Metallosilicate catalyst solvent
Patent Information
- Application Number
- JP2023577129
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2021-06-28
- Filing Date
- 2022-06-20
- Publication Date
- 2025-06-16
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure 2023278187000001
Abstract
Description
[Technical field]
[0001] FIELD OF THE DISCLOSURE This disclosure relates generally to metallosilicate catalysts, and more specifically to solvents for use in conjunction with metallosilicate catalysts. [Background technology]
[0002] Introduction The production of secondary alcohol ethoxylate surfactants can be carried out by catalytic ethoxylation of (poly)alkylene glycol monoalkyl ethers ("monoalkyl ethers"). The monoalkyl ethers are formed from olefins and (poly)alkylene glycols using a metallosilicate catalyst. The metallosilicate catalyst provides selectivity to monoalkyl ethers of greater than 80%, which is advantageous since (poly)alkylene glycol dialkyl ethers ("dialkyl ethers") are detrimental to the properties of secondary alcohol ethoxylate surfactants. The metallosilicate catalyst provides selectivity to monoalkyl ethers as high as 85%, but the metallosilicate catalyst is quickly poisoned, resulting in shorter catalyst life.
[0003] The reaction of olefins with (poly)alkylene glycols to form monoalkyl ethers also presents other difficulties. For example, olefins and (poly)alkylene glycols are generally immiscible with each other. The immiscibility of the two components increases the time it takes for the reaction to reach olefin conversions greater than 45%, because one of the two reactants is not readily available at the catalytically active sites due to limited solubility. The use of solvents has been disclosed in connection with the formation of monoalkyl ethers, but the solvent was believed to have no or little effect on the reaction. For example, U.S. Pat. No. 5,741,948 ("the '948 patent") explains that "the reaction between olefins and (poly)alkylene glycols may be carried out in the presence or absence of a solvent," and that the solvent may be "nitromethane, nitroethane, nitrobenzene, dioxane, ethylene glycol dimethyl ether, sulfolane, benzene, toluene, xylene, hexane, cyclohexane, decane, paraffin, and the like." As is evident from the optional nature and wide variety of solvents provided in the '948 patent, the presence or type of solvent was not thought to affect the reaction of the monoalkyl ether.
[0004] It is therefore surprising and unexpected to find a solvent that when used with a metallosilicate catalyst increases the total olefin conversion, reduces the time to reach olefin conversion of greater than 45%, and maintains mono-alkyl ether selectivity of greater than 85%. Summary of the Invention
[0005] The present disclosure provides a solvent that when used with a metallosilicate catalyst increases the total olefin conversion, shortens the time to reach olefin conversions greater than 45%, and maintains mono-alkyl ether selectivity greater than 85%.
[0006] The present invention is the result of the discovery that the above advantages can be realized by using an aromatic solvent having structure (I).
[0007] [ka] where R1 is selected from the group consisting of hydrogen or an alkyl group, and R2 is selected from the group consisting of an alkyl group or an alkoxy group. While it would be expected that a solvent would aid in solubilizing the olefin and (poly)alkylene glycol, it is surprising and unexpected that an aromatic solvent of structure (I) can increase the total olefin conversion, maintain mono-alkyl ether selectivity above 85%, and reduce the time it takes for the olefin conversion to exceed 45% (i.e., accelerate the reaction). Such a result is surprising for at least two reasons. First, as demonstrated by the '948 patent, a solvent has already been used in the reaction, but not all solvents provide favorable results as demonstrated by the general ambivalence of the '948 patent toward the type or inclusion of solvents. Second, this result is surprising because total olefin conversion and mono-alkyl ether selectivity typically vary inversely with one another, yet the use of a solvent having structure (I) increases the results for both of these metrics.
[0008] The present invention is useful in the production of surfactant precursors.
[0009] According to a first aspect of the present disclosure, a method includes contacting an olefin, an alcohol, a metallosilicate catalyst, and a solvent, the solvent comprising structure (I), wherein R1 is selected from the group consisting of hydrogen or an alkyl group, and R2 is selected from the group consisting of an alkyl group or an alkoxy group.
[0010] According to a second feature of the present disclosure, the alcohol is selected from the group consisting of monoethylene glycol, diethylene glycol, glycerol, or combinations thereof.
[0011] According to a third aspect of the present disclosure, a method includes producing an alkylene glycol monoalkyl ether.
[0012] According to a fourth feature of the present disclosure, the olefin is 12 ~C 14 Contains alpha-olefins.
[0013] According to a fifth feature of the present disclosure, the metallosilicate catalyst has a silica to alumina ratio of 10-300.
[0014] According to a sixth feature of the present disclosure, the molar ratio of alcohol to olefin is equal to or greater than 0.5.
[0015] According to a seventh feature of the present disclosure, the solvent is 0.1 wt % to 85 wt % of the total weight of the olefin, the alcohol, and the solvent.
[0016] According to an eighth feature of the present disclosure, R2 is an alkoxy group.
[0017] According to a ninth feature of the present disclosure, R2 is an alkyl group.
[0018] According to a tenth feature of the present disclosure, the solvent is selected from the group consisting of guaiacol, o-cresol, m-cresol, p-cresol, 1,2-dimethoxybenzene, 1,3-dimethoxybenzene, 1,4-dimethoxybenzene, and combinations thereof. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] As used herein, the term "and / or," when used with a list of two or more items, means that any one of the listed items can be used by itself, or any combination of two or more of the listed items can be used. For example, if a composition is described as containing components A, B, and / or C, the composition can contain A alone, B alone, C alone, A and B in combination, A and C in combination, B and C in combination, or A, B, and C in combination.
[0020] Unless otherwise stated, all ranges are inclusive of the endpoints.
[0021] Test methods refer to the most current test method as of the priority date of this document unless the test method number is dated with a two-digit number with a hyphen. References to test methods include both a reference to the testing society and the test method number. Test method organizations are referred to by one of the following abbreviations: ASTM refers to ASTM International (formerly known as the American Society for Testing and Materials), EN refers to European Norm, DIN refers to Deutsches Institut fur Normung, and ISO refers to the International Organization for Standards.
[0022] The IUPAC codes describing crystal structures as drawn by the Structure Commission of the International Zeolite Association refer to their current designations as of the priority date of this document, unless otherwise specified.
[0023] As used herein, the term weight percent ("wt %") indicates that a component is a weight percent of the total weight of the indicated composition.
[0024] As used herein, "CAS Number" is the Chemical Service Registry Number assigned by the Chemical Abstracts Service.
[0025] method The process of the present invention relates to the use of a solvent in the metallosilicate catalyzed reaction of an alcohol with an olefin. The process may include the steps of (a) contacting an olefin, an alcohol, a metallosilicate catalyst, and a solvent, and (b) producing an alkylene glycol monoalkyl ether.
[0026] Olefins The olefins used in the present process can be linear, branched, acyclic, cyclic, or mixtures thereof. Olefins can be from 5 carbons to 30 carbons (i.e., C5 to C6). 30 The olefin may have 5 or more carbons, or 6 or more carbons, or 7 or more carbons, or 8 or more carbons, or 9 or more carbons, or 10 or more carbons, or 11 or more carbons, or 12 or more carbons, or 13 or more carbons, or 14 or more carbons, or 15 or more carbons, or 16 or more carbons, or 17 or more carbons, or 18 or more carbons, or 19 or more carbons, or 20 or more carbons, or 21 or more carbons, or 22 or more carbons, or 23 or more carbons, or 24 or more carbons, or 25 or more carbons, or 26 or more carbons, or 27 or more carbons, or 28 or more carbons, or 29 or more carbons, while At the same time, it may have 30 carbons or less, or 29 carbons or less, or 28 carbons or less, or 27 carbons or less, or 26 carbons or less, or 25 carbons or less, or 24 carbons or less, or 23 carbons or less, or 22 carbons or less, or 21 carbons or less, or 20 carbons or less, or 19 carbons or less, or 18 carbons or less, or 17 carbons or less, or 16 carbons or less, or 15 carbons or less, or 14 carbons or less, or 13 carbons or less, or 12 carbons or less, or 11 carbons or less, or 10 carbons or less, or 9 carbons or less, or 8 carbons or less, or 7 carbons or less, or 6 carbons or less.
[0027] The olefin may be an alpha (α) olefin, an internally disubstituted olefin, or a cyclic structure (e.g., C3-C 12The olefin may include an alkene such as cycloalkene. The alpha olefin includes an unsaturated bond at the alpha position of the olefin. Suitable alpha olefins may be selected from the group consisting of propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, 1-heptene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-icosene, 1-docosene, and combinations thereof. The internal disubstituted olefin includes an unsaturated bond that is not at the terminal position of the olefin. The internal olefin may be selected from the group consisting of 2-butene, 2-pentene, 2-hexene, 3-hexene, 2-heptene, 3-heptene, 2-octene, 3-octene, 4-octene, 2-nonene, 3-nonene, 4-nonene, 2-decene, 3-decene, 4-decene, 5-decene, and combinations thereof. Other exemplary olefins may include butadiene and styrene.
[0028] Examples of suitable commercially available olefins include NEODENE™ 6-XHP, NEODENE™ 8, NEODENE™ 10, NEODENE™ 12, NEODENE™ 14, NEODENE™ 16, NEODENE™ 1214, NEODENE™ 1416, NEODENE™ 16148 manufactured by Shell (The Hague, Netherlands).
[0029] alcohol The alcohols utilized in the present methods may contain a single hydroxyl group, may contain two hydroxyl groups (i.e., glycols), or may contain three hydroxyl groups. The alcohols may contain 1 or more carbons, or 2 or more carbons, or 3 or more carbons, or 4 or more carbons, or 5 or more carbons, or 6 or more carbons, or 7 or more carbons, or 8 or more carbons, or 9 or more carbons, but may also contain 10 or less carbons, or 9 or less carbons, or 8 or less carbons, or 7 or less carbons, or 6 or less carbons, or 5 or less carbons, or 4 or less carbons, or 3 or less carbons, or 2 or less carbons. The alcohol may be selected from the group consisting of methanol, ethanol, monoethylene glycol, diethylene glycol, propylene glycol, triethylene glycol, polyethylene glycol, monopropylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, 1,3-propanediol, 1,2-butanediol, 2,3-butanediol, 1,4-butanediol, 1,6-hexanediol, 1,4-cyclohexanemethanediol, glycerol, and / or combinations thereof. According to various examples, the alcohol is a (poly)alkylene glycol, such as monoethylene glycol, diethylene glycol, propylene glycol, and triethylene glycol.
[0030] The molar ratio of alcohol to olefin in the present process can be from 20:1 or less, or 15:1 or less, or 10:1 or less, or 9:1 or less, or 8:1 or less, or 7:1 or less, or 6:1 or less, or 5:1 or less, or 4:1 or less, or 3:1 or less, or 2:1 or less, or 0.2:1 or less, while simultaneously being 0.1:1 or more, or 1:1 or more, or 1:2 or more, or 1:3 or more, or 1:4 or more, or 1:5 or more, or 1:6 or more, or 1:7 or more, or 1:8 or more, or 1:9 or more, or 1:10 or more, or 1:15 or more, or 1:20 or more. In specific examples, the molar ratio of alcohol to olefin can be from 2.0 to 15 or 2.0 to 8. The molar ratio is calculated by dividing the number of moles of alcohol present by the number of moles of olefin present.
[0031] solvent One or more solvents are contacted with the olefin, the alcohol, and the metallosilicate catalyst to promote a chemical reaction. The solvent has the structure (I):
[0032] [ka] wherein R1 is selected from the group consisting of hydrogen or an alkyl group, and R2 is selected from the group consisting of an alkyl group or an alkoxy group.
[0033] As used herein, the terms "alkyl" and "alkyl group" refer to saturated linear, cyclic, or branched hydrocarbon groups. Alkyl and alkyl groups also include substituted alkyls. "Substituted alkyl" refers to an alkyl in which one or more hydrogen atoms bonded to any carbon of the alkyl is replaced with another group, such as halogen, aryl, substituted aryl, cycloalkyl, substituted cycloalkyl, heterocycloalkyl, substituted heterocycloalkyl, halogen, haloalkyl, hydroxy, amino, phosphido, alkoxy, amino, thio, nitro, and combinations thereof. According to various examples, an alkyl is a group of the formula (CH2) m It may be a straight or branched chain alkyl having CH3 (wherein m is 0-10).
[0034] As used herein, the terms "alkoxy" and "alkoxy group" are defined to mean a functional group containing an alkyl group attached to an oxygen atom. The alkyl group may be any of the alkyl groups described above.
[0035] The solvent may be selected from the group consisting of guaiacol, o-cresol, m-cresol, p-cresol, 1,2-dimethoxybenzene, 1,3-dimethoxybenzene, 1,4-dimethoxybenzene, and combinations thereof. The method may use one or more solvents. The solvent may include catechol. The solvent may be 0.1% to 85% by weight of the combined weight of the olefin, alcohol, and solvent. The solvent may be 0.1% by weight or more, or 0.5% by weight or more, or 1% by weight or more, or 5% by weight or more, or 10% by weight or more, or 15% by weight or more, or 20% by weight or more, or 25% by weight or more, or 30% by weight or more, or 35% by weight or more, or 40% by weight or more, or 45% by weight or more, or 50% by weight or more, or 55% by weight or more, or 60% by weight or more, or 65% by weight or more, or 70% by weight or more, or 75% by weight or more. % or more, or 80% or more by weight, and at the same time may be 85% by weight or less, or 80% by weight or less, or 75% by weight or less, or 70% by weight or less, 65% by weight or less, or 60% by weight or less, 55% by weight or less, or 50% by weight or less, 45% by weight or less, or 40% by weight or less, 35% by weight or less, or 30% by weight or less, 25% by weight or less, or 20% by weight or less, 15% by weight or less, or 10% by weight or less, 5% by weight or less, or 1% by weight or less, or 0.5% by weight or less.
[0036] Metallosilicate Catalyst As used herein, the term "metallosilicate catalyst" refers to an aluminosilicate (commonly referred to as a zeolite) compound having a crystal lattice in which one or more metal elements are substituted in place of silicon atoms. The crystal lattice of the metallosilicate catalyst forms internal cavities and channels in which cations, water, and / or small molecules may reside. The substitute metal elements may include one or more metals selected from the group consisting of B, Al, Ga, In, Ge, Sn, P, As, Sb, Sc, Y, La, Ti, Zr, V, Cr, Mn, Pb, Pd, Pt, Au, Fe, Co, Ni, Cu, Zn. The metallosilicate catalyst may be substantially free of Hf. According to various examples, the metallosilicate may have a silica to alumina ratio of 5:1 to 1,500:1 as measured using neutron activation analysis. The silica to alumina ratio can be from 5:1 to 1,500:1, or from 10:1 to 500:1, or from 10:1 to 400:1, or from 10:1 to 300:1, or from 10:1 to 200:1. Such silica to alumina ratios can be advantageous to provide a metallosilicate catalyst with suitable hydrophobic selectivity for adsorbing non-polar organic molecules.
[0037] The metallosilicate catalyst may have one or more exchangeable cations on the exterior of the crystal lattice. The exchangeable cations are H + , Li + , Na + , Rb + , Cs + , Mg 2+ , Ca 2+ , Sr 2+ , B.A. 2+ , Sc 3+ , Y 3+ , La 3+ , R4N + , R4P + (R is H or alkyl).
[0038] Metallosilicate catalysts can have a variety of crystal structures. Specific examples of metallosilicate catalyst structures, when described using IUPAC codes following the nomenclature of the International Zeolite Association Structure Commission, include MFI (e.g., ZSM-5), MEL (e.g., ZSM-11), BEA (e.g., β-type zeolite), FAU (e.g., Y-type zeolite), MOR (e.g., mordenite), MTW (e.g., ZSM-12), and LTL (e.g., Linde L).
[0039] The crystalline framework of metallosilicate catalysts is represented by a network of molecular-sized channels and cages composed of corner-sharing tetrahedral [TO4] (T=Si or Al) primary building units. Negative charges can be introduced onto the framework via isomorphous replacement of tetravalent silicon of the framework with trivalent metal (e.g., aluminum) atoms. Overall charge neutrality is then achieved by the introduction of cationic species that compensate for the resulting negative lattice charge. When such charge compensation is provided by protons, Brønsted acid sites are formed, making the resulting H-form of the zeolite a strong solid Brønsted acid.
[0040] The metallosilicate catalyst can be used in the present process in various forms, for example, the metallosilicate catalyst can be a powder (e.g., particles having a longest linear dimension of less than 100 micrometers), granular (e.g., particles having a longest linear dimension of 100 micrometers or more), or a shaped article (e.g., pellets or extrudates) of the powder and / or granular metallosilicate catalyst.
[0041] Metallosilicate catalyst is 100m 2 / g or more, or 200m 2 / g or more, or 300m 2 / g or more, or 400m 2 / g or more, or 500m 2 / g or more, 600m 2 / g or more, or 700m 2 / g or more, or 800m 2 / g or more, or 900m 2 / g or more, while at the same time, 1000m 2 / g or less, or 900m 2 / g or less, or 800m 2 / g or less, or 700m 2 / g or less, or 600m 2 / g or less, or 500m 2 / g or less, or 400m 2 / g or less, or 300m 2 / g or less, or 200m 2 The surface area may be measured in accordance with ASTM D4365-19.
[0042] The metallosilicate catalyst can be synthesized by hydrothermal synthesis. For example, the metallosilicate catalyst can be synthesized by heating a composition containing a silica source (e.g., silica sol, silica gel, and alkoxysilane), a metal source (e.g., metal sulfate, metal oxide, metal halide, etc.), and a quaternary ammonium salt such as tetraethylammonium salt or tetrapropylammonium salt to a temperature of about 100°C to about 175°C until a crystalline solid is formed. The resulting crystalline solid is then filtered, washed with water, dried, and then calcined at a temperature of 350°C to 600°C.
[0043] Examples of suitable commercially available metallosilicate catalysts include CP814E, CP814C, CP811C-300, CBV 712, CBV 720, CBV 760, CBV 2314, CBV 10A manufactured by ZEOLYST INTERNATIONAL™ of Conshohocken, PA.
[0044] Formation of monoalkyl ethers Contacting an olefin, an alcohol, a metallosilicate catalyst, and a solvent in the production of alkylene glycol monoalkyl ethers. The chemical reaction of an olefin with an alcohol is catalyzed by a metallosilicate catalyst in a reactor to produce a monoalkyl ether. Various monoalkyl ethers can be produced for different applications by varying which olefin is utilized and / or by varying which alcohol is utilized. The monoalkyl ethers are utilized for many applications, such as, for example, solvents, surfactants, chemical intermediates, etc.
[0045] The reaction of the olefin with the alcohol can occur at 50° C. to 300° C. or 100° C. to 200° C. In an embodiment, the reaction can be carried out at 150° C. The reaction of the olefin with the alcohol can be carried out in a batch reactor, a continuous reactor, or a fluidized bed reactor. In the operation of the chemical reaction, the Bronsted acid sites of the metallosilicate catalyst catalyze the etherification of the olefin to the alcohol through an addition type reaction. The reaction of the olefin with the alcohol produces a mono-alkyl ether.
[0046] The addition reaction of olefins to glycols can form not only monoalkyl ethers, but also dialkyl ethers. Metallosilicate catalysts can exhibit selectivity to produce alkylene monoalkyl ethers but not dialkyl ethers. The selectivity to monoalkyl ethers can be 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more, or 99% or more, while at the same time being 100% or less, or 95% or less, or 90% or less, or 85% or less, or 80% or less, or 75% or less. The selectivity of the dialkyl ether can be 0% or more, or 2% or more, or 4% or more, or 6% or more, or 8% or more, or 10% or more, or 12% or more, or 14% or more, or 16% or more, or 18% or more, while at the same time being 20% or less, or 18% or less, or 16% or less, or 14% or less, or 12% or less, or 10% or less, or 8% or less, or 6% or less, or 4% or less, or 2% or less.
[0047] The yield of monoalkyl ether is calculated by multiplying the amount of olefin conversion by the selectivity of monoalkyl ether. The yield of alkylene glycol monoalkyl ether can be 10% or more, or 15% or more, or 20% or more, or 25% or more, or 30% or more, or 35% or more, while at the same time being 40% or less, or 35% or less, or 30% or less, or 25% or less, or 20% or less, or 15% or less. The yield of monoalkyl ether is a measure of the catalyst activity and selectivity, and is a good measure of the production rate of the metallosilicate catalyst.
[0048] During the reaction of olefins with alcohols the catalyst becomes contaminated, resulting in the catalyst being deactivated (ie, losing >90% of its etherification activity) within a few hours. EXAMPLES
[0049] The catalyst was defined by the BEA structure, had a silica to alumina ratio of 25:1, and 680 m 2 / g and is commercially available as CP814E from ZEOLYST INTERNATIONAL™ of Conshohocken, PA.
[0050] The olefin is 1-dodecene, commercially available as NEODENE™ 12 from the SHELL™ group of The Hague, Netherlands.
[0051] Monoethylene glycol (MEG) is a liquid anhydrous ethylene glycol having a CAS number of 107-21-1 and is commercially available from SIGMA ALDRICH™ (St. Louis, Missouri).
[0052] Diglyme is bis(2-methoxyethyl) ether having a CAS number of 111-96-6 and is commercially available from SIGMA ALDRICH™ (St. Louis, Missouri).
[0053] Guaiacol is a 2-methoxyphenol having a CAS number of 90-05-1 and is commercially available from SIGMA ALDRICH™ (St. Louis, Missouri).
[0054] The cresol is an 8 / 3 weight ratio mixture of M-cresol and P-cresol. M-cresol is 1-hydroxy-3-methylbenzene having a CAS number of 108-39-4 and is commercially available from SIGMA ALDRICH™, St. Louis, Missouri. P-cresol is 4-methylphenol having a CAS number of 106-44-5 and is commercially available from SIGMA ALDRICH™, St. Louis, Missouri.
[0055] DMB is 1,4-dimethoxybenzene having a CAS number of 150-78-7 and is commercially available from SIGMA ALDRICH™ (St. Louis, Missouri).
[0056] Test Method Gas Chromatography Samples A gas chromatography sample is prepared by mixing 100 μL of this example with 10 mL of gas chromatography solution prepared by adding 1 mL of hexadecane to 1 L of ethyl acetate. The sample is analyzed using an Agilent 7890B gas chromatography instrument. The total amount of 1-dodecene derived species, including monoalkyl ethers, dialkyl ethers, and 2-dodecanol, 1-dodecene and all non-1-dodecene, other C 12 The total amount of dodecene, including isomers, is determined. Table 1 provides the relevant gas chromatography instrument parameters.
[0057] [Table 1]
[0058] Time-On-Stream (TOS) The TOS of the catalyst is calculated by measuring the total time the catalyst is in contact with monoethylene glycol, dodecene, catalyst, solvent, and product at temperatures above 60°C.
[0059] Olefin Conversion Calculate the olefin conversion by dividing the total amount of dodecene derived species by the sum of the total amount of dodecene derived species and the amount of dodecene. Multiply the quotient by 100.
[0060] Monoalkyl ether selectivity Calculate the mono-alkyl ether selectivity by dividing the total amount of mono-alkyl ethers by the total amount of dodecene-derived species. Multiply the quotient by 100.
[0061] Monoether Yield The monoalkyl ether yield is calculated by multiplying the olefin conversion value by the monoalkyl ether selectivity value and dividing by 100.
[0062] Sample preparation The etherification reactions were carried out in either a Parr reactor or a vial reactor. Regardless of the type of reactor, the reactants used were 1-dodecene, ethylene glycol, the desired solvent, and catalyst. The Parr reactor was a 300 mL reactor equipped with a heating jacket and controller. The Parr reactor used a pitch blade impeller for agitation. In the vial reactor experiments, the reactants were added to a 40 mL vial along with a V&P Scientific™ stir bar. The vial reactor was then placed in an apparatus that heated the vial reactor to the desired temperature as well as agitated in a tumble mode with a stir bar. Both the Parr reactor and the vial reactor were tested at 135°C.
[0063] [Table 2]
[0064] result Below are the results after reacting the inventive and comparative examples for the specified times. Table 3 provides the time-on-stream olefin conversion ("Conversion"), mono-ether selectivity ("Selectivity"), and mono-ether yield ("Yield") for each of CE1-4 and IE1-6.
[0065] [Table 3]
[0066] Now referring to Table 3, it can be seen that the use of a solvent having structure (I) allows for increased total olefin conversion, maintaining monoalkyl ether selectivity above 85%, and shortening the TOS (i.e., increasing the reaction rate) to reach olefin conversion above 45%. CE1 and CE2 show that without a solvent, the reaction takes more than 24 hours to reach olefin conversion above 45%. Furthermore, CE1 and CE2 show that without a solvent, the selectivity of the reaction decreases over time (i.e., below 75%), meaning that more undesirable reaction products are being produced. CE3 and CE4 demonstrate that diglyme (i.e., a solvent not having structure (I)) can accelerate the reaction to reach total olefin conversion faster and maintain selectivity, but the total olefin conversion is unacceptably low (i.e., <35%). In contrast to the comparative examples, IE1-IE6 all demonstrate the ability to increase total olefin conversion, maintain mono-alkyl ether selectivity above 85%, and shorten the TOS to reach peak total olefin conversion. For example, IE1-IE6 can each achieve total olefin conversions between 48% and 60%, while CE1-CE4 have a maximum olefin conversion of 48%. Furthermore, the mono-ether selectivity without solvent decreases over time to as low as 64% (CE2), while IE1-IE4 can maintain selectivity as high as 87% over the life of the reaction. Finally, IE1-IE6 can provide olefin conversions above 45% in less than 10 hours, while CE1, CE2, and CE4 all require a TOS of more than 10 hours to reach peak olefin conversions that are often below 45%.
Claims
1. A method comprising the step of contacting an olefin, an alcohol, a metallosilicate catalyst, and a solvent, wherein the solvent comprises structure (I), 【Chemical Formula 1】 【Chemical 1】 wherein R 1 is selected from the group consisting of hydrogen and alkyl groups, and R 2 is selected from the group consisting of alkyl groups and alkoxy groups.
2. The method according to claim 1, wherein the alcohol is selected from the group consisting of monoethylene glycol, diethylene glycol, glycerol, or combinations thereof.
3. The method according to claim 1, further comprising the step of producing an alkylene glycol monoalkyl ether.
4. The method according to any one of claims 1 to 3, wherein the olefin comprises C 12 to C 14 alpha-olefins.
5. The method according to any one of claims 1 to 3, wherein the metallosilicate catalyst has a silica to alumina ratio of 10 to 300.
6. The method according to any one of claims 1 to 3, wherein the molar ratio of alcohol to olefin is 0.5 or more.
7. The method according to any one of claims 1 to 3, wherein the solvent is 0.1% to 85% by weight of the total weight of the olefin, alcohol, and solvent.
8. R 2 is an alkoxy group.
9. R 2 is an alkyl group.
10. The method according to any one of claims 1 to 3, wherein the solvent is selected from the group consisting of guaiacol, o-cresol, m-cresol, p-cresol, 1,2-dimethoxybenzene, 1,3-dimethoxybenzene, 1,4-dimethoxybenzene, and combinations thereof.