Pallet sensor system
The pallet sensor system addresses loading hazards by using sensors to monitor and alert for correct positioning, ensuring safe and proper pallet placement on support structures, thereby reducing operational risks in warehouses.
Patent Information
- Application Number
- GB2022006954
- Authority / Receiving Office
- GB · GB
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-05-12
- Publication Date
- 2025-01-08
- Estimated Expiration
- 2042-05-12
AI Technical Summary
Loading pallets onto pallet support structures in warehouses poses hazards such as damage to shelving, accidental displacement of adjacent pallets, and potential injuries or damages due to improper positioning, which existing systems fail to adequately address.
A pallet sensor system comprising a back-stop structure with integrated sensors, such as radiation transceivers or pressure sensors, that monitor the pallet's position and output alerts via a controller to ensure correct loading, preventing hazards like protrusion or displacement.
The system effectively monitors and alerts for correct pallet loading, preventing hazards like damage to shelving, injury, or accidents by ensuring the pallet is properly positioned, thus enhancing safety and reducing risks in warehouse operations.
Smart Images

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Abstract
Description
Field The present disclosure relates to a pallet sensor system for monitoring loading of a pallet onto a pallet support structure. Background A common requirement in warehouses is to provide racking systems on which articles are stored. Often articles are supported on wooden pallets on which they are also transported, carried by forklift vehicles. It can be a requirement that pallets must not be sat directly on the ground, and hence require something to support them, thereby spacing them apart from the ground. This helps to keep the articles dry, as it keeps the articles away from any spillages or damp and promotes air circulation. Also, in an emergency, having an air gap under the article also means fire suppression measures (for example fire suppression fluids and powders) may circulate effectively. To keep articles off the ground, shelving can be provided as pallet support structures between racking members on which the pallets sit. Alternatively, or in addition, a mesh-structured pallet support member resting on one or more riser blocks may be provided as a pallet support structure. Shelving and / or pallet support members can also be provided at one or more higher levels of the racking system to provide additional pallet storage. While it is a common requirement to keep pallets off the ground, in some scenarios, the warehouse floor can be used as a pallet support structure for the ground level of a racking system. Loading of pallets onto pallet support structures can lead to hazards. For example, a forklift vehicle driver may drive the forks at the wrong height and damage the shelving or pallet support member. A second hazard can arise if during loading, a first pallet is pushed too far back on a pallet support structure and pushes a second loaded pallet, stored behind the first pallet in an adjacent warehouse isle, outwards towards the adjacent aisle which may result in injury to passing pedestrians or damage to goods. A third hazard can arise if a pallet is not loaded sufficiently far back on the pallet support structure and a front edge of the loaded pallet is left protruding at the front of the pallet support structure. This can result in damage to passing vehicles, injury to passing pedestrians or damage to the goods if the pallet topples from the support structure. The pallet sensor system of the present disclosure may address one or more of these hazards. Summary According to a first aspect of the present disclosure there is provided a pallet sensor system for monitoring loading of a pallet onto a pallet support structure, the pallet sensor system comprising: a back-stop structure for positioning at a rear-end of the pallet support structure; a pallet detection sensor configured to monitor a location of the pallet in relation to the back-stop structure; and a controller configured to: receive a sensing signal from the pallet detection sensor; and output a pallet loading signal, representative of a loading state of the pallet, based on the sensing signal. The pallet sensor system can advantageously monitor loading of the pallet onto the pallet support structure and output an alert when incorrect loading is detected thereby mitigating one or more of the hazards described above. The back-stop structure may be configured to provide an abutment to a rear-side of the pallet. The pallet detection sensor may be configured to monitor a proximity of a rear-side of the pallet to the back-stop structure. The pallet detection sensor may be coupled to, or housed within, the back-stop structure. The pallet detection sensor may comprise a radiation transceiver. The radiation transceiver may comprise a radar, an optical transceiver or an ultra-sonic transceiver. The radiation transceiver may be coupled to the back-stop structure. The radiation transceiver may be configured to: emit a radiation signal towards a front-end of the pallet support structure; and detect at least a portion of the radiation signal reflected back towards the radiation transceiver. The pallet detection sensor may comprise a pressure sensor configured to detect an engagement of the pallet with the back-stop structure. The pallet detection sensor may comprise a plurality of sensor elements, each sensor element being configured to monitor a proximity of a respective portion of the rearside of the pallet to the back-stop structure. The back-stop structure may comprise a plurality of back-stop members. The pallet detection sensor may comprise a plurality of sensor elements, each sensor element coupled to one of the plurality of back-stop members. The back-stop structure may comprise at least one back-stop member and a coupling for moveably coupling the at least one back-stop member to the pallet support structure such that the at least one back-stop member can move between a loaded position and an unloaded position. The pallet detection sensor may comprise at least one pressure sensor configured to provide a sensing signal indicative of whether the at least one back-stop member is in the loaded position or the unloaded position. The coupling may comprise a hinge coupling for rotatably coupling the at least one back-stop member to the pallet support structure. The pallet sensor system may comprise a biasing mechanism for urging the at least one back-stop member into the unloaded position. The controller may be configured to: output the pallet loading signal as a warning signal if the sensing signal indicates a proximity of a rear-side of the pallet to the back-stop structure does not satisfy a threshold condition; and output the pallet loading signal as a successful loading signal if the sensing signal indicates a proximity of a rear-side of the pallet to the back-stop structure does satisfy the threshold condition. The controller may be configured to not output the pallet loading signal if the sensing signal indicates the absence of a pallet. The controller may be configured to stop outputting the successful loading signal after a predetermined time period. The pallet detection sensor may comprise a radiation transceiver configured to output a sensing signal indicative of a distance between a rear-side of the pallet and the backstop structure. The pallet loading signal may be representative of the distance between the rear-side of the pallet and the back-stop structure. The controller may be configured to output the pallet loading signal via an audible signal generator and / or visible output signal generator. The controller may be configured to output the pallet loading signal as a data signal to a server and / or a user device. The pallet detection sensor may further comprise a height sensor configured to detect a proximity of an underside of the pallet to a support surface of the pallet support structure. The pallet detection sensor may further comprise a load sensor configured to detect a mass of the pallet on the pallet support structure. The pallet sensor system may further comprise: a second back-stop member for positioning at a rear-end of a second pallet support structure; and a second pallet detection sensor configured to monitor a location of the pallet in relation to the backstop structure. The controller may be configured to: receive a second sensing signal from the second pallet detection sensor; and output a second pallet loading signal, representative of a loading state of a second pallet on the second pallet support structure, based on the second sensing signal. The back-stop structure may be configured to engage with one or more hollow cells of a meshed pallet support member of the pallet support structure. According to a second aspect of the present disclosure there may be provided a pallet support structure comprising the pallet sensor system of any preceding claim. The pallet support structure may comprise a meshed pallet support member having a plurality of hollow cells, wherein the back-stop structure is configured to engage with one or more of the plurality of hollow cells of the meshed pallet support member. The pallet support structure may further comprise one or more riser blocks configured to engage with one or more of the plurality of hollow cells of the meshed pallet support member. According to a third aspect of the present disclosure there is provided a method of monitoring loading of a pallet onto a pallet support structure, the method comprising: receive a sensing signal from a pallet detection sensor monitoring a location of the pallet in relation to a back-stop structure positioned at a rear-end of the pallet support structure; and outputting a pallet loading signal, representative of a loading state of the pallet, based on the sensing signal. There may be provided a computer program, which when run on a computer, causes the computer to configure any apparatus, including a circuit, controller, converter, or device disclosed herein or perform any method disclosed herein. The computer program may be a software implementation, and the computer may be considered as any appropriate hardware, including a digital signal processor, a microcontroller, and an implementation in read only memory (ROM), erasable programmable read only memory (EPROM) or electronically erasable programmable read only memory (EEPROM), as non-limiting examples. The software may be an assembly program. The computer program may be provided on a computer readable medium, which may be a physical computer readable medium such as a disc or a memory device, or may be embodied as a transient signal. Such a transient signal may be a network download, including an internet download. There may be provided one or more non-transitory computer-readable storage media storing computer-executable instructions that, when executed by a computing system, causes the computing system to perform any method disclosed herein. Brief Description of the Drawings One or more embodiments will now be described by way of example only with reference to the accompanying drawings in which: Figure 1A shows an example pallet sensor system installed on a pallet support structure installed in conjunction with a racking system; Figure IB shows the pallet support structure of Figure 1A without the racking system or pallets; Figures IC and ID illustrate a back-stop structure of the example pallet sensor system in more detail; Figure IE illustrates a back-stop member of the back-stop structure in isolation; Figure IF illustrates a locking plate for affixing the back-stop member to the pallet support structure; Figure 1G illustrates a locking pin for affixing the back-stop member to the pallet support structure; Figure 2A illustrates a first stage of loading a pallet onto a first pallet support structure of a racking system, with an example pallet sensor system monitoring the loading; Figure 2B illustrates a second stage of the loading of the pallet and the response of the example pallet sensor system; Figure 2C illustrates completion of correct loading of the pallet and the response of the example pallet sensor system; and Figure 2D illustrates completion of correct loading of a pallet onto a second pallet support structure of the racking system and the response of the example pallet sensor system. Detailed Description Figures 1A to 1G illustrate a pallet sensor system for monitoring loading of a pallet onto a pallet support structure, according to an embodiment of the present disclosure. Figure 1A shows the pallet sensor system installed on a pallet support structure 10. The pallet support structure 10 is installed in conjunction with a racking system 1. Pallets 2 are located on top of pallet support members 100 which form part of the pallet support structure 10. Figure IB shows the pallet support structure 10 without the racking system 1 or pallets 2. Figures IC and ID illustrate a back-stop structure 102 of the pallet sensor system in more detail. Figure IE illustrates a back-stop member of the back-stop structure 102. Figures IF and 1G illustrate fixing means for coupling the back-stop member to the pallet support member 100. The pallet sensor system comprises a back-stop structure 102 for positioning at a rear-end 104 of the pallet support structure 10. The pallet sensor system also includes a pallet detection sensor 106 configured to monitor a location of the pallet 2 in relation to the back-stop structure 102. The pallet sensor system further comprises a controller 108. The controller 108 receives a sensing signal 110 from the pallet detection sensor 106 and outputs a pallet loading signal 112, representative of a loading state of the pallet 2, based on the sensing signal 110. In this example, the controller 108 outputs the pallet loading signal 112 via an optical signal generator 114 in the form of a strip of LED lights along a side edge of the pallet support structure 10 and via an audible signal generator 115. The pallet sensor system can advantageously monitor loading of the pallet 2 onto the pallet support structure 102 and output an alert when incorrect loading is detected thereby mitigating one or more of the hazards described above. In some examples, the back-stop structure 102 may comprise a back-stop abutment arranged to provide an abutment to a rear-side of the pallet 2 and prevent the pallet from protruding across the rear-end 104 of the pallet support structure 10. In this way the back-stop structure 102 provides a mechanical stop that can prevent the pallet 2 pushing through to an adjacent pallet support structure or an adjacent aisle of a warehouse. In the illustrated example, the back-stop structure 102 comprises a plurality of back-stop abutments 102-1, 102-3, 102-3. (As described herein the terms back-stop member and back-stop abutment may be used interchangeably.) In some examples, the back-stop structure 102 may be removably couplable to the pallet support member 100. In this example, each back-stop abutment 102-1, 102-2, 102-3 of the back-stop structure 102 is complementary in shape to, and locates within, hollow cells of a meshed pallet support member 100, as described in more detail below. In some examples, a back-stop abutment may comprise one or more mechanical fixings or couplings, such as clamps, clips, fastenings, pins, plates, moveable couplings etc, for (removably) coupling to the pallet support structure 10. In this way, the backstop structure may be used in conjunction with shelving or any type of raised pallet support structure 10. As mentioned above, the warehouse floor may also serve as a pallet support structure 10. In such examples, the back-stop structure 102 may be provided with fixings to attach to the floor and / or a sufficiently weighted baseplate to maintain the back-stop structure 102 in position. In yet further examples, in which a pallet support structure 10 already has an integral back-stop abutment (such as a lip on shelving), the back-stop structure 102 may comprise a structure for attaching to the integral back-stop abutment, such as a plate, a mount, or a more robust abutment etc. In some examples, the back-stop structure 102 may comprise a unitary structure that may provide an abutment along a length of the rear-end 104 of the pallet support structure 10 and across a width of the pallet 2 (i.e. along a lateral dimension with respect to a pallet loading direction from the front-end to the rear-end of the pallet support structure 10). In other examples, the back-stop structure 102 may comprise a plurality of individual back-stop members. The plurality of back-stop members may be spaced apart along the length of the rear-end 104 of the pallet support structure 10 to provide an abutment to the rear-side of the pallet 2 across its width. In this example, the back-stop structure 102 comprises three back-stop members each comprising a respective back-stop abutment 102-1, 102-2, 102-3. The back-stop abutments 102-1, 102-2, 102-3 are spaced apart along the length of the rear-end of the pallet support structure 10. In this way, each back-stop abutment 102-1, 102-2, 102-3 can provide a mechanical stop to a different portion of the rear-side of the pallet 2. This can advantageously prevent unwanted rotation of the pallet 2 when pushed against the abutment during loading. Providing the back-stop structure 102 as a plurality of back-stop members can provide other advantageous including: (i) compatibility with a meshed pallet support structure; and (ii) providing a sensor system with multiple sensor types, as discussed further below. In some examples, the pallet detection sensor 106 may be coupled to the back-stop structure 102. For example, the pallet detection sensor 106 may be housed within the back-stop structure 102 and / or coupled to a surface of the back-stop structure 102. In some examples, the pallet detection sensor 106 may comprise a plurality of sensor elements 106-1, 106-2, 106-3. The plurality of sensor elements 106-1, 106-2, 106-3 may be coupled along a length of the back-stop structure 102 with each sensor element 106-1, 106-2, 106-3 monitoring a respective portion of the rear-side of the pallet 2 to the back-stop structure. Each sensor element 106-1, 106-2, 106-3 may be coupled to a respective one of a plurality of back-stop members 106-1, 106-2, 106-3 of the back-stop structure 102. Each sensor element may output a respective component of the sensing signal 108. In this example, the pallet detection sensor 106 comprises: a first sensor element 106-1 coupled to a surface of a first back-stop abutment 102-2; a second sensor element 106-2 housed within a second back-stop abutment; and a third sensor element 106-3 coupled to a surface of a third back-stop abutment 102-3. Providing a plurality of sensor elements 106-1, 106-2, 106-3 to monitor a respective portion of the rear-side of the pallet 2 can ensure that the pallet 2 is not rotated and is abutted to the back-stop structure across the whole of the rearside of the pallet 2. In this way, the sensor system can provide improved monitoring of whether the pallet 2 is correctly loaded. It will be appreciated that in other examples (not illustrated), the pallet detection sensor 106 may be positioned separately to the back-stop structure 102 and arranged to monitor the position of a rear-side of the pallet 2 in relation to the back-stop structure 102. For example, an optical sensor, such as a camera, may be positioned above the pallet support structure 10 and directed downward towards the pallet support structure 10. In some examples, the pallet detection sensor 106 may comprise a radiation transceiver. The radiation transceiver may comprise a radar, an optical transceiver, an ultrasonic transceiver, a lidar transceiver, or any other known radiation transceiver. The radiation transceiver may emit a radiation signal towards a target and receive a reflected radiation signal in return. The reflected signal may change depending on the presence of the pallet 2 in a path of the radiation signal. In some examples, the radiation transceiver may be coupled to the back-stop structure 102 and arranged to: emit the radiation signal in a first direction from the rear-end of the pallet support structure 10 towards a front-end of the pallet support structure 10; and detect at least a portion of the radiation signal reflected back in a second direction towards the rear-end 104 of the pallet support structure 10 and the radiation transceiver. In this way, the radiation transceiver can monitor a proximity of the rear-side of the pallet 2 to the back-stop structure 102 and output the sensing signal 110 as indicative of the proximity. The controller 108 may determine the proximity using a time of flight measurement or other known distance determining techniques. In the illustrated example, the second sensor element 106-2 comprises an ultrasonic transceiver housed in the second back-stop abutment 102-2. An aperture in a front surface of the second back-stop abutment 102-2 provides a path for the radiation signal and reflected radiation signal. In some examples, the pallet detection sensor 106 may comprise a pressure sensor coupled to the back-stop structure 102. The pressure sensor may detect an engagement of the pallet 2 with the back-stop structure 102, for example when the pallet 2 abuts to the back-stop structure 102. The pressure sensor may be positioned on a front surface of the back-stop structure 102 such that the pallet 2 directly impinges on the pressure sensor. In other examples, the pressure sensor may be positioned on an internal or rear surface of the back-stop structure that is subject to compression when the pallet 2 abuts the back-stop structure 102. The pressure sensor may output a binary sensing signal based on whether the pallet 2 abuts the back-stop structure 102. In this way, the pallet detection sensor monitors a proximity of the pallet 2 to the back-stop structure 102. In some examples, the back-stop structure 102 may be coupled to the pallet support structure 10 and configured to move between an unloaded position and a loaded position. For example, the back-stop structure 102 may comprise a hinge coupling or a translational coupling, such as one or more guide rails, to move between the unloaded and loaded positions. The back-stop structure 102 may comprise a biasing mechanism, such as a spring, to urge the back-stop structure towards the unloaded position in the absence of a pallet 2. As the pallet 2 is loaded, the pallet 2 may be pushed towards the rear-end 104 of the pallet support structure 10 by a forklift vehicle. The motion of the pallet 2 can overcome the biasing mechanism and force the backstop structure 102 into the loaded position as the pallet 2 is pushed back against and abuts the back-stop structure 102. The pressure sensor may be positioned on a surface of the back-stop structure 102 and output a binary sensing signal based on whether the back-stop structure is in the unloaded position or the loaded position. In this way, the pallet detection sensor monitors a proximity of the pallet 2 to the back-stop structure 102. In the illustrated example, the first and third back-stop abutments 102-1, 102-3 are rotatably coupled to the pallet support member 100. Figures IC and ID illustrate the back-stop abutments 102-1, 102-3 in the unloaded position. First and third sensor elements 106-1, 106-3 each comprise a pressure sensor coupled to a first internal surface 116 of the respective back-stop abutment 102-1, 102-3. When the pallet is loaded into the correct position, it pushes and rotates the first and third back-stop abutments 102-1, 102-3 in the direction indicated by arrow A into the loaded position. As a result, the pressure sensors 106-1, 106-3 are compressed against a second internal surface 118 of the back-stop structure 102 (or alternatively against a surface of the pallet storage structure 10) and output a sensing signal 110 indicative of the increased pressure and the proximity of the pallet 2 to the back-stop structure 102. Some examples, such as the illustrated example, can provide a pallet detection sensor 106 comprising both a radiation transceiver 106-2 and a pressure sensor 106-1, 106-3. Such a multi-sensor system can advantageously ensure a pallet 2 is correctly loaded by monitoring the abutment of the pallet 2 along the length of the back-stop structure 102. Furthermore, the radiation transceiver 106-2 can output a component of the sensing signal 110 that is indicative of a distance from the back-stop structure 102 to the rear-side of the pallet 2. As described below, the controller 108 may output the pallet loading signal as representative of this distance. The pressure sensors 106-1, 106-3 can provide lower cost pallet detection sensor elements to provide the monitoring of the pallet loading across the full width of the pallet support structure 100. The pallet detection sensor 106 may monitor a proximity of the rear-side of the pallet 2 to the back-stop structure 102. The pallet detection sensor 106 may output the sensing signal 110 indicative of the detected proximity of the rear-side of the pallet 2 to the back-stop structure 102. In some examples, such as those utilising pressure sensors, the detected proximity may be binary (unloaded / loaded position). In some examples, such as those utilising radiation transceivers, the detected proximity may be indicative of a relative distance from the back-stop structure 102 to the rear-side of the pallet 2. In systems comprising a plurality of sensor elements 106-1, 106-2, 106-3, such as that illustrated, the sensing signal 110 may comprise a signal component from each sensor element 106-1, 106-2, 106-3. The components of the sensing signal 110 may be indicative of a proximity of the corresponding portion of the rear side of the pallet 2 to the back-stop structure 102. As described above, each component of the sensing signal 110 may indicate the proximity in a binary or quantitative manner. The controller 108 may receive the sensing signal 110 from the pallet detection sensor 106 and determine whether the proximity of the rear-side of the pallet 2 to the backstop structure 102 satisfies a threshold condition. The threshold condition may comprise one or more component threshold conditions corresponding to the component of the sensing signal from each sensing element 106-1, 106-2, 106-3. The threshold condition may be satisfied if each of the one or more component threshold conditions are satisfied. For binary components of the sensing signal 110, the component threshold condition may relate to the component of the sensing signal 110 indicating that the respective portion of the rear-side of the pallet 2 is abutted to the back-stop structure 102. For quantitative components of the sensing signal, the component threshold condition may relate to the component of the sensing signal 110 indicating that the respective portion of the rear-side of the pallet 2 is within a threshold range of the back-stop structure 102. The controller 108 may be configured to output the pallet loading signal 112 based on whether the sensing signal 110 satisfies the threshold condition. For example, the controller may be configured to: (i) output the pallet loading signal 112 as a warning signal if the sensing signal 110 indicates a proximity of a rear-side of the pallet 2 to the back-stop structure 102 that does not satisfy the threshold condition; and (ii) output the pallet loading signal 112 as a successful loading signal if the sensing signal 110 indicates a proximity of a rear-side of the pallet 2 to the back-stop structure 102 that does satisfy the threshold condition. In some examples, the controller 108 may stop outputting the successful loading signal after a predetermined time period (for example, from 1 to 5 seconds). This can advantageously conserve power, particularly advantageous in battery powered sensor systems. In some examples, the controller 108 may further determine whether a pallet 2 is present on the pallet support structure 10. For example, the controller 108 may receive a sensing signal 110 from a radiation transceiver 106-2 that indicates that no pallet 2 is present within the range of the depth (from the front-end to the rear-end 104) of the pallet support structure 10. In some examples, the pallet detection sensor 106 may further comprise a load sensor or further pressure sensor (not illustrated) configured to detect a mass of a pallet 2 on the pallet support structure 10 and output a corresponding component of the sensing signal 110. For example, a load sensor may be positioned between the pallet support member 100 and riser blocks supporting the pallet support member 100. In such examples, the controller 108 may not output the pallet loading signal 112 if the sensing signal 110 indicates no pallet is present on the pallet support structure 10. In some examples, the pallet sensor system may reside in a sleep mode or idle mode other than when a pallet 2 is in the process of being loaded or unloaded. In the sleep mode, all components of the pallet sensor system may be inactive with the exception of the controller and a sensor to detect a pallet presence (such as a load sensor or a radiation transceiver). When a pallet is first placed on the pallet support structure 10 and detected by the load sensor or radiation transceiver, the controller 108 may wake the other components, such as the remaining sensors and output signal generators and monitor the loading I unloading of the pallet 2 as described above. The sensor system may also reside in the sleep mode after successful loading of the pallet 2 with only the controller and one sensor active (such as the load sensor or one of the pressure sensors). When a driver of a forklift vehicle begins unloading the pallet, the sensor may detect the change in load or pressure and output an appropriate sensing signal 110. The controller 108 may wake the remaining components and output an appropriate pallet loading signal 112. In some examples, the pallet detection sensor 106 may comprise a height sensor configured to detect a proximity of an underside of the pallet 2 to a support surface 122 of the pallet support structure 10. The height sensor may be a radiation transceiver operating in a similar manner to the radiation transceivers described above. The height sensor may output a corresponding component of the sensing signal 110 indicative of a height of the underside of the pallet 2 above the support surface 122 of the pallet support structure 10. The controller 108 may output the pallet loading signal 112 as representative of the height. This can advantageously assist the driver and avoid collisions of the forks, pallet 2 and / or articles on the pallet 2 with the pallet support structure 10, which can be particularly advantageous when the pallet support structure 10 is elevated with respect to the driver, for example upper shelving. In some examples, the pallet detection sensor 106 may comprise a damage sensor configured to detect damage to the pallet support structure 10, such as the pallet support member 100 or pallet shelving. The damage sensor may comprise a collision sensor configured to detect impacts between the forks of a forklift vehicle and the pallet support structure 10. In some examples, the damage sensor may comprise a camera configured to capture an image of the pallet support structure 10 which may be intermittently or in response to a signal from the collision sensor. The controller 108 may output the pallet loading signal 112 via an audible signal generator 115 and / or an optical signal generator 114. Alternatively, or in addition, the controller 108 may output the pallet loading signal 112 as a data signal to a server and / or a user device, such as a cab display or mobile device of the driver of the forklift vehicle performing the pallet loading / unloading. Outputting a data signal can advantageously assist the driver to ensure correct loading of the pallet 2 and avoid damage. Outputting a data signal to a server, central control system and / or secure cloud can advantageously enable logging of data and provide a warehouse operator with an overview of pallet support structures via a user interface such as a dashboard. The data signal can be used to provide an overview of any of: (i) a duration of pallet loading I unloading; (ii) an occupancy (how often and current state) of a pallet bay; and (iii) alerts and warnings associated with loading / unloading at a pallet supports structure 10; and (iv) damage to the pallet support structure 10, for one or more pallet support structures 10 in the warehouse. In examples in which the sensing signal 110 comprises a component indicative of a relative distance between the rear-side of the pallet 2 and the back-stop structure 102, the controller 108 may output the pallet loading signal 112 as representative of the relative distance. For example, the optical signal generator 114 (LEDs) may flash at a frequency representative of the relative distance. Alternatively, or in addition, the audible signal generator may produce a series of pips with a frequency of pips indicative of the relative distance. A data signal may also include a relative distance for display on the user device of the forklift driver. In examples with a binary component of the sensing signal 110 indicative of whether the rear-side of the pallet 2 abuts the back-stop structure 102 (or not), the controller 108 may output the pallet loading signal 112 as representative of whether the pallet is in the correct loading position (or not). For example, the optical signal generator 114 may change a colour of emission, the audible signal generator may output a continuous tone (for successful loading) and I or the data signal may indicate successful loading. In the illustrated example, the controller 108 can determine the relative distance between the second back-stop abutment 102-2 and the rear-side of the pallet based on the component of the sensing signal 110 from the ultrasonics sensor 106-2. The controller 108 outputs the pallet loading signal via the audible signal generator 115 as a series of audible pips with a spacing between pips (frequency) dependent on the relative distance. As the pallet 2 approaches the second back-stop abutment 102-2, the pips get closer together in time. The controller 108 also outputs the pallet loading signal 112 via the LEDs 114 as a first colour (e.g. red) based on the binary components of the sensing signal 110 from the pressure sensors 106-1, 106-3 indicating the first and third back-stop abutments 102-1, 102-3 are in the unloaded position. The system may comprise first and second strips of LEDs 115 on respective sides of the pallet support structure 10, each indicative of the respective component of the sensing signal from the respective first and third pressure sensors. Following successful loading of the pallet 2, the controller 108 may output the pallet loading signal 112 as a successful loading signal via the LEDs 115 as a second colour (e.g. green). The controller 108 may also change the audible signal 114 to a continuous tone to provide the successful loading signal. After a predetermined time period, for example 5 seconds, the controller 108 may stop outputting the successful load signal. In some examples, the controller 108 may be housed in the back-stop structure 102. In other examples, the controller 108 may be housed in a separate housing, for example in combination with the pallet detection sensor 106 and I or the output signal generator. The controller 108 may be communicatively coupled to the pallet detection sensor 106 and the output signal generator by any known wired or wireless means. The pallet sensor system may comprise a power supply unit (not shown). The power supply unit may be housed in the back-stop structure 102. The power supply unit may provide power to the controller 108, the pallet detection sensor 106 and I or the output signal generator 114, 115. The power supply unit may be mains powered or battery powered. In some examples, the output signal generator(s) 114, 115 may have separate power supplies, for example separate battery packs. As illustrated, in some examples the pallet sensor system may be used in conjunction with a pallet support structure 10 comprising a meshed pallet member 100. In particular, the back-stop structure 102 may be shaped to conform and / or engage with one or more of a plurality of hollow cells 124 of the meshed pallet member 100. The meshed pallet support member 100 may have a base side 120 and a support side 122. The base side 102 may face the substrate (i.e. floor) on which the pallet support structure 10 rests, and the support side 104 may support the pallet 2. That is to say, in use, the support side 104 is the side on which the pallet 2 will sit. The pallet support member 100 (best illustrated in Figure IB) may include a plurality of hollow cells 124 which extend from an opening on the base side 120 to an opening on the support side 122. The cells may have a substantially uniform cross-sectional shape between the openings on either side of the pallet support member 100. That is to say, each cell 124 can define a passage which extends between the base side 120 to the support side 122, the passage being open on both the base side 120 and the support side 122. The passage may have a uniform cross-sectional shape along its length. In another example the passage may have a uniform cross-sectional shape along at least some of its height between the base side 120 and the support side 122. That is to say, each cell 124 may have the same width and length along at least part of its height between the base side 120 and the support side 122. The distance between opposing surfaces of the cell walls may be constant along the cell height. The cells walls may be polygonal, for example square or rectangular. The pallet support member 100 comprises a boundary wall which extends from the base side 120 to the support side 122 to define a first edge, a second edge, a third edge, and a fourth edge of the pallet support member 100. The first edge is provided on the opposite side of the pallet member 100 to the second edge. The third edge is provided on the opposite side of the pallet member 100 to the fourth edge. The cells 124 are arranged in rows that extend between opposite edges of the pallet support member 100. The cells 124 may be arranged in parallel rows that extend between opposite edges. The rows 108 may be consecutive, insofar as the rows are immediately adjacent one another across the pallet support member 100. Hence the cells 124 may be arranged in rows that extend between the third edge and the fourth edge. Alternatively the cells 124 may be arranged in rows extend between the first edge and the second edge. The cells of adjacent rows may be staggered. That is to say, the cells 124 of adjacent rows may be misaligned. Put another way, cells 124 in a first row of cells may be defined by walls such that the cells 124 of the row are offset relative to the cells 124 of an adjacent row. Cells 124 may be defined by primary dividing walls and secondary dividing walls, the primary dividing walls being spaced apart and extending between two different (e.g. opposite) edges of the boundary wall, and the secondary dividing walls extending between the primary dividing walls to define opposite ends of the cells 124 along the row. Hence the secondary dividing walls of one row may be offset from the secondary dividing walls of an adjacent row such that the cells 124 of the adjacent rows are staggered, and cell 124 of alternate rows are aligned, as shown in Figure IB. The boundary wall, primary dividing wall and secondary dividing wall may be integrally formed. The boundary wall, primary dividing wall and secondary dividing wall may be formed from a material comprising a plastic. Alternatively, the boundary wall, primary dividing wall and secondary dividing wall may be formed from a plastic material, for example polyurethane. As shown in the Figure IB, the first edge of the boundary wall (at the front end of the pallet support member 100) may comprise a first extension, a second extension and a third extension spaced apart along the first edge to define a first recessed region between the first extension and the second extension, and a second recessed region between the second extension and third extension. Hence the first edge may have a sculpted serpentine shape, with walls which extend towards and then away from the second edge. The first extension, second extension and third extension, and the first recessed region and second recessed region, extend from a row of cells 124 that extend between the third edge and the fourth edge. The first extension, second extension and third extension may each be configured as a bumper (i.e. buffer) to absorb shock locks in the plane in which the pallet member 100 extends. Thus the first extension, second extension and third extension can provide protection for the main body of the pallet support member 100. For example, these extensions provide buffers / bumpers which may be sacrificial such that although they may be damaged when struck (for example by the back or front of a forklift vehicle), the integrity of the remainder of the pallet support member 100 (e.g. the structure which defines the cells 124) may be protected. Figure IE illustrates in isolation the central back-stop member 102-2 of the back-stop structure 102. The back-stop member 102-2 is shaped to conform with (or be complementary to) the shape of the cells 124 of the meshed pallet support member 100. In this way, the back-stop member 102-2 may engage with one or more of the cells 124. In this example, the back-stop member 102-2 comprises a body (i.e. base) 130 and a first engagement member 132 which extends from the body (i.e. base) 130 to a free end 136. The back-stop member 102-2 may comprise a second engagement member 138, comprising the same features as the first engagement member 132 and spaced apart from the first engagement member 132 along the length of the back-stop member 102-2. The second engagement member 138 may be configured to operate and integrate with the cells 124 in the same way as the first engagement member 132. The first engagement member 132 and second engagement member 138 may be complementary in shape to the cells 106. That is to say, the engagement members 132, 138 and each cell 124 may have the same cross-sectional shape along their length / height, with the engagement members 132, 138 having external dimensions which are slightly less than the internal dimensions of the cells 124 such that the engagement members 132, 138 may be entered into each of the cells 124. The engagement members 132, 138 and cells 124 may be configured, that is to say sized, such that there is a snug fit or interference fit between the engagement members 132, 138 and each cell 124. Put another way, each of the engagement members 132, 138 and cells 124 may be configured such that each of the engagement members 132, 138 are operable to be entered into any of the plurality of the cells 124 from the base side 120 of the meshed pallet support member 100, such that each of the engagement members 132, 138 are locatable in each of the cells 124. In this way the or each engagement member 132, 138 may fix to the pallet support member 100. Because of the configuration (for example relative sizes of the engagement members 132, 138 and each cell 124), and because the back-stop member 102-2 may be formed as a discrete member separate from the pallet support member 100, each of the engagement members 132, 138 may be operable to be removeable from each of the cells 124. That is to say each engagement member 132, 138 may be operable to be positioned in a first location on the pallet support member 100, removed from the pallet support member 100 and positioned at the same or a different location on the pallet support member 100. Hence each engagement member 132, 138 is operable to be removeable from the cell 124 in which it is engaged such that the position of the back-stop member 102-2 on the pallet support member 100 may be changed. The first engagement member 132 and cells 124 may also be configured (that is to say sized and shaped) such that when located in the cell 124, the first engagement member 132 extends part of the way, but not all of the way, from the base side 120 towards the support side 122. The body 130 of the back-stop member 102-2 forms an abutment for engagement with the pallet support member 100. The first engagement member 132 extends from the body 130 (and hence the abutment for engagement with the pallet support member 100) to a distance which is less than the height of the cell 124 so that the free end 136 of the first engagement member 132 is recessed beneath the support side 122. That is to say, the free end 136 is recessed into the opening on the support side 122 such that the free end 136 of the first engagement member 132 does not extend out of the opening on the support side 122 of the pallet support member 100. As shown in the figures, and in particular Figure IB, the pallet support structure 10 may further comprise a locking pin 300 and a locking plate 400. An example locking plate 400 is shown in detail in Figure 1G, and an example locking pin 300 is shown in detail in Figure IF. The engagement members 132, 138 of each element type may comprise a cavity 140 with a first engagement feature 142. The locking plate 400 may include an aperture 410. The locking pin 300 may comprise a shaft portion 302 and a head portion 304 at one end of the shaft portion 302. The head portion 304 may have a diameter larger than the shaft portion 302 such that it overhangs the shaft portion 302. The diameter of the head portion 304 may also be larger than the diameter of the locking plate aperture 410. The locking pin 300 may further comprise a second engagement feature 312 for lockable engagement with the first engagement feature 212 of the engagement member 132, 138. The second engagement feature 312 may be provided on the shaft portion 302. The locking plate 400 may comprise a cut out 412 in the wall of the aperture 410 to allow for the passage of the second engagement feature 312 of the locking pin 300 to pass through the locking plate 400. The shaft portion 302 may be configured to extend through the locking plate aperture 410 and a cell 124 to engage the first engagement feature 142 of the engagement member 132, 138 with the second engagement feature 312 of the locking pin 300. The first engagement feature 142 of the engagement member 132, 138 and the engagement feature 312 of the locking pin 300, may be configured such that as they are engaged, with the shaft portion 302 extending through, in series, the aperture 410 of the locking plate 400, a cell 124 of the pallet support member 100 and into the cavity 140 of the engagement member 132, 138, the head portion 304 is drawn towards the free end 136 of the engagement member 132, 138. The act of the head portion 304 being drawn towards the engagement member 132, 138 of the back-stop member 102-2 is such that the locking plate 400 is trapped between the head portion 304 and walls of the pallet support member 100 to thereby clamp the pallet support member 100 to the member 202-2. The cells 124 may comprise a shoulder on the support side 122 of the pallet support member 100. That is to say, the shoulder may define a recess feature in the support side 122 of one or more cells 124. The shoulder / recess may be sized so as to allow the locking plate 400 to enter the cell 124, such that when the locking plate 400 is in position in the cell 124, it is flush with, or beneath the surface of, the support side 122 of the pallet support member 100. It will be appreciated that the first and third back-stop members 102-1, 102-3 may comprise different engagement members, to those described for the central back-stop member 102-2, that enable the movable coupling of the back-stop abutment 150 to the meshed pallet support member 100. For example, the first and third back-stop members 102-1, 102-3 may not be affixed with the locking pin 300 and / or the locking plate 400 as shown in Figures IC and ID. Further the engagement members of the first and third back-stop members 102-1, 102-3 may comprise a similar outer profile to the engagement members 132, 138 of the second back-stop member 102-2, that is complementary to the shape of the cells 124. However, the engagement members of the first and third back-stop members 102-1, 102-3 may additionally comprise a moveable coupling, internal to the engagement member, that moveably couples an abutment member 150 (back-stop abutment) of the first and third back-stop members 102-1, 102-3 to the engagement member and hence to the pallet support member 100. In this way, the back-stop members 102-1, 102-3 can be said to be moveably coupled to the pallet support structure 10 as the abutment member of the first and third back-stop members 102-1, 102-3 can move between the unloaded position and the loaded position. Returning to Figure IE, the back-stop member 102-1 comprises an abutment member 150 (back-stop abutment) which extends from the body 130. The abutment member 150 may be provided in series between the first engagement member 132 and the second engagement member 138. That is to say, the first engagement member 132 and the second engagement member 138 are spaced apart by the abutment member 150. The abutment member 150 may comprise a first portion 152 which extends from the body 130 of the back-stop member 102-2 and forms (for example terminates at) a support land 154. A second portion 156 extends from the support land 154 to a free end 158. Hence when the (or each) engagement member 132, 138 of the back-stop member 102-2 is located in one of the cells 124 of the pallet support member 100, the first portion 152 is located in a different one of the cells 124 with the support land 154 flush with, or recessed beneath, the surface of the support side 122, and the second portion 156 extends above the support side 122 to provide the back-stop abutment 150. The second portion 156 may defines a shoulder 160 which extends away from the support land 154 to overhang a back side of the first portion 152, such that when the first engagement member 132 of the back-stop member 102-2 is located in one of the cells 124 of the pallet support member 100, the shoulder 160 rests on the support side 122 of the pallet member 100 providing robustness to impacts from an impinging pallet 2. The illustrated pallet support structure 10 may further comprise one or more riser blocks 500 configured to support the pallet support member above the floor. The riser blocks 500 may comprise a supporting base and one or more engagement members with the same structure as the engagement members of the second back-stop member 102-2 described above. The riser blocks may also be secured with the same locking pin 300 and locking plate 400 as the back-stop member 202-2. In this way, the riser blocks 500 can be removable attached to any of the cells 124 of the mesh pallet structure and positioned at a desired location. The illustrated pallet support structure 10 may further comprise a kerb member 600. The kerb member 600 may define a barrier which is no greater in height than the distance between the base of the riser 500 and the base surface 124 of the pallet support member 100 such that when the pallet support member 100 is supported on the riser 500, the kerb member 600 is located under the pallet support member 100. There may be provided a small clearance between the top of the kerb member 600 and the base side 120 of the pallet support member 100. Alternatively, the kerb member 600 may have a height such that the pallet support member 100 rests upon the top side of the kerb member 600. The kerb member 600 may be elongate and a rectangular prism. The kerb member 600 may be provided adjacent to the pallet support member 100, or under the first edge of the boundary wall 110 to thereby prevent objects, for example parts of forklift vehicle and / or users' body parts from extending underneath the pallet support member 100. This reduces the likelihood of damage to the pallet support member 100 and reduces the likelihood of harm to users of the system. Figures 2A to 2D illustrate the operation of a pallet sensor system according to an embodiment of the present disclosure. The Figures illustrate a racking system 1 with first and second pallet support structures 10, 20 respectively comprising a meshed pallet support member 100 and upper shelving 20. In this example, the pallet sensor system comprises a first back-stop structure 102 coupled to the rear-end of the first pallet support structure 10 and a second back-stop structure 202 coupled to the rear-end of the upper shelving 20. The first and second back-stop structures 102, 202 each comprise three back-stop members (not illustrated) with a radiation transceiver coupled to the central back-stop member and a pressure sensor coupled to each of two other rotatably coupled back-stop members, in the same way as described above in relation to Figures 1A to 1G. At a first time, illustrated in Figure 2A, the pallet sensor systems is in an idle or sleep mode as there is no pallet 2 within range of the sensor system. A forklift vehicle 3 approaches with a loaded pallet 2. At a later time, illustrated in Figure 2B, the driver of the forklift vehicle 3 brings the pallet 2 within range of the radiation transceiver of the first back-stop structure 102. The driver places the pallet onto the first pallet support structure 10. The radiation transceiver detects the presence of the pallet 2 and provides a corresponding sensing signal to the controller. The controller activates the remaining components of the first sensor system. The controller receives components of the sensing signal from the radiation transceiver and the two pressure sensors indicative of a proximity of the pallet 2 to the back-end structure 102. The controller determines that the proximity does not satisfy a threshold condition and outputs a pallet loading signal as a warning signal. The controller outputs the warning signal by: (i) illuminating LED lights 114 at the edge of the pallet support member 100 in a first colour; and (ii) outputting audible pips from an audible signal generator 115. As the driver of the forklift vehicle 3 pushes the pallet 2 closer to the first back-stop structure 102, the radiation transceiver detects the closer proximity of the pallet 2 to the first back-stop structure 102 and outputs the sensing signal indicative thereof. The controller determines the closer proximity (and the sensing signal components from the pressure sensors) still does not satisfy the threshold condition and increases the frequency of the pips of the audible warning signal, representative of the closer proximity. At a later time, illustrated in Figure 2C, the driver of the forklift vehicle 3 loads the pallet 2 correctly onto the first pallet support structure 10 such that the rear-side of the pallet abuts the first back-stop structure 102 along its length. The radiation transceiver detects the proximity of the pallet 2 to the first back-stop structure 102 and outputs a sensing signal indicative thereof. In addition, the two pressure sensors detect rotation of the left and right back-stop members into the loaded position by sensing a change in pressure indicating an abutment of the pallet 2 to the back-stop members. The pressure sensors output sensing signal components indicative of the abutment of the pallet 2. The controller receives the sensing signal components and determines that the proximity of the pallet 2 to the back-stop structure satisfies the threshold condition (all component threshold conditions satisfied). In response, the controller outputs the pallet loading signal as a successful loading signal. The controller outputs the successful loading signal by (i) illuminating LED lights 114 at the edge of the pallet support member 100 in a second colour; and (ii) outputting a continuous audible tone from the audible signal generator 115. After a predetermined period, the controller stops outputting the successful loading signal to conserve power. Figure 2D illustrates the operation of the pallet sensor system when loading the pallet 2 onto the upper shelving 20. The operation of the pallet sensor system is principally the same as described in relation to Figures 2A to 2C. However, the controller, housed in the first back-stop structure 102, receives a second sensing signal 210 from the second pallet detection sensor associated with the second back-stop structure. The controller may receive the second sensing signal by wired or wireless means (and associated transceivers at the second back-stop structure 202 and the controller). The controller outputs the pallet loading signal via the LED lights 114 on the first pallet support structure 10 because these are visible to the driver of the forklift vehicle 3. The controller also outputs the pallet loading signal 112 via the audible signal generator 115. Figure 2D illustrates that a pallet sensor system may comprise a second back stop structure 202 for positioning at a rear-end of a second pallet support structure 20. The second pallet support structure 20 may be located directly above the first pallet support structure 10. Each back-stop structure 102, 202 may make use of one or more common output signal generators 114, 115. It will be appreciated that the illustrated system may be configured in other ways. For example, the system may comprise a second controller in the second back-stop structure which may communicate the sensing signal to the controller in the first back-stop structure or may determine a second pallet loading signal and communicate directly with the output signal generators 114, 115. It will be appreciated that while examples have been discussed predominantly in relation to loading, the disclosed pallet sensor systems can equally monitor unloading of pallets from pallet support structures and output pallet loading signals indicative of the load state (of the unloading process). In particular, the controller may output data signals indicative of the unloading process to provide an overview of pallet loading / unloading statistics for a plurality of pallet support structures in a warehouse. Throughout the present specification, the descriptors relating to relative orientation and position, such as "horizontal", "vertical", "top", "bottom" and "side", are used in the sense of the orientation of the structures and systems as presented in the drawings. However, such descriptors are not intended to be in any way limiting to an intended use of the described or claimed invention. It will be appreciated that any reference to "close to", "before", "shortly before", "after" "shortly after", "higher than", or "lower than", etc, can refer to the parameter in question being less than or greater than a threshold value, or between two threshold values, depending upon the context.
Claims
1. A pallet sensor system configured to monitor loading of a pallet onto a pallet support structure of a racking system, the pallet sensor system comprising:5 a back-stop structure for positioning at a rear-end of the pallet supportstructure;a pallet detection sensor configured to monitor a location of the pallet in relation to the back-stop structure; anda controller configured to:10 receive a sensing signal from the pallet detection sensor; andoutput a pallet loading signal, representative of a loading state of thepallet, based on the sensing signal,wherein the pallet detection sensor comprises a plurality of sensor elements, each sensor element being configured to monitor a proximity of a respective portion of15 the rear-side of the pallet to the back-stop structure.
2. The pallet sensor system of claim 1 wherein the pallet detection sensor is configured to monitor a proximity of a rear-side of the pallet to the back-stop structure.20 3. The pallet sensor system of claim 1 or claim 2, wherein the pallet detectionsensor is coupled to, or housed within, the back-stop structure.
4. The pallet sensor system of any preceding claim, wherein the pallet detection sensor comprises a radiation transceiver.
255. The pallet sensor system of claim 4, wherein the radiation transceiver is coupled to the back-stop structure and the radiation transceiver is configured to:emit a radiation signal towards a front-end of the pallet support structure; and detect at least a portion of the radiation signal reflected back towards the radiation 30 transceiver.
6. The pallet sensor system of any preceding claim, wherein the pallet detection sensor comprises a pressure sensor configured to detect an engagement of the pallet with the back-stop structure.
7. The pallet sensor system of any preceding claim, wherein the plurality of sensor elements are coupled along a length of the back-stop structure.
8. The pallet sensor system of any preceding claim, wherein:the back-stop structure comprises a plurality of back-stop members; andthe pallet detection sensor comprises a plurality of sensor elements, each sensor element coupled to one of the plurality of back-stop members.
59. The pallet sensor system of any preceding claim, wherein:the back-stop structure comprises at least one back-stop member and a coupling for moveably coupling the at least one back-stop member to the pallet support structure such that the at least one back-stop member can move between a loaded10 position and an unloaded position; andthe pallet detection sensor comprises at least one pressure sensor configured to provide a sensing signal indicative of whether the at least one back-stop member is in the loaded position or the unloaded position.15 10. The pallet sensor system of claim 9, wherein the coupling comprises a hingecoupling for rotatably coupling the at least one back-stop member to the pallet support structure.
11. The pallet sensor system of claim 9 or claim 10, wherein the pallet sensor 20 system comprises a biasing mechanism for urging the at least one back-stop member into the unloaded position.
12. The pallet sensor system of any preceding claim, wherein the controller is configured to:25 output the pallet loading signal as a warning signal if the sensing signal indicatesa proximity of a rear-side of the pallet to the back-stop structure does not satisfy a threshold condition; andoutput the pallet loading signal as a successful loading signal if the sensing signal indicates a proximity of a rear-side of the pallet to the back-stop structure does 30 satisfy the threshold condition.
13. The pallet sensor system of claim 12, wherein the controller is configured to not output the pallet loading signal if the sensing signal indicates the absence of a pallet.35 14. The pallet sensor system of claim 12 or claim 13, wherein the controller isconfigured to stop outputting the successful loading signal after a predetermined time period.
15. The pallet sensor system of any preceding claim, wherein:the pallet detection sensor comprises a radiation transceiver configured to output a sensing signal indicative of a distance between a rear-side of the pallet and the back-stop structure; and5 the pallet loading signal is representative of the distance between the rear-sideof the pallet and the back-stop structure.
16. The pallet sensor system of any preceding claim, wherein the controller is configured to output the pallet loading signal via an audible signal generator and / or 10 visible output signal generator.
17. The pallet sensor system of any preceding claim, wherein the controller is configured to output the pallet loading signal as a data signal to a server and / or a user device.1518. The pallet sensor system of any preceding claim, wherein the pallet detection sensor further comprises a height sensor configured to detect a proximity of an underside of the pallet to a support surface of the pallet support structure.
19. The pallet sensor system of any preceding claim, the pallet detection sensor further comprises a load sensor configured to detect a mass of the pallet on the pallet support structure.
20. The pallet sensor system of any preceding claim comprising:25 a second back-stop member for positioning at a rear-end of a second palletsupport structure; anda second pallet detection sensor configured to monitor a location of the pallet in relation to the back-stop structure,wherein the controller is configured to:30 receive a second sensing signal from the second pallet detection sensor;andoutput a second pallet loading signal, representative of a loading state of a second pallet on the second pallet support structure, based on the second sensing signal.3521. The pallet sensor system of any preceding claim, wherein the back-stop structure is configured to engage with one or more hollow cells of a meshed pallet support member of the pallet support structure.17 09 2422. A pallet support structure comprising the pallet sensor system of any preceding claim.5 23. The pallet support structure of claim 22 comprising a meshed pallet supportmember having a plurality of hollow cells, wherein the back-stop structure is configured to engage with one or more of the plurality of hollow cells of the meshed pallet support member.10 24. The pallet support structure of claim 23 further comprising one or more riserblocks configured to engage with one or more of the plurality of hollow cells of the meshed pallet support member.
25. A method of monitoring loading of a pallet onto a pallet support structure of a 15 racking system, the method comprising:receiving a sensing signal from a pallet detection sensor monitoring a location of the pallet in relation to a back-stop structure positioned at a rear-end of the pallet support structure, wherein the pallet detection sensor comprises a plurality of sensor elements, each sensor element being configured to monitor a proximity of a respective 20 portion of the rear-side of the pallet to the back-stop structure; andoutputting a pallet loading signal, representative of a loading state of the pallet, based on the sensing signal.
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