Pharmaceutical Compositions of Efluxifermin

Abstract

The present disclosure provides pharmaceutical compositions comprising effluxifermin, processes for preparing lyophilized compositions, and methods of use for treating non-alcoholic steatohepatitis (NASH), non-alcoholic fatty liver disease (NAFL), alcoholic steatohepatitis (ASH), alcoholic liver disease (ALD) or alcoholic fatty liver disease (AFL), type 2 diabetes, obesity, hypertriglyceridemia, dyslipidemia, protein misfolding disease, alcohol-related and other cravings or addictions, reversing liver cirrhosis or reducing fibrosis associated with NASH, ASH, ALD, AFL, or protein misfolding disease, normalizing liver fat content, lowering elevated blood glucose, increasing insulin sensitivity, and / or lowering uric acid levels.

Description

[Technical field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS AND INCORPORATION-BY-REFERENCE OF ELECTRONICALLY FILED MATERIALS This application claims priority to U.S. Provisional Patent Application No. 63 / 255,286, filed October 13, 2021, the disclosure of which is incorporated by reference in its entirety herein.

[0002] Incorporated by reference in its entirety is a computer readable nucleotide / amino acid sequence listing, submitted contemporaneously herewith, and identified as follows: 50011_Seqlisting.XML; Size: 2,497 bytes; Creation Date: October 9, 2022.

[0003] The present disclosure relates to pharmaceutical compositions comprising efluxfermin (EFX), processes for preparing the lyophilized compositions, and methods of use. [Background technology]

[0004] Fibroblast growth factor 21 (FGF21) is an endocrine hormone that acts on the liver, pancreas, muscle, and adipose tissue to regulate lipid, carbohydrate, and protein metabolism. Acting as a paracrine hormone, human FGF21 also plays an important role in protecting cells from stress. These attributes make FGF21 agonism a compelling therapeutic mechanism, but native FGF21 is limited by its short half-life in the bloodstream. Effluxifermin (EFX), an Fc-FGF21 fusion protein, has been engineered to increase the half-life of human FGF21 (Hecht et al, PLoS One 2012;7(11):e49345, Stanislaus et al., Endocrinology. 2017;158(5):1314-1327). However, formulations of EFX are subject to post-translational modifications, including the formation of charge and size variants, resulting in stability constraints. There is a need in the art for pharmaceutical formulations that provide enhanced stabilization and reduced post-translational modifications of Fc-FGF21 fusion proteins, such as efluxfermin (EFX). Summary of the Invention

[0005] The present disclosure provides a pharmaceutical composition comprising effluxfermin (EFX), a sugar, about 20 to about 200 mM arginine / arginine-HCl or arginine / glutamic acid, and a surfactant. In various embodiments, the composition has a pH of about 6.9 to about 8.1. In various embodiments, the sugar of the composition is sucrose, glucose, fructose, or maltose. Optionally, the surfactant of the composition is polysorbate-20 or polysorbate-80. In various embodiments, the pharmaceutical composition comprises about 25 to 150 mg / mL EFX, about 120 mM sucrose, about 120 mM arginine / arginine-HCl, about 0.06% weight / volume (w / v) polysorbate-20, and about 20 mM Tris-HCl. Optionally, the composition pH is about 7.3.

[0006] The composition of the present disclosure is, in various examples, lyophilized, but this is not required. In this respect, the present disclosure provides a method for reconstituting the lyophilized composition disclosed herein within 5 minutes and administering the reconstituted composition to a subject. In various embodiments, the reconstituted composition is maintained at room temperature for up to 10 minutes. The present disclosure also provides a dual chamber device comprising any of the compositions disclosed herein and a diluent. In certain aspects, the diluent is water for injection or a buffer (e.g., a complex buffer solution based on the formulation disclosed herein).

[0007] The present disclosure also provides a pharmaceutical composition comprising EFX, 2.9% L-lysine, 0.008% weight / volume (w / v) polysorbate-20, and 10 mM Tris. In various embodiments, the composition has a pH of 7.8±0.3.

[0008] The present disclosure also provides a process for preparing a lyophilized composition. In various embodiments, the process comprises the steps of: (a) freezing a composition disclosed herein, (b) annealing the composition of step (a) at a temperature of about -5°C to about -15°C, (c) primary drying the product of step (b), and (d) secondary drying the product of step (c).

[0009] The present disclosure further provides a method for (a) treating non-alcoholic steatohepatitis (NASH) or non-alcoholic fatty liver disease (NAFL), alcoholic steatohepatitis (ASH), alcoholic liver disease (ALD) or alcoholic fatty liver disease (AFL), type 2 diabetes, obesity, dyslipidemia, alcohol-related and other cravings or addictions, or protein misfolding disease in a subject in need thereof, (b) normalizing liver fat content in a subject, (c) reversing liver sclerosis or fibrosis associated with NASH, ASH, ALD, AFL, or protein misfolding disease, (d) reducing blood glucose and / or increasing insulin sensitivity in a subject, and (e) reducing uric acid levels in a subject. The method comprises administering to a subject in need thereof a pharmaceutical composition as disclosed herein.

[0010] The foregoing summary is not intended to define all aspects of the invention, and additional aspects are described in other sections, such as the detailed description. It should be understood that the entire document is intended to relate as a unified disclosure, and that all combinations of features described herein are contemplated, even if the combinations of features are not found together in the same sentence, paragraph, or section of the specification. Moreover, the present invention includes, as additional aspects, all aspects of the invention narrower in scope than the above-mentioned variations, in particular.

[0011] Unless otherwise defined herein, scientific and technical terms used in connection with this application shall have the meanings commonly understood by those skilled in the art. Furthermore, unless otherwise required by context, singular terms shall include the plural and plural terms shall include the singular. The terms "comprising," "having," "including," and "containing" shall be construed as open-ended terms unless otherwise indicated. When an aspect of the invention is described as "comprising" a feature, it is contemplated that the aspect also "consists" or "consists essentially of" the feature. Any and all examples provided herein, or the use of exemplary language (e.g., "including"), are intended merely to better illustrate the disclosure and do not limit the scope of the disclosure unless otherwise claimed. No language in this specification should be construed as indicating any non-claimed element as essential to the practice of the disclosure. In the operational examples, or unless otherwise indicated, all numbers expressing quantities should be understood as modified in all instances by the term "about" as that term would be interpreted by one of ordinary skill in the relevant art. With respect to aspects of the invention described or claimed with "a" or "an," these terms should be understood to mean "one or more," unless the context clearly requires a more limited meaning. With respect to elements described as one or more within a set, it should be understood that all combinations within the set are contemplated.

[0012] It should also be understood that when describing a range of values, the present disclosure contemplates each individual value found within that range. For example, "a pH of about pH 6 to about pH 8" can be, but is not limited to, pH 6.1, 6.6, 7.2, 7.5, etc., and any value between such values. In any of the ranges described herein, the endpoints of the range are included in the range. However, the description also contemplates the same range with the lower endpoint and / or higher endpoint excluded. When the term "about" is used, it means plus or minus 5%, 10%, or more of the recited number. The actual variation intended can be determined from the context.

[0013] Additional features and variations of the present invention will be apparent to those skilled in the art from the entirety of this application, including the drawings and detailed description, and all such features are intended as aspects of the present invention. Similarly, features of the present invention described herein can be recombined into additional aspects that are also intended as aspects of the present invention, regardless of whether the combination of features is designated as an aspect of the present invention. The entire document is intended to relate as a unified disclosure, and it should be understood that all combinations of features described herein are contemplated (even if described in separate sections) even if the combinations of features are not found together in the same sentence, paragraph, or section of the present specification. Also, only those limitations described herein as being important to the present invention should be considered as such, and variations of the present invention lacking limitations not described herein as being important are intended as aspects of the present invention. The use of section headings is merely for convenience of reading, and it should be understood that all combinations of features described herein are contemplated. [Brief description of the drawings]

[0014] [Figure 1] 1 shows the schematic structure of EFX with disulfide bonds and polypeptide chains. [Figure 2A] 1 shows visually observed gel formation and Schlieren phase separation of EFX in various formulations at pH≦6.5. [Figure 2B] 1 shows visually observed gel formation and Schlieren phase separation of EFX in various formulations at pH≦6.5. [Diagram 3] 1 shows the initial dynamic viscosity of EFX 100 mg / mL in formulations F1-F20 (except F11) at a shear rate of 400 sec-1 and time zero. [Figure 4A] Figure 4B shows the dynamic viscosity of EFX in formulations F1-F20 (excluding F11) after storage at 40 °C / 75% relative humidity (RH) for 3 days, followed by storage at 2-8 °C and a shear rate of 10 sec-1 for 21 months (Figure 4B is a zoomed-in view of 0-50 cP). [Figure 4B] Figure 4B shows the dynamic viscosity of EFX in formulations F1-F20 (excluding F11) after storage at 40 °C / 75% relative humidity (RH) for 3 days, followed by storage at 2-8 °C and a shear rate of 10 sec-1 for 21 months (Figure 4B is a zoomed-in view of 0-50 cP). [Figure 5A] FIG. 5A shows EFX in a formulation susceptible to gel formation and phase separation, illustrating the non-Newtonian shear thinning effect. [Figure 5B] Figures 5B and 5C show, in contrast, that formulations characterized by low viscosity at pH > 6.5 demonstrated Newtonian behavior. [Figure 5C] Figures 5B and 5C show, in contrast, that formulations characterized by low viscosity at pH > 6.5 demonstrated Newtonian behavior. [Figure 6] FIG. 1 shows an example AEX HPLC chromatogram of EFX in Tris / Lys formulation F18. [Figure 7] 1 shows the distribution of charge variants in EFX formulation F18 separated by imaged capillary isoelectric focusing (icIEF). [Figure 8A] FIG. 8A shows the formation of EFX charge variants as measured by AEX-HPLC as a function of time in various formulations at 25° C. EFX in F33 shows the lowest rate of purity loss over time (as % of main peak area). [Figure 8B]FIG. 8B shows the relative abundance in percent of total area of ​​basic charge variants (pre-peak) by AEX-HPLC at time 0, 1 week, and 1 month at 25° C. / 60% RH for formulations F1-F20. [Figure 8C] FIG. 8C shows the relative abundance in percent of total area of ​​acidic charge variants (post peaks) by AEX-HPLC at time 0, 1 week, and 1 month at 25° C. / 60% RH for formulations F1-F20. [Figure 9] Figure 1 shows the formation of EFX charge variants as a function of time, as measured by AEX-HPLC. The assay was performed at a target temperature of 5 °C, providing results representative of a temperature range of 2-8 °C. EFX in F33 shows the slowest rate of purity loss over time (as % decrease in main peak area). [Figure 10] 1 shows the size-exclusion HPLC profile of EFX in formulation F18. [Figure 11] Figure 1 shows the formation of size variants (HMWS, LMWS) of EFX upon storage at 25° C. as quantified by SE-HPLC for various formulations. EFX in F33 demonstrated the lowest rate of purity loss per week of the formulations tested. [Figure 12] Figure 1 shows the formation of size variants (HMWS, LMWS) of EFX when stored at 2-8°C as quantified by SE-HPLC in various formulations. EFX in F33 demonstrated the lowest rate of purity loss among the formulations tested. [Figure 13] FIG. 13 is an exemplary electropherogram of non-reduced CE-SDS of EFX(F18). [Figure 14] Shows size variants (HMWS, LMWS) of EFX by CE-SDS (non-reduced) in various formulations during storage at 25° C. EFX in F33 demonstrated the lowest rate of purity loss among the formulations tested. [Figure 15] Figure 1 shows size variants of EFX by CE-SDS (non-reduced) in various formulations during storage at 2-8 °C. [Figure 16] Analysis of EFX by reverse phase HPLC is shown. [Figure 17] Figure 1 shows the formation of size variants (HMWS, LMWS) in various formulations of EFX stored at 25°C as measured by RP-HPLC. EFX in F18 and F33 demonstrated the slowest rate of purity loss. [Figure 18] Figure 1 shows the formation of size variants (HMWS, LMWS) in various formulations of EFX at 2-8°C as measured by RP-HPLC. EFX in F18 and F33 demonstrated the slowest rate of purity loss. [Figure 19] FIG. 1 shows a SEC-MALLS chromatogram of EFX in F18, showing the main peak and peaks corresponding to dimer and HMW species. [Figure 20] 1 shows the sedimentation coefficient distribution profile of EFX in F18 and F33 analyzed by SV-AUC. [Figure 21] Figure 1 shows the concentration response curve of EFX in F18 as measured by iLite FGF21 cell-based potency bioassay. Data shown are the average RLU (relative light units) of EFX dilutions plated in triplicate on a single plate. Error bars indicate the standard deviation of triplicate RLU values. [Figure 22] Figure 1 shows the potency of EFX by cell-based bioassay in various formulations stored at 25°C compared to the EFX standard as a function of time. EFX in F33 demonstrated the lowest rate of potency loss. [Figure 23] Figure 1 shows the potency of EFX by cell-based bioassay in various formulations stored at 2-8°C compared to the EFX standard as a function of time. EFX in F33 demonstrated the lowest rate of potency loss among the formulations tested. [Figure 24] 1 shows second derivative FTIR spectra of EFX in F18 and F33 formulations. [Diagram 25] 1 shows the far-UV CD spectra of EFX in formulations F18 and F33. [Figure 26] 1 shows the near-UV CD spectra of EFX in F18 and F33. [Figure 27A]μDSC thermograms of EFX in F18 (Figure 27A) and F33 (Figure 27B) after baseline correction are shown. [Figure 27B] μDSC thermograms of EFX in F18 (Figure 27A) and F33 (Figure 27B) after baseline correction are shown. [Figure 28] 4 shows μDSC thermograms of EFX F18 and F33 heated twice to 50° C. [Figure 29] An example of a freeze-drying process design without annealing (vial) is shown. [Figure 30A] An example of a freeze-drying process design is shown with an annealing process step performed at -10°C for 5 hours (Figure 30A: vial) and an annealing process step performed at -15°C for 10 hours (Figure 30B: dual chamber device). [Figure 30B] An example of a freeze-drying process design is shown with an annealing process step performed at -10°C for 5 hours (Figure 30A: vial) and an annealing process step performed at -15°C for 10 hours (Figure 30B: dual chamber device). [Diagram 31] 1 shows reconstitution times for lyophilized EFX in selected formulations. [Diagram 32] 1 shows the reconstitution time of lyophilized F33 in a vial after incorporating an annealing step into the lyophilization process (10 hours at −5° C.). [Figure 33A] 4 shows the reconstitution time of lyophilized F33 in a dual chamber device after incorporating an annealing step into the lyophilization process (10 hours at −15° C.). [Figure 33B] 4 shows the reconstitution time of lyophilized F33 in a dual chamber device after incorporating an annealing step into the lyophilization process (10 hours at −15° C.). [Diagram 34]Figure 1 shows the specific surface area of ​​lyophilized cakes produced from formulations containing the same components as F33 but with different concentrations of EFX (F1: 50 mg / ml EFX; F2: 28 mg / ml EFX) by lyophilization with or without an annealing step as measured by BET (Brunauer, Emmett and Teller method). Lyophilized cakes were produced using either an annealing step at -5°C for 10 hours or at -10°C for 5 hours during lyophilization compared to cakes produced without an annealing step during lyophilization (NA process design). [Diagram 35] A section of the lyophilized cake is shown for SEM-EDX analysis. [Diagram 36] FIG. 1 shows the distribution and median cross-sectional area of ​​lyophilized cake pores by SEM-EDX presented as box-and-whisker plots. [Figure 37] Figure 1 shows that incorporating an annealing step into the lyophilization cycle improves the structure of the lyophilized cake by SEM. FR1 and FR2 represent formulations F33 at protein concentrations of 50 mg / mL and 28 mg / mL, respectively. [Figure 38-1] FIG. 1 shows a table of long-term stability of lyophilized EFX at 25° C. in formulations F15, F16, F17, and F33. [Figure 38-2] FIG. 1 shows a table of long-term stability of lyophilized EFX at 25° C. in formulations F15, F16, F17, and F33. [Figure 39] FIG. 1 is a line graph showing the persistence of EFX administered to rats in various formulations as described in Example 7. Concentration (ng / mL) is shown on the y-axis and time (hours) is shown on the x-axis. [Diagram 40] 1 is a graph summarizing pharmacokinetic parameters showing systemic exposure (AUC) and maximum concentration in systemic circulation (Cmax) of EFX administered in various formulations described in the Examples. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0015] EFX is an FGF21 variant fused to the Fc domain. Surprisingly, EFX exhibits unique properties that complicate protein formulation and storage. Parent injectable biologics are often formulated at slightly acidic to neutral pH (e.g., pH 5.2 to pH 6.9) to minimize post-translational modifications such as deamidation. Unexpectedly, EFX adopts dramatically different viscoelastic properties at pH below 6.5, exhibiting gel-like behavior, phase separation, and loss of fluidity. These characteristics make subcutaneous administration of the product and development of injectable biologics challenging. Furthermore, below pH 6.9, EFX compositions exhibited a tendency for protein aggregation and clipping / fragmentation, as well as the formation of visible and subvisible particles. These changes are also undesirable for injectable biologics, as they may be associated with safety (especially immunogenicity) and stability concerns. The materials and methods described herein provide important technical advantages by providing formulations of EFX that are suitable for injection and stable upon storage, e.g., as a liquid under refrigerated conditions (2-8°C) and as a cryotropic agent under refrigerated and ambient conditions (25°C). In various aspects of the present disclosure, the formulations described herein provide enhanced EFX conformational stability (e.g., by preventing or minimizing phase separation, rigid gel formation, non-Newtonian viscoelastic behavior, and aggregation and / or particle formation), reduce post-translational modifications (e.g., charge and / or size variants), and impart beneficial solution properties to EFX compositions.

[0016] definition The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

[0017] "AEX HPLC" refers to anion exchange high performance liquid chromatography.

[0018] "ASH" refers to alcoholic steatohepatitis.

[0019] "ALD" refers to alcoholic liver disease.

[0020] "AFL" refers to alcoholic fatty liver disease.

[0021] "BET" refers to the Brunauer-Emmett-Teller Act.

[0022] "CE-SDS" refers to capillary electrophoresis with sodium dodecyl sulfate.

[0023] "EFX" stands for efluxfermin.

[0024] "HMWS" refers to high molecular weight species.

[0025] "icIEF" refers to imaging capillary isoelectric focusing.

[0026] "LMWS" refers to low molecular weight species.

[0027] "NAFL" refers to nonalcoholic fatty liver disease.

[0028] "NASH" refers to nonalcoholic steatohepatitis.

[0029] "RH" refers to relative humidity.

[0030] "RP-HPLC" refers to reverse phase high performance liquid chromatography.

[0031] "SE-HPLC" refers to size-exclusion high performance liquid chromatography.

[0032] "SEM-EDX" refers to scanning electron microscope energy dispersive X-ray spectroscopy.

[0033] "SV-AUC" refers to sedimentation velocity ultracentrifugation.

[0034] "pI" refers to the isoelectric point.

[0035] The present disclosure provides pharmaceutical compositions comprising effluxfermin. In various embodiments, the compositions comprise EFX, sugar, arginine / arginine-HCl or arginine / glutamic acid (e.g., at concentrations of about 20-200 mM), and a surfactant. The compositions have a pH of about 6.9 to about 8.1. In alternative embodiments, the compositions comprise EFX, L-lysine, a surfactant (e.g., polysorbate-20), and Tris at a pH of about 7.8±0.3. Also provided are methods for preparing lyophilized compositions comprising EFX. The present disclosure provides methods of using the pharmaceutical compositions described herein to treat various disorders, including but not limited to, non-alcoholic steatohepatitis (NASH), non-alcoholic fatty liver disease (NAFL), alcoholic steatohepatitis (ASH), alcoholic liver disease (ALD) or alcoholic fatty liver disease (AFL), type 2 diabetes, obesity, hypertriglyceridemia, dyslipidemia, protein misfolding disease, cravings and addiction, as well as to reduce fibrosis associated with NASH, reverse liver cirrhosis or reduce fibrosis associated with NASH, ASH, ALD, AFL, or protein misfolding disease, normalize liver fat content, lower blood glucose, increase insulin sensitivity, and / or lower uric acid levels. Various aspects of the compositions and methods are described in more detail below. The use of subheadings is merely for the convenience of the reader and should not be construed as limiting the present disclosure in any manner. The entire document is intended to be read as a unified disclosure, and all combinations of the features described below are contemplated.

[0036] EFX is a 92.1 kDa long-acting fibroblast growth factor 21 (FGF21) analogue generated by fusing a human immunoglobulin IgG1 Fc fragment to a variant of human FGF21 via a polyglycine serine linker. Each molecule contains one dimeric Fc domain and two modified FGF21 polypeptide chains. EFX has eight disulfide bonds, six intrachain bonds, and two interchain bonds, as depicted in FIG. 1. The two intrachain disulfide bonds are in the FGF21 polypeptide between Cys318 and Cys336, one for each monomer. Three modifications were introduced into the FGF21 sequence at L341R, P414G, and A423E (corresponding to L98R, P171G, and A180E for mature human FGF21). These modifications 1) decrease susceptibility to in vivo proteolytic degradation, 2) increase affinity for β-Klotho, and 3) decrease the tendency to aggregate (Hecht et al., PLoS One 2012;7(11):e49345, Stanislaus et al., Endocrinology. 2017;158(5):1314-1327).

[0037] EFX comprises the amino acid sequence set forth in SEQ ID NO: 1. EFX is further described in U.S. Patent Nos. 8,034,770, 8,410,051, 8,642,546, 8,361,963, 9,273,106, 10,011,642, 8,188,040, 8,835,385, 8,795,985, 8,618,053, and 11,072,640, or International Patent Publication Nos. WO2009149171 and WO2010129503, the disclosures of which are incorporated herein by reference in their entireties.

[0038] EFX may be present in the pharmaceutical composition in any suitable amount. In various embodiments, the concentration of EFX in the pharmaceutical composition is from about 25 mg / ml to about 150 mg / ml. For example, the concentration of EFX in the pharmaceutical composition is at least about 25 mg / ml, at least about 30 mg / ml, at least about 35 mg / ml, at least about 40 mg / ml, at least about 45 mg / ml, at least about 50 mg / ml, or at least about 70 mg / ml, and is not more than about 150 mg / ml, not more than about 140 mg / ml, not more than about 130 mg / ml, not more than about 120 mg / ml, not more than about 110 mg / ml, or not more than about 100 mg / ml. In an exemplary embodiment, the composition comprises EFX in a concentration of about 28 mg / ml. In an exemplary embodiment, the composition comprises EFX in a concentration of about 50 mg / ml. In an exemplary embodiment, the composition comprises EFX in a concentration of about 70 mg / ml. In an exemplary embodiment, the composition contains EFX at a concentration of about 100 mg / ml.

[0039] Pharmaceutical compositions containing EFX may be liquid, lyophilized, or gel formulations.

[0040] The pharmaceutical compositions described herein include a sugar. Suitable sugars include, but are not limited to, sucrose, fructose, maltose, glucose, galactose, lactose, sorbitol, mannitol, or combinations thereof. The sugar may be present in the composition at a concentration of about 10 mM to about 250 mM, or about 20 mM to about 220 mM, or about 50 mM to about 220 mM, or about 80 mM to about 220 mM, or about 120 mM. In some embodiments, the concentration of the sugar in the pharmaceutical composition is at least about 10 mM, at least about 20 mM, at least about 30 mM, at least about 40 mM, at least about 50 mM, at least about 60 mM, at least about 70 mM, at least about 80 mM, at least about 90 mM, at least about 100 mM, at least about 110 mM, or at least about 120 mM, and not more than about 250 mM, not more than about 240 mM, not more than about 230 mM, not more than about 220 mM, not more than about 210 mM, not more than about 200 mM, not more than about 190 mM, not more than about 180 mM, not more than about 170 mM, not more than about 160 mM, not more than about 150 mM, not more than about 140 mM, or not more than about 130 mM.

[0041] Optionally, the pharmaceutical compositions described herein comprise a sugar at a concentration of about 50 mM, about 80 mM, about 100 mM, about 110 mM, about 115 mM, about 120 mM, or about 125 mM, about 130 mM, about 135 mM, about 140 mM, about 145 mM, about 150 mM, about 155 mM, about 160 mM, about 165 mM, about 175 mM, about 180 mM, about 185 mM, about 190 mM, about 210 mM, about 215 mM, about 220 mM, about 225 mM, about 230 mM, or about 235 mM.

[0042] In various embodiments, the pharmaceutical composition is in liquid or lyophilized form. Exemplary liquid or lyophilized pharmaceutical compositions (e.g., lyophilized forms prepared by lyophilizing any of the liquid formulations described herein) contain sucrose at a concentration of about 50 mM to about 220 mM, e.g., about 80 mM or about 120 mM.

[0043] In various embodiments, the sugar is trehalose. For example, in some embodiments, the pharmaceutical composition is a gel formulation and the sugar is trehalose. An exemplary gel formulation comprises trehalose at a concentration of about 180 mM to about 250 mM, for example, 220 mM.

[0044] In various embodiments, the pharmaceutical formulation comprises an amino acid, such as arginine, arginine / arginine-HCl, arginine / glutamic acid, glycine, glutamine, asparagine, or lysine. In various embodiments, the composition comprises arginine / arginine-HCl. In various embodiments, the arginine / arginine-HCl is present in a ratio of about 1:10 arginine / arginine-HCl to about 1:100 arginine / arginine-HCl. In some embodiments, the arginine / arginine-HCl is present in a ratio of about 1:30 arginine / arginine-HCl to about 1:50 arginine / arginine-HCl. In various embodiments, the arginine / arginine-HCl is present in a ratio of about 1:10 arginine / arginine-HCl, about 1:20 arginine / arginine-HCl, about 1:30 arginine / arginine-HCl, about 1:40 arginine / arginine-HCl, about 1:50 arginine / arginine-HCl, about 1:60 arginine / arginine-HCl, about 1:70 arginine / arginine-HCl, about 1:80 arginine / arginine-HCl, about 1:90 arginine / arginine-HCl, or about 1:100 arginine / arginine-HCl. In various embodiments, the composition comprises about 20 mM to about 200 mM arginine / arginine-HCl. For example, the concentration of arginine / arginine-HCl in the pharmaceutical composition is, in various embodiments, at least about 50 mM, at least about 55 mM, at least about 60 mM, at least about 65 mM, at least about 70 mM, at least about 75 mM, at least about 80 mM, at least about 85 mM, at least about 90 mM, at least about 95 mM, or at least about 100 mM, and not more than about 200 mM, not more than about 180 mM, not more than about 175 mM, not more than about 160 mM, not more than about 155 mM, not more than about 150 mM, not more than about 145 mM, not more than about 140 mM, not more than about 135 mM, not more than about 130 mM, not more than about 125 mM, not more than about 120 mM, not more than about 110 mM, not more than about 100 mM, not more than about 90 mM, not more than about 80 mM, not more than about 70 mM, or not more than about 60 mM. In an exemplary embodiment of the present disclosure, the composition comprises about 120 mM arginine / arginine-HCl. In another exemplary embodiment of the present disclosure, the composition comprises about 80 mM arginine / arginine-HCl.In various embodiments, the pharmaceutical composition is in the form of a gel.Exemplary gel pharmaceutical compositions do not contain one or more amino acids (i.e., do not contain amino acids such as arginine, arginine / arginine-HCl, arginine / glutamic acid, glycine, glutamine, asparagine, or lysine).

[0045] In various embodiments, the composition comprises arginine / glutamic acid or arginine / glutamate. As used herein, "glutamic acid" and "glutamate" may be used interchangeably. In various embodiments, the arginine / glutamic acid is present in a ratio of about 1:10 arginine / glutamic acid to about 1:100 arginine / glutamic acid. In various embodiments, the arginine / glutamic acid is present in a ratio of about 1:10 arginine / glutamic acid, about 1:20 arginine / glutamic acid, about 1:30 arginine / glutamic acid, about 1:40 arginine / glutamic acid, about 1:50 arginine / glutamic acid, about 1:60 arginine / glutamic acid, about 1:70 arginine / glutamic acid, about 1:80 arginine / glutamic acid, about 1:90 arginine / glutamic acid, or about 1:100 arginine / glutamic acid. In some embodiments, the arginine / glutamic acid is present in a ratio of about 1:30 arginine / glutamic acid to about 1:50 arginine / glutamic acid.

[0046] In various embodiments, the composition comprises about 20 mM to about 200 mM arginine / glutamic acid. For example, the total concentration of arginine / glutamic acid in the pharmaceutical composition is optionally at least about 20 mM, at least about 30 mM, at least about 35 mM, at least about 40 mM, at least about 45 mM, or at least about 50 mM, at least about 55 mM, at least about 60 mM, at least about 65 mM, at least about 70 mM, at least about 75 mM, at least about 80 mM, at least about 85 mM, at least about 90 mM, at least about 95 mM, or at least about 100 mM. The concentration of arginine / glutamic acid is about 100 mM or less, and is about 200 mM or less, about 180 mM or less, about 175 mM or less, about 170 mM or less, about 165 mM or less, about 160 mM or less, about 155 mM or less, about 150 mM or less, about 145 mM or less, about 140 mM or less, about 135 mM or less, about 130 mM or less, more than about 125 mM, about 120 mM or less, about 115 mM or less, about 110 mM or less, about 105 mM or less, about 100 mM or less, about 90 mM or less, about 80 mM or less, about 70 mM or less, or about 60 mM or less. In an exemplary embodiment, the composition comprises arginine / glutamic acid at a total concentration in the range of 80-150 mM or 90-150 mM, e.g., about 80 mM or about 120 mM.

[0047] In various embodiments, the amino acid is lysine (e.g., L-lysine or L-lysine-HCl). Any disclosure herein regarding L-lysine also applies to lysine-HCl. In various embodiments, the composition comprises about 0.1% to 10% lysine. For example, the concentration of lysine in the pharmaceutical composition is optionally at least about 0.1%, at least about 0.5%, at least about 1%, at least about 1.5%, or at least about 2%, and not more than about 10%, not more than about 9%, not more than about 8%, not more than about 7%, not more than about 6%, not more than about 4%, or not more than about 3%. In exemplary embodiments, the composition comprises a concentration of about 2.9% lysine. In various embodiments, the composition comprises about 6.8 mM to 684.0 mM L-lysine. For example, the concentration of L-lysine in the pharmaceutical composition is optionally at least about 6.8 mM, at least about 34.2 mM, at least about 68.4 mM, at least about 102.6 mM, or at least about 136.8 mM, and is about 684.0 mM or less, about 615.6 mM or less, about 547.2 mM or less, about 478.8 mM or less, about 410.4 mM or less, about 273.6 mM or less, or about 205.2 mM or less. In an exemplary embodiment, the composition comprises L-lysine at a concentration of about 198.3 mM. In various embodiments, the composition comprises lysine-HCl at about 5.5 mM to 547.5 mM. For example, the concentration of lysine-HCl in the pharmaceutical composition is optionally at least about 5.5 mM, at least about 27.4 mM, at least about 54.8 mM, at least about 82.1 mM, or at least about 109.5 mM, and not more than about 547.5 mM, not more than about 492.7 mM, not more than about 438.0 mM, not more than about 383.2 mM, not more than about 328.5 mM, not more than about 218.0 mM, or not more than about 164.2 mM. In an exemplary embodiment, the composition comprises lysine-HCl at a concentration of about 158.8 mM.

[0048] In various embodiments, the composition comprises an alkalizing buffer, such as Tris (tromethamine) and / or Tris-HCl. As used herein, "Tris" and "tromethamine" may be used interchangeably. In various embodiments, the composition comprises about 1-50 mM Tris. For example, the concentration of Tris in the pharmaceutical composition is optionally at least about 1 mM, at least about 5 mM, at least about 10 mM, and not more than about 15 mM, not more than about 20 mM, not more than about 25 mM, not more than about 30 mM, not more than about 35 mM, not more than about 40 mM, not more than about 45 mM, or not more than about 50 mM. In an exemplary embodiment, the composition comprises a concentration of about 10 mM Tris. In various embodiments, the composition comprises about 1-50 mM Tris-HCl. For example, the concentration of Tris-HCl in the pharmaceutical composition is optionally at least about 1 mM, at least about 5 mM, at least about 10 mM, and not more than about 15 mM, not more than about 20 mM, not more than about 25 mM, not more than about 30 mM, not more than about 35 mM, not more than about 40 mM, not more than about 45 mM, or not more than about 50 mM. In an exemplary embodiment, the composition comprises a Tris-HCl concentration of about 10 mM. In various embodiments, the composition comprises both about 1-50 mM Tris and 1-50 mM Tris-HCl.

[0049] The pharmaceutical compositions described herein, in various embodiments, include a surfactant. Optionally, the surfactant is a non-ionic surfactant. Exemplary surfactants include, but are not limited to, polysorbate 20 (PS20), polysorbate 40 (PS40), polysorbate 60 (PS60), polysorbate 80 (PS80), poloxamer 188, poloxamer 407, polyoxyethylene, or combinations thereof. In various embodiments, the surfactant is polysorbate 20, polysorbate 40, polysorbate 60, or polysorbate 80. In an exemplary embodiment, the surfactant is polysorbate 80. In another exemplary embodiment, the surfactant is polysorbate 20.

[0050] In various embodiments, the formulation further comprises polyethylene glycol (PEG) of any molecular weight, such as PEG3350, PEG4000, PEG6000, or PEG1000 (e.g., PEG3350 or PEG4000). For example, in various aspects, the formulation comprises about 0.05% to about 5% PEG (e.g., PEG4000), optionally about 0.15% to about 1.5% PEG (e.g., PEG4000), such as about 0.1% to about 1% PEG (e.g., PEG4000) or about 0.5% PEG (e.g., PEG4000). Alternatively, in various embodiments, the formulation comprises hydroxypropylmethylcellulose (HPMC) or carboxymethylcellulose (CMC), or a salt thereof, such as sodium hydroxypropylmethylcellulose (Na-HPMC) or sodium carboxymethylcellulose (Na-CMC). In this regard, the formulation optionally comprises about 0.05% to about 5% CMC or HPMC (or a salt thereof), optionally about 0.15% to about 1.5% HPMC (e.g., Na-HPMC) or CMC (e.g., Na-CMC), for example, about 0.1% to about 1% HPMC (e.g., Na-HPMC) or CMC (e.g., Na-CMC), or about 0.5% HPMC (e.g., Na-HPMC) or CMC (e.g., Na-CMC). In various embodiments, the formulation comprises a mixture of PEG and CMC (or a salt thereof) or HPMC (or a salt thereof), for example, any of these components in the amounts described herein. Optionally, the formulation comprises PEG, HPMC (or a salt thereof), and CMC (or a salt thereof).

[0051] The pharmaceutical compositions described herein may contain one or more surfactants in different ratios. In some embodiments, the surfactant is present in a concentration of about 0.001% to about 1% w / v (or about 0.002% to about 0.5%). In some embodiments, the pharmaceutical composition contains a surfactant in a concentration of at least about 0.001%, at least about 0.002%, at least about 0.003%, at least about 0.004%, at least about 0.005%, at least about 0.007%, at least about 0.01%, or at least about 0.05%, and not more than about 0.1%, not more than about 0.2%, not more than about 0.3%, not more than about 0.4%, not more than about 0.5%, not more than about 0.6%, not more than about 0.7%, not more than about 0.8%, not more than about 0.9%, or not more than about 1.0%. In some embodiments, the pharmaceutical composition comprises a surfactant at a concentration of about 0.001%, about 0.002%, about 0.003%, about 0.004%, about 0.005%, about 0.006%, about 0.007%, about 0.008%, about 0.009%, about 0.01%, about 0.05%, about 0.1%, about 0.2%, about 0.3%, about 0.4%, about 0.5%, about 0.6%, about 0.7%, about 0.8%, about 0.9%, or about 1% w / v. In exemplary embodiments, the composition comprises a surfactant at a concentration of about 0.004% to about 0.1% w / v. In some embodiments, the pharmaceutical composition optionally comprises polysorbate 20 or polysorbate 80 at a concentration of 0.004% to about 0.1% w / v. In some embodiments, the surfactant is polysorbate 20 and the polysorbate 20 is present at a concentration of about 0.06% w / v. Alternatively, the polysorbate 20 is present at a concentration of about 0.008% (w / v).

[0052] In various embodiments, the composition may also include a buffering agent. Suitable buffers include, but are not limited to, Tris-HCl buffer, sodium glutamate / glutamic acid buffer, glycylglycine / glycylglycine-HCl buffer, histidine buffer, or citrate buffer (or a combination thereof). In various embodiments, the composition includes about 5 mM to about 200 mM of buffer. For example, the concentration of Tris-HCl buffer in the pharmaceutical composition is optionally at least about 5 mM, at least about 10 mM, at least about 15 mM, at least about 20 mM, at least about 25 mM, or at least about 30 mM, and is not more than about 200 mM, not more than about 180 mM, not more than about 160 mM, not more than about 140 mM, not more than about 120 mM, not more than about 100 mM, not more than about 80 mM, not more than about 60 mM, or not more than about 50 mM. In various aspects, the buffer is a Tris-HCl buffer, optionally at a concentration of about 10 mM to about 50 mM. In an exemplary aspect of the present disclosure, the composition comprises about 20 mM Tris-HCl buffer. For pharmaceutical compositions that are gel formulations, in various embodiments, the pharmaceutical composition may comprise a sodium phosphate buffer, a sodium succinate / succinic acid buffer, or a sodium acetate / acetic acid buffer.

[0053] Optionally, the pH of the pharmaceutical composition is about 6 to about 8.1. In various embodiments, the pH of the pharmaceutical composition is about 6.9 to about 8.1. In various embodiments, the pH of the pharmaceutical composition is about 7 to about 8, e.g., about 7.0 to about 7.8, or about 7.2 to about 7.4, or about 7.5 to about 8. In some embodiments, the pH of the pharmaceutical composition is about 7.3 (e.g., 7.3±0.3). In some embodiments, the pH of the pharmaceutical composition is about 7.8 (e.g., 7.8±0.3).

[0054] The stability of the protein composition is characterized by examining one or more properties of the pharmaceutical composition, and can be examined at any desired time point after formulation, including time points after the composition has been stored under any of a variety of temperatures or conditions. A stable composition in the context of this disclosure generally exhibits, for example, minimal or reduced phase separation, minimal or reduced formation of gels with a stiff consistency, Newtonian viscoelastic behavior, minimal or reduced EFX degradation products, and / or minimal or reduced post-translational modifications to EFX (e.g., minimal or reduced charge and / or size mutation variants). Optionally, the pharmaceutical composition exhibits one or more of these properties when stored as a liquid under refrigeration (2-8° C.) (optionally stored for 21 months) and as a lyophilizate at more stressful ambient conditions (25° C.).

[0055] The pharmaceutical compositions described herein minimize undesirable charge and size variant species of EFX, which provides important technical advantages for the manufacture, storage, distribution and self-administration of the product by patients at home. Charge variants are forms of EFX with different charge distributions (i.e., more acidic or basic variants of EFX) that may form as a result of post-translational modifications. In various embodiments, the compositions contain about 40% or less charge variant species when stored at -30°C to -20°C for up to 24 months. EFX charge variants can be measured using any of several techniques, such as AEX-HPLC and icIEF. Using AEX-HPLC, EFX charge variants are characterized by their percentage abundance on the chromatographic pre-peak (basic variants, or EFX charge variants with less negative charges on their surface), main peak, and post-peak (acidic variants, or EFX charge variants with more negative charges on their surface). AEX-HPLC is further described in Example 3. Alternatively, charge variants of EFX can be resolved using icIEF based on the isoelectric point (pI) of EFX or the charge variants and measured as the percentage abundance of the pre-peak (acidic variant), main peak, and post-peak (basic peak) on an icIEF electrogram. Materials and methods for icIEF are further described in Example 3. In various embodiments, the composition is a liquid composition and optionally comprises about 40% or less, about 35% or less, about 30% or less, about 25% or less, about 20% or less, about 10% or less, about 5% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of charge variants when stored at -30°C to -20°C for up to 24 months (i.e., the liquid composition comprises at or below this level of charge variants when tested for 0-24 months under storage conditions including temperatures of -30°C to -20°C). In an exemplary embodiment, the liquid composition contains about 40% or less acidic charge variant species when stored at -30°C to -20°C for up to 24 months.

[0056] In various embodiments, the pharmaceutical composition is a liquid composition or a lyophilized composition, and preferably comprises about 40% or less, about 35% or less, about 30% or less, about 25% or less, about 20% or less, about 10% or less, about 5% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of charge variants when stored at 2° C.-8° C. for up to 9 months (i.e., the liquid composition or lyophilized composition comprises at or below this level of charge variants when tested for 0-9 months under storage conditions including temperatures of 2° C.-8° C.). In exemplary embodiments, the liquid or lyophilized composition comprises about 40% or less of acidic charge variant species when stored at about 2° C.-8° C. for up to 9 months.

[0057] In various embodiments, the pharmaceutical composition is a liquid composition or a lyophilized composition and comprises about 40% or less, about 35% or less, about 30% or less, about 25% or less, about 20% or less, about 10% or less, about 5% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of charge variants when stored at about 20° C.-30° C. for up to 4 weeks (i.e., the liquid composition or lyophilized composition comprises at or below this level of charge variants when tested for 0-4 weeks under storage conditions comprising a temperature of 20° C.-30° C. / relative humidity of 60%). In exemplary embodiments, the liquid composition or lyophilized composition comprises about 40% or less of acidic charge variant species when stored at about 25° C. for up to 4 weeks.

[0058] In various embodiments, the pharmaceutical composition is a lyophilized composition and comprises about 40% or less, about 35% or less, about 30% or less, about 25% or less, about 20% or less, about 10% or less, about 5% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of charge variants when stored at about 20° C.-30° C. for up to 14 months (i.e., the lyophilized composition comprises at or below this level of charge variants when tested for 0-14 months under storage conditions comprising a temperature of 20° C.-30° C. / relative humidity of 60%). In exemplary embodiments, the lyophilized composition comprises about 40% or less of acidic charge variant species when stored at about 25° C. for up to 14 months.

[0059] Size variants in the context of this disclosure refer to the aggregation or formation of high molecular weight species (HMWS) and fragmentation or formation of low molecular weight species (LMWS) of EFX. Size variants of EFX can be measured using any of several techniques, such as size exclusion high performance liquid chromatography (SE-HPLC), capillary electrophoresis with sodium dodecyl sulfate (CE-SDS, reducing and non-reducing), or reverse phase HPLC (RP-HPLC), sedimentation velocity analytical ultracentrifugation (SV-AUC), and sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE).

[0060] Using SE-HPLC, EFX size variants are characterized by detecting the EFX homodimer as the major species, the predominant chromatographic peak, and low levels of dimer (containing two EFX homodimers) and high molecular weight (HMW) EFX size variants on the HPLC profile. Materials and methods for SE-HPLC are further described in Example 3.

[0061] Using CE-SDS under denaturing conditions, EFX size variants are characterized by migration of peaks on the electropherogram as detected by UV absorbance at 220 nm. Using this analysis, non-reduced, denatured EFX shows intact protein as the main peak, while single chain and low molecular weight species migrate before the main peak as pre-peaks, and aggregates / HMW size variants appear after the main peak as post-peaks. Materials and methods for CE-SDS are further described in Example 3.

[0062] Using RP-HPLC, EFX size variants are characterized by detecting the eluted EFX protein peak using a UV absorbance detector at 280 nm. Using this analysis, size variants are visualized as pre- or post-peaks resolved from the main peak on the chromatogram. Materials and methods for RP-HPLC are further described in Example 3.

[0063] In various embodiments, the pharmaceutical composition is a liquid or lyophilized composition and preferably contains about 10% or less, about 9% or less, about 8% or less, about 7% or less, about 6% or less, about 5% or less, about 4% or less, about 3% or less, about 2% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of EFX size variant when stored at a temperature of about 20-30° C., such as about 25° C., for up to 20 weeks (i.e., the liquid composition contains this level or less of size variant species when tested at this temperature storage condition for 0-20 weeks). In an exemplary embodiment, the liquid composition contains about 10% or less of EFX size variant species when stored at about 25° C. for up to 20 weeks. In an exemplary embodiment, the lyophilized composition contains about 0% of EFX size variant species when stored at about 25° C. for up to 20 weeks (i.e., no EFX size variant species are detectable).

[0064] In various embodiments, the pharmaceutical composition is a liquid composition or a lyophilized composition, and preferably contains about 10% or less, about 9% or less, about 8% or less, about 7% or less, about 6% or less, about 5% or less, about 4% or less, about 3% or less, about 2% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of EFX size variant when stored at a temperature of about 2-8° C. for up to 14 months (i.e., the liquid composition contains this level or less of size variant species when tested for 0-14 months under storage conditions including a temperature of about 2-8° C.). In an exemplary embodiment, the liquid composition contains about 10% or less of EFX size variant species when stored at about 2-8° C. for up to 14 months. In an exemplary embodiment, the lyophilized composition contains about 0% of EFX size variant species (i.e., no EFX size variant species are detectable) when stored at about 2-8° C. for up to 14 weeks.

[0065] In various embodiments, the pharmaceutical composition is a liquid or lyophilized composition and preferably contains about 20% or less, about 15% or less, about 10% or less, about 5% or less, about 4% or less, about 3% or less, about 2% or less, about 1% or less, about 0.1% or less, or about 0.01% or less of EFX size variant when stored at a temperature of about 20-30° C. (e.g., about 25° C.) for up to 4 weeks (i.e., the liquid composition contains this level or less of size variant species when tested for 0-4 weeks at storage conditions including a temperature of about 25° C.). In an exemplary embodiment, the liquid composition contains about 20% or less of EFX size variant species when stored at about 25° C. for up to 4 weeks. In an exemplary embodiment, the lyophilized composition contains about 0% of EFX size variant species (i.e., no EFX size variant species are detectable) when stored at about 25° C. for up to 14 weeks.

[0066] In various aspects of the present disclosure, the pharmaceutical composition is a lyophilized composition. When lyophilized, the residual moisture content of the lyophilized product is optionally about 1% or less (e.g., about 0.5% or less). In various aspects, the lyophilized formulation is reconstituted with a suitable diluent to form a reconstituted composition of lyophilized EFX contemplated by the present disclosure. In this regard, the present disclosure also provides a method of reconstituting a pharmaceutical composition disclosed herein. The method includes (a) reconstituting a lyophilized pharmaceutical composition disclosed herein within about 5 minutes and (b) administering the reconstituted composition to a subject. Optionally, step (b) includes subcutaneously administering the reconstituted composition to a subject. The present disclosure further provides a pharmaceutical composition that is a reconstituted composition resulting from a lyophilized formulation of the present disclosure mixed with a diluent.

[0067] The present disclosure also provides a process for preparing a lyophilized composition. The process includes the steps of: (a) freezing a composition disclosed herein; (b) annealing the pharmaceutical composition of step (a) at a temperature of about -5°C to about -15°C; (c) primary drying the product of step (b); and (d) secondary drying the product of step (c). Notably, the process disclosed herein produces a lyophilized EFX drug product with enhanced properties. For example, the product of the resulting lyophilization process can be reconstituted in a very short time (ranging from less than 1 minute to up to 10 minutes) compared to the product of other lyophilization conditions. In many cases, the reconstitution time is improved by about 50% or more compared to other pharmaceutical compositions and lyophilization processes. Furthermore, the process for preparing a lyophilized composition disclosed herein significantly reduces the specific surface area of ​​the resulting cake (less dense cake), which is associated with a significantly shorter reconstitution time. This provides a great advantage to clinicians and patients as reconstitution can be performed immediately prior to administration, minimizing the time to prepare the dose prior to the point of treatment or self-administration.

[0068] In various embodiments, the freezing in step (a) of the freeze-drying process is carried out at a temperature of about -40° C. to about -50° C. In various embodiments, the freezing in step (a) is carried out at a temperature of about -40° C., about -41° C., about -42° C., about -43° C., about -44° C., about -45° C., about -46° C., about -47° C., about -48° C., about -49° C., or about -50° C.

[0069] In various embodiments, the annealing in step (b) is carried out for about 5 hours to about 20 hours. In various embodiments, the annealing in step (b) is carried out for about 5 hours, about 6 hours, about 7 hours, about 8 hours, about 9 hours, or about 10 hours.

[0070] In various embodiments, the annealing in step (b) is carried out at a temperature of about -5° C. to about -20° C. In various embodiments, the annealing in step (b) is carried out at a temperature of about -5° C., about -6° C., about -7° C., about -8° C., about -9° C., about -10° C., about -11° C., about -12° C., about -13° C., about -14° C., about -15° C., about -16° C., about -17° C., about -18° C., about -19° C., or about -20° C.

[0071] In various embodiments, the primary drying in step (c) is performed at a chamber pressure of about 0.08 to 0.2 mbar. In various embodiments, the primary drying in step (c) is performed at a chamber pressure of about 0.08, about 0.09, about 0.10, about 0.11, about 0.12, about 0.13, about 0.14, about 0.15, about 0.16, about 0.17, about 0.18, about 0.19, or about 0.20 mbar.

[0072] In various embodiments, the primary drying in step (c) is carried out at a temperature of about −5° C. to −30° C. In various embodiments, the primary drying in step (c) is carried out at a temperature of about −10° C., about −11° C., about −12° C., about −13° C., about −14° C., about −15° C., about −16° C., about −17° C., about −18° C., about −19° C., about −20° C., about −21° C., about −22° C., about −23° C., about −24° C., about −25° C., about −26° C., about −27° C., about −28° C., about −29° C., or about −30° C.

[0073] In various embodiments, the secondary drying in step (d) is carried out at a temperature of about 35-55° C. In various embodiments, the secondary drying in step (d) is carried out at a temperature of about 35° C., about 40° C., about 45° C., about 50° C., or about 55° C.

[0074] The EFX pharmaceutical compositions disclosed herein can be used to treat, ameliorate, prevent, or reverse a number of diseases, disorders, or conditions, including, but not limited to, metabolic disorders. In various aspects, the disclosure provides methods of treating a disease or disorder, comprising administering a pharmaceutical composition comprising EFX to a subject (e.g., a human) in need thereof. The disease or disorder can be any of nonalcoholic steatohepatitis (NASH), nonalcoholic fatty liver disease (NAFL), hepatic steatosis, alcoholic steatohepatitis (ASH), alcoholic liver disease (ALD) or alcoholic fatty liver disease (AFL), diabetes (e.g., type 2 diabetes), obesity, cravings or intoxication (alcohol-related or other such as food), hypertriglyceridemia, dyslipidemia, cardiovascular disease (such as atherosclerosis), or aging. In various aspects, the disclosure provides methods of reversing liver cirrhosis or reducing fibrosis associated with NASH, ASH, ALD, AFL, or protein misfolding diseases. In this regard, after treatment, the subject's fibrosis score, based on the NASH Clinical Research Network (CRN) histological scoring system (Kleiner D et al, 2005 Hepatology 41, 1313), preferably regresses from F4 (cirrhosis) to F3 (advanced fibrosis) or below. In an exemplary embodiment, the addiction includes persistent compulsive dependence on a behavior or substance, such as alcohol, drugs, or nicotine. In an exemplary embodiment, the craving includes an intense, urgent, or abnormal desire for a particular substance or activity, such as sugar. The present disclosure also provides methods of normalizing liver fat content, lowering blood glucose levels, increasing insulin sensitivity, and / or lowering uric acid levels by administering a pharmaceutical EFX composition disclosed herein to a subject in need thereof. In an exemplary embodiment, normalizing liver fat content refers to reducing liver fat content (e.g., absolute liver fat content), preferably reducing liver fat content to that of a typical, healthy, disease-free subject (i.e., a subject not suffering from one or more of the diseases / disorders described herein).In various embodiments, liver fat content is reduced to <5% absolute liver fat. ≥ 5% absolute liver fat content is associated with hepatic steatosis (fatty liver disease), and < 5% absolute liver fat content is considered within the clinically normal range for disease-free subjects (see, for example, Chalasani et al., 2018 Hepatology; 67(1): 328-357).

[0075] In a Phase 2 clinical trial as a treatment for nonalcoholic steatohepatitis (NASH), efluxfermin demonstrated unprecedented levels of efficacy, including normalization of liver fat and regression of fibrosis in approximately half of patients after 16 weeks of dosing. The uniqueness of EFX's clinical profile is also highlighted by its ability to restore healthy lipoprotein profiles, improve glycemic control (hemoglobin A1c reduction of 0.6-0.9% in type 2 diabetic NASH patients) and reduce uric acid levels (Harrison et al., 2021, Nat Medicine 27:1262-1271).

[0076] "Subject in need thereof" refers to a subject, such as a human, that will benefit from the administration of pharmaceutical compositions and may be diagnosed with or suffer from any of the disorders described herein.For example, a subject in need of lowering uric acid levels may be a subject suffering from gout.A subject in need of a method of reversing liver cirrhosis or reducing fibrosis associated with NASH, ASH, ALD, ALF, or protein misfolding disease may be suffering from NASH, ASH, ALD, ALF, or protein misfolding disease or may be recovering from NASH, ASH, ALD, ALF, or protein misfolding disease.

[0077] In various aspects, the disorder is a protein misfolding disease. Misfolded proteins can cause a variety of pathogenic responses and are believed to be involved or at least associated with several human diseases. Exemplary protein misfolding diseases include, but are not limited to, cystic fibrosis, alpha-1 antitrypsin deficiency, and transthyretin cardiac amyloidosis. The method includes administering to a subject in need thereof a pharmaceutical composition of the present disclosure in an amount effective to achieve a desired biological response. In a related aspect, the method includes administering a pharmaceutical EFX composition as part of a treatment regimen that also includes administration of a misfolded protein collector molecule or an oligonucleotide-based therapeutic agent for protein misfolding diseases (such as alpha-1 antitrypsin deficiency).

[0078] The term "treat" and related terms do not necessarily mean 100% or complete cure or remission. Rather, there are various degrees of treatment that one of skill in the art would recognize as having potential benefit or therapeutic effect. In this regard, the method of treating a disease or disorder can provide any amount or level of treatment. Furthermore, the treatment provided by the method can include treating one or more conditions or symptoms or signs of the disease being treated and / or improving the quality of life of a subject having the condition or disease. The treatment method of the present disclosure can inhibit one or more symptoms of the disease. The treatment provided by the method of the present disclosure can also include slowing or reversing the progression of the disease.

[0079] The improvement in the subject's quality of life can be measured by determining one or more quality of life parameters, for example, using the European Quality of Life 5 questions tool (EQ-5D), which determines mobility, mood, and overall impact on the patient's quality of life, as reported by the patient. The EQ-5D questionnaire also includes a visual analog scale (VAS) that allows the respondent to report their perceived health status. See, for example, Balestroni et al., Monaldi Arch Chest Dis. 2012 Sep; 78(3): 155-9, which is incorporated by reference in its entirety. Treatment may be monitored using a liver disease questionnaire. See, for example, Younossi et al., Clin Gastroenterol Hepatol. 2019 Sep; 17(10): 2093-2100.e3, which is incorporated by reference in its entirety. Liver treatment can also be monitored by measuring objective parameters such as histological data (e.g., regression of fibrosis, resolution of NASH, etc.) and biomarkers of liver injury (e.g., alanine aminotransferase (ALT), aspartate transaminase (AST), gamma glutamyltransferase (GGT), and / or alkaline phosphatase (ALP)). Exemplary methods of liver histopathology scoring in NASH patients are disclosed, for example, in Kleiner et al., 2005 Heptology 41, 1313, which is incorporated by reference in its entirety.

[0080] With respect to the foregoing methods, the composition may be administered by any suitable route of administration, including intravenous, intraperitoneal, intracerebral (intracembidium), intramuscular, intraocular, intraarterial, intraportal, intramedullary, intrathecal, intraventricular, intradermal, transdermal, subcutaneous, intranasal, inhalation (e.g., upper and / or lower respiratory tract), enteral, epidural, urethral, ​​vaginal, or rectal routes of administration. In various cases, the composition is administered to the subject intravenously, intramuscularly, or subcutaneously. For example, in some embodiments, the composition is administered subcutaneously. The amount or dose of EFX in the composition administered (i.e., an "effective amount") should be sufficient to achieve a desired biological effect in the subject over a clinically reasonable time frame.

[0081] In jurisdictions that prohibit the patenting of methods practiced on the human body, the meaning of "administering" a composition to a human subject may be limited to prescribing a controlled substance that the human subject can self-administer by any technique (e.g., injection, insertion, etc.). The present disclosure contemplates the use of the pharmaceutical composition for treating any of the diseases or disorders described herein. The present disclosure further contemplates the use of the composition in the preparation of a medicament for treating any of the diseases or disorders described herein. The present disclosure further provides the compositions described herein for use in treating any of the diseases or disorders referred to herein. In jurisdictions that do not prohibit the patenting of methods practiced on the human body, "administering" a composition includes both the method practiced on the human body and the aforementioned activities.

[0082] In a further aspect, a kit is provided that includes the pharmaceutical composition described herein packaged in a manner that facilitates administration to a subject. In one aspect, the kit includes the pharmaceutical composition / formulation described herein packaged in a container, such as a sealed bottle, container, single-use or multi-use vial, pre-filled device (e.g., syringe), or pre-filled injection device, and optionally has a label attached to the container or included in the package that describes the use of the pharmaceutical composition in practicing the method. In one aspect, the pharmaceutical composition is packaged in a unit dosage form. The kit may include a device suitable for administering the pharmaceutical composition according to a specific route of administration, but this is not required. For example, the present disclosure provides a dual chamber device for delivering the pharmaceutical composition disclosed herein to a subject in need thereof. The dual chamber device is a combination product that includes the lyophilized pharmaceutical composition disclosed herein and a diluent in two separate chambers of the device. A pre-filled dual chamber device (DCD) is a combination product that contains a lyophilized drug and a diluent in two separate chambers of the device. DCD provides high stability and convenience for patients and physicians, significantly improving product quality, patient compliance, and market competitiveness. DCD also provides seal integrity, sterility, and compatibility with biopharmaceuticals, and avoids leachability and needlestick injury. Suitable dual chamber devices for use with the present disclosure are described in the art. See, for example, Ingle R., Fang W. (2021). Int. Journal of Pharmaceutics 597, 12031.

[0083] The following examples illustrate representative features of the present disclosure. From the description of these embodiments, other embodiments of the present invention can be made and / or practiced based on the description provided below. The method includes the use of molecular biology techniques described in such articles as Molecular Cloning: A Laboratory Manual, 2nd ed., vol. 1-3, Sambrook et al., ed., Cold Spring Harbor Laboratory Press, Cold Spring Harbor, NY, 2001, and Current Protocols in Molecular Biology, Ausubel et al., ed., Greene Publishing and Wiley-Interscience, New York. EXAMPLES

[0084] Example 1: Efluxifermin Formulation This example describes the EFX formulations evaluated in the studies described below.

[0085] Parent injectable protein-based biologics are often formulated at slightly acidic to neutral pH, ranging from pH 5.2 to about pH 6.9, to minimize post-translational modifications such as deamidation or oxidation, which converts asparagine residues in proteins to aspartic acid or isoaspartic acid as intermediate succinimides, and glutamine to glutamic acid or pyroglutamic acid. Above pH 7.6, deamidation (formation of acidic charge variants) is frequently observed, resulting in loss of stability, functionality, and / or protein potency. Below pH 7.0, formation of basic charge variants is also observed.

[0086] EFX formulations were developed using a variety of excipients in the pH range of 4.5-7.0 to minimize deamidation, oxidation, and the formation of charge variants. Surprisingly, the viscoelastic properties of EFX changed dramatically below pH 6.5, exhibiting gel-like behavior, phase separation, and loss of fluidity. These characteristics are challenging for injectable formulations of biologics. The high dynamic viscosity of these gels (up to 23,950 cP (centipoise) in some instances), as well as the long-term stability of the gels (as long as 21 months when stored at 2-8°C in some instances), indicate the formation of ordered, stable three-dimensional structures arranged in a patterned lattice, likely as a result of cross-linking hydrogen bonds.

[0087] In addition, most of the formulations tested at pH 6.9 or below showed a tendency towards protein aggregation, clipping / fragmentation, and / or formation of visible and subvisible particles. Such changes are undesirable for injectable biologics, as they may be associated with safety (especially immunogenicity), instability, and loss of efficacy concerns.

[0088] Therefore, a series of studies was designed to develop EFX formulations that would overcome EFX's unique tendency to form a cross-linked lattice of hydrogen bonds, resulting in gel formation and pronounced phase separation, while focusing on minimizing degradation pathways and post-translational modifications (e.g., increased formation of charge variants).

[0089] The EFX formulations evaluated in Example 1 and subsequent examples are listed in Table 1, and the excipients and chemicals used are listed in Table 2.

[0090] [Table 1-1]

[0091] [Table 1-2]

[0092] [Table 2]

[0093] Example 2: Characterizing the formulation: gel formation and phase separation (Schlieren phase separation) This example illustrates the physical properties of the various formulations described herein. Surprisingly, EFX has a tendency to form gels and phase separate when formulated and stored under conditions suitable for most other biologics.

[0094] Visual Appearance EFX formulations were inspected for the presence of gel formation, phase separation, milkiness, and visible particles under gentle, manual, radial agitation in front of a white background for 5 seconds and in front of a black background for 5 seconds according to the European Pharmacopoeia (9th Edition, Monograph 2.9.20) at 2,000-3,750 lux. To classify the observed visible particles, a numerical score based on the "Deutscher Arzneimittel-Codex" (DAC2006) was applied, as listed in Table 3. Fiber-like structures, possibly non-specific particles, and additional sample attributes were documented as described in Table 4.

[0095] [Table 3]

[0096] [Table 4]

[0097] Protein concentration (phase separation, Schlieren phase separation) EFX concentrations were determined by UV / visible spectroscopy using slope spectroscopy with a SoloVPE instrument measuring absorbance at 280 nm.

[0098] Viscosity (gel formation) Dynamic viscosity was measured using a Kinexus Ultra Plus rheometer (Malvern Instruments). The rheometer was equipped with a cone-plate setup (cone diameter 40 mm, 1° angle). The measurement CP1 / 40 cone dimensions fixed the measurement gap at 0.024 mm, which required a sample volume of approximately 310 μl. To avoid drying of the sample surface, an evaporation blocker was applied. Measurements were performed at 25° C. for 3 min, 400 s, and 100 s. -1 The shear rate was then constant at 25°C for 10 seconds. -1 From 1000 seconds -1 An 11 data point table was generated with shear rates up to 1000 s.

[0099] Hydrogen-deuterium (HD) exchange guanidinium / urea mass spectrometry Gel formation and phase separation of EFX in formulations F1, F2, F4, F7, F8, F9, and F11 are the result of cross-linking hydrogen bonds employing patterned lattices. HD exchange studies elucidate the mechanism of lattice formation and schlieren phase separation.

[0100] Data summary: Gel formation and phase separation (Schlieren phase separation) The isoelectric point (pI) of EFX, theoretically and measured by icIEF, is approximately pH 6.6. Formulations F1-F12 were formulated at a pH below the pI, whereas the pH values ​​of formulations F13-F20 were above the pI (see Table 1). EFX in formulations formulated below pH 6.5 (low to neutral pH formulations) showed a tendency to undergo gelation or phase separation. Images of gel-forming EFX formulations are shown in Figure 2. Formulation F11 formed a dense 3D structured gel immediately after formulation. After storage at 40°C / 75% RH for 3 days, formulations F1, F2, F4, F7, F8, and F9 also showed gel formation, phase separation, and / or precipitation. Translucent gels formed in formulations F1, F2, F4, and F7, showing high turbidity within the gel (Figure 7).

[0101] Formulations F8, F9, and F12 showed phase separation with a white gel-like phase at the bottom and a cloudy liquid supernatant at the top (Schlieren phase separation) observed after 3 days at 40°C / 75%RH. As an example, the protein concentration measured in the lower phase of F12 as assessed by SoloVPE was 163.1 mg / mL and in the supernatant phase was 59.9 mg / mL. Furthermore, after 2 weeks of storage at 40°C / 75%RH, formulations F5 and F6 showed similar dramatic changes in their appearance and viscoelastic properties.

[0102] At 25°C / 60% relative humidity, formulations F2 and F8 formed dense gels after 1 week and 1 month of storage, respectively. In addition, phase separation and visible particle formation was observed for F14 after 1 month of storage at 25°C / 60% RH, but not for the other temperature conditions (2-8°C and 40°C / 75% RH).

[0103] 400 seconds -1 The dynamic viscosity of EFX at 100 mg / mL in formulations F1-F20 (except F11) at time and time zero is presented in Figure 3. The measured dynamic viscosity was pH dependent and appeared to increase at lower pH. For example, the viscosities of EFX formulations F14-F20 at 100 mg / mL and room temperature were all below 5 cP at pH 7.0 and above. In comparison, the measured dynamic viscosity ranged from 10-16 cP immediately after compounding of formulations F1-F10 at pH 6.5 and below (Figure 3). In formulation 11 (F11), EFX immediately formed a dense / rigid gel lattice upon compounding, precluding further experimental evaluation of the dynamic viscosity.

[0104] During storage of EFX under various conditions, other formulations at pH 6.5 or below underwent phase separation and formed highly viscous gels. (F1, F2, F4, F7, F8, F9, F10, and F11). Gel formation appeared to be the result of cross-linked hydrogen bonds, forming a patterned lattice, resulting in a highly rigid three-dimensional structure. The rate of gel EFX formation was dependent on storage temperature, occurring within approximately 3 days at 40°C, but after several weeks or months at 25°C and 2-8°C, respectively. Once formed, the three-dimensional gel lattice appeared to be stable or irreversible, as evidenced by formulations F1, F2, F4, F7, F8, F9, and F11, which retained their gel-like appearance after 21 months under various storage conditions.

[0105] Figure 4 shows the 10-second period after 3 days at 40°C. -1 Figure 4 shows the dynamic viscosity of EFX at 100 mg / mL for F1-F20 (except F11) at shear rates of 100 s. Those formulations that formed gels appear to have dynamic viscosities in the tens of thousands of cP. The dynamic viscosity of EFX did not change after 21 months of storage at 2-8°C (Figure 4 and Table 5). For example, the measured dynamic viscosities of F2 and F10 at low shear rates were as high as 23,950 cP and 10,560 cP, respectively, which are comparable to pourable silicone rubber and chocolate syrup.

[0106] Formulations F1, F2, F4, F7, F8, F9, and F11 formed irreversible gels, underwent phase separation, and exhibited distinctly different viscoelastic properties as a function of shear rate compared to homogenous liquid formulations such as F13-F42. As shown in Figure 5, the dynamic viscosity of EFX in formulations F13-F20, as well as F21-F42 (not shown), remained constant as a function of increasing shear rate, thus exhibiting Newtonian behavior. In contrast, the viscosities of F1, F2, F4, F7, F8, F9, and F11 appeared to decrease as a function of increasing shear rate, thus exhibiting a non-Newtonian shear thinning effect. Despite this, they remained gel-like, with the hydrogen-bond linked lattice decreasing at high shear rates (1000 s -1In addition to the pH dependence, gel formation and phase separation also appeared to depend on the excipients that make up each formulation. To illustrate this point, F1, F2, F4, F7, F8, F9, and F11, which have different excipient compositions but similar pH, were associated with a wide range of dynamic viscosities. Such differences were observed at both low and high shear rates, thus illustrating the strong dependence of viscoelastic properties on the nature of the specific excipients. The dynamic viscosities at low shear rates are summarized in Table 5A and are shown to be stable enough to withstand high shear rates at 1000 s. -1 The dynamic viscosities at shear rates of 100-200 .mu.m are summarized in Table 5B.

[0107] [Table 5]

[0108] [Table 6]

[0109] Based on their Newtonian behavior as a function of shear rate, very low viscosity, and absence of gel formation or significant Schlieren phase separation, formulations F15, F16, F17, F18, F20, and F33-F42 (pH ≧6.5) were selected for further development.

[0110] Example 3: Evaluation of charge variant formation, protein aggregation, clipping / fragmentation, and cell-based efficacy In addition to maintaining Newtonian behavior and low solution viscosity, the EFX formulations described herein were evaluated for aggregation into high molecular weight species (HMWS), clipping or fragmentation into low molecular weight species (LMWS), formation of subvisible particles (SVPs) and visible particles, and post-translational modifications that result in the formation of more acidic or basic charge variants. The rate of formation of charged species is generally higher for EFX compared to other proteins at refrigerated temperatures, with the rate of formation increasing at room temperature. This example describes studies performed to seek to minimize, for example, charged species formation, HMWS, etc.

[0111] Post-translational modifications: Determination of EFX charge variants The charge heterogeneity of EFX was assessed by anion exchange chromatography (AEX-HPLC) and imaging capillary isoelectric focusing (icIEF). These two methods use different mechanisms to separate protein charge variants. AEX-HPLC separation is based on exposed charges on the surface of the protein interacting with a charged stationary chromatographic matrix. Separation by icIEF is based on each charge variant of the protein migrating electrophoretically to its isoelectric point via a pH gradient established in the separation capillary. As a result of their different mechanisms of separation, AEX and icIEF are considered complementary and orthogonal methods for assessing protein charge heterogeneity.

[0112] Evaluation of charge variants by anion exchange chromatography (AEX-HPLC) The distribution of charge heterogeneity in EFX formulations was assessed using an anion exchange resin column TSK-Gel Q-STAT (4.6 mm x 100 mm, 7 μm particle size) with UV absorbance detection at 230 nm. Negatively charged EFX binds to a positively charged column matrix equilibrated in 20 mM Tris and buffered to pH 8 containing 20% ​​(v / v) acetonitrile. Weakly charged variants of EFX are easily displaced from the chromatographic column by low salt concentrations, while more negatively charged EFX variants require higher salt concentrations to displace them. The salt gradient was a linear gradient of 0.7 M sodium chloride (pH 8.0) at a flow rate of 0.5 mL / min. The chromatographic column temperature was maintained at 30 °C throughout the analysis.

[0113] A representative AEX-HPLC chromatogram of EFX formulated with F18 is shown in Figure 6, and the areas of the pre-peak, post-peak, and main peak are quantified and summarized in Table 6. For the purposes of chromatographic analysis, the charge variants in EFX are grouped as pre-peak (more basic variants, or EFX charge variants with less negative charges on their surface), main peak, and post-peak (more basic variants, or EFX charge variants with more negative charges on their surface).

[0114] [Table 7]

[0115] Evaluation of charge variants by imaging capillary isoelectric focusing (icIEF) To experimentally confirm the isoelectric point (pI) of EFX, an imaging capillary isoelectric focusing (icIEF) method was developed using ProteinSimple iCE3. EFX in various formulations was prepared in a mixture containing amphoteric solution, 3M urea, and markers corresponding to pI 5.85 and pI 8.18. Separation of charge variants was performed in a coated capillary of 100 μm inner diameter and 50 mm length at ambient temperature, and protein peaks were monitored by absorbance at 280 nm. Charge variants were separated using two different focusing steps, first at 1,000 V for 1 min, followed by a run at 3,000 V for 10 min.

[0116] The main peak of EFX in formulation F18 migrated with an apparent pI of 6.67, which is in good agreement with the theoretical pI of approximately 6.5 (Figure 7). Additional charge variant peaks were detected at low levels in the electropherograms and migrated either before (acidic variants) or after (basic variants) the main peak. The distribution of the acidic, main, and basic peaks expressed as percentages of abundance based on peak area is shown in Table 7. The distribution of pre-, main, and post-peaks from the icIEF electropherograms reflects the distribution of pre-, main, and post-peaks reported by AEX-HPLC.

[0117] [Table 8]

[0118] The formation of charge variants when stored at 25°C / 60%RH, shown as a decrease in the main EFX peak over time for F1-F20 compared to F33, is shown in Figure 8A. Notably, during 4 weeks of storage, EFX formulated in Tris-HCl containing Arg / Arg-HCl, sucrose, PS20 or PS80 buffered in the pH range of 7.0-7.6 (F33-F38) showed approximately 60% slower rates of main peak loss than EFX in F18 and more than 2-fold slower rates of formation of more acidic charge variants than EFX in F20.

[0119] Additionally, Figure 8B shows the relative abundance as a percentage of the total chromatogram peak area for the more basic charge variant (pre-peak) as measured by AEX-HPLC, and Figure 8C shows the percentage of the post-peak, corresponding to the more acidic variant, at time 0, 1 week, and 1 month at 25°C / 60%RH for formulations F1-F20. As is evident from Figure 8B, the basic charge variant or pre-peak is significantly more abundant in formulations F1-F12, with F1 showing 53% basic variant, compared to formulations F15-F20 and F33, which remain relatively constant at less than 10% of the total chromatogram area. In contrast, formulations F15-F20 showed the formation of more acidic variants after 1 month storage at 25°C / 60%RH (Table 8).

[0120] The improved stability of F33 was also evident when stored at 2–8°C, where the rate of formation of EFX charge variants was approximately 50% slower than F18 and 3.2-fold slower than F20 (Table 9).

[0121] In summary, F33, with its unique combination of excipients (i.e., sugars, surfactants, and Arg / Arg-HCl), was the most stable pharmaceutical composition as a liquid formulation (compared to formulations tested) and, compared to formulations containing other excipients commonly used in protein-based biopharmaceuticals, when stored at 2-8 °C, the main EFX peak remained relatively unchanged over time, as confirmed by the slowest rate of charge variant formation at 25 °C / 60% RH (Figure 9).

[0122] [Table 9]

[0123] [Table 10]

[0124] Assessment of size variants (aggregation and fragmentation) by SE-HPLC EFX molecular size variants arising from aggregation (high molecular weight species (HMWS) formation) or fragmentation (low molecular weight species (LMWS) formation) were characterized by size-exclusion high performance liquid chromatography (SE-HPLC) using a silica gel filtration column (Tosho G3000 SWXL) with UV absorbance detection at 280 nm. The mobile phase consisted of 100 mM sodium phosphate, 500 mM sodium chloride (pH 6.9). EFX size variants were eluted isocratically from the column at 0.5 mL / min at room temperature and peaks were quantified using a UV absorbance detector. EFX size variants are resolved into a main species, a predominant chromatographic peak, and low levels of dimers (including two EFX homodimers) as well as high molecular weight (HMW) EFX size variants, as shown in Figure 10.

[0125] The formation of size variants during storage of selected formulations, F1-F20 and F33 at 25°C, as shown by the loss of the main peak of EFX by SE-HPLC, is shown in Figure 11. Formulations containing Tris-HCl buffer, Arg / Arg-HCl, sucrose, PS20 or PS80 buffered in the pH range 7.0-7.6 (F33-F38) showed a slower rate of main peak loss than the other formulations at 25°C, in contrast to being significantly 70% slower than F18 and more than 19.5 times slower than F14 (Table 10). When stored at 2-8°C, the rate of formation of size variants (HMWS and LMWS) of EFX in F33 was approximately 50% slower than F18 and, for example, 20 times slower than F14 (Table 11). The unique combination of EFX with the excipients contained in F33 (and at the concentrations listed) ensured that the size variant profile of EFX remained relatively unchanged over time when stored at 2-8°C (Figure 12). Similarly, when stored under more stressful conditions at 25°C, F33 demonstrated the slowest rate of size variant formation compared to formulations based on other excipients commonly used in protein-based biopharmaceuticals (Figure 11).

[0126] [Table 11]

[0127] [Table 12]

[0128] Evaluation of size variants (HMWS and LMWS) by CE-SDS (non-reduced) To assess the purity of EFX, capillary electrophoresis with sodium dodecyl sulfate (CE-SDS) was used. The method used reduced and non-reduced denatured EFX.

[0129] Size variants of EFX were quantitatively determined by CE-SDS under denaturing, non-reducing conditions. EFX was mixed with 100 mM sodium phosphate buffer at pH 6.5 and 10% (v / v) SDS solution, followed by the addition of 140 mM N-ethylmaleimide (NEM) at room temperature. Samples were then analyzed in 20 cm uncoated silica capillaries (50 μm inner diameter) using a Beckman PA800 Plus pharmaceutical analysis system fitted with a PDA detector monitoring absorbance at 220 nm. Data from each electrophoretic analysis was acquired using 32 Carat data acquisition software.

[0130] Analysis of non-reduced, denatured EFX showed intact protein as the main peak. Single chain and low molecular weight species migrated before the main peak as pre-peaks. EFX aggregates were integrated after the main peak as post-peaks, as shown in a representative electropherogram of EFX (Figure 13).

[0131] The formation of size variants of EFX in selected formulations stored at 25°C was evident with a decrease in the main peak over time by CE-SDS (non-reducing) as shown in Figure 14, and stored at 2-8°C in Figure 15. When EFX formulations were stored at 2-8°C, the size variants of all formulations remained relatively unchanged over time (Figure 15). At 25°C, there was greater purity loss, e.g., F1 (-7.04% / week). In comparison, F33 showed improved stability under these conditions, with size variants formed at approximately a 10-fold slower rate (-0.70% / week).

[0132] Assessment of the formation of size variants (HMWS and LMWS) by RP-HPLC The RP-HPLC method separates EFX on a Zorbax 300SB C18 (4.6 mm x 150 mm, 3.5 μm particle size) column using a mobile phase of 0.1% (v / v) trifluoroacetic acid in water against a biphasic gradient of 70% N-propanol and 30% acetonitrile at 45° C. and a flow rate of 0.5 mL / min. The eluted protein peak is detected by a UV absorbance detector at 280 nm.

[0133] The RP-HPLC chromatogram of EFX is shown in Figure 16. The contents of the separated peaks (numbered 1-7) were characterized by online high-resolution mass spectrometry and summarized in Table 12.

[0134] The formation of size variants in selected formulations F1-F20 and F33 stored at 25°C is evident as a decrease in the main peak over time as measured by RP-HPLC and is shown in Figure 17. Formulations of EFX containing Tris-HCl buffer, Arg / Arg-HCl, sucrose, PS20 or PS80 buffered in the pH range 7.0-7.6 (F33-F38) had a rate of main peak loss approximately 10% slower than formulation F18 and approximately 6-fold slower than formulation F14 at 25°C (Table 10). The rate of formation of size variants (HMWS and LMWS) in F33 was also approximately half that of F18 and approximately 30-fold slower than F20 when stored at 2-8°C (Table 13).

[0135] While the various formulations tested had beneficial effects on EFX stability, the combination of EFX with excipients included in F33 (i.e., sugars, surfactants, and Arg / Arg-HCl) was superior, ensuring that the size variant profile of EFX remained relatively unchanged over time when stored at 2-8 °C (Figure 18). Similarly, when stored under more stressful conditions at 25 °C, F33 showed the slowest rate of size variant formation compared to formulations based on other excipient combinations commonly used in protein-based biopharmaceuticals (Figure 17).

[0136] [Table 13]

[0137] [Table 14]

[0138] Assessment of mass and charge variants of EFX in the most stable formulation by mass spectrometry To elucidate the mass variants and post-translational modifications associated with the altered charge variant changes, various formulations of EFX were characterized by intact mass and peptide mapping after digestion with trypsin. Digestion was performed under reducing conditions to minimize chemical modifications such as deamidation or oxidation occurring during preparation of tryptic peptides. The resulting tryptic peptides were separated using C18 reversed-phase ultra-performance liquid chromatography (RP-UPLC) with detection by ultraviolet absorption (280 nm) and then characterized by high-resolution mass spectrometry. The types of mass variants of EFX in non-stressed formulations (frozen storage) were compared with those in formulations stored at 2-8 °C for 1 month, at 25 °C for 1 month, and at 40 °C for 1 month (data not shown due to similarity to 1 month at 25 °C). The relative abundance of the unmodified intact homodimer of EFX, and other mass variants (fragments and modified species) in the most stable formulations, F18 and F33, are summarized in Table 14.

[0139] [Table 15]

[0140] The type of post-translational modification was identified for each tryptic peptide, and the relative abundance of each peptide containing the modified amino acid residue from the most stable formulations of EFX (F18 and F33) was compared after stressing for 1 month at 25°C with reference to the same formulations unstressed (see Table 15).

[0141] [Table 16]

[0142] The main form of post-translational modification of EFX formulated with F18 and F33 was deamidation of asparagine (Asn) to acidic aspartic acid residues with low levels of Asn succinimide intermediates, resulting in more acidic charge variants. Eight of the nine Asn residues in each monomer chain of EFX showed some degree of deamidation. In addition, two of the four glutamine (Gln) residues were also deamidated to acidic glutamic acid in each monomer chain. Methionine (Met) oxidation was present at low levels at three positions. As expected, significantly lower levels of post-translational modification and charge variant formation were evident under stress in the most stable formulations of EFX, F18 and F33, with F33 being less sensitive than F18, especially with the two Asn residues most sensitive to deamidation and Met most sensitive to oxidation (see Table 15).

[0143] Assessment of size variants of EFX in the most stable formulation by size exclusion chromatography-multi-angle laser light scattering (SEC-MALLS) The molecular weight species distribution in undiluted samples of EFX was assessed by SEC-MALLS. The SEC-MALLS method uses two in-line detectors: 1) a UV detector recording at 280 nm and 360 nm, (1260 Infinity LC, Agilent Technologies), and 2) a light scattering detector (DAWN HELEOS II, Wyatt Technology) to monitor the elution of different size EFX species. Data analysis and molecular weight (MW) calculations were performed on the MALLS data using ASTRA6 software (Wyatt Technology). For EFX, 0.97 mL mg -1 cm -1 The theoretical extinction coefficient of 100 was used to calculate the molecular weight values.

[0144] Analysis of replicate injections of a formulation of EFX revealed a main peak accounting for 94.5% of the protein, which was assigned an apparent MW of 88.0-88.4 kDa, in good agreement with the calculated MW of 92 kDa. Three additional species of relatively low abundance were also found, including two high MW variants, a dimer and a HMW, as well as a low MW variant (LMW). Figure 19 shows a representative SEC-MALLS chromatogram (unstressed) of EFX in F18. Accurate determination of the molecular weight of the low abundance variants was difficult due to the relatively incomplete separation of the various peaks as a result of the high protein concentrations required for SEC-MALLS. Nevertheless, the dimeric species had an apparent MW of 136 kDa and the HMW species had an apparent MW of 292 kDa, implying that the HMW species may represent larger oligomers, possibly tetramers. The LMW species was not abundant enough to assign a MW.

[0145] Size distribution by ultracentrifuge area under velocities (SV-AUC) in the most stable formulations The hydrodynamic conformational properties of EFX in different formulations were analyzed by SV-AUC using an Optima analytical ultracentrifuge (Beckman-Coulter). Samples were analyzed at 1.0 mg protein / mL. SV-AUC runs were performed at 45,000 rpm at 20 °C using a 12-mm Epon-charcoal bisector central sample cell in an 8-hole An50 titanium rotor. Global fitting of the raw sedimentation boundary data selected from a subset of radial scan measurements was performed for each sample by the continuous distribution c(s) analysis method using the software program SEDFIT V.11.71. In addition to generating the sedimentation coefficient distribution c(s) profile, the standard conditions (S 20,w ), friction coefficient ratio (f / f0), and sedimentation coefficient under molecular weight (MW) were estimated.

[0146] Representative sedimentation coefficient distribution profiles of EFX in F18 and F33 are shown in Figure 20. The vertical axis of the graph shows the concentration distribution, and the horizontal axis shows the separation of species based on sedimentation coefficient. The major species in formulation F33, which accounts for approximately 100% of the total species, has an apparent sedimentation coefficient of 4.06S, a f / f0 of 1.8, and a calculated apparent MW of 89.7 kDa (Table 16). The major species in formulation F18, which accounts for 98.7% of the total species, has an apparent sedimentation coefficient of 4.47S, a f / f0 of 1.6, and a calculated apparent MW of 88.9 kDa (Table 16). HMW species account for 0.2% to 1.3% of the total species. No LMW species are observed in F18 (Figure 23 with scale-extended insert). The sedimentation coefficient values ​​of the HMW species are consistent with dimers (approximately 6.5S) and larger oligomeric species, potentially tetramers (approximately 9S).

[0147] [Table 17]

[0148] Cell-based potency bioassays The EFX cell-based potency bioassay uses "iLite FGF21 Assay Ready Cells" (Svar Life Sciences, Catalog No. BM3071) derived from the human embryonic kidney cell line HEK293. These FGF21 Assay Ready Cells are recombinantly engineered to overexpress: (1) two dedicated coreceptors for human FGF21: human fibroblast growth factor receptor-1c (FGFR1c) and human βKlotho (KLB), and (2) a reporter system designed to express firefly luciferase in response to downstream intracellular signaling from activated FGFR1c (Ogawa et al., Proc. Natl. Acad. Sci. USA 104, 7432-7437; Agrawal et al., Mol Metab. 2018; 13:45-55; Yie et al., FEBS Lett. 583, 19-24). Upon binding as a coreceptor complex with KLB, FGF21 activates the tyrosine kinase of FGFR1c, which phosphorylates downstream adaptor proteins, leading to activation of the rat sarcoma-mitogen-activated protein kinase (RAS-MAPK) cascade, including phosphorylation of ERK1 / 2 (extracellular signal-regulated protein kinase). Phosphorylated ERK1 / 2 translocates to the nucleus, which activates the ETS domain-containing protein Elk1, a transcription factor (Ornitz and Itoh, Wiley Interdiscip Rev Dev Biol. 2015;4(3):215-66; Zou et al, Mol Med Rep. 2019 Feb;19(2):759-770). Thus, iLite FGF21 Assay Ready Cells allows the in vitro potency of EFX as an agonist of the FGFR1c-KLB coreceptor complex of FGF21 to be measured by a cell-based assay. Trimeric complexes of EFX that simultaneously bind to the co-receptors stimulate expression of the luciferase enzyme in proportion to the extent to which EFX activates FGFR1c-mediated signaling.

[0149] iLite FGF21 Assay Ready cells are plated and then incubated with serial dilutions of EFX test samples, with appropriate positive and negative controls run in parallel. To measure the amount of luciferase expressed, cells are lysed with a reagent containing detergent and luciferin, a luciferase substrate. Cleavage of luciferin by luciferase produces luminescence that is measured using a luminometer. Luminescence signal is plotted as a function of test sample protein concentration, and a concentration-response curve is generated that is fitted to a four-parameter logistic equation by nonlinear least-squares regression analysis. The relative potency of the test sample is determined by restricting the lower / upper asymptote and hill slope to the value of the curve that fits the simultaneously generated reference standard concentration-response plot, and then taking the ratio of the EC50 of the reference standard to the EC50 parameter of the sample. A representative concentration-response curve for EFX in F18 is shown in Figure 21.

[0150] The relative potency of EFX in selected formulations F1-F20 and F33 stored at 25°C as measured by the i-Lite cell-based bioassay is shown in Figure 22. The relative potency of EFX in selected formulations stored at 2-8°C is shown in Figure 23. Under both storage conditions, EFX formulations (F33-F38) containing Tris-HCl buffer, Arg / Arg-HCl, sucrose, PS20 or PS80 buffered at a pH range of 7.0-7.6 show no apparent loss of relative potency over time, in contrast to many of the other formulations such as F3, which showed a loss of approximately 80% potency over 12 weeks of storage at 25°C / 60% RH.

[0151] The unique combination of EFX and the excipients contained in F33 ensured that the cell-based potency of EFX remained relatively unchanged over time when stored at 25°C, in contrast to formulations based on other excipients commonly used for protein-based biopharmaceuticals (Figure 22).

[0152] Example 4: Conformational and Thermal Stability of EFX Formulations Fourier transform infrared (FTIR) spectra of solutions containing EFX protein were obtained on a Tensor27 FTIR spectrometer (Bruker Optics) and an AquaSpec transmission optical bench at a controlled temperature of 25 °C. Spectra of undiluted protein samples were measured from 4,000 to 850 cm. -1 4 cm at wave number -1 Each single beam measurement was an average of 60 scans and atmospheric compensation was used (elimination of interfering H2O and / or CO2 bands in the spectrum). Background-corrected absorbance spectra of each sample containing EFX were recorded from 1,700 to 1,600 cm -1 After vector normalization in the wavenumber domain, the spectra were transformed into second derivative spectra with nine smoothing points.

[0153] The second derivative FTIR spectra of EFX in F18 and F33 are shown in Figure 24. The absorption spectrum shows an absorption peak at approximately 1641 cm corresponding to β-sheet. -1 and 1689 cm -1 The protein shows a strong band at 100 ng / mL, indicating the predominance of antiparallel β-sheet structure in the protein, typical for proteins containing Fc domains.

[0154] Conformational stability by far-ultraviolet circular dichroism (CD) spectroscopy The secondary structure of EFX was analyzed by far-UV circular dichroism spectroscopy (CD). The primary chromophores in far-UV CD spectroscopy (190-260 nm) are the peptide bonds of proteins. The CD signal, as a function of wavelength, arises from the orientation of the peptide bonds underlying the secondary structure, which is determined by the protein's sequence. Thus, far-UV CD spectra provide a sensitive measure of the secondary structure of a protein.

[0155] A Chirascan Auto Q100 CD spectrometer (Applied Photophysics Ltd.) was used for automated far-UV CD spectroscopy measurements (wavelength range: 190-260 nm). Spectra were collected at 20 °C with a protein concentration of 2.0 mg / mL and a path length of 0.1 mm. The spectral bandwidth was set to 1.0 nm, with a sampling time of 1.0 s per point and a step size of 1.0 nm. Ten consecutive scans were averaged for each measurement of a protein sample. Before measuring each protein sample, a reference spectrum of the formulation buffer was recorded and then subtracted from the protein's spectrum. After subtraction, the CD values ​​were converted to mean residue ellipticity ([θ]mr) values.

[0156] The far-UV CD spectrum (195-260 nm) of EFX in formulations F18 and F33 (Figure 25) is consistent with the spectra of other proteins incorporating Fc domains (Li et al., 2012). The spectrum features a small shoulder at 230 nm indicative of a properly folded Fc domain. The first-order negative ellipticity of the CD spectrum is typical of proteins in the fibroblast growth factor superfamily, including FGF21, and indicates that the FGF21 polypeptide chain of EFX is properly folded (Xu et al., 2012). However, it should be noted that the presence of some excipients, such as L-lysine and polysorbate 20, in some formulations containing EFX substantially increases the background absorbance in the far-UV wavelength region of the spectrum, especially at wavelengths below 195 nm. Because this high background absorbance must be subtracted from the spectrum of each protein sample, the resulting difference has poor signal / noise and greater variability in this wavelength region (λ<195 nm).

[0157] Conformational stability by near-ultraviolet circular dichroism (CD) spectroscopy The tertiary structure of EFX was assessed by near-UV CD. Signals in the near-UV CD spectrum of the protein are associated with aromatic amino acids and disulfide bonds located in an asymmetric conformational environment, and are only present when the protein is folded into its unique three-dimensional structure.

[0158] Near-UV CD spectral measurements (250-350 nm) were obtained on a Chirascan Auto Q100 CD spectrometer (Applied Photophysics Ltd.). Spectra were collected at 20 °C with a protein concentration of 2.0 mg / mL and a path length of 5.0 mm. The spectral bandwidth was set at 1.0 nm, with a sampling time of 1.0 s per point and a step size of 1.0 nm. Ten consecutive scans were averaged for each measurement of a protein sample. Before measuring a protein sample, a reference spectrum of the formulation buffer was recorded and subtracted from the spectrum of the sample. After subtraction, the CD values ​​were converted to mean residue ellipticity ([θ]mr) values.

[0159] The near-UV CD spectra of EFX in formulations F18 and F33 are shown in Figure 26. The spectrum contains prominent signals at 289-292 nm due to tryptophan residues, prominent signals at 270-285 nm corresponding to tyrosine residues, and prominent signals at 250-270 nm due to phenylalanine and tyrosine residues superimposed on a broad disulfide signal at 250-270 nm. The intensity of these features reflects the unique structural arrangement of disulfide bonds and aromatic amino acids within the folded structure of EFX. For example, if a sample of EFX is fully unfolded, the spectrum will be a straight line around zero, while a partially unfolded protein will show reduced intensity of various spectral signals, especially in the 250-270 nm region associated with the spatial arrangement of disulfide bonds. The shape and intensity of the near-UV CD spectrum indicate that EFX is folded in a well-defined tertiary structure.

[0160] Thermal stability by differential scanning microcalorimetry (μDSC) The thermal stability of EFX was evaluated by differential scanning microcalorimetry (μDSC) using a MicleCal Auto VP-Capillary DSC system (Malvern). Thermograms were collected using a protein concentration of 2.0 mg / mL. To characterize the endotherm associated with EFX unfolding, samples of formulations containing EFX or without EFX but containing excipients and buffers were heated from 10 to 110 °C at a rate of 60 °C / h. The μDSC cell was pressurized to prevent sample boiling during high temperature heating. A baseline run was performed by filling both the reference and sample cells with formulation buffer. The baseline thermogram was subtracted from each measurement of the formulation containing EFX. The excess heat capacity values ​​of the samples were then normalized to the protein concentration. Thermal transition midpoint temperature (Tm) values ​​were determined at the center of the peak or shoulder using differential analysis of the heating scan. To determine values ​​of the thermal stability parameters, data analysis and peak deconvolution were performed using Origin 7.0 DSC software.

[0161] Representative thermograms of EFX in F18 and F33 are shown in Figure 27. They reveal three unique endothermic peaks with respective Tm values ​​of approximately 33.8-38.8, 62.7-65.1, and 81.1-81.7 °C (Table 17). The peak at 65 °C contains a prominent left shoulder, indicating the presence of two thermal unfolding events, although two peaks could not be resolved by the deconvolution approach. The first endotherm at 38.8 °C, corresponding to the unfolding of the FGF21 domain, is fully reversible. Figure 28 shows the initial thermogram of EFX when superimposed with a second thermogram obtained after heating to 50 °C and cooling to 10 °C, then reheated to 50 °C. The superimposable thermograms from these two successive thermal melts confirm that the initial unfolding (Tm1 = 38.8 °C) is fully reversible.

[0162] [Table 18]

[0163] μDSC methods demonstrate the onset of unfolding at approximately 28°C, suggesting that EFX is conformationally unstable. As the protein unfolds, amino acid residues become more exposed at the outer surface, potentially leading to deamidation of Asp and Gln and oxidation of Met, while exposure of more hydrophobic amino acids may lead to protein aggregation. Formulations containing Arg / Arg-HCl, Glu, and Lys appear to improve the conformational stability of EFX, thereby reducing physical degradation, aggregation, and the formation of charge variants. Formulations containing sucrose also appear to have better viscoelastic properties, conformational and thermal stability than those containing trehalose.

[0164] Example 5: Freeze-drying process This example describes the development of a formulation that is stable at room temperature and allows patients to self-administer EFX. Eleven EFX formulations, including F2, F3, F7, F9, F12, F14, F15, F16, F17, F18, and F33, were lyophilized in vials and dual chamber devices. Various lyophilization process designs / cycles (parameters) were evaluated to improve / optimize process robustness, consistency of critical quality attributes (CQAs), and long-term stability at room temperature. The time to reconstitute the lyophile was measured for various formulations and lyophilization process set parameters to ensure ease of self-administration by patients.

[0165] Freeze-drying process description The lyophilization process / cycle was varied to evaluate the impact of process steps and process performance parameters on CQAs including reconstitution time, appearance of the lyophilized cake, number of subvisible particles after reconstitution, and stability during long-term storage.

[0166] Initial freeze-drying process / cycle An example of a vial freeze-drying process without an annealing step is shown in Figure 29. The freeze-dryer shelf is pre-cooled at 5°C, and the first freeze cycle follows at -45°C. Primary drying is then performed at a shelf temperature of -25°C and a chamber pressure of 0.08 mBar. During primary drying, heat is applied to the product to convert phase-separated ice directly to water vapor by sublimation. The end of primary drying (indicated by the arrow in Figure 29) is defined as the point at which the capacitance gauge and Pirani vacuum sensor are above the shelf temperature and in line with the stable product temperature. Primary drying removes ice crystals by sublimation, while secondary drying is necessary to remove those bound to the EFX water by diffusion. Secondary drying occurs to some extent during sublimation, but the rate of water desorption at low shelf temperatures (typical for primary drying) is low. By raising the shelf temperature to 40°C during the subsequent secondary drying cycle, the adsorbed water is completely removed after 10 hours.

[0167] Freeze-drying process development Variations in the lyophilization process were investigated. In particular, the first freezing cycle was adapted to include an annealing step where the shelf temperature was cycled up and down during the freezing cycle. Annealing serves two different purposes, depending on the formulation design: a) it allows crystal growth for phase-separated crystallizing excipients, and b) it increases the size of the ice crystals via Ostwald ripening, which results in larger pore sizes and thereby increases the sublimation rate during primary drying. For the annealing step in this study, annealing at -10°C for 5 hours (Figure 33), annealing at -7°C or -5°C for 10 hours (not shown) were considered. Upon completion of the annealing step, the shelves were cooled to -45°C and the lyophilization process continued with the primary drying step at -25°C (Figure 30).

[0168] Effect of incorporating an annealing cycle into the freeze-drying process on the reconstitution time of freeze-dried EFX The lyophilized dry powder cake of the EFX-containing formulation was reconstituted with water for injection and compounding diluents based on formulation F33. For ease of use by the patient, reconstitution time should ideally be 5 minutes or less (although this is not required in the context of this disclosure).

[0169] To take into account the different dry solids content of the formulations, gravimetric determination of water loss during lyophilization was performed. For this purpose, 10 vials of each formulation were weighed before and after lyophilization, and the water loss was calculated. The determined volume of water for injection was then used to reconstitute the dry powder cake. Water was added to the center of the container closure (vial or dual chamber device, DCD) using a pipette. The container closure was carefully swirled (avoiding vibration). The time taken to completely reconstitute the lyophilized cake was recorded (hours:minutes:seconds or minutes:seconds).

[0170] Upon completion of the lyophilization process without the annealing step (FIG. 29), the reconstitution times of ten lyophilized formulations corresponding to 100 mg / mL of EFX were recorded (see FIG. 31), including F2, F3, F7, F9, F12, F14, F15, F16, F17, and F18.

[0171] The measured reconstitution times of the 10 selected formulations varied widely, from 1 h:20 min:58 s for F2 to 7 min:55 s for F16, indicating a dependency on formulation composition and pH. Reconstitution times were significantly longer, especially for formulations such as F2, where EFX tends to form a structured gel lattice over time. Such formulations are characterized by high viscosity (Figure 4) and non-Newtonian behavior (Figure 5). Longer reconstitution times were also evident for formulations formulated at a pH below the isoelectric point of EFX.

[0172] Incorporating an annealing step into the lyophilization process (Figure 30) significantly improved the structure of the lyophilized cake by reducing the specific surface area (less dense cake) and maximizing the pore size area (Figure 37), accelerating reconstitution by approximately 50% for a given formulation (e.g., F33) in vials (Figure 32) and dual chamber devices (Figure 33).

[0173] Specific surface area (BET) The effect of the annealing process on the structure of the lyophilized cakes was evaluated by specific surface area BET analysis. The specific surface area of ​​selected lyophilized formulations was analyzed by the BET (Brunauer-Emmett-Teller theory) method using an Autosorb-1 (Quantachrome Instruments). The BET method is the most widely used procedure for the determination of the surface area of ​​solid materials and uses the following equation:

number

[0174] The BET equation requires a linear plot of 1 / [W(p0 / p)-1] versus p / p0, which is restricted to a limited region of the adsorption isotherm for most solids, typically in the range of p / p0 from 0.05 to 0.35. Standard multipoint BET techniques require a minimum of three points in the appropriate relative pressure range.

[0175] The weight of the monolayer (Wm) can be obtained from the slope (s) and intercept (i) of the BET plot.

number

[0176] The second step in the application of the BET method is the calculation of the surface area. This requires knowledge of the molecular cross-sectional area (Acs) of the adsorbate molecule. The total surface area (St) of the sample can be expressed as:

number

[0177] Specific surface area of ​​solid (S) [m 2 / g] is the total surface area (St [m 2 ]) and sample weight (w[g]). S=St / w

[0178] Sample preparation and analysis Approximately 100 mg of the freeze-dried product was carefully crushed into small pieces with a spatula and transferred to the measurement vessel. Before the area can be measured by krypton adsorption, all gases adsorbed from the environment must be removed from the surface of the sample. The measurement vessel was attached to the degassing station and the vacuum was turned on. After 16 h of degassing at room temperature, the vacuum was discontinued.

[0179] The measurement vessel (cell) was then filled with helium (0.7-1.0 bar) for approximately 5 seconds. Krypton adsorption was measured at a bath temperature of -195.8 °C (77.3 K). Seven data points were collected covering the p / p range of 0.05-0.35. 1 / [W*(p / p)-1] was plotted against p / p.

[0180] The specific surface area (BET) of lyophilized cakes produced from formulation F33 with or without an annealing step incorporated into the lyophilization process is presented in Figure 34. The specific surface area values ​​were 50% and 75% lower for cakes produced using an annealing step at -5°C for 10 hours (A1 process design) or at -10°C for 5 hours (A2 process design) compared to cakes produced without an annealing step during lyophilization (NA process design) (see Figure 34). The data illustrates that the incorporation of an annealing step in the lyophilization process significantly reduces the specific surface area of ​​the resulting cakes (less dense cakes), which is associated with a significantly shorter reconstitution time like F33 (Figures 33A and 33B).

[0181] Morphological and structural characterization of freeze-dried cakes by scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDX) The morphology of lyophilized formulations containing EFX was analyzed by SEM-EDX method using a JSM-IT200 (Jeol) system. Sample preparation was performed in a glove box under controlled humidity (≦10% rh). The number of pores in the lyophilized cakes as well as the area of ​​the pores were counted using the signal from the secondary electron detector (SED). The incident voltage and probe current were set at 5 kV and 20%, respectively. All measurements were performed under uncontrolled high vacuum after equilibration for 20 min. Brightness and contrast were adjusted to increase the contrast of the resulting images. Pore counting and pore area quantification were performed using Jeol particle analysis software V3. Based on the brightness value of the acquired images (fine-tuned for each sample), a two-level binarization (conversion of multitone images to black and white) was applied to identify the pores. 20 μm 2 Pores with areas less than were excluded from the analysis.

[0182] SEM analysis was also completed using a benchtop scanning electron microscope (SEM) Phenom (Phenom-World BV). The instrument was equipped with a CCD camera and a diaphragm vacuum pump. Illumination of the samples, as well as resolution of spherical particles of the reference samples, were confirmed.

[0183] To collect the lyophilized cake, the glass vial containing the cake was cut horizontally down the center using a Micromot 50 / E equipped with a diamond wheel, Proxxon. Horizontal and vertical slices of the lyophilized cake were prepared using a razor blade, as shown in Figure 35.

[0184] The slices were placed on carbon conductive cement on a sample holder and the cross-sectional cuts were presented as the top surface as listed in Table 18.

[0185] [Table 19]

[0186] The EFX dried powder cake was analyzed under vacuum using 20x optical magnification and an accelerating voltage of 5 kV. The electronic optical magnification was adjusted from 340x to 10,000x, with images collected from a representative section of each sample. The minimum magnification depended on the sample height and location within the SEM.

[0187] Box plots of the cross-sectional pore area distribution of lyophilized cakes produced from formulation F33 with and without an annealing step in the lyophilization process and analyzed by SEM-EDX are shown in Figure 36. A wider pore area distribution is evident in the cakes produced by lyophilization with an annealing step compared to the process without an annealing step.

[0188] Consistent with this, the SEM images in FIG. 37 demonstrate that the incorporation of an annealing step in the freeze-drying process significantly improves the dry powder cake structure and morphology by reducing the specific surface area (less dense cake) and maximizing the pore area, facilitating the primary and secondary drying process steps and improving reconstitution time.

[0189] Example 6: Long-term stability of lyophilized formulations of EFX stored under stress conditions Lyophilized formulations (F15, F16, F17, and F33) with a pH range of 7.3-7.8 were selected and stored under room temperature conditions (25°C / 60% relative humidity). To assess stability after storage for up to 12 months, the formulations were evaluated against a battery of tests used for QC release of EFX formulations. Figure 38 summarizes the data for tests showing the long-term stability of lyophilized EFX at 25°C in formulations F15, F16, F17, and F33.

[0190] Comparing charge variants, size variants (aggregation, clipping / fragmentation), subvisible particle formation by MFI, and cell-based potency of EFX in all four formulations at times 0, 3 months, 6 months (not shown), 9 months, and 14 months, the data showed essentially no change or minimal change in the values ​​of key product attributes over time for lyophilized formulations containing F33 within this pH range, allowing for method variability.

[0191] The lyophilization process, incorporating an annealing step in the freezing cycle, not only improved process robustness but also resulted in consistent product attributes, long-term stability under a variety of conditions, including room temperature, as well as rapid reconstitution to allow ease of self-administration by patients.

[0192] These observations were applicable not only to EFX lyophilized in the most stable formulation, F33, but also to other formulations that had previously demonstrated significant rates of formation of charge variants, size variants (HMWS and LMWS), and subvisible particles when stored as liquids under refrigerated and room temperature conditions.

[0193] Example 7: Serum Concentration of EFX The pharmacokinetic parameters of the various formulations were investigated in vivo. Each animal in groups 1-7 was administered a single subcutaneous (SC) dose (volume 5 mL / kg) of the appropriate test article formulation containing EFX. Details of the EFX formulation administered to each group are provided in Table 19. Each group consisted of 9 females and the dose administered to each subject was 100 mg / kg.

[0194] [Table 20]

[0195] The concentrations of EFX at various times after administration are illustrated in Figure 39. Figure 40 provides a summary of pharmacokinetic parameters showing systemic exposure (AUC), providing an indication of bioavailability as well as maximum concentration in the systemic circulation (Cmax). Surprisingly, PEG (i.e., PEG4000) increased systemic exposure / bioavailability after subcutaneous injection, despite not being covalently attached to EFX.

[0196] All publications, patents, and patent applications cited in this specification are incorporated by reference herein as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference. Although the foregoing invention has been described in some detail by way of illustration and example for clarity of understanding, it will be readily apparent to those skilled in the art in light of the teachings of the present disclosure that certain changes and modifications can be made without departing from the spirit or scope of the appended claims.

Claims

1. 1. A pharmaceutical composition comprising: (1) Efluxifermin (EFX), (2) sugar, (3) about 20 to about 200 mM arginine / arginine-HCl or arginine / glutamic acid; (4) a surfactant, The composition has a pH of about 6.9 to about 8.

1.

2. 10. The composition of claim 1, wherein the EFX concentration is from about 25 to about 150 mg / ml.

3. 2. The composition of claim 1, wherein the EFX concentration is about 28 mg / ml, about 50 mg / ml, about 70 mg / ml, or about 100 mg / ml.

4. 10. The composition of claim 1, comprising about 20 mM to about 200 mM arginine / arginine-HCl.

5. 5. The composition of claim 4, comprising about 120 mM arginine / arginine-HCl.

6. 5. The composition of claim 4, comprising arginine / arginine-HCl in a ratio of about 1:30 arginine / arginine-HCl to about 1:50 arginine / arginine-HCl.

7. 10. The composition of claim 1, comprising about 20 mM to about 200 mM arginine / glutamic acid.

8. 10. The composition of claim 1, further comprising Tris-HCl, sodium phosphate, sodium succinate / succinic acid, sodium glutamate / glutamic acid, sodium acetate / acetic acid, glycylglycine / glycylglycine-HCl, histidine, or citrate buffer.

9. 9. The composition of claim 8, comprising Tris-HCl at a concentration of about 10 mM to about 50 mM.

10. The composition of claim 1 , wherein the sugar is sucrose, glucose, fructose, or maltose.

11. The composition described in claim 10, wherein the sugar is sucrose and the concentration of the sucrose is about 50 to about 220 mM.

12. 2. The composition of claim 1, wherein the surfactant is polysorbate-20 or polysorbate-80.

13. 13. The composition of claim 12, wherein the surfactant concentration is from about 0.004% to about 0.1% w / v.

14. The composition of claim 1 , wherein the composition has a pH of about 7.

3.

15. 10. The composition of claim 1, wherein the composition has a viscosity of ≦5 cP at room temperature.

16. (1) about 25-150 mg / mL of effluvifermin (EFX); (2) about 120 mM sucrose; (3) about 120 mM arginine / arginine-HCl; (4) about 0.06% weight / volume (w / v) polysorbate-20; and (5) about 20 mM Tris-HCl; The composition of claim 1 , wherein the composition has a pH of about 7.

3.

17. 10. The composition of claim 1, wherein the composition comprises: (a) about 40% or less EFX acidic charge variant species when stored at −30° C. to −20° C. for up to 24 months; (b) about 40% or less EFX acidic charge variant species when stored at about 2-8° C. for up to 9 months; (c) about 40% or less EFX acidic charge variant species when stored at about 25° C. for up to 4 weeks; (d) about 20% or less EFX size variant species when stored at about 25° C. for up to 4 weeks; or (e) about 10% or less EFX size variant species when stored at about 2-8° C. for up to 14 months.

18. The composition of claim 1 , which is a freeze-dried composition.

19. 20. The composition of claim 18, comprising a residual moisture content of about 1% or less.

20. The composition of claim 1 , wherein the composition further comprises carboxymethyl cellulose or hydroxypropyl methyl cellulose.

21. 21. The composition of claim 20, wherein (i) the carboxymethylcellulose is sodium carboxymethylcellulose, or (ii) the hydroxypropyl methylcellulose is sodium hydroxypropyl methylcellulose.

22. 22. The composition of claim 21, wherein the sodium carboxymethylcellulose is present at a concentration of about 0.05% to about 5%.

23. 23. The composition of claim 22, wherein the sodium carboxymethylcellulose is present at a concentration of about 0.5%.

24. A method comprising reconstituting the composition described in claim 18 or 19 within about 5 minutes to obtain a reconstituted composition.

25. 20. A dual chamber device comprising the composition of claim 18 or 19 and a diluent.

26. 1. A process for preparing a freeze-dried composition, comprising: (a) freezing the composition of any one of claims 1 to 16; and (b) annealing the composition of step (a) at a temperature of about −5° C. to about −20° C.; (c) primary drying the product of step (b); (d) secondary drying the product of step (c).

27. 27. The process of claim 26, wherein the freezing in step (a) is carried out at a temperature of about -40°C to about -50°C.

28. 27. The process of claim 26, wherein the annealing in step (b) is performed for about 5 to about 20 hours and / or at a temperature of about -5°C to about -10°C.

29. 27. The process of claim 26, wherein the primary drying in step (c) is carried out at a chamber pressure of about 0.08 to 0.2 mbar and / or at a temperature of about -5°C to -30°C.

30. 20. The pharmaceutical composition of any one of claims 1 to 19 for use in the treatment of non-alcoholic steatohepatitis (NASH) or non-alcoholic fatty liver disease (NAFL).

31. 20. The pharmaceutical composition of any one of claims 1 to 19 for use in the treatment of alcoholic steatohepatitis (ASH), alcoholic liver disease (ALD) or alcoholic fatty liver disease (AFL).

32. 32. The pharmaceutical composition of claim 31, wherein the protein misfolding disease is cystic fibrosis, alpha 1 antitrypsin deficiency, or transthyretin cardiac amyloidosis.

33. A pharmaceutical composition according to any one of claims 20 to 23 for use in the treatment of non-alcoholic steatohepatitis (NASH) or non-alcoholic fatty liver disease (NAFL).

34. 24. The pharmaceutical composition of any one of claims 20 to 23 for use in the treatment of alcoholic steatohepatitis (ASH), alcoholic liver disease (ALD) or alcoholic fatty liver disease (AFL).

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