Controller of internal combustion engine
The control device coordinates water and oil injection in internal combustion engines to prevent partial overcooling, addressing overlapping cooling issues and enhancing engine durability.
Patent Information
- Application Number
- JP2023107414
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2043-06-29
AI Technical Summary
In internal combustion engines that perform both water and oil injection, there is a risk of partial overcooling of the piston or cylinder wall surfaces due to overlapping cooling effects, which can lead to abnormal noises and increased wear.
A control device that coordinates the water and oil injection processes by reducing the amount of lubricating oil injected during water injection and implementing a waiting period before resuming oil injection, based on engine operational parameters.
Prevents partial overcooling of piston and cylinder wall surfaces, reducing abnormal noises and wear, while effectively managing cooling to maintain optimal temperature distribution.
Smart Images

Figure 2025006550000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a control device for an internal combustion engine. [Background technology]
[0002] For example, Patent Documents 1 and 2 disclose internal combustion engines that use hydrogen as fuel. These internal combustion engines are equipped with a water injection valve that injects water into an intake passage connected to a combustion chamber.
[0003] The internal combustion engine described in Patent Document 3 is equipped with an oil jet that cools the piston by injecting lubricating oil onto the back surface of the piston. Incidentally, there also exists an oil jet that indirectly cools the piston by injecting lubricating oil onto the cylinder wall surface. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2016-130473 A [Patent Document 2] JP 2022-44553 A [Patent Document 3] JP 2009-156186 A Summary of the Invention [Problem to be solved by the invention]
[0005] However, some of the water injected from the water injection valve into the intake passage may adhere in liquid form to the piston top surface or the cylinder wall surface. When the liquid water adhering to the piston top surface or the cylinder wall surface vaporizes, the temperature of the piston top surface or the cylinder wall surface is partially reduced due to the heat of vaporization. Therefore, in an internal combustion engine that performs water injection and oil injection, if the cooling by water injection and the cooling by oil injection overlap, the piston or the cylinder wall surface may partially become overcooled. [Means for solving the problem]
[0006] The control device for an internal combustion engine that solves the above problems is applied to an internal combustion engine that includes a water injection valve that injects water into an intake passage connected to a combustion chamber, and an oil jet that injects lubricating oil onto a back surface of a piston or a cylinder wall surface. This control device controls water injection by the water injection valve and oil injection by the oil jet. When water injection is performed, the control device controls the amount of lubricating oil injected by the oil injection to be reduced compared to the amount before the water injection started. Effect of the Invention
[0007] This control device for an internal combustion engine can prevent the piston and the cylinder wall surface from becoming partially overcooled. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a schematic diagram of an internal combustion engine according to one embodiment. [Diagram 2] FIG. 2 is a diagram showing the execution area of water injection. [Diagram 3] FIG. 3 is a diagram showing an execution region of oil injection. [Figure 4] 4 is a flowchart showing a procedure of a process executed by the control device of the embodiment. [Diagram 5] 5 is a timing chart showing the execution states of oil injection and water injection in the embodiment, in which Fig. 5(A) shows the transition of engine output, Fig. 5(B) shows the execution state of oil injection, and Fig. 5(C) shows the water injection amount. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Hereinafter, one embodiment of a control device for an internal combustion engine will be described with reference to FIGS. <Configuration of an internal combustion engine> 1, a cylinder 4 is provided in a cylinder block 2 of an internal combustion engine 1. A piston 5 is provided in the cylinder 4, and the piston 5 is connected to a crankshaft 7 via a connecting rod 6.
[0010] A cylinder head 3 is attached to the top of the cylinder block 2. A combustion chamber 8 is formed in each cylinder 4 between the top surface of the piston 5 and the cylinder head 3. In addition, the cylinder head 3 is provided with an in-cylinder injection valve 35 that directly injects hydrogen gas, which is the fuel for the internal combustion engine 1, into the cylinder, and an ignition plug 11 that sparks and ignites the mixture in the combustion chamber 8, for each cylinder of the internal combustion engine 1.
[0011] Furthermore, the cylinder head 3 is provided with an intake port 9 and an exhaust port 10 connected to the combustion chamber 8. The intake port 9 constitutes a part of an intake passage through which intake air flows. The intake port 9 is connected to an intake passage 20 provided with a throttle valve 14 for adjusting the amount of intake air. The intake port 9 is also provided with an intake valve 12 for opening and closing the intake port 9. The cylinder head 3 is also provided with a water injection valve 70 for injecting water into the intake port 9, for each cylinder of the internal combustion engine 1.
[0012] The exhaust port 10 is provided with an exhaust valve 13 that opens and closes the exhaust port 10. The exhaust port 10 is connected to an exhaust passage 30. The internal combustion engine 1 is equipped with an oil jet 80 that injects lubricating oil onto the back surface of the piston 5. Lubricating oil stored in an oil pan of the internal combustion engine 1 is pumped up by an oil pump and injected from the oil jet 80. The injection direction of the oil jet 80 is set so that the lubricating oil is injected toward a portion of the back surface of the piston 5 that is located on the exhaust port 10 side.
[0013] The oil jet 80 includes a valve 81. When the valve 81 is open, oil injection is performed by injecting lubricating oil from the oil jet 80. When the valve 81 is closed, the injection of lubricating oil from the oil jet 80 is stopped, and thus oil injection is stopped.
[0014] <About the control device> The control device 100 includes a CPU 110, a memory 120 in which control programs and data are stored, etc. The CPU 110 executes the programs stored in the memory 120 to thereby perform various engine controls.
[0015] Various sensors are connected to the control device 100. For example, a crank angle sensor 41 that detects the rotation angle of the crankshaft 7, an air flow meter 44 that detects the intake air amount GA, and a water temperature sensor 45 that detects the coolant temperature TW, which is the temperature of the coolant after heat exchange in the internal combustion engine 1, are connected to the control device 100. In addition, an oil temperature sensor 48 that detects the oil temperature TO, which is the temperature of the lubricating oil supplied to the oil jet 80, and an accelerator sensor 49 that detects the accelerator operation amount ACCP, which is the operation amount of the accelerator pedal, are connected to the control device 100.
[0016] The control device 100 calculates the engine speed NE based on the output signal Scr of the crank angle sensor 41. The control device 100 also calculates an engine load factor KL based on the engine speed NE and the intake air amount GA. The engine load factor KL represents the ratio of the current cylinder inflow air amount to the cylinder inflow air amount when the internal combustion engine 1 is steadily operated with the throttle valve 14 fully open at the current engine speed NE. The cylinder inflow air amount is the amount of air that flows into each cylinder during the intake stroke.
[0017] The control device 100 performs various engine controls, such as injection control of the fuel injected from the in-cylinder injection valve 35 and ignition control of the spark plug 11. In addition, the control device 100 performs various engine controls, such as water injection control for controlling the water injection amount Qw, which is the amount of water injected from the water injection valve 70, and the injection timing of the water, and oil injection control of the oil jet 80 through opening and closing control of the valve 81.
[0018] <Water injection control> The control device 100 executes a process of calculating the water injection amount Qw as one of the water injection controls.
[0019] 2, a water injection region map M1 is stored in advance in the memory 120 as information for calculating the water injection amount Qw. The water injection region map M1 represents the relationship between the engine speed NE, the required torque Tt, and the water injection amount Qw, which is the amount of water that needs to be supplied to one cylinder in one combustion cycle. The required torque Tt is the required torque of the internal combustion engine 1 calculated by the control device 100 based on the accelerator operation amount ACCP, etc.
[0020] In the water injection region map M1, the engine speed NE, the required torque Tt, and the water injection amount Qw basically have the following relationship. When the required torque Tt is less than a predetermined threshold value Ttref, the water injection amount Qw is "0" regardless of the magnitude of the engine speed NE. On the other hand, when the required torque Tt is equal to or greater than the threshold value Ttref, a value that is greater than "0" and corresponds to the required torque Tt and the engine speed NE is set as the water injection amount Qw in a predetermined operating region that is predefined by the required torque Tt and the engine speed NE. More specifically, when the engine output, which is the product of the required torque Tt and the engine speed NE, is high, the water injection amount Qw is set to a larger value than when the engine output is low. An operating region in which a value greater than "0" is set as the water injection amount Qw is a water injection region in which water injection is performed.
[0021] The control device 100 calculates the water injection amount Qw based on this water injection region map M1 during engine operation. Then, the control device 100 controls the injection of the water injector 70 so that an amount of water equivalent to the calculated water injection amount Qw is injected from the water injector 70.
[0022] The water injected by the water injector 70 evaporates in the cylinder. The heat of vaporization at this time reduces the temperature inside the cylinder. Therefore, by injecting water, it is possible to suppress the occurrence of abnormal combustion such as pre-ignition and to suppress the amount of NOx generated. In the internal combustion engine 1 that uses hydrogen as fuel, the ignitability of the fuel is high. Therefore, the water injection amount Qw required to suppress the occurrence of abnormal combustion is larger than that of an internal combustion engine that uses a fuel with low ignitability.
[0023] <Oil injection control> The control device 100 executes oil injection control while the engine is operating. 3, an oil injection region map M2 is stored in advance in the memory 120 as information for determining whether or not to perform oil injection. The oil injection region map M2 represents the relationship between the engine rotation speed NE, the required torque Tt, and the oil injection region in which oil injection is performed. Note that multiple oil injection region maps M2 are set for each oil temperature, and the control device 100 selects the oil injection region map M2 that corresponds to the acquired oil temperature TO.
[0024] In the oil injection region map M2, the engine speed NE, the required torque Tt, and the oil injection region basically have the following relationship: When the required torque Tt exceeds the threshold value Ttref, the control device 100 closes the valve 81 to stop and not execute oil injection. On the other hand, when the required torque Tt is equal to or less than the threshold value Ttref, the control device 100 executes oil injection by opening the valve 81 in a predetermined operating region that is predefined by the required torque Tt and the engine speed NE.
[0025] In this way, the region where oil injection is performed and the region where oil injection is not performed are set with the threshold value Ttref as the boundary, so that the operating region where oil injection is performed and the operating region where water injection is performed do not overlap, that is, oil injection and water injection are not performed simultaneously.
[0026] The execution of water injection and the execution of oil injection based on the water injection region map M1 and the oil injection region map M2 correspond to the following control executed by the control device 100. In other words, when water injection is executed, it corresponds to control to reduce the amount of lubricating oil injected by oil injection compared to before the start of water injection. Then, the control device 100 executes control to reduce the amount of lubricating oil injected by oil injection by stopping oil injection.
[0027] <Processing performed by the control device when water injection is stopped> Fig. 4 shows the procedure of the process executed by the control device 100. The control device 100 starts executing this process when the water injection that was being executed is stopped, that is, when the operating point of the internal combustion engine 1 defined by the engine speed NE and the required torque Tt goes out of the water injection region shown in Fig. 2. Note that, hereinafter, step numbers are represented by numbers preceded by "S."
[0028] When the process shown in Fig. 2 is started, the control device 100 calculates a waiting time WT (S100). The waiting time WT is the time from when water injection is stopped to when the suppression process is released, that is, the time to wait for the start of oil injection when oil injection is to be started after water injection is stopped. The control device 100 sets the waiting time WT based on the water injection amount Qw and the execution time of water injection calculated during the execution of water injection. More specifically, the waiting time WT is set so that the value of the waiting time WT increases as the water injection amount Qw increases or the execution time of water injection increases.
[0029] Next, the control device 100 determines whether or not the waiting time WT has elapsed since the water injection was stopped (S110). If it is determined in the process of S110 that the waiting time WT has not elapsed (S110: NO), the control device 100 repeatedly executes the process of S110 until it is determined that the waiting time WT has elapsed.
[0030] When it is determined in the process of S110 that the waiting time WT has elapsed (S110: NYES), the control device 100 acquires the engine rotation speed NE and the required torque Tt (S120).
[0031] Next, the control device 100 determines whether the acquired engine speed NE and required torque Tt are within the oil injection region shown in Fig. 3 (S130). If the control device 100 determines that the acquired engine speed NE and required torque Tt are within the oil injection region (S130: YES), the control device 100 executes oil injection (S140).
[0032] Then, when the process of S140 has been executed, or when a negative determination is made in the process of S130, the control device 100 ends this process. <effect> The operation of this embodiment will be described.
[0033] The execution states of oil injection and water injection are shown in Figure 5. Figure 5(A) shows the transition of engine output, Figure 5(B) shows the execution state of oil injection, and Figure 5(C) shows the water injection amount. The engine output increases, and at time t1, when the operating point of the internal combustion engine 1 defined by the engine speed NE and the required torque Tt enters the oil injection region, oil injection is started.
[0034] Then, when the engine output continues to increase and the operating point of the internal combustion engine 1 enters the water injection region at time t2, oil injection is promptly stopped and water injection is started. In this way, by stopping oil injection at the same time as the start of water injection, the work of the oil pump is promptly reduced.
[0035] Thereafter, the engine output decreases, and at time t3, when the operating point of the internal combustion engine 1 deviates from the water injection region, the water injection amount Qw is set to "0" and water injection is stopped. Then, the above-mentioned waiting time WT is calculated.
[0036] At time t4 when the waiting time WT has elapsed since the water injection was stopped, if the operating point of the internal combustion engine 1 defined by the engine speed NE and the required torque Tt is a value within the oil injection region, oil injection is started.
[0037] Then, at time t5, when the operating point moves out of the oil injection region, oil injection is stopped. <Effects> The effects of this embodiment will be described.
[0038] (1) When water injection is performed, control is implemented to reduce the amount of lubricating oil injected by oil injection compared to before the start of water injection. Therefore, when water injection is performed, the amount of lubricating oil injected by oil injection is reduced. Therefore, it is possible to prevent the piston 5 and the wall surface of the cylinder 4 from becoming partially supercooled due to the execution of water injection and oil injection.
[0039] (2) If the piston 5 or the wall surface of the cylinder 4 becomes partially supercooled, the variation in temperature distribution increases and the difference in the amount of thermal deformation for each part increases, which may cause abnormal noise such as a piston slapping sound and may cause wear of the cylinder 4. In this regard, in the present embodiment, it is possible to prevent the wall surfaces of the piston 5 and the cylinder 4 from becoming partially supercooled, thereby preventing the generation of such abnormal noise and wear of the cylinder 4.
[0040] (3) The control of the amount of lubricating oil injected by the oil injection is performed by stopping the oil injection, so that cooling by the oil injection can be reliably stopped when the water injection is performed.
[0041] (4) The temperature of the piston 5 and the wall surface of the cylinder 4 located on the exhaust port 10 side tends to be higher than that of the wall surface located on the intake port 9 side. Therefore, in this embodiment, an oil jet 80 is provided that injects lubricating oil toward the back surface of the piston 5 located on the exhaust port side, thereby cooling such high-temperature areas.
[0042] Here, some of the water injected from the water injection valve 70 into the intake port 9 may adhere in liquid form to the top surface of the piston 5 on the exhaust port 10 side or to the wall surface of the cylinder 4 on the exhaust port 10 side due to the influence of the penetration force or the tumble flow in the cylinder. When the liquid water adhering to the top surface of the piston 5 or the wall surface of the cylinder 4 vaporizes, the temperature of the top surface of the piston 5 or the wall surface of the cylinder 4 decreases due to the heat of vaporization. Therefore, when water injection is performed, the parts of the piston 5 and the wall surface of the cylinder 4 located on the exhaust port 10 side are likely to be cooled. Therefore, if both oil injection and water injection are performed, the parts of the piston 5 and the wall surface of the cylinder 4 located on the exhaust port 10 side are likely to be supercooled.
[0043] In this embodiment, when water injection is performed, the amount of lubricating oil injected from the oil jet 80 is set to "0" by stopping the oil injection. Therefore, it is possible to prevent the piston 5 and the wall surface of the cylinder 4 located on the exhaust port 10 side from becoming supercooled.
[0044] (5) At the time when water injection is stopped, the piston 5 and the wall surface of the cylinder 4 are cooled by the water injection that was performed immediately before. Therefore, if the suppression process is immediately released and oil injection is started at the time when water injection is stopped, there is a risk that the wall surface of the piston 5 and the cylinder 4 may be overcooled. In this regard, in this embodiment, after the waiting time WT has elapsed since the water injection was stopped, the control for suppressing the amount of lubricating oil injected by oil injection is released and oil injection is started. Therefore, oil injection is started after the temperature of the wall surface of the piston 5 and the cylinder 4, which has been lowered by water injection, has risen to a certain degree. Therefore, it is possible to suppress the occurrence of partial overcooling when oil injection is started after water injection is stopped.
[0045] (6) The degree of cooling of the piston 5 and the wall surfaces of the cylinder 4 by water injection is correlated with the water injection amount Qw during water injection and the execution time of water injection. Therefore, in this embodiment, the waiting time WT is set based on the water injection amount Qw and the execution time of water injection, which are correlated with the degree of cooling of the wall surfaces of the piston 5 and the cylinder 4. Therefore, the waiting time WT can be appropriately set in accordance with the degree of cooling of the wall surfaces of the piston 5 and the cylinder 4 by water injection.
[0046] (7) As described above, in the internal combustion engine 1 using hydrogen as fuel, the fuel has high ignitability. Therefore, the water injection amount Qw required to suppress the occurrence of abnormal combustion is larger than that in an internal combustion engine using a fuel with low ignitability. Therefore, partial supercooling on the wall surface of the piston 5 or the cylinder 4 as described above is likely to occur. In this regard, in the present embodiment, in the internal combustion engine 1 using hydrogen as fuel, when water injection is performed, the amount of lubricating oil injected by oil injection is suppressed compared to before the start of water injection. Therefore, even in the internal combustion engine 1 in which partial supercooling is likely to occur, the occurrence of partial supercooling on the wall surface of the piston 5 or the cylinder 4 can be suppressed.
[0047] <Example of change> The above embodiment can be modified as follows: The above embodiment and the following modifications can be combined with each other to the extent that no technical contradiction occurs.
[0048] In the water injection region map M1 shown in FIG. 2, the required torque Tt may be replaced with the engine load factor KL. In the oil injection region map M2 shown in FIG. 3, the required torque Tt may be replaced with the engine load factor KL.
[0049] The injection direction of the oil jet 80 may be set so that the lubricating oil is injected toward a portion of the wall surface of the cylinder 4 that is located on the exhaust port 10 side. The injection direction of the oil jet 80 may be set so that the lubricating oil is injected toward a portion of the back surface of the piston 5 or the wall surface of the cylinder 4 other than the portion located on the exhaust port 10 side. Even in this case, an effect other than that of (4) above can be obtained.
[0050] In the oil injection region, the amount of lubricating oil injected from the oil jet 80 may be adjusted by changing the opening degree of the valve 81. During water injection, oil injection is stopped in order to reduce the amount of lubricating oil injected by oil injection. Alternatively, during water injection, oil injection may be continued while controlling the amount of lubricating oil injected from the oil jet 80 so that the amount of lubricating oil is less than that before the start of water injection. Even in this case, effects other than the above (3) can be obtained.
[0051] Although the internal combustion engine 1 is an internal combustion engine that uses hydrogen as fuel, it may be an internal combustion engine that uses a fuel other than hydrogen. Even in this case, effects other than the above (7) can be obtained. The control device 100 includes a CPU 110 and a memory 120, and executes software processing. However, this is merely an example. The control device 100 may include, for example, a dedicated hardware circuit (e.g., ASIC, etc.) that processes at least a part of the software processing executed in the above embodiment. That is, the control device 100 may have any of the following configurations (a) to (c). (a) A processing device that executes all of the above processing according to a program, and a program storage device such as a memory that stores the program. (b) A processing device and a program storage device that execute a part of the above processing according to a program, and a dedicated hardware circuit that executes the remaining processing. (c) A dedicated hardware circuit that executes all of the above processing. Here, the software circuit including the processing device and the program storage device, and the dedicated hardware circuit may be multiple. That is, the above processing may be executed by a processing circuit that includes at least one of one or more software circuits and one or more dedicated hardware circuits. The program storage device, i.e., the computer-readable medium, includes any available medium that can be accessed by a general-purpose or dedicated computer. [Explanation of symbols]
[0052] 1. Internal combustion engine 2...Cylinder block 3. Cylinder head 4...Cylinder 5. Piston 6…Connecting rod 7…Crankshaft 8…Combustion chamber 9…Intake port 10…Exhaust port 12...Intake valve 13...Exhaust valve 14...Throttle valve 20…Intake passage 30…Exhaust passage 35…In-cylinder injection valve 41...Crank angle sensor 44…Air flow meter 45...Water temperature sensor 48...Oil temperature sensor 49...Accelerator sensor 70...Water injection valve 80…Oil jet 81…Valve 100...Control device
Claims
1. 1. A device for controlling water injection by the water injection valve and oil injection by the oil jet, which is applied to an internal combustion engine having a water injection valve that injects water into an intake passage connected to a combustion chamber and an oil jet that injects lubricating oil onto a back surface of a piston or a cylinder wall surface, comprising: When the water injection is performed, a control is performed to reduce the amount of the lubricating oil injected in the oil injection compared to before the water injection was started. A control device for an internal combustion engine.
2. The oil jet is an oil jet that injects the lubricating oil toward a portion of the back surface of the piston that is located on the exhaust port side, or toward a portion of the cylinder wall that is located on the exhaust port side. The control device for an internal combustion engine according to claim 1.
3. After a waiting time has elapsed since the water injection was stopped, the control for suppressing the amount of lubricating oil is released. The control device for an internal combustion engine according to claim 1.
4. The waiting time is set based on the amount of water injected during the execution of the water injection and the execution time of the water injection. The control device for an internal combustion engine according to claim 3.
5. By stopping the oil injection, control is performed to suppress the amount of the lubricating oil. The control device for an internal combustion engine according to claim 1.
Citation Information
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