Photosensitive resin composition, photosensitive resin film, photosensitive dry film, pattern formation method and light-emitting element
Patent Information
- Application Number
- JP2022181166
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2022-11-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2042-11-11
AI Technical Summary
Existing methods for forming color conversion structures in micro-LED displays face challenges in achieving high lithography resolution and maintaining good luminescent properties, particularly with the miniaturization of LED arrays, and there is a need for improved light-emitting characteristics.
A photosensitive resin composition comprising silicone resin with glycidyl groups, a photocationic polymerization initiator, and quantum dots coordinated with a silane coupling agent and alkoxysilane or its hydrolyzate, which allows for high lithography resolution and good luminescent properties by preventing quantum dot fallout during development.
The composition enables the formation of films with high resolution and reliable patterns that maintain excellent luminescent properties, suitable for forming fine patterns and light-emitting elements with improved adhesion and stability.
Abstract
Description
[Technical field]
[0001] The present invention relates to a photosensitive resin composition, a photosensitive resin film using the photosensitive resin composition, a photosensitive dry film, a pattern forming method, and a light-emitting device. [Background technology]
[0002] Various methods have been proposed to create displays with red, green and blue subpixels. One method involves converting the light from an LED array from shorter wavelengths, blue, to longer wavelengths, red and green, through a color conversion structure, using quantum dots.
[0003] In recent years, LED arrays have become micro-sized, and micro LED displays using these have been attracting attention. One method for forming a color conversion structure on an LED array is a lithography process using a photosensitive material (Patent Document 1), but in recent years, further miniaturization is required for application to small displays. In addition, there are high demands for light emission characteristics in terms of display clarity. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent Publication No. 2021-089347 [Non-patent literature]
[0005] [Non-Patent Document 1] Journal of Photopolymer Science and Technology, Vol 23, 2010, p115-119 Summary of the Invention [Problem to be solved by the invention]
[0006] The present invention has been made in view of the above circumstances, and has an object to provide a photosensitive resin composition capable of easily forming a film having high lithography resolution and good light-emitting properties, a photosensitive resin film obtained using the photosensitive resin composition, a photosensitive dry film, and a pattern forming method using these, as well as a light-emitting element provided with a cured film obtained using the photosensitive resin film. [Means for solving the problem]
[0007] In order to solve the above problems, the present invention provides a photosensitive resin composition, comprising: (A) a silicone resin having a glycidyl group, (B) a photocationic polymerization initiator, and (C) A polymer obtained by copolymerizing quantum dots coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolyzate, or a condensate thereof; The present invention provides a photosensitive resin composition comprising:
[0008] Such a photosensitive resin composition can easily form a film having high lithography resolution and good light emitting properties.
[0009] In the present invention, the component (C) preferably contains a skeleton having a glycidyl group.
[0010] Such a photosensitive resin composition can prevent the quantum dots from escaping during development, and can provide a pattern with high light-emitting properties.
[0011] In the present invention, the component (A) preferably contains repeating units represented by the following formulas (A1) to (A4). [ka] [In the formula, R 1 ~R 4are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom. Each m is independently an integer of 1 to 600. When m is an integer of 2 or more, each R 3 may be the same or different, and each R 4 may be the same or different. 1 , a 2 , a 3 and a 4 is 0 1 <1, 0 2 <1, 0 3 <1, 0 4 <1, and a 1 +a 2 +a 3 +a 4 = 1. 1 is a divalent group represented by the following formula (X1). 2 is a divalent group represented by the following formula (X2). [ka] (In formula (X1), R 11 and R 12 are each independently a hydrogen atom or a methyl group. 1 and n 2 R is each independently an integer of 0 to 7. 13 is a divalent hydrocarbon group having 1 to 8 carbon atoms, which may contain an ester bond or an ether bond between the carbon atoms. [ka] (In formula (X2), R 21 and R 22 each independently represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms which may contain a heteroatom, and k is an integer of 0 to 10.)]
[0012] If such a photosensitive resin composition is used, the resulting cured film will have high reliability.
[0013] In the present invention, it is particularly preferable that the silane coupling agent of the component (C) has, as a coordinating substituent, one or more of an amino group, a thiol group, a carboxy group, a phosphino group, a phosphine oxide group, and an ammonium ion.
[0014] Such a photosensitive resin composition can prevent the quantum dots from escaping during development, and can provide a pattern with high light-emitting properties.
[0015] In the present invention, the photosensitive resin composition preferably contains the component (C) in an amount of 5 to 80% by mass.
[0016] Such a photosensitive resin composition makes it possible to form a fine pattern while maintaining good light emitting properties.
[0017] In the present invention, it is preferable that the composition further contains (D) a cationically polymerizable crosslinking agent.
[0018] Such a photosensitive resin composition can further increase the strength of the resin film after photocuring.
[0019] In the present invention, it is preferable that the composition further contains a solvent (E).
[0020] Such a photosensitive resin composition can improve the coatability.
[0021] The present invention also provides a photosensitive resin film which is a dried product of the above-described photosensitive resin composition.
[0022] Such a photosensitive resin film has high lithography resolution and good light emitting properties.
[0023] The present invention also provides a photosensitive dry film comprising a support film and the above-described photosensitive resin film on the support film.
[0024] Such a photosensitive dry film has high lithography resolution and good light emitting properties.
[0025] The present invention also provides a pattern forming method, comprising the steps of: (i) applying the above-described photosensitive resin composition onto a substrate to form a photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the unexposed areas to form a pattern. The present invention provides a pattern forming method comprising the steps of:
[0026] The present invention also provides a pattern forming method, comprising the steps of: (i') attaching the photosensitive resin film of the photosensitive dry film described above onto a substrate to form the photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. The present invention provides a pattern forming method comprising the steps of:
[0027] These pattern formation methods make it possible to form patterns with high lithographic resolution, and to obtain film patterns having good light-emitting properties.
[0028] The present invention also provides a light-emitting device comprising the above-described photosensitive resin film having a pattern formed thereon and a cured film.
[0029] The present invention also provides a light-emitting device comprising a cured film in which a pattern is formed on the photosensitive resin film of the above-described photosensitive dry film.
[0030] Such a light emitting element has high lithography resolution and good light emitting characteristics. Effect of the Invention
[0031] The photosensitive resin composition of the present invention contains a polymer obtained by copolymerizing a silicone resin having a glycidyl group, a photocationic polymerization initiator, quantum dots coordinated with a silane coupling agent, and an alkoxysilane, an alkoxysilane hydrolysate, or a condensate thereof, and thus can easily form a film having high resolution and good luminescence properties, and is therefore suitable for light-emitting devices. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0032] As described above, there has been a demand for the development of a photosensitive resin composition capable of easily forming a film having high lithography resolution and good light-emitting properties, a photosensitive resin film obtained using the photosensitive resin composition, a photosensitive dry film and a pattern formation method using these, and a light-emitting element including a cured film obtained using the photosensitive resin film.
[0033] The present inventors have conducted extensive research into the above-mentioned problems and have found that a photosensitive resin composition containing a polymer obtained by copolymerizing (A) a silicone resin having a glycidyl group, (B) a photocationic polymerization initiator, and (C) quantum dots coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolysate, or a condensate thereof has high lithography resolution and can easily form a film (photosensitive resin film) having good luminescence properties, thereby completing the present invention.
[0034] That is, the present invention is a photosensitive resin composition, (A) a silicone resin having a glycidyl group, (B) a photocationic polymerization initiator, and (C) A polymer obtained by copolymerizing quantum dots coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolyzate, or a condensate thereof; The photosensitive resin composition comprises:
[0035] The present invention will be described in detail below, but the present invention is not limited thereto.
[0036] [Photosensitive resin composition] The photosensitive resin composition of the present invention contains a polymer obtained by copolymerizing (A) a silicone resin having a glycidyl group, (B) a photocationic polymerization initiator, and (C) a quantum dot coordinated with a silane coupling agent, and an alkoxysilane, an alkoxysilane hydrolyzate, or a condensate thereof. If necessary, the composition may further contain other components such as (D) a cationic polymerizable crosslinker and (E) a solvent. Each component constituting the photosensitive resin composition will be described below.
[0037] [(A) Silicone resin having a glycidyl group] The glycidyl group-containing silicone resin (A) used in the present invention is not particularly limited as long as it has a glycidyl group.
[0038] Such silicone resins are preferably those containing repeating units represented by the following formulas (A1) to (A4) (hereinafter also referred to as repeating units A1 to A4, respectively). [ka]
[0039] In formulas (A2) and (A4), R 1 ~R 4 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom. Each m is independently an integer of 1 to 600. When m is an integer of 2 or more, each R 3 may be the same or different, and each R 4may be the same or different. When there are two or more siloxane units in the repeating units A2 and A4, the siloxane units may all be the same, or may contain two or more different types of siloxane units. When two or more different types of siloxane units are contained (i.e., when m is an integer of 2 or more), the siloxane units may be bonded randomly or alternately, or may contain multiple blocks of the same type of siloxane units.
[0040] The monovalent hydrocarbon group may be linear, branched, or cyclic, and specific examples thereof include monovalent aliphatic hydrocarbon groups such as alkyl groups having 1 to 20 carbon atoms and alkenyl groups having 2 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, and monovalent aromatic hydrocarbon groups such as aralkyl groups having 7 to 20 carbon atoms.
[0041] Examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, a cyclopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, a cyclobutyl group, an n-pentyl group, a cyclopentyl group, an n-hexyl group, a cyclohexyl group, an n-heptyl group, an n-octyl group, an n-nonyl group, an n-decyl group, a norbornyl group, an adamantyl group, etc. Examples of the alkenyl group include a vinyl group, a propenyl group, a butenyl group, a pentenyl group, etc.
[0042] The monovalent aliphatic hydrocarbon group may contain a heteroatom, and specifically, some or all of the hydrogen atoms of the monovalent aliphatic hydrocarbon group may be substituted with halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, iodine atoms, etc., and a carbonyl group, an ether bond, a thioether bond, etc. may be present between the carbon atoms. Examples of such monovalent aliphatic hydrocarbon groups containing heteroatoms include a 2-oxocyclohexyl group.
[0043] Examples of the aryl group include a phenyl group, a 2-methylphenyl group, a 3-methylphenyl group, a 4-methylphenyl group, a 2-ethylphenyl group, a 3-ethylphenyl group, a 4-ethylphenyl group, a 4-tert-butylphenyl group, a 4-butylphenyl group, a dimethylphenyl group, a naphthyl group, a biphenylyl group, a terphenylyl group, etc. Examples of the aralkyl group include a benzyl group, a phenethyl group, etc.
[0044] The monovalent aromatic hydrocarbon group may contain a heteroatom. Specifically, some or all of the hydrogen atoms of the monovalent aromatic hydrocarbon group may be substituted with an alkoxy group having 1 to 10 carbon atoms, an alkylthio group having 1 to 10 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, an arylthio group having 6 to 20 carbon atoms, or the like.
[0045] Examples of the alkoxy group having 1 to 10 carbon atoms include a methoxy group, an ethoxy group, an n-propyloxy group, an isopropyloxy group, a cyclopropyloxy group, an n-butyloxy group, an isobutyloxy group, a sec-butyloxy group, a tert-butyloxy group, a cyclobutyloxy group, an n-pentyloxy group, a cyclopentyloxy group, an n-hexyloxy group, a cyclohexyloxy group, an n-heptyloxy group, an n-octyloxy group, an n-nonyloxy group, an n-decyloxy group, a norbornyloxy group, and an adamantyloxy group.
[0046] Examples of the alkylthio group having 1 to 10 carbon atoms include a methylthio group, an ethylthio group, an n-propylthio group, an isopropylthio group, a cyclopropylthio group, an n-butylthio group, an isobutylthio group, a sec-butylthio group, a tert-butylthio group, a cyclobutylthio group, an n-pentylthio group, a cyclopentylthio group, an n-hexylthio group, a cyclohexylthio group, an n-heptylthio group, an n-octylthio group, an n-nonylthio group, an n-decylthio group, a norbornylthio group, and an adamantylthio group.
[0047] Examples of the aryloxy group having 6 to 20 carbon atoms include a phenyloxy group, a 2-methylphenyloxy group, a 3-methylphenyloxy group, a 4-methylphenyloxy group, a 2-ethylphenyloxy group, a 3-ethylphenyloxy group, a 4-ethylphenyloxy group, a 4-tert-butylphenyloxy group, a 4-butylphenyloxy group, a dimethylphenyloxy group, a naphthyloxy group, a biphenylyloxy group, and a terphenylyloxy group.
[0048] Examples of the arylthio group having 6 to 20 carbon atoms include a phenylthio group, a 2-methylphenylthio group, a 3-methylphenylthio group, a 4-methylphenylthio group, a 2-ethylphenylthio group, a 3-ethylphenylthio group, a 4-ethylphenylthio group, a 4-tert-butylphenylthio group, a 4-butylphenylthio group, a dimethylphenylthio group, a naphthylthio group, a biphenylylthio group, and a terphenylylthio group.
[0049] For example, aryl groups substituted with these groups include a 2-methoxyphenyl group, a 3-methoxyphenyl group, a 4-methoxyphenyl group, a 2-ethoxyphenyl group, a 3-ethoxyphenyl group, a 4-ethoxyphenyl group, a 3-tert-butoxyphenyl group, a 4-tert-butoxyphenyl group, a biphenylyloxyphenyl group, and a biphenylylthiophenyl group.
[0050] The monovalent aliphatic hydrocarbon group preferably has 1 to 10 carbon atoms, and more preferably has 1 to 8 carbon atoms. The monovalent aromatic hydrocarbon group preferably has 6 to 14 carbon atoms, and more preferably has 6 to 10 carbon atoms.
[0051] Of these, R 1 ~R 4 As the alkyl group, a methyl group, an ethyl group, an n-propyl group or a phenyl group is preferable, and a methyl group or a phenyl group is more preferable.
[0052] In formulae (A2) and (A4), each m is independently an integer of 1 to 600, and preferably an integer of 8 to 100.
[0053] In formulas (A1) to (A4), a 1 , a 2 , a 3 and a 4 is 0 1 <1, 0 2 <1, 0 3 <1, 0 4 <1, and a 1 +a 2 +a 3 +a 4 = 1. Preferably, 0.010≦a 1 +a 2 ≦0.490, 0.010≦a 3 +a 4 ≦0.490, 0.050≦a 1 +a 3 ≦0.490, 0.010≦a 2 +a 4 ≦0.450, and a 1 +a 2 +a 3 +a 4 = 1, and more preferably, 0.050≦a 1 +a 2 ≦0.450, 0.050≦a 3 +a 4 ≦0.450, 0.100≦a 1 +a 3 ≦0.475, 0.025≦a 2 +a 4 ≦0.400, and a 1 +a 2 +a 3 +a 4 =1.
[0054] In formulas (A1) and (A2), X 1 is a divalent group represented by the following formula (X1). [ka]
[0055] In formula (X1), R 11 and R 12 are each independently a hydrogen atom or a methyl group. 1 and n2 are each independently an integer of 0 to 7.
[0056] In formula (X1), R 13 is a divalent hydrocarbon group having 1 to 8 carbon atoms, which may contain an ester bond or an ether bond between the carbon atoms. The divalent hydrocarbon group may be linear, branched, or cyclic, and specific examples thereof include alkanediyl groups such as a methylene group, an ethane-1,1-diyl group, an ethane-1,2-diyl group, a propane-1,2-diyl group, a propane-1,3-diyl group, a butane-1,2-diyl group, a butane-1,3-diyl group, and a butane-1,4-diyl group. The divalent hydrocarbon group may contain an ester bond or an ether bond between the carbon atoms. Of these, R 13 As the alkyl group, a methylene group or an ethylene group is preferable, and a methylene group is more preferable.
[0057] In formulas (A3) and (A4), X 2 is a divalent group represented by the following formula (X2). [ka]
[0058] In formula (X2), R 21 and R 22 are each independently a hydrogen atom or an alkyl group having 1 to 20 carbon atoms which may contain a heteroatom. 1 ~R 4 The same as those mentioned in the explanation of R 21 and R 22 is preferably a hydrogen atom or a methyl group.
[0059] In formula (X2), k is an integer of 0 to 10, with 0 being preferred.
[0060] The weight average molecular weight (Mw) of the component (A) according to the present invention is preferably 3,000 to 500,000, more preferably 5,000 to 200,000. If the Mw is within the above range, the polymer can be obtained as a solid, and film-forming properties can be ensured. In the present invention, the Mw is a value measured in terms of polystyrene by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as an elution solvent.
[0061] The component (A) according to the present invention may be one in which the repeating units A1 to A4 are bonded randomly or alternately, and may contain a plurality of blocks of each unit.
[0062] In the present invention, the amount of the (A) silicone resin having a glycidyl group is preferably in the range of 10 to 90 mass % relative to the total amount of the photosensitive resin composition, and more preferably 15 to 85 mass %.
[0063] [(A) Method for producing silicone resin having glycidyl groups] The component (A) according to the present invention can be produced by addition polymerization of a compound represented by the following formula (1) (hereinafter also referred to as compound (1)), a compound represented by the following formula (2) (hereinafter also referred to as compound (2)), a compound represented by the following formula (3) (hereinafter also referred to as compound (3)), and a compound represented by the following formula (4) (hereinafter also referred to as compound (4)) in the presence of a metal catalyst.
[0064] [ka] (In the formula, R 1 ~R 4 , R 11 ~R 13 , R 21 , R 22 , m, n 1 , n 2 and k are the same as above.
[0065] Examples of the metal catalyst include platinum group metals such as platinum (including platinum black), rhodium, and palladium; platinum chloride, chloroplatinic acid, and chloroplatinic acid salts such as H2PtCl4·xH2O, H2PtCl6·xH2O, NaHPtCl6·xH2O, KHPtCl6·xH2O, Na2PtCl6·xH2O, K2PtCl4·xH2O, PtCl4·xH2O, PtCl2, and Na2HPtCl4·xH2O (wherein x is preferably an integer of 0 to 6, particularly preferably 0 or 6); alcohol-modified chloroplatinic acid (for example, as described in U.S. Pat. No. 3,220,972); complexes of chloroplatinic acid and olefins (for example, those described in U.S. Pat. Nos. 3,159,601, 3,159,662, and 3,775,452); platinum group metals such as platinum black and palladium supported on carriers such as alumina, silica, and carbon; rhodium-olefin complexes; chlorotris(triphenylphosphine)rhodium (the so-called Wilkinson's catalyst); complexes of platinum chloride, chloroplatinic acid, or chloroplatinate with vinyl group-containing siloxanes (particularly vinyl group-containing cyclic siloxanes), and the like can be used.
[0066] The amount of the catalyst used is a catalytic amount, and is usually preferably 0.001 to 0.1 mass % as platinum group metal in the total mass of the compounds (1) to (4).
[0067] In the polymerization reaction, a solvent may be used if necessary. As the solvent, for example, a hydrocarbon solvent such as toluene or xylene is preferable. As a polymerization condition, from the viewpoint of not deactivating the catalyst and being able to complete the polymerization in a short time, the polymerization temperature is, for example, 40 to 150°C, particularly 60 to 120°C, preferably. The polymerization time depends on the type and amount of the raw material compound, but is preferably completed within about 0.5 to 100 hours, particularly 0.5 to 30 hours, in order to prevent moisture from entering the polymerization system. After the polymerization reaction is completed in this manner, if a solvent is used, it can be distilled off to obtain (A) a silicone resin having a glycidyl group.
[0068] The reaction method is not particularly limited, but it is preferable to first mix and heat compound (3) and compound (4), add a metal catalyst to the mixed solution, and then dropwise add compound (1) and compound (2) over 0.1 to 5 hours.
[0069] The raw material compounds are preferably blended so that the molar ratio of the hydrosilyl groups in compounds (1) and (2) to the total of the carbon-carbon double bonds in compounds (3) and (4) is preferably 0.67 to 1.67, more preferably 0.83 to 1.25. The Mw of component (A) according to the present invention can be controlled by using a monoallyl compound such as o-allylphenol, or a monohydrosilane or monohydrosiloxane such as triethylhydrosilane as a molecular weight regulator.
[0070] In the present invention, the (A) silicone resin having a glycidyl group may be used alone or in combination of two or more kinds.
[0071] [(B) Photocationic polymerization initiator] The photocationic polymerization initiator (B) is not particularly limited as long as it is decomposed by light irradiation and generates a cationic polymerizable catalyst, but it is preferable that it is generated by irradiation with light having a wavelength of 190 to 500 nm. The photocationic polymerization initiator (B) is used as a curing catalyst. Examples of the photocationic polymerization initiator include onium salts, diazomethane derivatives, glyoxime derivatives, β-ketosulfone derivatives, disulfone derivatives, nitrobenzylsulfonate derivatives, sulfonic acid ester derivatives, imide-yl-sulfonate derivatives, oxime sulfonate derivatives, iminosulfonate derivatives, and triazine derivatives.
[0072] The onium salt includes a sulfonium salt represented by the following formula (B1) or an iodonium salt represented by the following formula (B2). [ka]
[0073] In formulas (B1) and (B2), R 101 ~R 105 are each independently an alkyl group having 1 to 12 carbon atoms which may have a substituent, an aryl group having 6 to 12 carbon atoms which may have a substituent, or an aralkyl group having 7 to 12 carbon atoms which may have a substituent. - is a non-nucleophilic counterion.
[0074] The alkyl group may be linear, branched, or cyclic, and specific examples thereof include methyl, ethyl, n-propyl, isopropyl, cyclopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, cyclobutyl, n-pentyl, cyclopentyl, cyclohexyl, norbornyl, and adamantyl. The aryl group includes phenyl, naphthyl, and biphenylyl. The aralkyl group includes benzyl and phenethyl.
[0075] Examples of the substituent include an oxo group, a linear, branched or cyclic alkoxy group having 1 to 12 carbon atoms, a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms, an aryl group having 6 to 24 carbon atoms, an aralkyl group having 7 to 25 carbon atoms, an aryloxy group having 6 to 24 carbon atoms, and an arylthio group having 6 to 24 carbon atoms.
[0076] R 101 ~R 105Preferred examples of the aryl group include an alkyl group which may have a substituent such as a methyl group, an ethyl group, a propyl group, a butyl group, a cyclohexyl group, a norbornyl group, an adamantyl group, or a 2-oxocyclohexyl group; an aryl group which may have a substituent such as a phenyl group, a naphthyl group, a biphenylyl group, an o-, m-, or p-methoxyphenyl group, an ethoxyphenyl group, an m-, or p-tert-butoxyphenyl group, a 2-, 3-, or 4-methylphenyl group, an ethylphenyl group, a 4-tert-butylphenyl group, a 4-butylphenyl group, a dimethylphenyl group, a terphenylyl group, a biphenylyloxyphenyl group, or a biphenylylthiophenyl group; and an aralkyl group which may have a substituent such as a benzyl group or a phenethyl group. Of these, an aryl group which may have a substituent and an aralkyl group which may have a substituent are more preferred.
[0077] Examples of the non-nucleophilic counter ion include halide ions such as chloride ion and bromide ion; fluoroalkanesulfonate ions such as triflate ion, 1,1,1-trifluoroethanesulfonate ion and nonafluorobutanesulfonate ion; arylsulfonate ions such as tosylate ion, benzenesulfonate ion, 4-fluorobenzenesulfonate ion and 1,2,3,4,5-pentafluorobenzenesulfonate ion; alkanesulfonate ions such as mesylate ion and butanesulfonate ion; fluoroalkanesulfonimide ions such as trifluoromethanesulfonimide ion; fluoroalkanesulfonylmethide ions such as tris(trifluoromethanesulfonyl)methide ion; and borate ions such as tetrakisphenylborate ion and tetrakis(pentafluorophenyl)borate ion.
[0078] The diazomethane derivative includes a compound represented by the following formula (B3). [ka]
[0079] In formula (B3), R 111 and R112 each independently represents an alkyl group or halogenated alkyl group having 1 to 12 carbon atoms, an aryl group having 6 to 12 carbon atoms which may have a substituent, or an aralkyl group having 7 to 12 carbon atoms.
[0080] The alkyl group may be linear, branched, or cyclic. Specific examples thereof include R 101 ~R 105 Examples of the halogenated alkyl group include the same as those exemplified in the description of 1. Examples of the halogenated alkyl group include a trifluoromethyl group, a 1,1,1-trifluoroethyl group, a 1,1,1-trichloroethyl group, and a nonafluorobutyl group.
[0081] Examples of the aryl group which may have a substituent include a phenyl group, an alkoxyphenyl group such as a 2-, 3- or 4-methoxyphenyl group, a 2-, 3- or 4-ethoxyphenyl group, or a 3- or 4-tert-butoxyphenyl group, an alkylphenyl group such as a 2-, 3- or 4-methylphenyl group, an ethylphenyl group, a 4-tert-butylphenyl group, a 4-butylphenyl group, or a dimethylphenyl group, and an aryl halide group such as a fluorophenyl group, a chlorophenyl group, or a 1,2,3,4,5-pentafluorophenyl group, etc. Examples of the aralkyl group include a benzyl group, a phenethyl group, etc.
[0082] The glyoxime derivative includes a compound represented by the following formula (B4). [ka]
[0083] In formula (B4), R 121 ~R 124 are each independently an alkyl group or a halogenated alkyl group having 1 to 12 carbon atoms, an aryl group having 6 to 12 carbon atoms which may have a substituent, or an aralkyl group having 7 to 12 carbon atoms. 123 and R 124 may be bonded to each other to form a ring together with the carbon atom to which they are bonded, and when they form a ring, R123 and R 124 The group formed by bonding is a linear or branched alkylene group having 2 to 12 carbon atoms.
[0084] The alkyl group, the halogenated alkyl group, the aryl group which may have a substituent, and the aralkyl group include R 111 and R 112 Examples of the linear or branched alkylene group include an ethylene group, a propylene group, a butylene group, a hexylene group, and the like.
[0085] Specific examples of the onium salt include diphenyliodonium trifluoromethanesulfonate, (p-tert-butoxyphenyl)phenyliodonium trifluoromethanesulfonate, diphenyliodonium p-toluenesulfonate, (p-tert-butoxyphenyl)phenyliodonium p-toluenesulfonate, triphenylsulfonium trifluoromethanesulfonate, (p-tert-butoxyphenyl)diphenylsulfonium trifluoromethanesulfonate, bis(p-tert-butoxyphenyl)trifluoromethanesulfonate, p-Toluenesulfonate, (p-tert-butoxyphenyl)phenylsulfonium, trifluoromethanesulfonate, triphenylsulfonium p-toluenesulfonate, (p-tert-butoxyphenyl)diphenylsulfonium p-toluenesulfonate, bis(p-tert-butoxyphenyl)phenylsulfonium p-toluenesulfonate, tris(p-tert-butoxyphenyl)sulfonium p-toluenesulfonate, triphenylsulfonium nonafluorobutanesulfonate, triphenylsulfonium butanesulfonate sulfonium, trimethylsulfonium trifluoromethanesulfonate, trimethylsulfonium p-toluenesulfonate, cyclohexylmethyl(2-oxocyclohexyl)sulfonium trifluoromethanesulfonate, cyclohexylmethyl(2-oxocyclohexyl)sulfonium p-toluenesulfonate, dimethylphenylsulfonium trifluoromethanesulfonate, dimethylphenylsulfonium p-toluenesulfonate, dicyclohexylphenylsulfonium trifluoromethanesulfonate, p-toluenesulfonate dicyclohexylphenylsulfonium acid, bis(4-tert-butylphenyl)iodonium hexafluorophosphate, diphenyl(4-thiophenoxyphenyl)sulfonium hexafluoroantimonate, [4-(4-biphenylylthio)phenyl]-4-biphenylylphenylsulfonium tris(trifluoromethanesulfonyl)methide, triphenylsulfonium tetrakis(fluorophenyl)borate, tris[4-(4-acetylphenyl)thiophenyl]sulfonium tetrakis(fluorophenyl)borate,Examples of the sulfonium tetrakis(pentafluorophenyl)borate include triphenylsulfonium tetrakis(pentafluorophenyl)borate and tris[4-(4-acetylphenyl)thiophenyl]sulfonium tetrakis(pentafluorophenyl)borate.
[0086] Specific examples of the diazomethane derivative include bis(benzenesulfonyl)diazomethane, bis(p-toluenesulfonyl)diazomethane, bis(xylenesulfonyl)diazomethane, bis(cyclohexylsulfonyl)diazomethane, bis(cyclopentylsulfonyl)diazomethane, bis(n-butylsulfonyl)diazomethane, bis(isobutylsulfonyl)diazomethane, bis(sec-butylsulfonyl)diazomethane, bis(n-propylsulfonyl)diazomethane, bis(isopropylsulfonyl)diazomethane, bis( tert-butylsulfonyl)diazomethane, bis(n-pentylsulfonyl)diazomethane, bis(isopentylsulfonyl)diazomethane, bis(sec-pentylsulfonyl)diazomethane, bis(tert-pentylsulfonyl)diazomethane, 1-cyclohexylsulfonyl-1-(tert-butylsulfonyl)diazomethane, 1-cyclohexylsulfonyl-1-(tert-pentylsulfonyl)diazomethane, 1-tert-pentylsulfonyl-1-(tert-butylsulfonyl)diazomethane, and the like.
[0087] Specific examples of the glyoxime derivatives include bis-o-(p-toluenesulfonyl)-α-dimethylglyoxime, bis-o-(p-toluenesulfonyl)-α-diphenylglyoxime, bis-o-(p-toluenesulfonyl)-α-dicyclohexylglyoxime, bis-o-(p-toluenesulfonyl)-2,3-pentanedione glyoxime, bis-(p-toluenesulfonyl)-2-methyl-3,4-pentanedione glyoxime, bis-o-(n-butanesulfonyl)-α-dimethylglyoxime, bis-o-(n-butanesulfonyl)-α-diphenylglyoxime, bis-o-(n-butanesulfonyl)-α-dicyclohexylglyoxime, bis-o-(n-butanesulfonyl)-2,3-pentanedione glyoxime, bis-o-(n-butanesulfonyl)-2-methyl-3,4-pentanedione glyoxime, bis- Examples of the dimethylglyoxime include o-(methanesulfonyl)-α-dimethylglyoxime, bis-o-(trifluoromethanesulfonyl)-α-dimethylglyoxime, bis-o-(1,1,1-trifluoroethanesulfonyl)-α-dimethylglyoxime, bis-o-(tert-butanesulfonyl)-α-dimethylglyoxime, bis-o-(perfluorooctanesulfonyl)-α-dimethylglyoxime, bis-o-(cyclohexanesulfonyl)-α-dimethylglyoxime, bis-o-(benzenesulfonyl)-α-dimethylglyoxime, bis-o-(p-fluorobenzenesulfonyl)-α-dimethylglyoxime, bis-o-(p-tert-butylbenzenesulfonyl)-α-dimethylglyoxime, bis-o-(xylenesulfonyl)-α-dimethylglyoxime, and bis-o-(camphorsulfonyl)-α-dimethylglyoxime.
[0088] Specific examples of the β-ketosulfone derivative include 2-cyclohexylcarbonyl-2-(p-toluenesulfonyl)propane, 2-isopropylcarbonyl-2-(p-toluenesulfonyl)propane, and the like.
[0089] Specific examples of the disulfone derivative include diphenyl disulfone and dicyclohexyl disulfone.
[0090] Specific examples of the nitrobenzyl sulfonate derivative include 2,6-dinitrobenzyl p-toluenesulfonate and 2,4-dinitrobenzyl p-toluenesulfonate.
[0091] Specific examples of the sulfonate derivatives include 1,2,3-tris(methanesulfonyloxy)benzene, 1,2,3-tris(trifluoromethanesulfonyloxy)benzene, and 1,2,3-tris(p-toluenesulfonyloxy)benzene.
[0092] Specific examples of the imide-yl sulfonate derivative include phthalimide-yl triflate, phthalimide-yl tosylate, 5-norbornene-2,3-dicarboximide-yl triflate, 5-norbornene-2,3-dicarboximide-yl tosylate, 5-norbornene-2,3-dicarboximide-yl-n-butylsulfonate, and n-trifluoromethylsulfonyloxynaphthylimide.
[0093] Specific examples of the oxime sulfonate derivatives include α-(benzenesulfonium oxyimino)-4-methylphenylacetonitrile.
[0094] Specific examples of the iminosulfonate derivative include (5-(4-methylphenyl)sulfonyloxyimino-5H-thiophen-2-ylidene)-(2-methylphenyl)acetonitrile, (5-(4-(4-methylphenylsulfonyloxy)phenylsulfonyloxyimino)-5H-thiophen-2-ylidene)-(2-methylphenyl)-acetonitrile, and the like.
[0095] Specific examples of the triazine derivative include 2-[2-(furan-2-yl)ethynyl]-4,6-bis(trichloromethyl)-s-triazine, 2-[2-(5-methylfuran-2-yl)ethynyl]-4,6-bis(trichloromethyl)-s-triazine, 2-(methoxyphenyl)-4,6-bis(trichloromethyl)-s-triazine, 2-[2-(4-methoxyphenyl)ethynyl]-4,6-bis(trichloromethyl)-s-triazine, and 2-[2-(3,4-dimethoxyphenyl)ethynyl]-4,6-bis(trichloromethyl)-s-triazine.
[0096] Also suitable for use are 2-methyl-2-[(4-methylphenyl)sulfonyl]-1-[(4-methylthio)phenyl]-1-propane and the like.
[0097] As the cationic photopolymerization initiator of the component (B), the above-mentioned onium salts and sulfonium salts are particularly preferred, and the above-mentioned sulfonium salts are more preferred.
[0098] The content of the cationic photopolymerization initiator (B) is preferably in the range of 0.05 to 20% by mass, more preferably in the range of 0.5 to 10% by mass, based on the total amount of the photosensitive resin composition. When the cationic photopolymerization initiator is contained within the above range, a pattern with excellent resolution and excellent balance between sensitivity and developability during exposure can be obtained without residual film. The cationic photopolymerization initiator may be used alone or in combination of two or more kinds.
[0099] [(C) A polymer obtained by copolymerizing quantum dots coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolyzate, or a condensate thereof] Quantum dots are nano-sized semiconductor materials. Atoms form molecules, and molecules form small molecular aggregates called clusters to form nanoparticles. When such nanoparticles show semiconductor properties, they are called quantum dots (quantum dot particles).
[0100] When a quantum dot receives energy from the outside and reaches an elevated state, it autonomously emits energy (emits light) according to the corresponding energy band gap.
[0101] The quantum dots used in the present invention are not particularly limited and can be in any form. Quantum dots are mainly nanoparticles of 10 nm or less, but they can also be nanowires, nanorods, nanotubes, nanocubes, etc., and any shape can be used.
[0102] The quantum dots used in the present invention can be made of any suitable material, for example, a semiconductor material selected from the group consisting of II-VI group, III-V group, IV group, IV-VI group, I-III-VI group, II-IV-V group, mixed crystals or alloys thereof, or compounds having a perovskite structure. Specific examples of compounds include, but are not limited to, ZnS, ZnSe, ZnTe, CdS, CdSe, CdTe, AlN, AlP, AlAs, AlSb, GaN, GaP, GaAs, GaSb, InN, InP, InAs, InSb, Si, Ge, Sn, Pb, PbS, PbSe, PbTe, SnS, SnSe, SnTe, AgGaS2, AgInS2, AgGaSe2, AgInSe2, CuGaS2, CuGaSe2, CuInS2, CuInSe2, ZnSiP2, ZnGeP2, CdSiP2, CdGeP2, CsPbCl3, CsPbBr3, CsPbI3, CsSnCl3, CsSnBr3, and CsSnI3.
[0103] The quantum dots used in the present invention can have a core-shell structure. The shell material capable of forming the core-shell structure is not particularly limited, but is preferably one having a large band gap and low lattice mismatch with respect to the core material, and can be arbitrarily combined according to the core material. Specific shell materials include ZnO, ZnS, ZnSe, ZnTe, CdS, CdSe, CdTe, AlN, AlP, AlAs, AlSb, GaN, GaP, GaAs, GaSb, InN, InP, InAs, InSb, BeS, BeSe, BeTe, MgS, MgSe, MgTe, PbS, PbSe, PbTe, SnS, SnSe, SnTe, CuF, CuCl, CuBr, CuI, etc., and the above materials may be selected as a single or multiple mixed crystals, but are not limited thereto.
[0104] There are various methods for producing the quantum dots used in the present invention, such as a liquid phase method or a gas phase method, and the method is not particularly limited in the present invention. However, from the viewpoint of exhibiting high fluorescence emission efficiency, it is preferable to use semiconductor nanoparticles obtained by a hot soap method or a hot injection method, in which a precursor species is reacted at high temperature in a nonpolar solvent with a high boiling point, and it is desirable that an organic ligand is coordinated to the surface in order to impart dispersibility in the nonpolar solvent and reduce surface defects.
[0105] From the viewpoint of dispersibility, the organic ligand preferably contains an aliphatic hydrocarbon. Examples of such organic ligands include oleic acid, stearic acid, palmitic acid, myristic acid, lauric acid, decanoic acid, octanoic acid, oleylamine, stearyl (octadecyl)amine, dodecyl (lauryl)amine, decylamine, octylamine, octadecanethiol, hexadecanethiol, tetradecanethiol, dodecanethiol, decanethiol, octanethiol, trioctylphosphine, trioctylphosphine oxide, triphenylphosphine, triphenylphosphine oxide, tributylphosphine, and tributylphosphine oxide, and the like, and these may be used alone or in combination.
[0106] The quantum dot surface is subjected to surface treatment with a silane coupling agent. The silane coupling agent preferably has at least one of an amino group, a thiol group, a carboxyl group, a phosphino group, a phosphine oxide group, and an ammonium ion as a coordinated substituent. Examples of the silane coupling agent include 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, aminophenyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltriethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyl(dimethoxy)methylsilane, triethoxysilylpropylmaleamic acid, [(3-triethoxysilyl)propyl]succinic anhydride, X-12-1135 (manufactured by Shin-Etsu Chemical Co., Ltd.), diethylphosphatoethyltriethoxysilane, 3-trihydroxypropylmethylphosphonate sodium salt, and trimethyl[3-(trimethoxysilyl)propyl]ammonium chloride.
[0107] In one embodiment, the quantum dots surface-treated with a silane coupling agent are copolymerized with an alkoxysilane or a condensate of an alkoxysilane hydrolysate. The copolymerization method is not particularly limited. For example, the surface-treated quantum dots and the condensate of an alkoxysilane or an alkoxysilane hydrolysate are mixed in a mixed solvent of toluene and ethanol, and a small amount of water and a catalyst are added to react, so that the quantum dots and the condensate of an alkoxysilane or an alkoxysilane hydrolysate can be copolymerized. The type of catalyst is not particularly limited, and an acid or an alkali can be used. Examples of the catalyst include formic acid, hydrochloric acid, nitric acid, acetic acid, aqueous ammonia, and tetramethylammonium hydroxide.
[0108] The condensate of the alkoxysilane or alkoxysilane hydrolysate is not particularly limited in structure, such as a cage structure, a ladder structure, or a random structure, and can be appropriately selected according to the purpose. A random structure is preferred from the viewpoints of dispersibility and uniformity in the photosensitive resin. The functional group contained in the condensate of the alkoxysilane or alkoxysilane hydrolysate is not limited, and may be appropriately substituted according to the purpose. Those having a glycidyl group capable of crosslinking with the photosensitive resin as a substituent are particularly preferred from the viewpoint of improving the patterning property of the resin composition.
[0109] In one embodiment, quantum dots surface-treated with a silane coupling agent are copolymerized with alkoxysilane or alkoxysilane hydrolysate. The copolymerization method is not particularly limited. As a synthesis method, a method such as that described in Non-Patent Document 1 is known. For example, the surface-treated quantum dots and alkoxysilane are mixed in a mixed solvent of toluene and ethanol, and a small amount of water and a catalyst are added to react with each other to obtain the copolymer. There are no particular limitations on the type or amount of catalyst added, and acids or alkalis can be used. Examples of catalysts include formic acid, hydrochloric acid, nitric acid, acetic acid, aqueous ammonia, and tetramethylammonium hydroxide.
[0110] The silane coupling agent is not particularly limited and can be appropriately selected according to the desired resin properties. The silane coupling agent preferably has a vinyl group, an allyl group, a glycidyl group, a phenyl group, an acryl group, a methacryl group, or a thiol group as a functional group. In addition, the functional group may be an alkoxysilane having not only one type but also two or more types of functional groups. Examples of silane coupling agents include trimethoxyvinylsilane, triethoxyvinylsilane, trimethoxy(4-vinylphenyl)silane, allyltriethoxysilane, allyltrimethoxysilane, triethoxy(3-glycidyloxypropyl)silane, 3-glycidyloxypropyltrimethoxysilane, [8-(glycidyloxy)-n-octyl]trimethoxysilane, KBM-573 (manufactured by Shin-Etsu Chemical Co., Ltd.), (3-methacryloyloxypropyl)triethoxysilane, (3-methacryloyloxypropyl)trimethoxysilane, 3-(trimethoxysilyl)propyl acrylate, 3-mercaptopropyltriethoxysilane, and 3-mercaptopropyltrimethoxysilane.
[0111] The alkoxysilane may contain not only trialkoxysilane but also dialkoxysilane or monoalkoxysilane. Trialkoxysilane, dialkoxysilane, and monoalkoxysilane may have the same functional group or different functional groups. The functional group is not limited and may be appropriately substituted according to the purpose. Those having a glycidyl group capable of crosslinking with a photosensitive resin as a substituent are particularly preferred from the viewpoint of improving the patterning property of the resin composition. By containing dialkoxysilane or monoalkoxysilane, the degree of crosslinking of the alkoxysilane or condensate of the alkoxysilane hydrolyzate obtained by copolymerization can be controlled, and the viscosity of the obtained resin composition can be controlled, and the viscosity can be adjusted according to the manufacturing process. The type and ratio of these alkoxysilanes are not particularly limited and can be appropriately selected according to the purpose.
[0112] In addition, in the present invention, the polymer obtained by copolymerizing the quantum dots coordinated with the silane coupling agent of component (C) and an alkoxysilane or alkoxysilane hydrolysate or condensation product thereof is particularly preferably one having a glycidyl group as a substituent capable of undergoing a crosslinking reaction with a photosensitive resin, from the viewpoint of improving the patterning property of the resin composition.
[0113] The content of the copolymer of the quantum dots (C) coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolysate, or a condensate thereof in the photosensitive resin composition is preferably 5 to 80% by mass, more preferably 10 to 70% by mass. If the content of the quantum dot particles is within the above range, fine patterns can be formed while maintaining good light-emitting properties.
[0114] [(D) Cationic polymerizable crosslinking agent] The photosensitive resin composition of the present invention may further contain a cationic polymerizable crosslinking agent as component (D), which is capable of undergoing a cationic polymerization reaction with the epoxy groups of component (A) and is a component that facilitates the formation of a pattern and further increases the strength of the resin film after photocuring.
[0115] The crosslinking agent is preferably a compound having a molecular weight of 100 to 15,000, more preferably a compound having a molecular weight of 200 to 1,000. If the molecular weight is 100 or more, sufficient photocurability can be obtained, and if it is 15,000 or less, it is preferable because there is no risk of deterioration of the heat resistance of the composition after photocuring. The compound may be a resin (polymer), and in that case, the molecular weight is the weight average molecular weight (Mw).
[0116] The cationic polymerizable crosslinking agent is preferably a compound having a functional group selected from an epoxy group, an oxetane group, and a vinyl ether group. These compounds may be used alone or in combination of two or more.
[0117] The content of the (D) component, when present, is preferably 0.5 to 100 parts by mass, more preferably 0.5 to 60 parts by mass, and more preferably 1 to 50 parts by mass, relative to 100 parts by mass of the (A) component. If the content of the (D) component is 0.5 parts by mass or more, sufficient curability can be obtained upon light irradiation. If the content is 100 parts by mass or less, sufficient film properties can be ensured. The (D) component may be used alone or in combination of two or more types.
[0118] [(E) Solvent] The photosensitive resin composition of the present invention may further contain a solvent as component (E). The solvent is not particularly limited as long as it can dissolve each of the above-mentioned components. By adding a solvent, the coatability of the photosensitive resin composition can be improved.
[0119] As such a solvent, organic solvents are preferred because they have excellent solubility for these components. Examples of the organic solvent include ketones such as cyclohexanone, cyclopentanone, and methyl-2-n-pentyl ketone; alcohols such as 3-methoxybutanol, 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, and 1-ethoxy-2-propanol; ethers such as propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, and diethylene glycol dimethyl ether; and esters such as propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, ethyl lactate, ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, tert-butyl acetate, tert-butyl propionate, propylene glycol mono-tert-butyl ether acetate, and γ-butyrolactone. These organic solvents can be used alone or in combination of two or more. In particular, ethyl lactate, cyclohexanone, cyclopentanone, PGMEA, γ-butyrolactone, and mixed solvents thereof, which have excellent solubility for the photocationic polymerization initiator, are preferred.
[0120] From the viewpoints of compatibility and viscosity of the photosensitive resin composition, the content of the component (E) is preferably from 25 to 85 mass %, and more preferably from 35 to 75 mass %, based on the total amount of the photosensitive resin composition.
[0121] [Photosensitive resin film] The photosensitive resin film of the present invention is a dried product of the above-described photosensitive resin composition.
[0122] [Pattern formation method using photosensitive resin composition] The pattern forming method using the photosensitive resin composition of the present invention comprises the steps of: (i) applying the above-described photosensitive resin composition onto a substrate to form a photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. Includes.
[0123] Step (i) is a step of applying the above-described photosensitive resin composition onto a substrate to form a photosensitive resin film on the substrate, such as a silicon wafer, a glass wafer, a quartz wafer, a micro LED laminate substrate, etc.
[0124] The coating method may be a known method, such as a dipping method, a spin coating method, a roll coating method, etc. The coating amount can be appropriately selected depending on the purpose, but it is preferable to coat the resulting photosensitive resin film so that the film thickness is preferably 0.1 to 200 μm, more preferably 1 to 150 μm.
[0125] In order to improve the film thickness uniformity on the substrate surface, a solvent may be dropped onto the substrate before applying the photosensitive resin composition (pre-wetting method). The solvent to be dropped can be appropriately selected depending on the purpose. As the solvent, for example, alcohols such as isopropyl alcohol (IPA), ketones such as cyclohexanone, glycols such as propylene glycol monomethyl ether, etc. are preferable, but it is also possible to use a solvent used in the photosensitive resin composition.
[0126] Here, in order to efficiently carry out the photocuring reaction, the solvent and the like may be evaporated in advance by preheating (prebaking) as necessary. Prebaking can be carried out, for example, at 40 to 140° C. for about 1 minute to 1 hour.
[0127] Next, (ii) the photosensitive resin film is exposed to light. In this case, the exposure is preferably performed with light having a wavelength of 10 to 600 nm, and more preferably with light having a wavelength of 190 to 500 nm. Examples of light having such wavelengths include light of various wavelengths generated by a radiation generator, such as ultraviolet light such as g-line, h-line, and i-line, and far ultraviolet light (248 nm, 193 nm). Of these, light having a wavelength of 248 to 436 nm is particularly preferred. The exposure dose is 10 to 10,000 mJ / cm. 2 is preferred.
[0128] The exposure may be performed through a photomask. The photomask may be, for example, a photomask having a desired pattern cut out. The material of the photomask is not particularly limited, but is preferably a material that blocks light of the wavelength. For example, a photomask having chromium as a light-shielding film is preferably used, but is not limited thereto.
[0129] Furthermore, in order to enhance the development sensitivity, a post-exposure bake (PEB) may be performed. The PEB is preferably performed at 40 to 150° C. for 0.5 to 20 minutes. The exposed portion is crosslinked by the PEB to form an insolubilized pattern that is insoluble in an organic solvent, which is a developer.
[0130] (iii) After exposure or PEB, the substrate is developed with a developer to dissolve and remove the non-exposed areas to form a pattern. As the developer, organic solvents such as alcohols such as IPA, ketones such as cyclohexanone, and glycols such as propylene glycol monomethyl ether are preferred, but it is also possible to use solvents used in photosensitive resin compositions. As the development method, a conventional method, for example, a method of immersing a substrate on which a pattern has been formed in the developer, can be mentioned. Thereafter, washing, rinsing, drying, etc. are performed as necessary to obtain a cured film having a desired pattern.
[0131] Furthermore, the film on which the pattern is formed may be post-cured, preferably at 100 to 200° C., using an oven or a hot plate.
[0132] [Photosensitive dry film] The photosensitive dry film of the present invention comprises a support film and a photosensitive resin coating obtained from a photosensitive resin composition on the support film.
[0133] The photosensitive dry film (support film and photosensitive resin film) is solid, and since the photosensitive resin film does not contain a solvent, there is no risk of bubbles caused by the volatilization remaining inside the photosensitive resin film and between the film and the substrate having irregularities. The thickness of the photosensitive resin film is not particularly limited, but is preferably 1 to 200 μm, and more preferably 3 to 100 μm.
[0134] In addition, the viscosity and fluidity of the photosensitive resin film are closely related, and the photosensitive resin film can exhibit appropriate fluidity in an appropriate viscosity range, and can penetrate deep into narrow gaps and strengthen adhesion to the substrate by softening the resin. Therefore, from the viewpoint of the fluidity of the photosensitive resin film, the viscosity of the photosensitive resin film is preferably 10 to 5,000 Pa·s, more preferably 30 to 2,000 Pa·s, and even more preferably 50 to 300 Pa·s at 80 to 120° C. In addition, the viscosity in the present invention is a value measured by a rotational viscometer.
[0135] When the photosensitive dry film of the present invention is adhered to a substrate having irregularities, the photosensitive resin film conforms to the irregularities and covers the substrate, achieving high flatness. In particular, the photosensitive resin composition of the present invention is characterized by its softening performance, and therefore can achieve even higher flatness. Furthermore, when the photosensitive resin film is adhered to the substrate in a vacuum environment, the occurrence of gaps between the substrate and the photosensitive resin film can be more effectively prevented.
[0136] The photosensitive dry film of the present invention can be produced by applying the photosensitive resin composition onto a substrate and drying it to form a photosensitive resin film. As a production device for the photosensitive dry film, a film coater for producing a pressure-sensitive adhesive product can be used. Examples of the film coater include a comma coater, a comma reverse coater, a multi-coater, a die coater, a lip coater, a lip reverse coater, a direct gravure coater, an offset gravure coater, a three-bottom reverse coater, and a four-bottom reverse coater.
[0137] When the support film is unwound from the unwinding shaft of the film coater and passed through the coater head of the film coater, the photosensitive resin composition is applied to the support film in a predetermined thickness, and then the film is passed through a hot air circulating oven at a predetermined temperature and time, and dried on the support film to form a photosensitive resin film, thereby producing a photosensitive dry film. In addition, if necessary, the photosensitive dry film is passed through a laminating roll at a predetermined pressure together with a protective film unwound from another unwinding shaft of the film coater to bond the photosensitive resin film on the support film to the protective film, and then the film is wound up on the winding shaft of the film coater to produce a photosensitive dry film with a protective film. In this case, the temperature is preferably 25 to 150°C, the time is preferably 1 to 100 minutes, and the pressure is preferably 0.01 to 5 MPa.
[0138] The support film used in the photosensitive dry film of the present invention may be a single-layer film made of a single film, or a multi-layer film made of a laminate of multiple films. Examples of the material of the film include synthetic resin films such as polyethylene, polypropylene, polycarbonate, and polyethylene terephthalate. Among these, polyethylene terephthalate, which has appropriate flexibility, mechanical strength, and heat resistance, is preferred. These films may be subjected to various treatments such as corona treatment and release agent coating. These may be commercially available products, such as Therapeel WZ (RX), Therapeel BX8 (R) (all manufactured by Toray Film Processing Co., Ltd.), E7302, E7304 (all manufactured by Toyobo Co., Ltd.), Purex G31, Purex G71T1 (all manufactured by Teijin DuPont Films Co., Ltd.), PET38×1-A3, PET38×1-V8, and PET38×1-X08 (all manufactured by Nippa Corporation).
[0139] The protective film may be the same as the support film described above, but polyethylene terephthalate and polyethylene having appropriate flexibility are preferred. Commercially available products may be used, and examples of the polyethylene terephthalate include those already exemplified, and examples of the polyethylene include GF-8 (manufactured by Tamapoly Co., Ltd.) and PE film type 0 (manufactured by Nippa Co., Ltd.).
[0140] The thickness of each of the support film and the protective film is preferably 10 to 100 μm, more preferably 25 to 50 μm, from the viewpoints of stability in the production of the photosensitive dry film and prevention of curling, ie, winding tendency around the core.
[0141] [Patterning method using photosensitive dry film] The pattern forming method using the photosensitive dry film of the present invention includes the steps of: (i') attaching the photosensitive resin film of the photosensitive dry film described above onto a substrate to form the photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. Includes.
[0142] First, (i') a photosensitive dry film is used to attach the photosensitive resin film onto a substrate, thereby forming a photosensitive resin film on the substrate. That is, the photosensitive resin film of the photosensitive dry film is attached to the substrate, thereby forming a photosensitive resin film on the substrate. In addition, when the photosensitive dry film has a protective film, the protective film is peeled off from the photosensitive dry film, and then the photosensitive resin film of the photosensitive dry film is attached to the substrate. The attachment can be performed, for example, by using a film attachment device.
[0143] The film laminating device is preferably a vacuum laminator. For example, the protective film of the photosensitive dry film is peeled off, and the exposed photosensitive resin film is adhered to the substrate on a table at a predetermined temperature in a vacuum chamber at a predetermined vacuum level using a laminating roll at a predetermined pressure. The temperature is preferably 60 to 120°C, the pressure is preferably 0 to 5.0 MPa, and the vacuum level is preferably 50 to 500 Pa.
[0144] In order to efficiently carry out the photocuring reaction of the photosensitive resin film and to improve the adhesion between the photosensitive resin film and the substrate, pre-baking may be performed as necessary. Pre-baking can be performed, for example, at 40 to 140° C. for about 1 minute to 1 hour.
[0145] As in the case of the pattern forming method using the photosensitive resin composition, the photosensitive resin film attached to the substrate can be patterned by (ii) exposing the photosensitive resin film to light, (iii) developing the exposed photosensitive resin film with a developer and dissolving and removing the non-exposed parts to form a pattern, and (iv) performing a post-curing heat treatment as necessary. Note that the support film of the photosensitive dry film is peeled off before pre-baking or PEB, or removed by other methods depending on the process.
[0146] By the pattern forming method using the photosensitive resin composition or photosensitive dry film of the present invention, fine pattern formation can be easily performed. For example, the photosensitive resin composition or photosensitive dry film of the present invention is formed so as to cover a large number of blue micro LEDs arranged on a substrate, and then a fine pattern is formed to form a cured film containing red or green quantum dots on each part of the blue micro LED, which can also emit red or green light, making it possible to produce a full-color light-emitting device.
[0147] [Light emitting element] The light-emitting element of the present invention comprises a cured film obtained by the above-described pattern forming method, i.e., a light-emitting element comprising a cured film having a pattern formed on the above-described photosensitive resin film, or a light-emitting element comprising a cured film having a pattern formed on the photosensitive resin film of the above-described photosensitive dry film. EXAMPLES
[0148] The present invention will be described in more detail below with reference to synthesis examples, examples, and comparative examples, but the present invention is not limited to the following examples. Note that InP / ZnSe / ZnS core-shell quantum dots are used as quantum dot materials, and the core synthesis method is as shown in [1-1] (red quantum dots) and [1-2] (green quantum dots) described later, and the subsequent shell synthesis method is as shown in [2].
[0149] [1-1] Red quantum dot core synthesis process Two flasks were prepared, and 0.23g (0.9mmol) of palmitic acid, 0.088g (0.3mmol) of indium acetate, and 10mL of 1-octadecene were added to each flask. The mixture was heated and stirred at 100°C under reduced pressure, and degassed for 1 hour while dissolving the raw materials. Nitrogen was then purged into the two flasks, and 0.75mL (0.15mmol) of tristrimethylsilylphosphine / trioctylphosphine solution (0.2M) was added to both flasks. One flask was then heated to 300°C, and the solution was colored from yellow to red, confirming that core particles had been generated. The solution was removed from the flask that had not been heated, and added to the flask heated to 300°C, and the desired particle diameter was adjusted.
[0150] [1-2] Green quantum dot core synthesis process 0.23g (0.9mmol) of palmitic acid, 0.088g (0.3mmol) of indium acetate, and 10mL of 1-octadecene were added to the flask, and the mixture was heated and stirred at 100℃ under reduced pressure to dissolve the raw materials and degassed for 1 hour. After that, nitrogen was purged into the flask, and 0.75mL (0.15mmol) of a 0.2M solution of tristrimethylsilylphosphine and trioctylphosphine was added, and the temperature was raised to 300℃. The solution turned from yellow to red, and it was confirmed that core particles were formed.
[0151] [2] Quantum dot shell layer synthesis process Next, 2.85 g (4.5 mmol) of zinc stearate and 15 mL of 1-octadecene were added to another flask, and the mixture was heated and stirred at 100 ° C. under reduced pressure, and degassed for 1 hour while dissolving to prepare a 0.3 M zinc stearate octadecene solution. 3.0 mL (0.9 mmol) was added to the reaction solution after the core synthesis and cooled to 200 ° C. Next, 0.474 g (6 mmol) of selenium and 4 mL of trioctylphosphine were added to another flask, and the mixture was heated to 150 ° C. and dissolved to prepare a 1.5 M selenium trioctylphosphine solution. The reaction solution after the core synthesis step, which had been cooled to 200 ° C., was heated to 320 ° C. over 30 minutes, and the selenium trioctylphosphine solution was added in 0.1 mL increments to a total of 0.6 mL (0.9 mmol), and the mixture was held at 320 ° C. for 10 minutes and then cooled to room temperature. 0.44g (2.2mmol) of zinc acetate was added and dissolved by heating and stirring at 100℃ under reduced pressure. The flask was purged again with nitrogen and heated to 230℃, and 0.98mL (4mmol) of 1-dodecanethiol was added and held for 1 hour. The resulting solution was cooled to room temperature to produce a core-shell quantum dot-containing solution. The red core-shell quantum dot-containing solution synthesized through steps [1-1] to [2] was designated R-1, and the green core-shell quantum dot-containing solution synthesized through steps [1-2] to [2] was designated G-1.
[0152] [3] Surface treatment process After the reaction was completed, the solution was cooled to room temperature, ethanol was added to precipitate the reaction solution, and the solution was centrifuged to remove the supernatant. The same purification was carried out once more, and the solution was dispersed in toluene. The toluene solution of the quantum dots was placed in a flask with nitrogen replaced. 0.24 mL (1.0 mmol) of (3-mercaptopropyl)triethoxysilane was added to the solution, and the solution was stirred at room temperature for 24 hours to perform surface treatment. The quantum dots surface-treated using R-1 were designated R-2, and the quantum dots surface-treated using G-1 were designated G-2.
[0153] [4] Condensation step of alkoxysilane or alkoxysilane hydrolysate 10 mL of 3-glycidoxypropyltrimethoxysilane, 20 mL of toluene, and 10 mL of methanol were mixed in a nitrogen-substituted flask, and 4.0 mL of 1.0 N hydrochloric acid was added dropwise at room temperature while stirring. After the addition, the mixture was stirred at room temperature for 60 minutes, and the solution temperature was increased to 60°C and refluxed for 60 minutes. The system was then evacuated for 2 hours at 60°C to distill off the solvent. In the flask, a condensation product of alkoxysilane or alkoxysilane hydrolyzate having a glycidyl group was obtained.
[0154] [5] Copolymerization of quantum dots with alkoxysilane or condensation product of alkoxysilane hydrolysate The condensate of the alkoxysilane or alkoxysilane hydrolysate obtained and the quantum dot solution obtained in [3] that had been subjected to surface treatment were added to a nitrogen-substituted flask so that the solid content concentration was 20 mass%, and 20 mL of toluene and 10 mL of methanol were further added and mixed. 4.0 mL of 1.0 N hydrochloric acid was added dropwise to the mixture while stirring at room temperature. After the dropwise addition, the mixture was stirred at room temperature for 60 minutes, and the solution temperature was increased to 60 ° C and refluxed for 60 minutes. After that, PGMEA was added, and the toluene solvent was removed by distillation under reduced pressure to obtain a copolymer of the quantum dot and the condensate of the alkoxysilane or alkoxysilane hydrolysate. The copolymer of R-2 and the condensate of the alkoxysilane or alkoxysilane hydrolysate was designated R-3, and the copolymer of G-2 and the condensate of the alkoxysilane or alkoxysilane hydrolysate was designated G-3.
[0155] [6] Copolymerization of quantum dots with alkoxysilane or alkoxysilane hydrolysate 7 mL of 3-glycidoxypropyltrimethoxysilane, 3 mL of ethoxytrimethylsilane, and the quantum dot solution obtained in [3] that had been subjected to surface treatment were added to a nitrogen-substituted flask so that the solid content concentration was 20 mass%, and then 20 mL of toluene and 10 mL of methanol were added and mixed. 4.0 mL of 1.0 N hydrochloric acid was added dropwise to the solution while stirring at room temperature. After the addition, the solution was stirred at room temperature for 60 minutes, and the solution was refluxed at 60 °C for 60 minutes. PGMEA was then added, and the toluene solvent was removed by distillation under reduced pressure to obtain a copolymer of quantum dots and alkoxysilane or alkoxysilane hydrolysate. The copolymer of R-2 and alkoxysilane or alkoxysilane hydrolysate was designated R-4, and the copolymer of G-2 and alkoxysilane or alkoxysilane hydrolysate was designated G-4.
[0156] [7] Synthesis of silicone resin [Synthesis Example 1] Synthesis of Resin 1 In a 10L flask equipped with a stirrer, a thermometer, a nitrogen replacement device, and a reflux condenser, 238.5g (0.90 mol) of compound (S-4) and 16.2g (0.10 mol) of compound (S-3b) were added, followed by adding 2,000g of toluene and heating to 70°C. Then, 1.0g of a chloroplatinic acid toluene solution (platinum concentration 0.5% by mass) was added, and 184.3g (0.95 mol) of compound (S-1) and 79.3g (0.05 mol) of compound (S-2b) were added dropwise over 1 hour (total of hydrosilyl groups / total of carbon-carbon double bonds = 1 / 1 (molar ratio)). After the dropwise addition was completed, the mixture was heated to 100°C and aged for 6 hours, after which toluene was distilled off under reduced pressure from the reaction solution to obtain resin 1 (siloxane content 15.3% by mass). The Mw of resin 1 was 10,000. Note that resin 1 was obtained by 1 It was confirmed by 1 H-NMR (Bruker) that the polymer contained repeating units A1 to A4.
[0157] [Synthesis Example 2] Synthesis of Resin 2 In a 10L flask equipped with a stirrer, a thermometer, a nitrogen replacement device, and a reflux condenser, 132.5g (0.50 mol) of compound (S-4) and 60.5g (0.50 mol) of compound (S-3a) were added, followed by adding 2,000g of toluene and heating to 70°C. Then, 1.0g of a chloroplatinic acid toluene solution (platinum concentration 0.5% by mass) was added, and 174.6g (0.90 mol) of compound (S-1) and 302.0g (0.10 mol) of compound (S-2a) were added dropwise over 1 hour (total of hydrosilyl groups / total of carbon-carbon double bonds = 1 / 1 (molar ratio)). After the dropwise addition was completed, the mixture was heated to 100°C and aged for 6 hours, after which toluene was distilled off under reduced pressure from the reaction solution to obtain resin 2 (siloxane content 45.1% by mass). The Mw of resin 2 was 42,000. Note that resin 2 was obtained by 1 It was confirmed by 1 H-NMR (Bruker) that the polymer contained repeating units A1 to A4.
[0158] [Synthesis Example 3] Synthesis of Resin 3 In a 10L flask equipped with a stirrer, a thermometer, a nitrogen replacement device, and a reflux condenser, 159.0g (0.60 mol) of compound (S-4) and 48.4g (0.40 mol) of compound (S-3a) were added, followed by adding 2,000g of toluene and heating to 70°C. Then, 1.0g of a toluene solution of chloroplatinic acid (platinum concentration 0.5% by mass) was added, and 155.2g (0.80 mol) of compound (S-1) and 604.0g (0.20 mol) of compound (S-2a) were added dropwise over 1 hour (total of hydrosilyl groups / total of carbon-carbon double bonds = 1 / 1 (molar ratio)). After the dropwise addition was completed, the mixture was heated to 100°C and aged for 6 hours, after which toluene was distilled off from the reaction solution under reduced pressure to obtain resin 3 (siloxane content 62.5% by mass). The Mw of resin 3 was 80,000. The resin 3 was 1 It was confirmed by 1 H-NMR (Bruker) that the polymer contained repeating units A1 to A4.
[0159] The compounds (S-1), (S-2a), (S-2b), (S-3a), (S-3b), and (S-4) used in the above synthesis examples are as follows. [ka]
[0160] [8] Preparation and evaluation of photosensitive resin composition [Examples 1 to 12 and Comparative Examples 1 to 24] Each component was blended according to the blending amounts shown in Tables 1 to 4, then stirred and mixed at room temperature and microfiltered through a 1.0 μm glass filter to obtain photosensitive resin compositions of Examples 1 to 12 and Comparative Examples 1 to 24.
[0161] [Table 1]
[0162] [Table 2]
[0163] [Table 3]
[0164] [Table 4]
[0165] In Tables 1 to 4, the cationic photopolymerization initiators B-1 and B-2 used are as follows. [ka]
[0166] In Tables 1 to 4, the crosslinking agents D-1 and D-2 used are as follows. [ka]
[0167] In Tables 1 to 4, the quantum dots R-5 are S-BE030 manufactured by Shoei Chemical Co., Ltd. (particle size 5 to 10 nm, material InP:ZnS:SeZn = 25:50:25), R-6 are 900514-1ML manufactured by Aldrich (particle size 5 to 10 nm, material CdSe (core) / CdS (shell) core-shell type), G-5 are S-BE029 manufactured by Shoei Chemical Co., Ltd. (particle size 3 to 5 nm, material InP:ZnS:SeZn = 25:50:25), and G-6 are 900511-1ML manufactured by Aldrich (particle size 3 to 5 nm, material CdSe (core) / CdS (shell) core-shell type).
[0168] [9] Preparation of photosensitive dry film Using a die coater as a film coater and a polyethylene terephthalate film (thickness 38 μm) as a support film, the photosensitive resin compositions listed in Tables 1 to 4 were applied onto the support film. Next, the film was dried by passing through a hot air circulating oven (length 4 m) set at 100° C. for 5 minutes to form a photosensitive resin film on the support film to a thickness of 30 μm, thereby obtaining a photosensitive dry film. A polyethylene film (thickness 50 μm) was attached as a protective film to the photosensitive resin film using a laminating roll at a pressure of 1 MPa to produce a photosensitive dry film with a protective film.
[0169]
[10] Evaluation of photosensitive resin coating (1) Confirmation of aggregates in the photosensitive resin film The protective film was peeled off from the photosensitive dry film with the protective film, and aggregates in the photosensitive dry film were confirmed using an optical microscope. Aggregates with a size of 1 μm or more were marked with an X, and aggregates with no aggregates or with a size of less than 1 μm were marked with an O. The results are shown in Tables 5 to 8.
[0170] (2) Pattern formation and its evaluation The photosensitive dry film with the protective film was peeled off, and the degree of vacuum in the vacuum chamber was set to 80 Pa using a vacuum laminator TEAM-100RF (manufactured by Takatori Co., Ltd.), and the photosensitive resin film on the support film was adhered to the silicon wafer. The temperature condition was 100°C. After returning to normal pressure, the substrate was removed from the vacuum laminator, and the support film was peeled off. Next, in order to enhance adhesion to the substrate, pre-baking was performed on a hot plate at 110°C for 4 minutes. In order to form a square island pattern with a pitch width of 1:1 with the adjacent pattern through a mask on the obtained photosensitive resin film, exposure was performed using an i-line stepper NSR-2205i11D (manufactured by Nikon Co., Ltd.). After irradiation, PEB was performed on a hot plate at 120°C for 5 minutes, and then cooled, and the substrate was spray-developed with PGMEA for 90 seconds to form a pattern. Then, the substrate was post-cured using an oven at 160°C for 3 hours while purging with nitrogen. Then, the formed island patterns with sides of 100 μm, 50 μm, 30 μm, 20 μm, and 15 μm were observed with a scanning electron microscope (SEM), and the smallest pattern size that was not connected to the adjacent island pattern (pitch width 1:1) was determined as the limiting resolution. In addition, those in which the resolution did not reach 100 μm or the pattern peeled off during development were determined as ×. The results are shown in Tables 5 to 8.
[0171] (3) Evaluation of the luminescence characteristics of the formed patterns Using LabRAM HR Evolution manufactured by Horiba Techno Service Co., Ltd., the patterned sample prepared in (2) above was irradiated with 457 nm laser light (0.03 mW), the photoconverted island pattern area was measured, and the emission intensity, emission wavelength, and half-width of the photoconverted light were measured. In addition, the sample prepared in (2) above after the lamination and support film peeling process was similarly measured to measure the emission intensity of the photoconverted light. The results are shown in Tables 5 to 8 (M: million).
[0172] (4) Reliability test evaluation A glass substrate was coated with the photosensitive resin composition shown in Tables 1 to 4 in a film thickness of 80 μm using a spin coater. In order to remove the solvent from the composition, the substrate was placed on a hot plate and dried by heating at 110° C. for 10 minutes. In order to form a square island pattern with a side length of 1 cm on the obtained photosensitive resin film through a mask, the film was exposed using a contact aligner type exposure device under exposure conditions of 365 nm. After irradiation, PEB was performed on a hot plate at 120° C. for 5 minutes, and then cooled, and the substrate was spray-developed with PGMEA for 180 seconds to form a pattern. Then, the substrate was post-cured in an oven at 160° C. for 3 hours while purging with nitrogen. After treating this patterned sample for 500 hours under conditions of 120° C., the emission intensity was measured in the same manner as in (3) above, and the reduction rate from the initial state was confirmed. In addition, the peeling state of the cured film from the substrate after the test and the presence or absence of cracks were confirmed. Those that did not peel or crack at all were marked with ○, and those that peeled or cracked at least one were marked with ×. The results are shown in Tables 5 to 8.
[0173] [Table 5]
[0174] [Table 6]
[0175] [Table 7]
[0176] [Table 8]
[0177] The above results demonstrate that the photosensitive resin composition of the present invention can form a good photosensitive coating or photosensitive dry film free of aggregates (or if any, the aggregates are extremely small), and can provide a cured coating having high lithography resolution, high luminescence characteristics that do not change before and after the lithography process, and good reliability (low rate of change in luminescence intensity in heat resistance tests, crack resistance, and adhesion), which is suitable for light-emitting devices.
[0178] On the other hand, in Comparative Examples 1 to 6 and 13 to 18, in which R-1, R-2, G-1, and G-2, which are quantum dots not copolymerized with alkoxysilane, alkoxysilane hydrolysate, or condensate thereof as component (C), were used, aggregates were confirmed, and a good photosensitive resin film could not be formed. The lithography resolution, the luminescence characteristics before and after the lithography process, the rate of change in luminescence intensity in a laser light resistance test, and the adhesion to the substrate were poorer than those of the photosensitive resin composition of the present invention, and a cured film (cured film) suitable for a light-emitting element was not obtained.
[0179] Similarly, in Comparative Examples 7 to 12 and 19 to 24, in which commercially available quantum dots R-5, R-6, G-5, and G-6 were used as component (C), aggregates were also found, and a good photosensitive resin film could not be formed. The lithography resolution, the luminescence characteristics before and after the lithography process, the rate of change in luminescence intensity in a laser light resistance test, and the adhesion to the substrate were poorer than those of the photosensitive resin composition of the present invention, and a cured film (cured film) suitable for a light-emitting element was not obtained.
[0180] The present specification includes the following aspects. [1]: A photosensitive resin composition comprising: (A) a silicone resin having a glycidyl group, (B) a photocationic polymerization initiator, and (C) A polymer obtained by copolymerizing quantum dots coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolyzate, or a condensate thereof; A photosensitive resin composition comprising: [2]: The photosensitive resin composition according to the above [1], wherein the component (C) contains a skeleton having a glycidyl group. [3]: The photosensitive resin composition according to the above [1] or [2], wherein the component (A) contains repeating units represented by the following formulae (A1) to (A4): [ka] [In the formula, R 1 ~R 4 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom. Each m is independently an integer of 1 to 600. When m is an integer of 2 or more, each R 3 may be the same or different, and each R 4 may be the same or different. 1 , a 2 , a 3 and a 4 is 0 1 <1, 0 2 <1, 0 3 <1, 0 4 <1, and a 1 +a 2 +a 3 +a 4 = 1. 1 is a divalent group represented by the following formula (X1). 2 is a divalent group represented by the following formula (X2). [ka] (In formula (X1), R 11 and R 12 are each independently a hydrogen atom or a methyl group. 1 and n 2 R is each independently an integer of 0 to 7. 13 is a divalent hydrocarbon group having 1 to 8 carbon atoms, which may contain an ester bond or an ether bond between the carbon atoms. [ka] (In formula (X2), R 21 and R 22 each independently represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms which may contain a heteroatom, and k is an integer of 0 to 10.)] [4]: The photosensitive resin composition according to any one of [1] to [3] above, characterized in that the silane coupling agent of the component (C) has one or more of an amino group, a thiol group, a carboxy group, a phosphino group, a phosphine oxide group, and an ammonium ion as a coordinating substituent. [5]: The photosensitive resin composition according to any one of [1] to [4] above, wherein the component (C) is contained in an amount of 5 to 80 mass % in the photosensitive resin composition. [6]: The photosensitive resin composition according to any one of [1] to [5] above, further comprising (D) a cationic polymerizable crosslinking agent. [7]: The photosensitive resin composition according to any one of [1] to [6] above, further comprising (E) a solvent. [8]: A photosensitive resin film, which is a dried product of the photosensitive resin composition according to any one of [1] to [7] above. [9]: A photosensitive dry film comprising a support film and the photosensitive resin coating of [8] above on the support film.
[10] : A pattern forming method, comprising the steps of: (i) applying any one of the photosensitive resin compositions [1] to [7] above onto a substrate to form a photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. A pattern forming method comprising the steps of:
[11] : A pattern forming method comprising the steps of: (i') a step of attaching the photosensitive resin film of the photosensitive dry film [9] above onto a substrate to form the photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. A pattern forming method comprising the steps of:
[12] : A light-emitting device comprising the photosensitive resin film according to [8] above, and a cured film having a pattern formed thereon.
[13] : A light-emitting element comprising the photosensitive dry film according to [9] above, which has a cured film having a pattern formed on the photosensitive resin film.
[0181] The present invention is not limited to the above-described embodiment. The above-described embodiment is merely an example, and anything that has substantially the same configuration as the technical idea described in the claims of the present invention and exhibits similar effects is included in the technical scope of the present invention.
Claims
1. A photosensitive resin composition comprising: (A) a silicone resin having a glycidyl group, (B) a photocationic polymerization initiator, and (C) a polymer obtained by copolymerizing quantum dots coordinated with a silane coupling agent and an alkoxysilane, an alkoxysilane hydrolysate, or a condensate thereof; A photosensitive resin composition comprising:
2. 2. The photosensitive resin composition according to claim 1, wherein the component (C) contains a skeleton having a glycidyl group.
3. 2. The photosensitive resin composition according to claim 1, wherein the component (A) contains repeating units represented by the following formulas (A1) to (A4): 【Chemistry 1】 [In the formula, R 1 ~R 4 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a heteroatom. Each m is independently an integer of 1 to 600. When m is an integer of 2 or more, each R 3 may be the same or different, and each R 4 may be the same or different. 1 , a 2 , a 3 and a 4 is 0 < a 1 <1, 0<a 2 <1, 0<a 3 <1, 0<a 4 <1, and a 1 +a 2 +a 3 +a 4 = 1. 1 is a divalent group represented by the following formula (X1): 2 is a divalent group represented by the following formula (X2). 【Chemistry 2】 (In formula (X1), R 11 and R 12 are each independently a hydrogen atom or a methyl group. 1 and n 2 are each independently an integer from 0 to 7. 13 is a divalent hydrocarbon group having 1 to 8 carbon atoms, which may contain an ester bond or an ether bond between the carbon atoms. 【Chemistry 3】 (In formula (X2), R 21 and R 22 are each independently a hydrogen atom or an alkyl group having 1 to 20 carbon atoms which may contain a heteroatom; and k is an integer of 0 to 10.
4. 2. The photosensitive resin composition according to claim 1, wherein the silane coupling agent of the component (C) has at least one of an amino group, a thiol group, a carboxy group, a phosphino group, a phosphine oxide group, and an ammonium ion as a coordinating substituent.
5. 2. The photosensitive resin composition according to claim 1, wherein the component (C) is contained in an amount of 5 to 80% by mass in the photosensitive resin composition.
6. 2. The photosensitive resin composition according to claim 1, further comprising (D) a cationic polymerizable crosslinking agent.
7. 2. The photosensitive resin composition according to claim 1, further comprising (E) a solvent.
8. A photosensitive resin film, which is a dried product of the photosensitive resin composition according to any one of claims 1 to 7.
9. A photosensitive dry film comprising: a support film; and the photosensitive resin film according to claim 8 on the support film.
10. A pattern formation method comprising the steps of: (i) applying the photosensitive resin composition according to any one of claims 1 to 7 onto a substrate to form a photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. A pattern forming method comprising the steps of:
11. A pattern formation method comprising the steps of: (i') a step of attaching the photosensitive resin film of the photosensitive dry film according to claim 9 onto a substrate to form the photosensitive resin film on the substrate; (ii) exposing the photosensitive resin film to light; and (iii) A step of developing the exposed photosensitive resin film with a developer to dissolve and remove the non-exposed areas to form a pattern. A pattern forming method comprising the steps of:
12. A light-emitting device comprising a cured film having a pattern formed on the photosensitive resin film according to claim 8.
13. A light-emitting device comprising the photosensitive dry film according to claim 9, wherein the photosensitive resin film is a cured film having a pattern formed thereon.