region extending between the lateral and medial sides;a midfoot region extending on the lateral side and / or a midfoot region extending on the medial side.;
[0110] Advantageously, the main internal textile portion occupies at least 10%, preferably at least 20% or 30% or 40% or 50% or 60% or 70% or 80%, of the external face of the upper or of the external face of the textile part covering the foot of the internal textile tubular element.
[0111] In an alternative embodiment, the outer textile tubular element is a knitted sock comprising a foot-receiving void, and the inner textile tubular element is a knitted sock disposed at least partly in the foot-receiving void of the outer textile tubular element.
[0112] Advantageously, the knitted sock, of the internal or external textile tubular element, comprises a heel zone, a toe end, in particular closed by a seam or a weld, and an opening for introducing the foot.
[0113] Advantageously, the internal and external textile tubular elements are at least partially superimposed.
[0114] In one embodiment, the inner and outer textile tubular elements are two separate knitted pieces.
[0115] This arrangement facilitates differentiation, in particular regarding dimensions and / or configurations (e.g. the arrangement of an additional knitted pocket of unitary knitted construction with a knitted textile tubular element), between the inner, respectively outer, textile tubular element and the outer, respectively inner, textile tubular element.
[0116] In an alternative embodiment, the external textile tubular element and the element internal textile tubulars are of unitary textile construction.
[0117] Advantageously, the internal and external textile tubular elements are in a single textile piece, in particular of unitary textile construction, more particularly of unitary knitted construction.
[0118] Preferably, said part has a general U-shape before folding the internal textile tubular element into the volume for receiving the foot of the external textile tubular element (in particular this folding is carried out in the method of manufacturing the shoe according to a second aspect of the invention).
[0119] Preferably, the inner sock is in a folded position in the foot-receiving volume of the outer sock.
[0120] The folding of the inner sock into the outer sock begins at their foot insertion openings or at their open toes.
[0121] In an alternative embodiment, the opening for introducing the foot, or the toe, of the external textile tubular element is in textile connection, in particular knitted, with the opening for introducing the foot, or the toe, of the internal textile tubular element.
[0122] The folding is therefore done from the opening for introducing the foot or from the tip of the toe opened during the manufacturing process.
[0123] In an alternative embodiment, the internal main textile portion does not comprise a thermofused textile portion.
[0124] Advantageously, the peripheral region of the upper bordering all or part of the main internal and external textile portions superimposed at least in part, comprises one or more thermofused textile portion(s), in particular securing the internal covering textile part of the foot with the external covering textile part of the foot.
[0125] In an alternative embodiment, the internal main textile portion comprises one or more non-thermally melted monofilament thread(s), possibly transparent and / or translucent.
[0126] Preferably, said thread(s) form(s) an internal viewing area, substantially opposite the viewing area of the external main textile portion (which can be described as an external viewing area).
[0127] Advantageously, the internal viewing area makes it possible to view the interior of the receiving volume of the shoe, and therefore the part of the foot opposite said area.
[0128] In an alternative embodiment, the internal textile tubular element, in particular its internal textile part covering at least part of the foot, comprises one or more thermofused textile portion(s), and the external textile tubular element, in particular its external textile part covering the foot, does not comprise a thermofused textile portion or one or more thermofused textile portion(s). whose total mass is less than or equal to 0.50 times the total mass of the thermofused textile portion(s) of the internal textile tubular element, in particular less than or equal to 0.50 times the total mass of the thermofused textile portion(s) of the internal textile covering part of the foot.
[0129] Advantageously, the outer textile tubular element comprises less thermofused textile material than the inner textile tubular element.
[0130] This arrangement makes it possible to obtain an external tubular element offering greater flexibility and more breathability than the internal tubular element.
[0131] In an alternative embodiment, the main, or additional, external textile portion, and / or the main, or additional, internal textile portion each comprises / comprise one or more textile through opening(s), in particular knitted, in particular with one or more monofilament thread(s) (as described in the present text, for example transparent and / or translucent).
[0132] Preferably, the through opening(s) extend(s) between the internal and external faces of the main, or additional, external textile portion and / or of the main, or additional, internal textile portion.
[0133] The main, or additional, external or internal textile portion may comprise through openings: - distributed in a given region of said main or additional portion, for example a given forefoot region of the covering textile part, and / or - surrounding at least a part of said main, or additional, portion in a given region, for example in a midfoot region on the lateral or medial side of the covering textile part.
[0134] The through opening(s) comprises / comprise one or more through opening(s), in particular at least 3 or 4 or 5 or more than 5 through openings, (each) having at least one dimension greater than or equal to 1 mm or 2 mm or 3 mm or 4 mm or 5 mm or 8 mm, in particular the through opening(s) is / are defined as being one or more through opening(s) A.
[0135] The through opening(s) comprises / comprise one or more through opening(s), in particular at least 3 or 4 or 5 or more than 5 through openings, (each) having at least one dimension less than or equal to 8 mm or 5 mm or 4 mm or 3 mm or 2 mm or 1 mm, in particular the through opening(s) is / are defined as being one or more through opening(s) A.
[0136] One or more through opening(s) may have any shape, for example an ovoid, round, parallelepiped (for example square or rectangular) shape.
[0137] The through opening(s) comprises / comprise one or more through opening(s), in particular at least 3 or 4 or 5 or more than 5 or more than 30 or through openings, (each) having at least one dimension greater than or equal to 0.1 mm and less than or equal to 1 or 2 mm, in particular the through opening(s) is / are defined as being one or more through opening(s) B. For example, this type of opening(s) B is found on a main, or additional, internal or external textile portion of knitted mesh type or honeycomb structure.
[0138] Advantageously, the through opening(s), in particular A and / or B, is / are knitted with one or more transparent and / or translucent monofilament yarn(s), in particular not heat-melted.
[0139] This arrangement makes it possible to form tear-resistant through openings.
[0140] This arrangement also improves the flexibility, breathability and enhances the display / visualization function of the main, or additional, external, or internal textile portion.
[0141] In a first exemplary embodiment, the main, or additional, external textile portion does not comprise a through opening and the main, or additional, internal textile portion comprises one or more through opening(s), in particular A and / or B, more particularly B.
[0142] In a second exemplary embodiment, the main, or additional, internal textile portion does not comprise a through opening and the main, or additional, external textile portion comprises one or more through opening(s), in particular A and / or B, more particularly A.
[0143] In a third embodiment, the main, or additional, internal textile portion comprises one or more through opening(s) and the main, or additional, external textile portion comprises one or more through opening(s) each having at least one dimension greater than at least one of the dimensions of each of the through opening(s) of the main, or additional, internal textile portion, in particular the main, or additional, external textile portion comprises one or more opening(s) A and the main, or additional, internal textile portion comprises one or more through opening(s) B.
[0144] In an alternative embodiment, the main, or additional, external textile portion comprises one or more through opening(s) which is / are not opposite the through opening(s) of the main, or additional, internal textile portion.
[0145] This arrangement makes it possible to protect the foot placed in the receiving volume of the shoe, for example from rain, dust, particles, etc.
[0146] In an alternative embodiment, the main internal and external textile portions are arranged at least in part, in particular entirely, in the midfoot region extending on the lateral side of the upper, and the internal textile tubular element further comprises an additional internal textile portion and the external textile tubular element comprises an additional external textile portion, the additional internal and external textile portions are at least partly superimposed and arranged at least partly, in particular entirely, in the midfoot region on the medial side of the upper, the additional external textile portion comprises one or more transparent and / or translucent monofilament thread(s), in particular not heat-melted, forming a viewing area of the additional internal textile portion.
[0147] In a sub-variant embodiment, the upper further comprises another additional internal textile portion and another additional external textile portion which are at least partly superimposed and arranged at least partly, in particular entirely, in the forefoot region arranged between the lateral and medial sides and possibly in the forefoot region arranged on the lateral side and / or the forefoot region arranged on the medial side.
[0148] In an alternative embodiment, the main, or additional, external textile portion comprises an internal face portion and the main, or additional, internal textile portion comprises an external face portion which is not integral with the internal face portion of the main, or additional, external textile portion, in particular which is not glued to the internal face portion of the main, or additional, external textile portion, in particular which is not glued by a thermofused textile portion.
[0149] In an alternative embodiment, the main, or additional, external textile portion comprises one or more translucent and / or transparent monofilament thread(s) each having a trilobed cross-section, and preferably a linear mass greater than or equal to 20 deniers and less than or equal to 60 deniers.
[0150] The inventors have determined that this arrangement makes it possible to implement said monofilament yarn on a textile loom, in particular by knitting, while offering a good compromise between rigidity and flexibility.
[0151] In addition, this type of thread provides shine.
[0152] In this text, a trilobed cross-section is understood to mean that the cross-section of a monofilament yarn comprises at least three sides.
[0153] Advantageously, a trilobed cross-section has a substantially triangular general shape.
[0154] The subject of the present invention is, according to a second aspect, a method of manufacturing a shoe, in particular a sports shoe, in particular according to any one of the variant embodiments according to a first aspect of the invention, said method advantageously comprising the steps: i) an external textile tubular element and a textile tubular element are provided internal of which at least one of said internal and external textile tubular elements comprises at least one thermofusible textile portion, the external textile tubular element comprises at least one external textile main portion and the internal textile tubular element comprises at least one internal textile main portion, the internal textile tubular element is arranged at least in part in a receiving void of the foot of the external textile tubular element so that said external and internal textile tubular elements are at least in part superimposed, and that the internal and external textile main portions are at least in part superimposed, the external textile main portion comprising one or more transparent and / or translucent monofilament thread(s), in particular having a melting temperature Tf or degradation temperature Td; ii) the inner and outer textile tubular elements are heated to a heating temperature Te so as to at least partially melt said at least one thermofusible textile portion, in particular the temperature Tf or Td is higher than the heating temperature Te; iii) a rod is obtained comprising at least a portion of the external textile tubular element and at least a portion of the internal textile tubular element, at least one of said internal and external textile tubular elements comprises at least one thermofused textile portion, and said at least one external textile main portion forms a viewing area of the internal textile main portion.
[0155] In one example, the method comprises a step of securing a sole structure to the outer textile sole portion of the outer textile tubular element or to the upper obtained in step iii).
[0156] In one example, the method comprises a thermoforming or thermocompression step during which one or more sole element(s) may be arranged between the inner textile sole portion of the inner textile tubular element and the outer textile sole portion of the outer textile tubular element or in contact with the textile sole portion of the outer textile tubular element, in particular for joining by gluing, more particularly by gluing by one or more thermofused textile portion(s).
[0157] The thermoforming step, in particular the heating step ii), advantageously comprises the heat-fixing of the internal and external covering textile parts at least in part of the foot of the internal and external textile tubular elements to the shape of a preform in the general shape of a foot. The internal and external textile tubular elements are held during their cooling under pressure against the preform so as to match and retain the shape of the preform. The at least partly heat-meltable thread(s) may be glued together.
[0158] The preform in the general shape of a foot is preferably arranged in the volume receiving the foot of the internal textile tubular element, the textile tubular elements being at least partially superimposed.
[0159] The thermocompression step, in particular the heating step (ii), advantageously comprises the arrangement of the internal and external textile tubular elements, with one or more sole element(s), in a mold. Preferably, an inflatable bladder (in particular made of silicone), in particular having a substantially foot-shaped shape, is arranged in the foot-accommodating volume of the internal textile tubular element, which internal textile tubular element is at least partly superimposed with the external textile tubular element. During thermocompression, the inflatable bladder is inflated, for example to an inflation pressure ranging from approximately 3 bars to approximately 6 bars, in order to compress the internal and external textile tubular elements, and possibly the sole element(s), against the internal face of the mold. The mold may be in two or three parts.For example, two mold parts are configured to receive and mold the upper and one mold part is configured to receive and mold the sole structure. The heating temperature during thermocompression is determined so as to melt and cause the targeted thermofusible textile material(s) to flow more or less.
[0160] Indeed, the shoe may comprise one or more textile materials which are heat-fusible by nature, but which are not heat-fused during the manufacture of the shoe. This textile material is thus considered to be non-heat-fusible or non-heat-fused according to the invention.
[0161] For example, the heating temperature is greater than or equal to 110°C and less than or equal to 200°C, in particular ranging from 110°C to 160°C.
[0162] An internal or external textile tubular element may be knitted on a small diameter circular knitting machine. It may be a weft or warp knit, preferably a weft knit.
[0163] After step (iii), the method may comprise a step of fixing one or more sole element(s) to the external textile sole part of the external textile tubular element, for example rubber portions secured by gluing.
[0164] It is also possible to screw metal spikes into protrusions projecting from the external face of the external textile part of the sole of the external textile tubular element to form crampons.
[0165] The sole element which can be arranged between the inner and outer textile sole parts respectively of the inner and outer textile tubular elements is a wear sole or a shock-absorbing element, for example having a Shore A hardness greater than 30 and less than 80.
[0166] The definitions, variants, examples and embodiments according to a first aspect of the invention apply independently of each other to the second aspect of the invention. Description of the drawings
[0167] The invention will be better understood upon reading the following description of the embodiments of the invention given as non-limiting examples, with reference to the appended figures, in which:
[0168] [Fig-1] [Fig.l] schematically illustrates a first example of a shoe according to the invention on which are represented the different upper regions defined in the present text with reference to the shoe according to the invention;
[0169] [Fig.2] [Fig.2] schematically illustrates for reference purposes in this text, the different regions that can be included in the sole structure of the shoe shown in [Fig.l];
[0170] [Fig.3] [Fig.3] schematically illustrates a first example of an internal textile tubular element, in particular knitted, arranged in the receiving volume of a foot of a first example of an external textile tubular element, in particular knitted, which can be implemented in the present invention;
[0171] [Fig.4] [Fig.4] schematically represents a second example of an internal textile tubular element, in particular knitted, and a second example of an external textile tubular element, in particular knitted, which are of unitary textile construction, in particular in textile connection at the level of their foot introduction openings, and which can be implemented in the present invention;
[0172] [Fig.5] [Fig.5] schematically represents the internal textile tubular element, in particular knitted, of [Fig.4] arranged in the receiving volume of the foot of the external textile tubular element, in particular knitted, of [Fig.4] during their implementation in the present invention;
[0173] [Fig.6] [Fig.6] schematically represents a second example of a shoe according to the invention;
[0174] [Fig.7] [Fig.7] schematically represents a third example of arrangement of internal and external textile tubular elements according to the invention, in particular knitted, before their thermoforming or thermocompression;
[0175] [Fig.8] [Fig.8] schematically represents a fourth example of arrangement of internal and external textile tubular elements according to the invention, in particular knitted, before their thermoforming or thermocompression;
[0176] [Fig.9] [Fig.9] schematically represents a fifth example of arrangement of internal and external textile tubular elements according to the invention, in particular knitted, before their thermoforming or thermocompression;
[0177] [Fig. 10] [Fig. 10] schematically represents a sixth example arrangement of internal and external textile tubular elements according to the invention, in particular knitted, before their thermoforming or thermocompression seen from above;
[0178] [Fig. 11] [Fig. 11] schematically represents the internal and external textile tubular elements, in particular knitted, of [Fig. 10] before their thermoforming or thermocompression seen from the side;
[0179] [Fig. 12] [Fig. 12] schematically represents a third example of a shoe according to the invention. Description of the embodiments
[0180] For the purpose of reference of the terminology used in this text and associated with a shoe, the shoe 10 shown in [Fig.l] will be described below. The shoe 10 can be divided into three general regions: a forefoot region 12, a midfoot region 14 or also called midfoot 14; a heel or rearfoot region 16. The forefoot region 12 generally includes portions of the shoe 10 corresponding to the toes and the joints connecting the metatarsals to the phalanges. The midfoot region 14 generally includes portions of the shoe 10 corresponding to the arch of the foot. The heel or rearfoot region 16 generally corresponds to the rear portions of the foot, and notably includes the calcaneus bone.The shoe 10 also includes a lateral side 17 and a medial side 18, which extend through each of the forefoot 12, midfoot 14, and heel 16 regions and correspond to opposite sides of the shoe 10. More particularly, the lateral side 17 corresponds to an outer area of the foot, and the medial side 18 corresponds to an inner area of the foot. The shoe 10 includes a foot insertion opening 5 for accessing the foot receiving (or reception) volume 6.
[0181] The shoe 10 comprises an instep area 11 extending substantially centered between the lateral side 17 and the medial side 18 in the midfoot region and optionally partially in the forefoot region 12.
[0182] The shoe 10 also comprises a longitudinal axis L and a transverse axis T, in particular substantially perpendicular to the axis L. The shoe 10 also comprises a front edge 19a and a rear edge 19b. The footwear article 10 comprises an upper 15 and a sole structure, in particular a wear sole 20.
[0183] In addition to the shoe 10, the forefoot region 12, the midfoot region 14, the heel region 16, the lateral side 17, the medial side 18, the front edge 19a, the rear edge 19b, the instep area 11, the foot insertion opening 5, and the foot receiving or accommodating volume 6, may be applied to the sole structure 20, to the upper 15, and to their individual elements, such as for example, in a non-limiting manner, to the internal and external textile tubular elements and to their respective textile foot covering parts and their respective textile sole parts.
[0184] [Fig.2] schematically represents for reference purposes, the different regions which may comprise a sole structure 20, corresponding to the regions defined in [Fig. 1].
[0185] [Fig.3] schematically represents a first example of a tubular element inner textile 50 and a first example of a separate outer textile tubular element 60, each in a knitted textile piece, in particular each in a knitted sock. The inner textile tubular element 50 comprises an inner textile covering portion 52 of the foot and an inner sole textile portion 54, as well as an angled portion 56 for forming a heel region. In this specific example, the inner textile covering portion of the foot 52 extends in the forefoot, midfoot, and heel regions, and this from the lateral side to the medial side. In this specific example, the inner sole textile portion 54 extends between a front edge and a rear edge in the forefoot, midfoot, and heel regions, and this from the lateral side to the medial side.
[0186] The outer textile tubular element 60 comprises an outer textile foot covering portion 62 and an outer textile sole portion 64, as well as an angled portion 66 for forming a heel region. In this specific example, the outer textile foot covering portion 62 extends in the forefoot, midfoot, and heel regions, and this between the lateral and medial sides. In this specific example, the outer sole textile portion 64 extends between a front edge and a rear edge in the forefoot, midfoot, and heel regions, and this between the lateral and medial sides.
[0187] The internal textile tubular element 50 is arranged in the receiving volume 61 of the external textile tubular element 60, they are thus substantially superimposed at least in part. The internal 50 and external 60 textile tubular elements are preferably placed on a foot-shaped preform (in particular the preform is arranged in the receiving volume of the foot of the internal textile tubular element 50), then undergo a thermoforming or thermocompression step during which the thermofusible textile portions of said internal textile tubular elements 50 and 60 are thermomelted so as to secure the internal textile tubular element 50 to the external textile tubular element 60, and shape the assembly to the shape of the foot-shaped preform. The internal 50 and external 60 textile tubular elements are then cooled on the preform preferably in order to freeze said shape.
[0188] During the thermoforming step, the preform is preferably rigid.
[0189] In the thermocompression step, the preform is an inflatable bladder (particularly in a silicone or polyurethane material which can be inflated and deflated, and is therefore reusable). The heating temperature applied during the thermocompression step is determined so as to melt the targeted thermofusible material(s) more or better. Thus, depending on the desired effects, threads can be glued together and / or threads can form a film or a coating, for example covering the internal textile tubular element 50, or the external textile tubular element 60.
[0190] One or more sole elements, for example a wear sole or a flexible sole element in a material having a Shore A hardness of between 40 and 70, is / are arranged between the inner sole textile part 54 and the outer sole textile part 64. Preferably, the inner 54 and outer 64 textile sole parts consist essentially of thermofusible thread(s) or each comprise at least 80% by mass of their total mass of thermofusible thread(s). Preferably, during the thermocompression step, the at least partly thermofusible or entirely thermofusible thread(s) of the inner and outer textile sole parts (54, 64) are thermofused. The inner and outer textile tubular elements 50 and 60 being preferably separate knitted pieces, they may have different configurations. For example, as shown in [Fig. 3], the outer textile covering portion of the foot 62 covers less of the foot than the inner covering portion of the foot 52, in particular the outer textile covering portion of the foot 62 does not include an instep area and covers less of the ankle than the inner textile covering portion 52.
[0191] [Fig.4] schematically represents a second example of an internal textile tubular element 70 and a second example of an external textile tubular element 80 which are of unitary textile construction, in particular in a single U-shaped knitted piece. In this specific example, the internal and external textile tubular elements 70 and 80 are in knitted textile connection at the levels of their foot introduction openings corresponding to the fold line 75 from which the internal tubular element 70 is returned into the foot reception volume 85 of the external textile tubular element 80. The internal 70 and external 80 textile tubular elements are advantageously knitted socks, and each have a bent portion 72, 82.
[0192] The internal and external textile tubular elements 70, 80 are arranged on a foot-shaped preform (not shown), in particular the preform is arranged in the receiving volume of the foot of the internal textile tubular element 70. The internal 70 and external 80 textile tubular elements then undergo a thermoforming or thermocompression step during which thermofusible textile portions are thermomelted to secure said internal and external textile tubular elements. 70,80 between them and form them to form the preform.
[0193] The inner sole textile portion 54 or 72, and the outer sole textile portion 64 or 82, are shown as being configured to be arranged strictly under the foot in Figures 3 to 5. In another example, depending on the configuration of the sole structure chosen, the inner sole textile portion 54 or 72, and / or the outer sole textile portion 64 or 82, envelop(s) a portion of the top of the foot and all or part of the perimeter of the foot. The thermocompression step can take place as described with reference to the first examples of inner and outer textile tubular elements (50, 60).
[0194] Figures 6 to 12 below essentially describe different examples of configurations of the internal and external textile tubular elements, in particular different configurations of the superimposed internal and external textile main portions, according to the invention.
[0195] [Fig.6] schematically represents a shoe 100 comprising an upper 110 and a sole 120. The shoe 100 comprises an internal textile tubular element 130 arranged at least partly in the foot receiving volume of an external textile tubular element 140. The upper 110 comprises the internal textile covering part of the foot 132 of the internal textile tubular element 130 and the external textile covering part of the foot 142 of the external textile tubular element 140.
[0196] Advantageously, the outer textile covering portion of the foot 142 comprises an outer textile main portion 144 which extends partly into the forefoot region disposed between the medial and lateral sides and the forefoot regions disposed on the lateral side and on the medial side, and partly into the midfoot regions disposed on the medial and lateral sides. In particular, the outer textile main portion 144 does not extend into the instep area 102. Advantageously, the outer textile main portion 144 occupies at least 50%, preferably at least 80% of the total surface area occupied by the forefoot and midfoot regions of the outer textile covering portion of the foot 142. The outer textile main portion 144 comprises, in particular is essentially made up of, transparent monofilament yarns forming a substantially continuous viewing area extending into said regions.Said monofilament yarns are, in a non-limiting example, transparent polyethylene terephthalate monofilament yarns having a diameter of the order of 0.50 mm.
[0197] Advantageously, the external textile main portion 144 comprises through openings 146, in particular through openings A as defined above, more particularly each having at least one dimension da greater than or equal to 2 or 3 mm. Said through openings 146 are preferably knitted at the same time as the external textile tubular element 140.
[0198] Advantageously, the internal textile covering portion of the foot 132 comprises an internal textile main portion 134 partially superimposed with the external textile main portion 144. In this example, the internal textile main portion 134 does not comprise a through opening. Advantageously, the internal textile covering portion of the foot 132 comprises an internal textile main portion 134 which extends at least partially in the forefoot regions arranged between the lateral and medial sides and on the lateral and medial sides, as well as in the midfoot regions on the lateral and medial sides. The internal textile covering portion of the foot 132 also extends into the instep area 102. The instep area 102 of the internal textile covering portion of the foot 132 thus forms a part of the external face of the upper 110.Advantageously, the inner textile main portion 134 occupies at least 50%, preferably at least 80%, of the total surface area occupied by the forefoot and midfoot regions arranged on the lateral and medial sides, and the forefoot region arranged between the lateral and medial sides, of the inner textile covering part of the foot 132. The inner textile main portion 134, in particular its outer face 134b, is visible from the outer face 144b of the outer textile main portion 144. In particular, the color (here gray) and the textured appearance of the textile of the inner textile main portion 134 are visible from the viewing area formed by the outer textile main portion 144.
[0199] [Fig.7] schematically represents a third example of an internal textile tubular element 200 arranged partly in the receiving volume of a foot of a third example of an external textile tubular element 250.
[0200] The outer textile tubular element 250 comprises an outer textile foot covering portion 260 comprising an outer textile main portion 270 consisting essentially of transparent monofilament yarns and extending partly in the forefoot and midfoot regions on the lateral and medial sides, and in the forefoot region between the lateral and medial sides, of the outer textile foot covering portion 260. Said monofilament yarns are, in a non-limiting example, transparent polyethylene terephthalate monofilament yarns having a diameter of the order of 0.35 mm, not intended to be heat-melted.
[0201] The inner textile tubular member 200 includes an inner textile foot covering portion 210 including an inner textile main portion 220 extending partly into the forefoot and midfoot regions on the lateral and medial sides, and into the forefoot region between the lateral and medial sides, of the inner textile foot covering portion 210.
[0202] In this specific example, the main internal textile portion 210 comprises knitted stitches separated from each other by spaces forming through openings, in particular through openings B as described above, more particularly each having at least one dimension of the order of approximately 1 mm or less. The main external textile portion 250 thus forms a viewing area of the external face of the first internal textile portion 210. It is possible to view the color, the pattern(s), the knitted texture of the main internal textile portion 210.
[0203] In this specific example, the outer textile main portion 270 does not comprise thermofused yarns so that the stitches knitted in the latter are movable relative to each other, the monofilament yarn being able to slide in said stitches. The outer textile main portion 270 thus retains a certain flexibility and is breathable, it is possible to evacuate perspiration and heat accumulated between the inner and outer textile main portions (210,270), and in the foot reception volume.
[0204] In this specific example, the outer textile main portion 270 is shown with a single type of mesh pattern (i.e., binding of the threads together) which is repeated over its entire surface. However, the outer textile main portion 270 may comprise different mesh patterns arranged in distinct areas.
[0205] In this specific example, the outer textile tubular element 250 comprises two sets 251, 252 of knitted tubes 255, 256 arranged respectively on either side of the instep area 210. The knitted tubes 255 arranged on the lateral side of the instep area cooperate with the knitted tubes 256 arranged on the medial side of the instep area to receive, for example, a lace. The knitted tubes 255, 256 are of unitary knitted construction with the outer textile tubular element 250 also knitted.
[0206] In this specific example, the outer textile tubular element 260 comprises a single outer textile main portion 270. However, the outer textile tubular element 260 could comprise one or more separate additional outer textile portion(s), in particular the outer textile main portion and the additional outer textile portion(s) are separated from each other by one or more intermediate outer textile portion(s) not comprising transparent and / or translucent monofilament yarn(s).
[0207] By way of non-limiting example, the external covering textile portion of the foot 260 comprises heat-meltable knitted textile portions 262 which will be melted during the thermocompression step, preferably mixed with non-heat-meltable knitted textile portions.
[0208] Preferably, the inner and outer textile sole parts consist essentially of thermofusible thread(s) which is / will be thermofused during the thermocompression step.
[0209] The thermofusible yarns are, in a non-limiting example, multifilament yarns.
[0210] [Fig.8] schematically represents a fourth example of an internal textile tubular element 300 arranged partly in the receiving volume of a foot of an external textile tubular element 350. The external textile tubular element 350 comprises an external textile covering part of the foot 360 comprising an external textile main portion 370 consisting essentially of transparent monofilament yarns and extending partly in the forefoot and midfoot regions on the lateral and medial sides, and in the forefoot region between the lateral and medial sides, of the external textile covering part of the foot 360.Said monofilament threads are, in a non-limiting example, transparent polyethylene terephthalate monofilament threads having a diameter of the order of 0.35 mm, not intended to be heat-melted.
[0211] The inner textile tubular element 300 comprises an inner textile foot covering portion 310 comprising an inner textile main portion 320 disposed in the forefoot and midfoot regions on the lateral and medial sides, and in the forefoot region between the lateral and medial sides, of the inner textile foot covering portion 320.
[0212] In this specific example, the internal textile main portion 310 comprises knitted through openings 315, in particular knitted through openings A as described above, more particularly having at least one dimension of the order of approximately 3-4 mm. The external textile main portion 350 thus forms a viewing area of the external face of the internal textile main portion 310. It is possible to view the color, the pattern(s), the knitted texture as well as the through openings 315 of the internal textile main portion 310.
[0213] The through openings 315 of the main internal textile portion 310 make it possible to view the receiving volume of the upper 380, in particular portions of the foot. [Fig. 9] schematically represents a fifth example of an internal textile tubular element 400 arranged partly in the foot receiving volume of a fifth example of an external textile tubular element 450. The external textile tubular element 450 comprises an external textile covering part of the foot 460 comprising an external textile main portion 470 consisting essentially of translucent monofilament yarns and extending partly in the midfoot region on the lateral and medial sides, and in the forefoot region between the lateral and medial sides, of the external textile covering part of the foot 460.
[0214] The inner textile tubular element 400 comprises an inner textile foot covering portion 410 comprising an inner textile portion 420 extending partly into the midfoot region on the lateral and medial sides, and into the region forefoot between the lateral and medial sides of the inner textile covering portion of the foot 410.
[0215] In this specific example, the internal textile main portion 420 comprises through openings, in particular knitted, in particular knitted through openings B as defined above, more particularly having at least one dimension of the order of approximately 1 mm or less. The external textile main portion 470 thus forms a viewing area of the external face of the internal textile main portion 420. It is possible to view the color, the pattern(s), as well as the knitted texture of the internal textile main portion 420.
[0216] In this specific example, the external textile main portion 470 comprises knitted through openings 475 A as defined above in the present text, in particular having at least one dimension of approximately 3 to 5 mm.
[0217] Advantageously, the through openings 475 of the outer textile main portion 470 have at least one dimension greater than at least one of the dimensions of each of the through openings B of the inner textile main portion 420.
[0218] In this exemplary embodiment, the knitted through openings are distributed in the forefoot region disposed between the lateral and medial sides, and partially border the outer textile main portion 470 in the midfoot regions on the lateral side and on the medial side.
[0219] For example, the outer foot covering textile portion 460 comprises first and second sets 462, 463 of through openings 476 forming textile lacing loops or bridges 477 in the instep area. A lacing loop 476 is delimited by two adjacent through openings 476 arranged transversely relative to the longitudinal axis of the outer textile tubular element 450. The through openings 476 are of unitary textile construction, in particular knitted, with the outer textile tubular element 450.
[0220] In [Fig.9], the outer textile main portion 470 extends substantially continuously in the forefoot and midfoot regions. The outer textile main portion 470 could alternatively be arranged only in the forefoot region between the lateral and medial sides, and the outer textile tubular element 450, in particular its outer covering textile part 460, could comprise a (first) additional outer textile portion arranged in the midfoot region on the lateral side and another (second) additional outer textile portion arranged in the midfoot region on the medial side. The outer textile main and additional portions are in this case distinct from each other, and possibly separated by one or more intermediate textile portions not comprising transparent monofilament yarn.The same alternative arrangement may be retained with the internal textile tubular element 410.
[0221] Figures 10 and 11 schematically represent a sixth example of an internal textile tubular element 500 arranged partly in the receiving volume of a foot of an external textile tubular element 550. The external textile tubular element 550 comprises an external textile covering part of the foot 560 comprising an external textile main portion 570 consisting essentially of transparent monofilament yarns and extending partly in the forefoot, midfoot and rearfoot regions, and this on and between the lateral and medial sides, of the external textile covering part of the foot 560.
[0222] The inner textile tubular member 500 includes an inner textile foot covering portion 510 including an inner textile main portion 520 extending partially into the forefoot, midfoot, and heel regions over and between the lateral and medial sides of the inner textile foot covering portion 510.
[0223] In this specific example, the internal textile main portion 510 comprises through openings, in particular through openings B as defined above, more particularly having at least one dimension of the order of approximately 1 mm. The external textile main portion 550 thus forms a viewing area of the external face of the internal textile main portion 510. It is possible to view the color, the pattern(s), as well as the texture, in particular knitted, of the internal textile main portion 510.
[0224] In this specific example, the external textile main portion 570 comprises through openings 575, in particular through openings A as defined above, more particularly having at least one dimension of approximately 3 to 5 mm, and have at least one dimension greater than at least one of the dimensions of the through openings of the internal textile main portion 510.
[0225] In this specific example, the through openings 575 are arranged in the forefoot, midfoot and heel regions, and this on and between the lateral and medial sides, of the external textile covering portion of the foot 560.
[0226] Preferably, the inner sole 530 and outer sole 580 textile parts are essentially made of single-component thermofusible multifilament yarns, in particular thermofusible polyurethane. These yarns are therefore thermofused onto the finished shoe.
[0227] [Fig. 12] schematically and partially represents a third example of a shoe according to the invention 700 comprising an internal textile tubular element 705 arranged partly in the volume for receiving a foot of the external textile tubular element 750.
[0228] The external textile tubular element 750 comprises an external textile covering part of the foot 760 comprising an external textile main portion 770 consisting essentially of transparent monofilament threads and extending partly into the forefoot and midfoot regions; and this on and between the lateral and medial sides.
[0229] The inner textile tubular element 705 comprises an inner foot covering textile portion 710 comprising an inner textile main portion 720 also consisting essentially of transparent monofilament yarns and extending partly into the forefoot and midfoot regions; and this on and between the lateral and medial sides.
[0230] Said monofilament threads are, in a non-limiting example, transparent polyethylene terephthalate monofilament threads having a diameter of the order of 0.35 mm, not intended to be heat-melted.
[0231] In this specific example, the outer and inner textile main portions 720,770 may each comprise through openings according to the selected mesh patterns, in particular through openings B as defined above, more particularly having at least one dimension of 1 mm or less.
[0232] The outer textile main portion 770 forms a viewing area for the inner textile main portion 720. The inner textile main portion 720 forms a viewing area for the foot accommodating volume. It is possible to see the inside of the shoe according to this configuration.
Claims
Claims
1. Shoe (100,700), in particular sports shoe, comprising an upper (110,380), said upper (110,380) comprising at least a portion (142,260,360,460,560,760) of an outer textile tubular element (60,80,140,250,350,450,550,750), and at least a portion (132,210,310,410,510,710) of an inner textile tubular element (50,70,130,200,300, 400,500,705), said inner (50,70,130,200,300,400,500,705) and outer textile tubular elements (60,80,140,250,350,450,550,750) being at least partially superimposed, at least one of said inner (50,70,130,200,300,400,500,705) and outer (60,80,140,250,350,450,550,750) textile tubular elements comprises at least one thermofused textile portion, characterized in that the outer textile tubular element (60,80,140,250, 350,450,550,750) comprises at least one outer textile main portion (144,270,370, 470,570,770) and the inner textile tubular element (50,70,130,200,300,400,500,705) comprises at least one internal textile main portion (134,220,320,420,520,720), in that the external textile main portion (144,270,370,470,570,770) and the internal textile main portion (134,220,320,420,520,720) are at least partially superimposed, and in that the external textile main portion (144,270,370,470,570,770) comprises one or more transparent and / or translucent monofilament thread(s) forming a viewing area of the internal textile main portion (134,220,320,420,520,720).
2. Shoe (100,700) according to claim 1, characterized in that the transparent and / or translucent monofilament thread(s) is / are not heat-fused.
3. Shoe (100,700) according to either of claims 1 and 2, characterized in that said outer textile main portion (144,270,370,470,570,770), and optionally said inner textile main portion (134,220,320,420,520,720), is / are arranged in at least one of the following regions of the upper (110,380): a forefoot region extending on the lateral side; and / or a forefoot region extending on the medial side; a forefoot region extending between the lateral and medial sides; an instep area; a midfoot region extending on the lateral side; and / or a midfoot region foot extending on the medial side; a heel region extending on the lateral side and / or a heel region extending on the medial side; a heel region extending between the medial and lateral sides, or a combination thereof.
4. Shoe (100,700) according to any one of claims 1 to 3, characterized in that the outer textile tubular element (60,80,140,250,350,450,550,750) is a knitted sock comprising a foot-receiving void, and the inner textile tubular element (50,70,130,200,300,400,500,705) is a knitted sock arranged at least partly in the foot-receiving void of the outer textile tubular element (60,80,140,250,350,450,550,750).
5. Shoe (100,700) according to any one of claims 1 to 4, characterized in that the outer textile tubular element (60,80,140,250,350) and the inner textile tubular element (50,70,130,200,300) are of unitary textile construction.
6. Shoe (100,700) according to either of claims 4 and 5, characterized in that the opening for introducing the foot, respectively the toe, of the external textile tubular element (80,140,250,350,450,550,750) is in textile connection with the opening for introducing the foot, respectively the toe, of the internal textile tubular element (50,70,130,200,300,400,500,705).
7. Shoe (100,700) according to any one of claims 1 to 6, characterized in that the internal textile main portion (134,220,320,420,520,720) does not comprise a thermofused textile portion.
8. Shoe (700) according to any one of claims 1 to 7, characterized in that the main internal textile portion (720) comprises one or more non-thermally melted monofilament thread(s), possibly transparent and / or translucent.
9. Shoe (100,700) according to any one of claims 1 to 8, characterized in that the internal textile tubular element (50,70,130,200,300,400,500,705) comprises one or more thermofused textile portion(s), and in that the external textile tubular element (60,80,140,250,350,450,550,750) does not comprise a thermofused textile portion or one or more thermofused textile portion(s) whose total mass is less than or equal to 0.50 times the total mass of the thermofused textile portion(s) of the internal textile tubular element (50,70,130,200,300,400, 500,705).
10. Shoe (100,700) according to any one of claims 1 to 9, characterized in that the outer textile main portion (144,270,370,470,570,770) and / or the inner textile main portion (134,220,320,420,520,720) each comprises one or more textile through-opening(s) (146,315,475,575), in particular knitted.
11. Shoe according to claim 10, characterized in that the external textile main portion comprises one or more through opening(s) which is / are not opposite the through opening(s) of the internal textile main portion.
12. Shoe (100,700) according to claim 3, and optionally according to any one of claims 2, and 4 to 11, characterized in that the main internal (134,220,320,420,520,720) and external (144,270,370,470,570,770) textile portions are arranged at least in part in the midfoot region extending on the lateral side of the upper, and in that the internal textile tubular element further comprises an additional internal textile portion and the external textile tubular element comprises an additional external textile portion, the additional internal and external textile portions are superimposed at least in part and arranged at least in the midfoot region on the medial side of the upper, the additional external textile portion comprises one or more transparent or translucent monofilament yarn(s) forming a viewing area for the additional internal textile portion,in particular said transparent and / or translucent monofilament thread(s) of the additional external textile portion is / are not heat-melted.,
13. Shoe (100,700) according to any one of claims 1 to 12, characterized in that the outer textile main portion (144,270,370,470,570,770) comprises an inner face portion and the inner textile main portion (134,220,320, 420,520,720) comprises an outer face portion which is not integral with the inner face portion of the outer textile main portion (144,270,370,470,570,770), in particular which is not glued to the inner face portion of the outer textile main portion (144,270,370,470,570,770).
14. Shoe (100,700) according to any one of claims 1 to 13, characterized in that the external textile main portion (144,270,370,470,570,770) comprises one or more monofilament thread(s) translucent and / or transparent material(s) having a trilobed cross-section, and preferably a linear mass greater than or equal to 20 deniers and less than or equal to 60 deniers.
15. Method for manufacturing a shoe (100,700), in particular a sports shoe, in particular according to any one of claims 1 to 14, characterized in that said method comprises the steps: i) an outer textile tubular element (60,80,140,250,350,450,550,750) and an inner textile tubular element (50,70,130,200,300,400,500,705) are provided, at least one of said inner (50,70,130,200,300,400,500,705) and outer (60,80,140, 250,350,450,550,750) textile tubular elements comprising at least one thermofusible textile portion, the outer textile tubular element (60,80,140,250, 350,450,550,750) comprises at least one outer textile main portion (144,270,370,470,570,770) and the inner textile tubular element (50,70,130,200,300,400,500,705) inner textile (50,70,130,200,300,400,500,705) comprises at least one main inner textile portion (134,220,320,420,520,720), the inner textile tubular element (50,70,130,200,300,400, 500,705) is arranged at least partly in a void for receiving the foot of the outer textile tubular element (60,80,140,250,350,450,550,750) so that said outer textile tubular elements (60,80,140,250,350,450,550,750) and inner textile tubular elements (50,70,130,200,300, 400,500,705) are at least partially superimposed, and the main internal (134,220,320,420,520,720) and external (144,270,370,470,570,770) textile portions are at least partially superimposed, the main external textile portion (144,270,370,470,570,770) comprising one or more transparent and / or translucent monofilament thread(s), in particular having a melting temperature Tf or degradation temperature Td;, ii) the internal (50, 70, 130, 200, 300, 400, 500, 705) and external (60, 80, 140, 250, 350, 450, 550, 750) textile tubular elements are heated to a heating temperature Te so as to melt at least said thermofusible textile portion, in particular the temperature Tf or Td being higher than the heating temperature Te; iii) a rod (110,380) is obtained comprising at least one part (142,260,360,460,560, 760) of the external textile tubular element (60,80,140,250,350,450,550,750) and at least one part (132,210,310,410,510,710) of the internal textile tubular element (50,70,130,200, 300,400,500,705), at least one of said inner and outer textile tubular elements comprises at least one thermofused textile portion, and said at least one outer textile main portion (144,270,370,470,570,770) forming a viewing area of the inner textile main portion (134,260,320,420,520,720).