Cyanate compound and method for producing the same, resin composition, and cured product

Abstract

To provide a cyanate compound which facilitates control of a polymerization reaction when a cured product is produced and is suitably used in production of a cured product having desired characteristics, and a method for producing the same, a resin composition, and a cured product.SOLUTION: A cyanate compound having two or more cyanate groups in the molecule has a content of a compound having a carbamate group in an HPLC area percentage of 0.5 area% or less.SELECTED DRAWING: None

Description

[Technical field]

[0001] The present invention relates to a cyanate ester compound, a method for producing the same, a resin composition, and a cured product thereof. [Background technology]

[0002] Cyanate ester compounds are known as thermosetting resins that form triazine rings upon curing. The cured products obtained from cyanate ester compounds have properties such as a high glass transition temperature, low dielectric constant and dielectric loss tangent, and excellent electrical insulation and flame retardancy. Conventionally, cyanate ester compounds have been widely used as raw materials for various functional polymer materials such as structural composite materials, adhesives, electrical insulating materials, and electrical and electronic components.

[0003] For this reason, efforts are being made to develop cyanate esters with better properties and methods for producing the same (for example, Patent Documents 1 and 2). [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2005-264154 A [Patent Document 2] WO2014 / 065422A1 Summary of the Invention [Problem to be solved by the invention]

[0005] However, with the cyanate ester compounds described in Patent Documents 1 and 2, it is difficult to control the polymerization reaction during production of a cured product, and it is difficult to obtain a cured product having desired properties.

[0006] The present invention has been made in view of the above problems, and an object of the present invention is to provide a cyanate ester compound that is easy to control the polymerization reaction during production of a cured product and that is suitably used for producing a cured product having desired properties, a production method thereof, a resin composition, and a cured product. [Means for solving the problem]

[0007] Means for Solving the Problems The present inventors have conducted intensive research to solve the above problems, and as a result have found that the above problems can be solved by using a specific cyanate ester compound, thereby completing the present invention.

[0008] That is, the present invention is as follows.

[0009] [1] A cyanate ester compound having two or more cyanate groups in the molecule, in which the content of a compound having one carbamate group is 0.5 area % or less in terms of HPLC area percentage.

[0010] [2] The cyanate ester compound according to [1], wherein the cyanate ester compound is a compound represented by the following formula (1) or a compound represented by the following formula (2):

[0011] [ka]

[0012] (In formula (1), each Ar1 independently represents an aromatic ring; each Ra independently represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, an alkenyl group having from 2 to 6 carbon atoms, an aryl group having from 6 to 12 carbon atoms, or an alkoxy group having from 1 to 4 carbon atoms; a represents the number of bonds of cyanato groups to Ar1, and each independently represents an integer of from 1 to 3; b represents the number of bonds of Ra to Ar1, and each independently represents a number obtained by subtracting (a+2) from the number of substitutable groups of Ar1; c represents an integer of from 1 to 50; and each X independently represents a single bond, a divalent organic group having from 1 to 50 carbon atoms in which a hydrogen atom may be substituted with a heteroatom, a divalent organic group having from 1 to 10 nitrogen atoms, a carbonyl group, a carboxy group, a carbonyl dioxide group, a sulfonyl group, a divalent sulfur atom, or a divalent oxygen atom.)

[0013] [ka]

[0014] (In formula (2), Ar2 represents an aromatic ring; each Rb independently represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, an alkenyl group having from 2 to 6 carbon atoms, an aryl group having from 6 to 12 carbon atoms, or an alkoxy group having from 1 to 4 carbon atoms; d represents the number of bonds of cyanato groups to Ar2 and is an integer of from 2 to 3; e represents the number of bonds of Rb to Ar2 and is the number obtained by subtracting (d+2) from the number of substitutable groups of Ar2.)

[0015] [3] In the formula (1), each X is independently The following formula (3):

[0016] [ka]

[0017] (in formula (3), each Ar3 independently represents an aromatic ring; Rc, Rd, Rg, and Rh independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms; Re and Rf independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; and f represents an integer of 0 to 5), a divalent organic group having 1 to 5 carbon atoms, The following formula (4):

[0018] [ka]

[0019] (in formula (4), each Ar4 independently represents an aromatic ring; each Ri and Rj independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; and g represents an integer of 0 to 5), and a divalent organic group having 1 to 50 carbon atoms, The following formulas (5) to (14):

[0020] [ka]

[0021] (in formula (8), h represents an integer of 4 or more and 7 or less, and in formula (13), each Rk independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms).

[0022] [4] The cyanate ester compound according to any one of [1] to [3], which is a compound represented by the following formula (15) or a compound represented by the following formula (16):

[0023] [ka]

[0024] (In formula (15), each Ar5 independently represents an aromatic ring; each Rl independently represents a methylene group, a methyleneoxy group, a methyleneoxymethylene group, an oxymethylene group, or a group in which two or more of these are linked; each Rm and Rn independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; i represents the number of bonds of cyanato groups to Ar5, and each independently represents an integer of 1 to 3; j represents the number of bonds of Rm to Ar5 and represents the number obtained by subtracting (i+2) from the number of substitutable groups of Ar5; k represents the number of bonds of Rn to Ar5 and represents the number obtained by subtracting 2 from the number of substitutable groups of Ar5; l represents an integer of 1 or more; m represents an integer of 1 or more; and the arrangement of each repeating unit is arbitrary.)

[0025] [ka]

[0026] (In formula (16), each Ar6 independently represents an aromatic ring; each Ro independently represents a methylene group, a methyleneoxy group, a methyleneoxymethylene group, an oxymethylene group, or a group in which two or more of these are linked; each Rp and Rq independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; n represents the number of bonds of cyanato groups to Ar6 and is an integer of 2 to 3; o represents the number of bonds of Rp to Ar6 and is the number obtained by subtracting (n+2) from the number of substitutable groups of Ar6; p represents the number of bonds of Rq to Ar6 and is the number obtained by subtracting 2 from the number of substitutable groups of Ar6; and i represents an integer of 1 or greater.)

[0027] [5] The cyanate ester compound according to any one of [1] to [4], which is a compound represented by the following formula (17):

[0028] [ka]

[0029] (In formula (17), n represents an integer of 1 or more and 50 or less).

[0030] [6] The cyanate ester compound according to any one of [1] to [5], wherein the compound having one carbamate group is a compound represented by the following formula (18):

[0031] [ka]

[0032] [7] A method for producing a cyanate ester compound according to any one of [1] to [6], comprising the steps of: reacting a cyanogen halide with a hydroxy-substituted aromatic compound in a mixed solvent containing hydrogen halide, an organic solvent, and water in the presence of a basic compound to obtain a reaction liquid containing the cyanate ester compound; and separating the reaction liquid into a first aqueous phase containing the hydrogen halide and the water and a first organic phase containing the cyanate ester compound and the organic solvent such that a part of the first aqueous phase is mixed into the first organic phase, a step of obtaining a first solution having a second aqueous phase and a second organic phase; a step of supplying water to the second aqueous phase to dilute the second aqueous phase, thereby obtaining a second solution having a third aqueous phase and a third organic phase; and a step of separating the second solution into the third aqueous phase and the third organic phase such that a portion of the third aqueous phase is mixed into the third organic phase, thereby obtaining a third solution having a fourth aqueous phase and a fourth organic phase, wherein a hydrogen halide contamination rate in the fourth organic phase in the third solution relative to an amount of the hydroxy-substituted aromatic compound used is 1.00% or less.

[0033] [8] The method for producing a cyanate ester compound according to [7], wherein in the cyanation step, a cyanogen halide solution containing the cyanogen halide, the hydrogen halide, and the water is contacted with a solution A containing the hydroxy-substituted aromatic compound, the basic compound, and the organic solvent.

[0034] [9] The method for producing a cyanate ester compound according to [7] or [8], wherein in the cyanation step, a cyanogen halide solution containing the cyanogen halide, the hydrogen halide, and the water is contacted with a solution A containing the hydroxy-substituted aromatic compound, the basic compound, and the organic solvent to obtain a solution B, and then a solution C containing the basic compound and the organic solvent is poured into the solution B.

[0035]

[10] The method for producing a cyanate ester compound according to any one of [7] to [9], wherein in the cyanation step, the amount of the cyanogen halide used as a raw material is 0.5 mol or more and 5.0 mol or less per 1 mol of the hydroxy group of the hydroxy-substituted aromatic compound.

[0036]

[11] The method for producing a cyanate ester compound according to [7], wherein in the cyanation step, the temperature in the mixed solvent is 5.0°C or lower.

[0037]

[12] A resin composition comprising the cyanate ester compound according to any one of [1] to [6].

[0038]

[13] A cured product obtained by curing the resin composition according to

[12] . Effect of the Invention

[0039] According to the present invention, it is possible to provide a cyanate ester compound that is easily controlled in the polymerization reaction during production of a cured product and that is suitably used for producing a cured product having desired properties, a production method thereof, a resin composition, and a cured product. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0040] Hereinafter, an embodiment for carrying out the present invention (hereinafter referred to as "the present embodiment") will be described in detail. The following embodiment is an example for explaining the present invention, and is not intended to limit the present invention to the following content. The present invention can be carried out with appropriate modifications within the scope of its gist.

[0041] In this embodiment, unless otherwise specified, "resin solid content" or "resin solid content in a resin composition" refers to the resin components in a resin composition excluding fillers, additives (silane coupling agents, wetting and dispersing agents, curing accelerators, and other components), and solvents. "100 parts by mass of resin solid content" or "total 100 parts by mass of resin solid content in a resin composition" refers to the total of 100 parts by mass of resin components in a resin composition excluding fillers, additives (silane coupling agents, wetting and dispersing agents, curing accelerators, and other components), and solvents.

[0042] In the present specification, the substituent is not particularly limited, and examples thereof include halogen atoms such as fluorine atom, chlorine atom, bromine atom, and iodine atom, hydroxyl group, cyano group, nitro group, thiol group, heterocyclic group, linear aliphatic hydrocarbon group, branched aliphatic hydrocarbon group, cyclic aliphatic hydrocarbon group, aryl group, aralkyl group, alkoxy group, alkenyl group, acyl group, alkoxycarbonyl group, alkyloyloxy group, aryloyloxy group, and alkylsilyl group. Specific examples of these substituents may be referred to, for example, the examples of groups described in the present specification.

[0043] [Cyanate ester compounds] The cyanate ester compound of this embodiment is a cyanate ester compound having two or more cyanato groups in the molecule, and the content of a compound having one carbamate group is 0.5 area % or less in terms of HPLC area percentage.

[0044] According to the present embodiment, it is possible to provide a cyanate ester compound that is easy to control the polymerization reaction during the production of a cured product and is suitable for use in the production of a cured product having desired properties, and a resin composition containing the cyanate ester compound. By using the cyanate ester compound and resin composition of the present embodiment, it is possible to suitably control the polymerization reaction during curing, making it easy to produce a cured product having properties according to the desired application. Although the reason for this is unclear, the present inventors speculate as follows.

[0045] That is, the compound having one carbamate group tends to decompose into an amine compound by heating during curing. The amine compound promotes the polymerization of the cyanate ester compound, but the cyanate ester compound of the present embodiment has a suitably controlled content of the compound having one carbamate group, which is suppressed to 0.5 area % or less by HPLC area percentage. Therefore, the polymerization reaction during the production of the cured product can be suitably controlled.

[0046] Therefore, the present inventors presume that, according to this embodiment, it is possible to provide a cyanate ester compound that is easily controlled in the polymerization reaction during the production of a cured product and is preferably used for the production of a cured product having desired properties, and a resin composition containing the cyanate ester compound. However, the reason is not limited to this. The cyanate ester compound of this embodiment can be preferably obtained, for example, by using the production method described below.

[0047] Since the polymerization reaction during the production of the cured product can be more easily controlled and a cyanate ester compound that is more suitable for use in the production of a cured product having desired properties can be obtained, the content of the compound having one carbamate group is preferably 0.4 area% or less, more preferably 0.3 area% or less, and even more preferably 0.2 area% or less, in terms of HPLC area percentage. The lower limit is not particularly limited, but is usually 0.001 area% or more, for example, taking into account the lower limit of HPLC quantification.

[0048] The content of the compound having one carbamate group is measured using a high performance liquid chromatograph (HPLC). For example, the content is measured under the following conditions. For the specific measurement method, see the description in the Examples. That is, 0.3 g of the obtained 2-butanone solution containing 50% by mass of the cyanate ester compound is dissolved in 100 g of tetrahydrofuran (solvent) to obtain a solution. 2.0 μL of the solution is injected into a high performance liquid chromatography to perform analysis. The measurement conditions are, for example, a column made by Tosoh Corporation, TSKgel ODS-120T (length 25 cm × inner diameter 4.6 mm), a mobile phase made of acetonitrile / water (volume ratio 80 / 20), a flow rate of 1.0 mL / min, a detection wavelength of 274 nm, and a column temperature of 35°C. For example, when the cyanate ester compound is a compound represented by formula (17), under those conditions, a peak observed at a retention time (RT) of 5.6 minutes is regarded as a peak derived from a compound having one carbamate group (monocarbamate) represented by formula (18), and the content of the compound having one carbamate group (monocarbamate) in the cyanate ester compound is calculated from the peak area value.

[0049] An example of a compound having one carbamate group is a compound having a group represented by the following formula (19).

[0050] [ka]

[0051] In formula (19), R r indicates an organic group or a hydrogen atom, and "-*" indicates a bonding site.

[0052] Examples of organic groups include groups containing one or more carbon atoms, or groups formed by removing one hydrogen atom from an organic compound. Examples of such organic groups include alkyl groups, cycloalkyl groups, alkoxy groups, aryl groups, aralkyl groups, alkylcarbonyl groups, alkoxycarbonyl groups, and alkylcarbonyloxy groups. These groups may have an ether bond or a carbonyl group.

[0053] In this embodiment, the compound having one carbamate group is a by-product generated when the solution containing the cyanate ester compound is heated and distilled to remove the solvent in the subsequent step of the liquid separation step. The compound having one carbamate group tends to be generated in greater amounts as the hydration reaction of the cyanate group in the cyanate ester compound proceeds by heating in the presence of an acid such as hydrogen halide. The compound having one carbamate group generated by the hydration reaction is a compound in which one of the hydroxyl groups of the hydroxy-substituted aromatic compound is replaced with a carbamate group and the other hydroxyl groups are cyanated. In this case, the above-mentioned bond site bonds to the aromatic ring in the cyanate ester compound. The oxygen atom in "-*-O" in formula (19) is the oxygen atom in the hydroxyl group. The hydroxy-substituted aromatic compound will be described later.

[0054] Since the polymerization reaction during production of a cured product can be more easily controlled, a cyanate ester compound that is more suitable for producing a cured product having desired properties can be obtained. r It is preferable that the content of the compound having one carbamate group in which is a hydrogen atom is within the above range.

[0055] It is more preferable that the content of the compound represented by the following formula (18) as a compound having one carbamate group is within the above range, since this makes it easier to control the polymerization reaction during production of a cured product and gives a cyanate ester compound that is more suitably used for producing a cured product having desired properties.

[0056] [ka]

[0057] The cyanate ester compound is preferably a compound represented by the following formula (1) or a compound represented by the following formula (2), and more preferably a compound represented by formula (1), because it makes it easier to control the polymerization reaction during production of a cured product and gives a cyanate ester compound that is more suitably used for producing a cured product having desired properties.

[0058] (Compound represented by formula (1)) The compound represented by formula (1) is shown below.

[0059] [ka]

[0060] In formula (1), each Ar1 independently represents an aromatic ring, each Ra independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, a represents the number of bonds of cyanato groups to Ar1, each independently represents an integer of 1 to 3, b represents the number of bonds of Ra to Ar1, each independently represents the number obtained by subtracting (a+2) from the number of substitutable groups of Ar1, c represents an integer of 1 to 50, and each X independently represents a single bond, a divalent organic group having 1 to 50 carbon atoms in which a hydrogen atom may be substituted with a hetero atom, a divalent organic group having 1 to 10 nitrogen atoms, a carbonyl group, a carboxy group, a carbonyl dioxide group, a sulfonyl group, a divalent sulfur atom, or a divalent oxygen atom. Each group in formula (1) may have a substituent.

[0061] In formula (1), each Ar1 independently represents an aromatic ring. Examples of the aromatic ring represented by Ar1 include a phenyl group and a naphthyl group. Since the polymerization reaction during the production of a cured product can be more easily controlled and a cyanate ester compound that is more suitable for the production of a cured product having desired properties can be obtained, Ar1 is preferably a phenyl group.

[0062] Each Ra independently represents a hydrogen atom, an alkyl group having from 1 to 6 carbon atoms, an alkenyl group having from 2 to 6 carbon atoms, an aryl group having from 6 to 12 carbon atoms, or an alkoxy group having from 1 to 4 carbon atoms. Ra is preferably a hydrogen atom or an alkenyl group having from 2 to 6 carbon atoms, since this makes it easier to control the polymerization reaction during production of a cured product, and gives a cyanate ester compound that is more suitably used for producing a cured product having desired properties.

[0063] Examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a s-butyl group, a t-butyl group, an n-pentyl group, a neopentyl group, an n-hexyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, and a cyclohexyl group. The alkyl group may be linear, branched, or cyclic.

[0064] Examples of the alkenyl group having 2 to 6 carbon atoms include a vinyl group, an allyl group, a butenyl group, a pentenyl group, and a hexenyl group. The alkenyl group having 2 to 6 carbon atoms is preferably an alkenyl group having 2 to 5 carbon atoms, since it is easier to control the polymerization reaction during the production of a cured product and a cyanate ester compound that is more suitable for use in the production of a cured product having desired properties can be obtained. The alkenyl group may be linear, branched, or cyclic.

[0065] Examples of the aryl group having 6 to 20 carbon atoms include a phenyl group and a naphthyl group.

[0066] Examples of the alkoxy group having 1 to 4 carbon atoms include a methoxy group, an ethoxy group, a propoxy group, and a butoxy group. The alkoxy group may be linear, branched, or cyclic.

[0067] Each a represents the number of cyanate groups bonded to Ar1, and each a is independently an integer of 1 to 3. Since a makes it easier to control the polymerization reaction during production of a cured product and a cyanate ester compound that is more suitably used for producing a cured product having desired properties can be obtained, a is preferably an integer of 1 to 2, more preferably 1.

[0068] b represents the number of bonds of Ra to Ar1, and each b independently represents the number of substitutable groups of Ar1 minus (a+2);

[0069] c is an integer of 1 or more and 50 or less. Since it is easier to control the polymerization reaction during production of a cured product and a cyanate ester compound that is more suitably used for producing a cured product having desired properties can be obtained, c is preferably an integer of 1 or more and 10 or less, more preferably an integer of 1 or more and 5 or less, and even more preferably 1.

[0070] Each X independently represents a single bond, a divalent organic group having 1 to 50 carbon atoms in which a hydrogen atom may be substituted with a heteroatom, a divalent organic group having 1 to 10 nitrogen atoms (-NRN-, where R represents an organic group), a carbonyl group (-CO-), a carboxy group (-C(=O)O-), a carbonyl dioxide group (-OC(=O)O-), a sulfonyl group (-SO2-), a divalent sulfur atom, or a divalent oxygen atom.

[0071] Examples of the divalent organic group having 1 to 50 carbon atoms in which a hydrogen atom may be substituted with a heteroatom include linking groups selected from the group consisting of divalent groups represented by formulas (3) to (14).

[0072] Since it is easier to control the polymerization reaction during production of a cured product and a cyanate ester compound that is more suitably used for producing a cured product having desired properties can be obtained, each X in the compound represented by formula (1) is independently The following formula (3):

[0073] [ka]

[0074] (in formula (3), each Ar3 independently represents an aromatic ring; Rc, Rd, Rg, and Rh independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms; Re and Rf independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; and f represents an integer of 0 to 5), a divalent organic group having 1 to 5 carbon atoms, The following formula (4):

[0075] [ka]

[0076] (in formula (4), each Ar4 independently represents an aromatic ring; each Ri and Rj independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; and g represents an integer of 0 to 5), and a divalent organic group having 1 to 50 carbon atoms, The following formulas (5) to (14):

[0077] [ka]

[0078] (in formula (8), h represents an integer of 4 or more and 7 or less, and in formula (13), each Rk independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms).

[0079] In formulas (3) and (4), examples of aromatic rings represented by Ar3 and Ar4 are the same as those exemplified for Ar1. In formulas (3) and (4), examples of alkyl groups having 1 to 6 carbon atoms, or aryl groups having 6 to 12 carbon atoms, represented by Rc, Rd, Rg, and Rh, and alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 12 carbon atoms, and alkoxy groups having 1 to 4 carbon atoms, represented by Re, Rf, Ri, and Rj, are the same as those exemplified for Ra. Each group in formulas (3) and (4) may have a substituent.

[0080] Examples of the compound represented by formula (1) include bisphenol A cyanate, bisphenol E cyanate, and diallyl bisphenol A cyanate.

[0081] As the compound represented by formula (1), a compound represented by the following formula (15) is preferred, since it allows easier control of the polymerization reaction during production of a cured product and is more suitably used for producing a cured product having desired properties.

[0082] [ka]

[0083] In formula (15), each Ar5 independently represents an aromatic ring, each Rl independently represents a methylene group, a methyleneoxy group, a methyleneoxymethylene group, or an oxymethylene group, or a group in which two or more of these are linked, each Rm and Rn independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, each i represents the number of bonds of cyanato groups to Ar5, each independently an integer of 1 to 3, j represents the number of bonds of Rm to Ar5, and represents the number obtained by subtracting (i+2) from the number of substitutable groups of Ar5, k represents the number of bonds of Rn to Ar5, and represents the number obtained by subtracting 2 from the number of substitutable groups of Ar5, l represents an integer of 1 or more, m represents an integer of 1 or more, and the arrangement of each repeating unit is arbitrary. Each group in formula (15) may have a substituent.

[0084] In formula (15), examples of the aromatic ring represented by Ar5 include the same as those exemplified for Ar1. In formula (15), examples of the alkyl group having 1 to 6 carbon atoms, the aryl group having 6 to 12 carbon atoms, and the alkoxy group having 1 to 4 carbon atoms, represented by Rm and Rn, include the same as those exemplified for Ra. l represents an integer of 1 or more, preferably an integer of 1 to 10, more preferably an integer of 1 to 5. m represents an integer of 1 or more, preferably an integer of 1 to 10, more preferably an integer of 1 to 5.

[0085] (Compound represented by formula (2)) The compound represented by formula (2) is shown below.

[0086] [ka]

[0087] In formula (2), Ar2 represents an aromatic ring, each Rb independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, d represents the number of bonds of cyanato groups to Ar2 and is an integer of 2 to 3, e represents the number of bonds of Rb to Ar2 and is the number obtained by subtracting (d+2) from the number of substitutable groups of Ar2. Each group in formula (2) may have a substituent.

[0088] In formula (2), examples of the aromatic ring represented by Ar2 include the same as those exemplified for Ar1. In formula (2), examples of the alkenyl group having 2 to 6 carbon atoms, the aryl group having 6 to 12 carbon atoms, and the alkoxy group having 1 to 4 carbon atoms represented by Rb include the same as those exemplified for Ra.

[0089] The cyanate ester compound of the present embodiment is preferably a compound represented by the following formula (16).

[0090] [ka]

[0091] In formula (16), each Ar6 independently represents an aromatic ring, each Ro independently represents a methylene group, a methyleneoxy group, a methyleneoxymethylene group, or an oxymethylene group, or a group in which two or more of these are linked, each Rp and Rq independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, n represents the number of bonds of cyanato groups to Ar6 and is an integer of 2 to 3, o represents the number of bonds of Rp to Ar6 and represents the number obtained by subtracting (n+2) from the number of substitutable groups of Ar6, p represents the number of bonds of Rq to Ar6 and represents the number obtained by subtracting 2 from the number of substitutable groups of Ar6, and i represents an integer of 1 or more. Each group in formula (16) may have a substituent.

[0092] In formula (16), examples of the aromatic ring represented by Ar6 include the same as those exemplified for Ar1. In formula (16), examples of the alkyl group having 1 to 6 carbon atoms, the aryl group having 6 to 12 carbon atoms, and the alkoxy group having 1 to 4 carbon atoms represented by Rp and Rq include the same as those exemplified for Ra. i represents an integer of 1 or more, preferably an integer of 1 to 10, and more preferably an integer of 1 to 5.

[0093] As the compound represented by formula (1), a compound represented by the following formula (17) is preferred, since it makes it easier to control the polymerization reaction during production of a cured product and is more suitably used for producing a cured product having desired properties.

[0094] [ka]

[0095] In formula (17), n represents an integer of 1 or more and 50 or less. n is preferably an integer of 1 or more and 10 or less, since this makes it easier to control the polymerization reaction during production of a cured product, and provides a cyanate ester compound that is more suitably used for producing a cured product having desired properties.

[0096] [Method of producing cyanate ester compound] The method for producing a cyanate ester compound of the present embodiment includes a cyanation step (hereinafter also referred to as a "cyanation step") of reacting a cyanogen halide with a hydroxy-substituted aromatic compound in the presence of a basic compound in a mixed solvent containing hydrogen halide, an organic solvent, and water to cyanate the cyanate ester compound and thereby obtain a reaction liquid containing the cyanate ester compound, and a step of separating the reaction liquid into a first aqueous phase (hereinafter referred to as "aqueous phase 1") containing hydrogen halide and water and a first organic phase (hereinafter referred to as "organic phase 1") containing a cyanate ester compound and an organic solvent such that a portion of the aqueous phase 1 is mixed into the organic phase 1 to obtain a first solution (hereinafter referred to as "solution 1") having a second aqueous phase (hereinafter referred to as "aqueous phase 2") and a second organic phase (hereinafter referred to as "organic phase 2"). a step of supplying water to the aqueous phase 2 to dilute the aqueous phase 2 to obtain a second solution (hereinafter referred to as "solution 2") having a third aqueous phase (hereinafter referred to as "aqueous phase 3") and a third organic phase (hereinafter referred to as "organic phase 3") (hereinafter also referred to as "aqueous phase dilution step"); and a step of separating the aqueous phase 3 and the organic phase 3 from the solution 2 so that a part of the aqueous phase 3 is mixed into the organic phase 3 to obtain a third solution (hereinafter referred to as "solution 3") having a fourth aqueous phase (hereinafter referred to as "aqueous phase 4") and a fourth organic phase (hereinafter referred to as "organic phase 4") (hereinafter also referred to as "liquid separation step 2"), in which the hydrogen halide contamination rate of the organic phase 4 in the solution 3 relative to the amount of the hydroxy-substituted aromatic compound used is 1.00% or less.

[0097] By going through such a specific process, it is possible to preferably produce a cyanate ester compound that has a content of a compound having one carbamate group of 0.5% or less by HPLC area percentage, is easy to control the polymerization reaction during production of a cured product, and is suitable for use in producing a cured product having desired properties. Although the reason for this is unclear, the present inventors speculate as follows.

[0098] That is, the cyanate ester compound of this embodiment is obtained by cyanation of cyanogen halide and hydroxy-substituted aromatic compound in the presence of a basic compound as a desalting agent using the hydrogen halide water coexistence method, which is a liquid phase reaction. In the hydrogen halide water coexistence method, the cyanate ester compound is obtained by extracting it to the organic phase side by liquid separation, but it is usually difficult to separate the organic phase and the aqueous phase at the interface when producing a cyanate ester compound on a practical scale. Therefore, when liquid separation is performed, a part of the aqueous phase is mixed into the organic phase, and the hydrogen halide contained in the aqueous phase is also mixed into the organic phase. If hydrogen halide is present in the organic phase, the hydrogen halide acts as an acid, and in the heating distillation process after the liquid separation process, a hydration reaction of the cyanate group in the cyanate ester compound is caused, and a compound having one carbamate group is easily produced.

[0099] Therefore, the manufacturing method of this embodiment includes a separation step 1, an aqueous phase dilution step, and a separation step 2 after the cyanation step. In this embodiment, the hydrogen halide concentration in the aqueous phase mixed in the organic phase is reduced at the end of the separation step to suppress the generation of a compound having one carbamate group. More specifically, in this embodiment, a certain amount of aqueous phase containing hydrogen halide is mixed into the organic phase in the separation step 1, but the hydrogen halide concentration in the aqueous phase mixed into the organic phase in the separation step 2 can be reduced compared to the separation step 1 by reducing the hydrogen halide concentration in the aqueous phase in the aqueous phase dilution step. As a result, it is possible to control the hydrogen halide mixing rate in the organic phase to 1.00% or less with respect to the amount of the hydroxy-substituted aromatic compound used. Therefore, the amount of hydrogen halide in the organic phase can be suitably reduced, and the hydration reaction of the cyanate group in the cyanate ester compound can be suitably suppressed in the heating distillation process after the separation step. This makes it possible to suitably suppress the by-production of a compound having one carbamate group. Note that in the separation step, the production method of this embodiment in which a part of the aqueous phase is mixed into the organic phase can recover more cyanate ester compound than a method in which an organic phase is mixed into the aqueous phase to obtain a cyanate ester compound. Furthermore, the production method of this embodiment mixes a smaller amount of organic solvent into the aqueous phase than a method in which an organic phase is mixed into the aqueous phase. Therefore, the production method of this embodiment is also advantageous in terms of wastewater regulations.

[0100] From the above, the present inventors presume that the production method of this embodiment can preferably produce a cyanate ester compound that contains a compound having one carbamate group at 0.5% or less by HPLC area percentage, is easy to control the polymerization reaction during production of a cured product, and is suitable for producing a cured product having desired properties, although the reason is not limited thereto.

[0101] First, each step in the method for producing a cyanate ester compound will be described, and each component to be subjected to the cyanation step and the like will be described later.

[0102] [Cyanation step] The method for producing a cyanate ester compound includes a cyanation step of reacting a cyanogen halide with a hydroxy-substituted aromatic compound in a mixed solvent containing hydrogen halide, an organic solvent, and water in the presence of a basic compound to cyanate the compound, thereby obtaining a reaction liquid containing a cyanate ester compound.

[0103] An example of a method for reacting a cyanogen halide with a hydroxy-substituted aromatic compound in the presence of a basic compound is a method in which the cyanogen halide and the hydroxy-substituted aromatic compound are stirred in the presence of a basic compound to bring the two components into contact with each other and cause the reaction to occur.

[0104] The cyanation step is preferably a cyanation step in which a cyanogen halide solution (hereinafter also referred to as "cyanogen halide solution") containing a cyanogen halide, a hydrogen halide, and water is contacted with a solution A (hereinafter also referred to as "solution A") containing a hydroxy-substituted aromatic compound, a basic compound, and an organic solvent, and reacted to cyanate to obtain a reaction liquid containing a cyanate ester compound. By being such a specific step, the content of the compound having one carbamate group is within the above range, making it easy to control the polymerization reaction during the production of a cured product, and a cyanate ester compound that is preferably used for the production of a cured product having desired properties can be more preferably produced.

[0105] In the cyanation step, the temperature of the mixed solvent and the reaction liquid is preferably 5.0° C. or lower, more preferably −20° C. or higher and 3.0° C. or lower, and even more preferably −10° C. or higher and 2.0° C. or lower. When the temperature of the mixed solvent and the reaction liquid is within the above range, the content of the compound having one carbamate group is within the above range, which makes it easier to control the polymerization reaction during production of a cured product, and tends to more preferably produce a cyanate ester compound that is preferably used for producing a cured product having desired properties.

[0106] In the cyanation step, the pressure in the vessel is not particularly limited as long as a reaction liquid containing the desired cyanate ester compound is obtained. If necessary, an inert gas such as nitrogen, helium, or argon may be passed through the reaction system.

[0107] In the cyanation step, the operation method of contacting the cyanogen halide solution with solution A can be either a semi-batch type or a continuous flow type. Specifically, the contact operation method includes a method (a) of dropping solution A into the cyanogen halide solution being stirred and mixed, a method (b) of dropping the cyanogen halide solution into solution A being stirred and mixed, and a method (c) of supplying a part of the cyanogen halide solution and a part of solution A to a reaction vessel continuously or intermittently, alternately or simultaneously. In these methods, the solution may be dropped in appropriate portions. For example, in the case of method (a), a method of dropping solution A in portions into the cyanogen halide solution being stirred and mixed can be mentioned. The number of times of dropping in portions is, for example, usually 2 to 5 times.

[0108] Among the methods (a) to (c), the method (a) is preferred. When the method (a) is used as the contact operation method, the content of the compound having one carbamate group is in the above range, and the polymerization reaction during the production of the cured product is easily controlled, and the cyanate ester compound that is preferably used for the production of the cured product having the desired properties can be more preferably produced.

[0109] In the cyanation step, the reaction time is not particularly limited, but the drop time in the contact operation of method (a) and method (b), and the contact time in the contact operation of method (c) are preferably 1 minute to 20 hours, more preferably 3 minutes to 10 hours. Furthermore, it is preferable to subsequently stir for 10 minutes to 10 hours while maintaining the reaction temperature. By keeping the reaction time within the above range, the target cyanate ester compound tends to be obtained economically and industrially more efficiently. The stirring method may be as described above.

[0110] Examples of the stirring method include a method using a known stirrer such as a stirring blade, a stirrer, a paddle, a ribbon, a screw, a mixer, etc. The stirring time can be determined by referring to the above reaction time, and is preferably from 1 minute to 20 hours, more preferably from 3 minutes to 10 hours.

[0111] In the cyanation step, it is preferable to separately subject a cyanogen halide solution in which a cyanogen halide and a hydrogen halide are dissolved in water, and a solution A in which a hydroxy-substituted aromatic compound and a basic compound are dissolved in an organic solvent to the step to perform cyanation. By going through such a step, the content of the compound having one carbamate group is in the above range, and it is easy to control the polymerization reaction during the production of a cured product, and it tends to be possible to more preferably produce a cyanate ester compound that is preferably used for the production of a cured product having desired properties.

[0112] In the cyanogen halide solution, the blending amounts of the cyanogen halide and the hydrogen halide may refer to the amounts of hydrogen halide used and the amount of the cyanogen halide raw material charged, respectively, which will be described later. The amount of water is preferably an amount capable of dissolving the hydrogen halide. The cyanogen halide solution may contain an organic solvent. The organic solvent contained in the cyanogen halide solution may be the same as or different from the organic solvent contained in solution A, but is preferably the same. When the cyanogen halide solution contains an organic solvent, the mass ratio of water to the organic solvent (water / organic solvent) is not particularly limited, but is preferably 1 / 100 to 100 / 1, more preferably 1 / 10 to 10 / 1, and even more preferably 1 / 5 to 5 / 1.

[0113] The content of the basic compound in solution A may refer to the amount of the basic compound used, which will be described later. The content of the organic solvent is preferably an amount capable of dissolving the basic compound and the hydroxy-substituted aromatic compound. The content of the organic solvent is usually 50% by mass or more and 90% by mass or less, based on 100% by mass of solution A.

[0114] In solution A, the content of the basic compound is preferably 0.1 mol to 8 mol, more preferably 0.5 mol to 3 mol, per 1 mol of the hydroxyl group of the hydroxy-substituted aromatic compound. By having the content of the basic compound and the hydroxy-substituted aromatic compound within the above range, the content of the compound having one carbamate group is within the above range, which makes it easier to control the polymerization reaction during the production of the cured product, and tends to more preferably produce a cyanate ester compound that is preferably used for producing a cured product having desired properties.

[0115] The cyanation step is more preferably a step of contacting a cyanogen halide solution containing a cyanogen halide, hydrogen halide, and water with a solution A containing a hydroxy-substituted aromatic compound, a basic compound, and an organic solvent to obtain a solution B containing a cyanate ester compound by cyanation, and then pouring a solution C (hereinafter also referred to as "solution C") containing a basic compound and an organic solvent into the solution B to obtain a reaction solution. By adding solution C to solution B after obtaining solution B, a high-purity cyanate ester compound tends to be obtained in high yield. The reaction solution may be obtained by pouring solution C into solution B to obtain solution D, and then stirring solution D to complete the reaction.

[0116] The basic compound and organic solvent contained in solution C may be the same or different from the basic compound and organic solvent contained in solution A, respectively, but are preferably the same. The organic solvent contained in solution C may be the same or different from the organic solvent contained in the cyanogen halide solution, but are preferably the same. By the cyanation step being such a specific step, the content of the compound having one carbamate group is in the above range, making it easy to control the polymerization reaction during the production of the cured product, and it is possible to more preferably produce a cyanate ester compound that is preferably used for producing a cured product having desired properties.

[0117] In solution C, the amount of the basic compound is preferably 0.05 mol or more and 2.5 mol or less, more preferably 0.1 mol or more and 2.3 mol or less, relative to 1 mol of the hydroxy group of the hydroxy-substituted aromatic compound. By using the basic compound in the above range, the content of the compound having one carbamate group is in the above range, which makes it easy to control the polymerization reaction during the production of the cured product, and tends to make it possible to more preferably produce the cyanate ester compound, which is preferably used for the production of the cured product having the desired properties, in a high yield.

[0118] In solution C, the organic solvent is preferably present in an amount sufficient to dissolve the basic compound. The content of the organic solvent is usually 50% by mass or more and 90% by mass or less with respect to 100% by mass of solution C.

[0119] The temperatures of the above-mentioned mixed solvent and reaction solution may be referred to for the temperature when solution C is added to solution B. Since a high-purity cyanate ester compound tends to be obtained in high yield, the temperature when solution C is added to solution B is preferably the same as the temperatures of the above-mentioned mixed solvent and reaction solution.

[0120] The pressure at which solution C is added to solution B is not particularly limited as long as the desired solution can be obtained. If necessary, an inert gas such as nitrogen, helium, or argon may be passed through the system.

[0121] The time for adding solution C to solution B is preferably 1 minute to 20 hours, more preferably 1.5 minutes to 10 hours. Furthermore, it is preferable to subsequently stir for 10 minutes to 10 hours while maintaining the same temperature as that when solution C was added to solution B. By keeping the time for adding solution C to solution B within the above range, the target cyanate ester compound tends to be obtained economically and industrially more efficiently.

[0122] [Separation process 1] The method for producing a cyanate ester compound includes a step of separating a reaction solution into an aqueous phase 1 containing hydrogen halide and water, and an organic phase 1 containing a cyanate ester compound and an organic solvent, such that a portion of the aqueous phase 1 is mixed into the organic phase 1, thereby obtaining a solution 1 having an aqueous phase 2 and an organic phase 2.

[0123] The amount of aqueous phase 1 mixed into organic phase 1 is not particularly limited, but it is usually preferable that the amount of water in aqueous phase 1 is 1.0 part by mass or more and 10 parts by mass or less per 100 parts by mass of organic phase 1.

[0124] An example of a separation method is a method in which, in the separation step 1, separation is performed so that a part of the aqueous phase 1 is mixed into the organic phase 1, and the organic phase 1 can be separated from the aqueous phase 1. Examples of such a separation method include a method in which the upper aqueous phase 1 is separated from the lower organic phase 1 using a container such as a separatory funnel at the laboratory level or a kettle at the actual equipment level, a method in which the aqueous phase 1 is removed using a pump, and a method in which these methods are appropriately combined.

[0125] The temperature in the separation step 1 is preferably 15° C. or higher and 40° C. or lower, more preferably 20° C. or higher and 37° C. or lower, and even more preferably 25° C. or higher and 35° C. or lower. The temperature in the separation step 1 may be the same as or different from the temperatures in the aqueous phase dilution step and the separation step 2.

[0126] The pressure in the liquid separation step 1 is not particularly limited as long as the desired solution can be obtained under the pressure. If necessary, an inert gas such as nitrogen, helium, or argon may be passed through the system.

[0127] [Aqueous phase dilution process] The method for producing a cyanate ester compound includes a step of supplying water to an aqueous phase 2 to dilute the aqueous phase 2, thereby obtaining a solution 2 having an aqueous phase 3 and an organic phase 3. By supplying water to the aqueous phase 2 in the solution 1 obtained in the liquid separation step 1, it becomes possible to dilute hydrogen halide in the aqueous phase 2 that is mixed into the organic phase 2.

[0128] The amount of water supplied to the aqueous phase 2 is not particularly limited, but is usually preferably 50 parts by mass or more and 400 parts by mass or less per 100 parts by mass of the aqueous phase 2. When the amount of water supplied to the aqueous phase 2 is within the above range, the hydrogen halide in the aqueous phase 2 that is mixed into the organic phase 2 tends to be more sufficiently diluted.

[0129] The method for supplying water may be a known method for supplying water in separation, such as a method for supplying water from the top of a separating funnel at a laboratory level, a method for supplying water to a vessel such as a kettle using a pump at an actual equipment level, or a method for appropriately combining these methods.

[0130] The temperature in the aqueous phase dilution step is preferably 15°C or higher and 40°C or lower, more preferably 20°C or higher and 37°C or lower, and even more preferably 25°C or higher and 35°C or lower.

[0131] The pressure in the aqueous phase dilution step is not particularly limited as long as the desired solution can be obtained. If necessary, an inert gas such as nitrogen, helium, or argon may be passed through the system.

[0132] As for the water, reference may be made to the water used in the cyanation step described below.

[0133] After the aqueous phase dilution step, it is preferable to stir and mix the organic phase and the aqueous phase to obtain a solution 2 having an aqueous phase 3 and an organic phase 3. As for the stirring method, reference may be made to the above.

[0134] [Separation process 2] The method for producing a cyanate ester compound includes a step of separating a solution 2 into an aqueous phase 3 and an organic phase 3 such that a portion of the aqueous phase 3 is mixed into the organic phase 3, thereby obtaining a solution 3 having an aqueous phase 4 and an organic phase 4.

[0135] The amount of the aqueous phase 3 mixed into the organic phase 3 is not particularly limited, but it is usually preferable that the amount of water in the aqueous phase 3 is 1.0 part by mass or more and 10 parts by mass or less per 100 parts by mass of the organic phase 3.

[0136] Regarding the separation method, the temperature in the separation step 2, and the pressure in the separation step 2, reference can be made to the separation step 1 described above.

[0137] [Hydrogen halide contamination rate] In the production method of this embodiment, the hydrogen halide contamination rate in the organic phase 4 in the solution 3 is 1.00% or less relative to the amount of the hydroxy-substituted aromatic compound used. For a specific method of calculating the hydrogen halide contamination rate, see the description in the Examples.

[0138] According to the production method of the present embodiment, it is possible to obtain a solution in which hydrogen halide is reduced in the organic phase, and therefore, in the heating and distillation process after the liquid separation step, the hydration reaction of the cyanate group in the cyanate ester compound can be suitably suppressed, and the by-production of a compound having one carbamate group can be suitably suppressed.

[0139] The hydrogen halide contamination rate is preferably 0.01% or more and 0.95% or less, and more preferably 0.01% or more and 0.90% or less.

[0140] [Other steps] After the liquid separation step 2, the target cyanate ester compound can be isolated by carrying out a normal post-treatment operation and, if desired, a separation operation and / or purification operation. Specifically, the solution 3 containing the organic phase 4 containing the cyanate ester compound and the aqueous phase 4 is heated and distilled to remove the cyanogen halide and the organic solvent. Thereafter, an organic solvent is further added, and the mixture is washed with water and concentrated to precipitate or crystallize the target cyanate ester compound. Alternatively, the cyanate ester compound can be precipitated or crystallized by replacing the solvent in the organic phase with a solvent in which the cyanate ester compound is insoluble or poorly soluble after washing with water and concentration. In washing, an acidic aqueous solution such as a dilute hydrochloric acid may be used to remove excess amines. In addition, in order to remove moisture from the thoroughly washed organic phase, a drying operation can be performed by a general method using sodium sulfate, magnesium sulfate, or the like.

[0141] In addition, during concentration and solvent replacement, in order to more suitably suppress polymerization of the cyanate ester compound, it is preferable to distill off the organic solvent under reduced pressure and heating at a temperature of 90° C. or less. Precipitation or crystallization can be performed by dropping a solvent having low solubility for the cyanate ester compound into a solution containing the cyanate ester compound, or dropping a solution containing the cyanate ester compound into a solvent having low solubility for the cyanate ester compound. Examples of solvents having low solubility for the cyanate ester compound include ether-based solvents, hydrocarbon-based solvents such as hexane, and alcohol-based solvents.

[0142] In order to wash the obtained crude product, the concentrate of the reaction solution or the precipitated or crystallized crystals may be washed with a solvent having low solubility for the cyanate ester compound. The crystals obtained by concentrating the reaction solution may be redissolved and then recrystallized. In the case of crystallization, the reaction solution may simply be concentrated or cooled.

[0143] The purity of the obtained cyanate ester compound can be analyzed, for example, by liquid chromatography or FT-IR (Fourier transform infrared spectroscopy). Volatile components such as dialkylcyanoamide by-products and residual solvents in the cyanate ester compound can be quantitatively analyzed by gas chromatography. Halides remaining in the cyanate ester compound can be identified by a liquid chromatograph-mass spectrometer, and can be quantitatively analyzed by potentiometric titration using a silver nitrate solution or ion chromatography after decomposition by a combustion method. The polymerization reactivity of the cyanate ester compound can be evaluated by the gelation time using a hot plate method or a torque measurement method.

[0144] Next, each component to be subjected to the cyanation step will be described.

[0145] (Hydrogen Halides) In the cyanation step, hydrogen halide is used to adjust the pH and suppress the by-production of impurities.

[0146] In the cyanation step, the pH of the reaction solution is preferably less than 7.0, more preferably 6.5 or less, and even more preferably 6.0 or less. The pH of the reaction solution may be adjusted while measuring the pH with a pH meter as appropriate. In addition to hydrogen halide, the acid used may be, for example, inorganic acids such as nitric acid, sulfuric acid, and phosphoric acid, or organic acids such as acetic acid, lactic acid, and propionic acid.

[0147] Examples of hydrogen halides include hydrogen fluoride, hydrogen chloride, hydrogen bromide, and hydrogen iodide. The hydrogen halide may be an acidic aqueous solution such as hydrofluoric acid or hydrochloric acid. These hydrogen halides may be used alone or in combination of two or more.

[0148] The content of the compound having one carbamate group is within the above range, and the polymerization reaction during the production of the cured product can be easily controlled, and the cyanate ester compound that is preferably used for the production of the cured product having desired properties can be more preferably produced, so that hydrochloric acid is preferred as the hydrogen halide.When the hydrogen halide is hydrochloric acid, its concentration in the reaction solution is preferably, for example, 1.0% or more and 10% or less.When hydrochloric acid of such a concentration is used, a cyanate ester with high purity tends to be obtained.

[0149] The amount of hydrogen halide used is preferably 0.5 mol to 5.0 mol, more preferably 1.0 mol to 3.5 mol, relative to 1 mol of hydroxyl group of the hydroxy-substituted aromatic compound. By using the amount of hydrogen halide within the above range, the content of the compound having one carbamate group is within the above range, which makes it easier to control the polymerization reaction during the production of the cured product, and tends to more preferably produce a cyanate ester compound that is preferably used for the production of a cured product having desired properties.

[0150] (Organic solvent) As the organic solvent used in the solutions A and C and the cyanogen halide solution, any organic solvent that is immiscible with water and inert to the cyanation reaction may be used. Examples of such organic solvents include halogenated hydrocarbon solvents such as dichloromethane, chloroform, carbon tetrachloride, dichloroethane, trichloroethane, chlorobenzene, and bromobenzene; aliphatic solvents such as n-hexane, cyclohexane, and isooctane; aromatic solvents such as benzene, toluene, xylene, and ethylbenzene; ketone solvents such as methyl ethyl ketone, cyclohexanone, cyclopentanone, and methyl isobutyl ketone; nitrile solvents such as benzonitrile; nitro solvents such as nitrobenzene; ether solvents such as diethyl ether, diisopropyl ether, and tetrahydrofuran; ester solvents such as ethyl acetate and ethyl benzoate. These organic solvents may be used alone or in combination of two or more. Among these, the organic solvent is preferably a halogenated hydrocarbon solvent having from 1 to 2 carbon atoms, such as dichloromethane, chloroform, carbon tetrachloride, dichloroethane, or trichloroethane.

[0151] In this embodiment, as long as the effects of the present invention are achieved, an organic solvent other than the above-mentioned organic solvents, such as a solvent miscible with water, may be mixed with the above-mentioned organic solvents. Examples of such organic solvents include acetone, dimethyl cellosolve, diglyme, tetraethylene glycol dimethyl ether, methanol, ethanol, isopropanol, methyl cellosolve, propylene glycol monomethyl ether, N,N-dimethylformamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidone, dimethyl sulfoxide, and acetonitrile.

[0152] (water) Examples of water include tap water, distilled water, and deionized water. Among these, from the viewpoint of efficiently obtaining the target cyanate ester compound, it is preferable to use distilled water or deionized water with a small amount of impurities.

[0153] The total amount of solvents used in the cyanation step, i.e., the total amount of organic solvents and water used in solutions A and C and the cyanogen halide solution, is preferably 1.0 to 200 parts by mass, more preferably 1.5 to 150 parts by mass, and even more preferably 2.5 to 100 parts by mass, relative to 1 part by mass of the hydroxy-substituted aromatic compound. By keeping the total amount of solvents within the above range, the hydroxy-substituted aromatic compound is uniformly dissolved, and the production efficiency of the cyanate ester compound tends to be further improved.

[0154] (Cyanogen Halides) In the cyanation step, a cyanogen halide is used for the cyanation of a hydroxy-substituted aromatic compound.

[0155] Examples of the cyanogen halide include cyanogen fluoride, cyanogen chloride, cyanogen bromide, and cyanogen iodide. The cyanogen halide is preferably cyanogen chloride, since the content of the compound having one carbamate group is within the above range, the polymerization reaction during the production of the cured product is easily controlled, and a cyanate ester compound that is preferably used for the production of the cured product having the desired properties can be more preferably produced.

[0156] The amount of the cyanogen halide used as a raw material is preferably 0.5 mol or more and 5 mol or less, more preferably 1.0 mol or more and 3.5 mol or less, relative to 1 mol of the hydroxy group of the hydroxy-substituted aromatic compound. By using the cyanogen halide in the above range, the content of the compound having one carbamate group is in the above range, and the polymerization reaction during the production of the cured product is easily controlled, and the cyanate ester compound that is preferably used for the production of the cured product having the desired properties tends to be more preferably produced.

[0157] (Hydroxy-substituted aromatic compounds) Examples of hydroxy-substituted aromatic compounds include aromatic compounds having at least one phenolic hydroxy group. Examples of such hydroxy-substituted aromatic compounds include phenolic resins having a polynaphthylene ether structure and compounds represented by formula (27). Examples of compounds represented by formula (27) include (27a) 1-naphthol aralkyl resins, (27b) phenolic resins having an adamantane structure, and (27c) compounds other than these (27a) and (27b) (hereinafter also referred to as "other hydroxy-substituted aromatic compounds"). These hydroxy-substituted aromatic compounds can be used alone or in combination of two or more.

[0158] Phenolic resin with polynaphthylene ether structure Examples of phenolic resins having a polynaphthylene ether structure include those having a polynaphthylene ether structure in which a naphthalene ring is bonded to another naphthalene ring via an oxy group, and a phenolic hydroxy group on the naphthalene ring. The total number of naphthalene rings per molecule is preferably 2 or more and 8 or less. The polynaphthylene ether structure promotes the formation of char (carbonized residue) during combustion of the cured material obtained from the cyanate ester, thereby exhibiting excellent flame retardancy and good heat resistance.

[0159] The number of oxy groups bonded to each naphthalene ring is preferably 1 to 3, and more preferably 2 from the viewpoint of the fluidity of the phenolic resin having a polynaphthylene ether structure. At this time, the bonding positions of the oxy groups on the naphthalene ring are preferably 1,3-position, 1,6-position, 1,7-position, 1,8-position, 2,3-position, or 2,7-position. Among these, from the viewpoint of easy production, the bonding positions of the oxy groups on the naphthalene ring are more preferably 1,6-position or 2,7-position, and from the viewpoint of excellent balance between fluidity and flame retardancy, the bonding positions are even more preferably 2,7-position. In addition, it is preferable that the naphthalene ring does not have any substituents on the naphthalene ring other than the oxy groups from the viewpoint of flame retardancy effect.

[0160] The phenolic resin having a polynaphthylene ether structure may have a molecular structure in which a plurality of naphthalene rings form direct bonds.

[0161] Examples of the phenolic resin having a polynaphthylene ether structure include one or more selected from the group consisting of a compound represented by the following formula (21) and compounds represented by the following formulas (23) to (26) disclosed in Japanese Patent No. 4259536. As the phenolic resin having a polynaphthylene ether structure, a commercially available product may be used, and an example of such a commercially available product is EXB-6000 manufactured by DIC Corporation.

[0162] [ka]

[0163] In formula (21), each R is independently a hydrogen atom, an aryl group such as a benzyl group, an alkyl group, or a group represented by the following formula (22), and n is an integer of 1 to 20, more preferably an integer of 1 to 10. Each group in formula (21) may have a substituent.

[0164] [ka]

[0165] In formula (22), each Ar is independently an aryl group such as a phenylene group or a naphthylene group, and m is an integer of 1 or 2.

[0166] [ka]

[0167] [ka]

[0168] [ka]

[0169] [ka]

[0170] The phenolic resin having a polynaphthylene ether structure can be obtained by a dehydration condensation reaction. The dehydration condensation reaction is a reaction in which a polyhydroxynaphthalene compound having two or more phenolic hydroxy groups in one molecule is dehydration condensed in the presence of a basic catalyst before the cyanation step to obtain a hydroxy-substituted aromatic compound. The obtained hydroxy-substituted aromatic compound can be, for example, a phenolic resin having a structure in which a naphthalene ring is bonded to another naphthalene ring via an oxygen atom (hereinafter also referred to as an "oxy group") (hereinafter also referred to as a "polynaphthylene ether structure").

[0171] Examples of polyhydroxynaphthalene compounds used in the dehydration condensation reaction include dihydroxynaphthalenes such as 1,3-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 1,8-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, and 2,7-dihydroxynaphthalene; trihydroxynaphthalenes such as 1,2,3-trihydroxynaphthalene; and compounds having an alkyl group or a phenyl group having 1 to 4 carbon atoms as a substituent on the aromatic ring of these compounds. These polyhydroxynaphthalene compounds can be used alone or in combination of two or more.

[0172] Examples of the basic catalyst used in the dehydration condensation reaction include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkali metal carbonates such as sodium carbonate and potassium carbonate, and phosphorus compounds such as triphenylphosphine. These basic catalysts can be used alone or in combination of two or more.

[0173] The amount of the basic catalyst used can be appropriately selected depending on the type, the target reaction rate, etc. For example, when an alkali metal hydroxide is used as the basic catalyst, the amount of the basic catalyst used is preferably 0.01 mol or more and 0.5 mol or less, more preferably 0.01 mol or more and 0.1 mol or less, per 1 mol of the phenolic hydroxy group of the polyhydroxynaphthalene compound.

[0174] The dehydration condensation reaction can be carried out in the absence of a solvent or in the presence of a solvent depending on the polyhydroxynaphthalene compound used. By carrying out the reaction in the absence of a solvent, a solvent recovery step or the like becomes unnecessary. In addition, by carrying out the reaction in the presence of a solvent, a homogeneous reaction solution is easily formed, and therefore the reaction tends to proceed stably.

[0175] Examples of the solvent used in the dehydration condensation reaction include alcohols such as benzyl alcohol, cyclohexanol, and amyl alcohol; ethylene glycols such as ethylene glycol, diethylene glycol, triethylene glycol, and polyethylene glycol; mono- or di-ethers of ethylene glycol and diethylene glycol such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dipropyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, and diethylene glycol dipropyl ether; chlorobenzene, nitrobenzene, and the like. These solvents can be used alone or in combination of two or more. By using such a solvent, precipitation of the salt of the polyhydroxynaphthalene compound during the dehydration condensation reaction is prevented, and a phenolic resin having a polynaphthylene ether structure can be stably obtained.

[0176] The reaction temperature of the dehydration condensation reaction is preferably 100° C. or higher and 300° C. or lower, more preferably 150° C. or higher and 250° C. or lower. The reaction time is also preferably within a range in which the above reaction temperature conditions can be maintained, and is usually 1 minute or higher and 10 hours or lower. In the dehydration condensation reaction, from the viewpoint of quickly progressing the reaction and further improving productivity, it is preferable to distill off water generated during the reaction by the dehydration condensation reaction to the outside of the system using a fractionating column or the like.

[0177] After the dehydration condensation reaction is completed, the product is solidified as it is to extract the phenolic resin having a polynaphthylene ether structure, or the catalyst in the product is removed by neutralization, washing with water, or decomposition, and the phenolic resin having a polynaphthylene ether structure can be separated by a general operation such as extraction or distillation. The neutralization and washing can be performed according to a conventional method, and for example, an acidic substance such as hydrochloric acid, oxalic acid, acetic acid, sodium monophosphate, and carbon dioxide gas can be used.

[0178] The phenolic resin having a polynaphthylene ether structure thus obtained can be used for various applications as it is, but if necessary, a fractionation procedure such as distillation, column treatment, or extraction with an aqueous alkali solution may be added to reduce the content of unreacted polyhydroxynaphthalene compounds, or each product may be isolated as a single component.

[0179] A compound represented by formula (27) Next, the compound represented by the following formula (27) will be described.

[0180] [ka]

[0181] In formula (27), Ar 1each independently represents a phenylene group, a naphthylene group, or a biphenylene group; each Ra independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; 1 m represents the number of hydroxy groups bonded to Ar 1 Each independently represents the number of bonds of Ra to Ar 1 The number of possible substitutions of Ar is subtracted from (a+2), i.e., Ar 1 is an integer of 4-l when it is a phenylene group, an integer of 6-l when it is a naphthylene group, and an integer of 8-l when it is a biphenylene group, n is an integer of 0 to 50, and each X independently represents a single bond, a divalent organic group having 1 to 50 carbon atoms in which a hydrogen atom may be substituted with a hetero atom, a divalent organic group having 1 to 10 nitrogen atoms, a carbonyl group, a carboxy group, a carbonyl dioxide group, a sulfonyl group, a divalent sulfur atom, or a divalent oxygen atom. However, in formula (27), when n is 0, l is an integer of 2 to 3. Each group in formula (27) may have a substituent.

[0182] Ar 1 each independently represents a phenylene group, a naphthylene group, or a biphenylene group in which a hydrogen atom at any position is substituted with a Ra group and a hydroxy group. These groups each may have a substituent.

[0183] In formula (27), Ra and X can be exemplified by the same ones as those exemplified as Ra and X in formula (1), and the repeating numbers l, m, and n may refer to a, b, and c in formula (1), respectively.

[0184] X in formula (27) is preferably selected from the group consisting of divalent organic groups having 1 to 50 carbon atoms, as represented by the following formula (28), and divalent groups as represented by the following formulas (28a), (28b), (28c), (28d), (28e), (28f), (28g), (28h), (28i), and (28j).

[0185] [ka]

[0186] In formula (28), Ar 2 each independently represents a phenylene group, a naphthylene group, or a biphenylene group, Rb, Rc, Rf, and Rg each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, Rd and Re each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a hydroxy group, and p represents an integer of 0 to 5. Each group in formula (28) may have a substituent.

[0187] [ka]

[0188] In formula (28d), q represents an integer of 4 or more and 7 or less, and in formula (28i), each R independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.

[0189] Ar in formula (28) 2 each independently represents a phenylene group, a naphthylene group, or a biphenylene group. 2 Examples of the alkyl group include a 1,4-phenylene group, a 1,3-phenylene group, a 2,6-naphthylene group, a 1,5-naphthylene group, a 1,6-naphthylene group, a 1,8-naphthylene group, a 1,3-naphthylene group, a 1,4-naphthylene group, a 4,4'-biphenylene group, a 2,4'-biphenylene group, a 2,2'-biphenylene group, a 2,3'-biphenylene group, a 3,3'-biphenylene group, and a 3,4'-biphenylene group.

[0190] Examples of Rb, Rc, Rd, Re, Rf, and Rg in formula (28) are the same as those exemplified for Rc, Rd, Re, Rf, Rg, and Rh in formula (3), respectively.

[0191] (27a) 1-Naphthol aralkyl resin Examples of 1-naphthol aralkyl resins include those having a structure in which a naphthalene ring having a hydroxyl group and a benzene ring are bonded via an alkyl group. Examples of such 1-naphthol aralkyl resins include those represented by the formula (27): 1 is a naphthylene group, X is represented by formula (28), and Ar 2 is a phenylene group. The 1-naphthol aralkyl resin is preferably a compound represented by the following formula (29). In the compound represented by formula (29), the two methylene groups bonded to the benzene ring can be bonded to the ortho, meta, or para positions. Among these, it is preferable that the two methylene groups bonded to the benzene ring are bonded to the meta and / or para positions of the benzene ring. By using such a 1-naphthol aralkyl resin, the content of the compound having one carbamate group is in the above range, the polymerization reaction during the production of the cured product is easily controlled, and a cyanate ester compound that is preferably used for the production of a cured product having desired properties tends to be more preferably produced.

[0192] [ka]

[0193] In formula (29), n is an integer of 1 or more and 50 or less, and preferably an integer of 1 or more and 10 or less.

[0194] The 1-naphthol aralkyl resin can be prepared by, for example, reacting Ar 2 -(CH2Y)2 and naphthol compounds in the presence or absence of an acid catalyst. 2 Bis(alkoxymethyl) compounds such as -(CH2OR)2 and Ar 2It can be obtained by reacting a bis(hydroxymethyl) compound represented by -(CHOH) with a naphthol compound in the presence of an acid catalyst. Here, Y is a halogen atom. R is an alkyl group. Ar 2 is the same as that stated in equation (28).

[0195] The 1-naphthol aralkyl resin may be a commercially available product, such as SN4 series phenolic resin (trade name, manufactured by Nippon Steel Chemical & Material Co., Ltd.).

[0196] (27b) Phenol resin having an adamantane structure Examples of phenolic resins having an adamantane structure include those having a structure in which an aromatic ring having a hydroxyl group is bonded to an adamantyl group. Examples of such phenolic resins include those in which X is a group represented by formula (28i) in formula (27). Specifically, there is a compound represented by the following formula (30). By using such a compound, the content of the compound having one carbamate group is within the above range, and it is easy to control the polymerization reaction during the production of a cured product, and there is a tendency that a cyanate ester compound that is preferably used for the production of a cured product having desired properties can be more preferably produced.

[0197] [ka]

[0198] In formula (30), Ar 1 each independently represents a phenylene group, a naphthylene group, or a biphenylene group, R is the same as R in formula (28i), Ra is the same as Ra in formula (27), and l is Ar 1 represents the number of hydroxy groups bonded to Ar, and is an integer of 1 to 3, 1 represents the number of Ra bound to Ar 1 is an integer of 5-l when it is a phenylene group, an integer of 7-l when it is a naphthylene group, and an integer of 9-l when it is a biphenylene group.

[0199] Examples of phenolic resins having such an adamantane structure include 1,3-bis(4-hydroxyphenyl)adamantane, 1,3-bis(4-hydroxyphenyl)-5,7-dimethyladamantane, 1,3-bis(4-hydroxyphenyl)-5-methyladamantane, 1,3-bis(4-hydroxyphenyl)-5-ethyladamantane, 1,3-bis(4-hydroxyphenyl)-5-propyladamantane, 1,3-bis(4-hydroxyphenyl)-5-isopropyladamantane, 1,3-bis(4-hydroxyphenyl)-5-isopropyladamantane, and 1,3-bis(4-hydroxyphenyl)-5-isopropyladamantane. 1,3-bis(4-hydroxyphenyl)-5-methyl-7-propyladamantane, 1,3-bis(4-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(4-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(4-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(4-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(4-hydroxyphenyl)-5-methyl-7-isopropyladamantane 1,3-bis(4-hydroxyphenyl)-5-ethyl-7-isopropyladamantane, 1,3-bis(4-hydroxyphenyl)-5-propyl-7-isopropyladamantane, 1,3-bis(4-hydroxyphenyl)-5,7-diisopropyladamantane, 1,3-bis(4-hydroxyphenyl)-5-methyl-7-t-butyladamantane, 1,3-bis(4-hydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(4-hydroxyphenyl)-5-propyl-7-t-butyladamantane 1,3-bis(4-hydroxyphenyl)-5-isopropyl-7-t-butyladamantane, 1,3-bis(4-hydroxyphenyl)-5,7-di-t-butyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-methyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-ethyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-propyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-isopropyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-t-butyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5,7-dimethyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-methyl-7-ethyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5,7-diethyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-methyl-7-propyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-ethyl-7-propyladamantane propyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-ethyl-7-isopropyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-propyl-7-isopropyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5,7-diisopropyladamantane, 1,3-bis( 3-Methyl-4-hydroxyphenyl)-5-methyl-7-t-butyladamantane, 1,3-bis(3-methyl-4-dihydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-propyl-7-t-butyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5-isopropyl-7-t-butyladamantane, 1,3-bis(3-methyl-4-hydroxyphenyl)-5,7-di-t-butyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5,7-di-t-butyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-methyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-ethyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-propyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-isopropyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-t-butyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5,7-dimethyladamantane, 1,3-bis(3,5-Dimethyl-4-hydroxyphenyl)-5-methyl-7-ethyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5,7-diethyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-methyl-7-propyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-ethyl-7-propyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(3,5-dimethyl- 4-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-ethyl-7-isopropyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-propyl-7-isopropyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5,7-diisopropyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-methyl-7-t-butyladamantane, 1,3-bis(3 ,5-dimethyl-4-hydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-propyl-7-t-butyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5-isopropyl-7-t-butyladamantane, 1,3-bis(3,5-dimethyl-4-hydroxyphenyl)-5,7-di-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-methyladamantane, 1,3-bis(3-fu 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-ethyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-propyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-isopropyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5,7-dimethyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-methyl-7-ethyladamantane,

[0200] 1,3-bis(3-phenyl-4-hydroxyphenyl)-5,7-diethyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-methyl-7-propyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-ethyl-7-propyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(3-phenyl-4 -hydroxyphenyl)-5-ethyl-7-isopropyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-propyl-7-isopropyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5,7-diisopropyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-methyl-7-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-propyl-7-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5-isopropyl-7-t-butyladamantane, 1,3-bis(3-phenyl-4-hydroxyphenyl)-5,7-di-t-butyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-methyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-ethyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5- Propyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-isopropyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-t-butyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5,7-dimethyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-methyl-7-ethyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5,7-diethyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-methyl-7-propyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-ethyl-7-propyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-ethyl-7-isopropyladamantane 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-propyl-7-isopropyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5,7-diisopropyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-methyl-7-t-butyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-propyl-7 -t-butyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5-isopropyl-7-t-butyladamantane, 1,3-bis(3-cyclohexyl-4-hydroxyphenyl)-5,7-di-t-butyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-methyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-ethyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-propyladamantane, 1,3-bis(4-methyl -2-hydroxyphenyl)-5-isopropyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-t-butyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5,7-dimethyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-methyl-7-ethyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5,7-diethyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-methyl-7-propyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-ethyl-7-propyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5,7-dipropyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-methyl-7-isopropyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-ethyl-7-isopropyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-propyl-7-isopropyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5,7-diisopropyladamantane Examples of the tert-butyladamantane include 1,3-bis(4-methyl-2-hydroxyphenyl)-5-methyl-7-t-butyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-ethyl-7-t-butyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-propyl-7-t-butyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5-isopropyl-7-t-butyladamantane, 1,3-bis(4-methyl-2-hydroxyphenyl)-5,7-di-t-butyladamantane, and 1,3-bis(2,4-dihydroxyphenyl)-adamantane.

[0201] (27c) Other hydroxy-substituted aromatic compounds Among the compounds represented by formula (27), examples of other hydroxy-substituted aromatic compounds other than 1-naphthol aralkyl resins and phenolic resins having an adamantane structure include 2,3-, 2,4-, 2,5-, 2,6-, 3,4- or 3,5-xylenol, catechol, resorcinol, hydroquinone, 2-tert-butylhydroquinone, 2,4-dimethylhydroquinone, tetramethylhydroquinone, 2,4,6-trimethylresorcinol, 3,5-dihydroxytoluene, 2,2'-dihydroxy-1,1'-binaphthyl, 1,3-, 1,4 -, 1,5-, 1,6-, 1,7-, 2,3-, 2,6- or 2,7-dihydroxynaphthalene, 2,2'- or 4,4'-dihydroxybiphenyl, 4,4'-dihydroxyoctafluorobiphenyl, 2,2'- or 4,4'-dihydroxydiphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)methane, 1,1-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)propane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(4-hydroxy-3-methylphenyl)propane, 2 ,2-Bis(2-hydroxy-5-biphenylyl)propane, 2,2-bis(4-hydroxyphenyl)hexafluoropropane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane, 1,1-bis(4-hydroxyphenyl)butane, 1,1-bis(4-hydroxyphenyl)isobutane, 1,1-bis(4-hydroxyphenyl)pentane, 1,1-bis(4-hydroxyphenyl)-3-methylbutane, 1,1-bis(4-hydroxyphenyl)-2-methylbutane, 1,1-bis(4-hydroxyphenyl)-2,2-dimethyl ethylpropane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)pentane, 2,2-bis(4-hydroxyphenyl)hexane, 2,2-bis(4-hydroxyphenyl)-3-methylbutane, 2,2-bis(4-hydroxyphenyl)-4-methylpentane, 2,2-bis(4-hydroxyphenyl)-3-methylpentane, 2,2-bis(4-hydroxyphenyl)-3,3-dimethylbutane, 3,3-bis(4-hydroxyphenyl)hexane, 3,3-bis(4-hydroxyphenyl)heptane, 3,3-bis(4-hydroxyphenyl)octane, 3,3-bis(4-hydroxyphenyl)-2-methylpentane, 3,3-bis(4-hydroxyphenyl)-2-methylhexane, 3,3-bis(4-hydroxyphenyl)-2,2-dimethylpentane, 4,4-bis(4-hydroxyphenyl)-3-methylheptane, 3,3-bis(4-hydroxyphenyl)-2-methylheptane, 3,3-bis(4-hydroxyphenyl)-2,2-dimethylhexane, 3,3-bis(4-hydroxyphenyl)-2,4-dimethylhexane, 3,3- Bis(4-hydroxyphenyl)-2,2,4-trimethylpentane, 2,2-bis(4-hydroxyphenyl)-1,1,1,3,3,3-hexafluoropropane, bis(4-hydroxyphenyl)phenylmethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, bis(4-hydroxyphenyl)biphenylmethane, 1,1-bis(4-hydroxyphenyl)cyclopentane, 1,1-bis(4-hydroxyphenyl)cyclohexane, 2,2-bis(4-hydroxy-3-isopropylphenyl)propane, 1,1-bis (3-cyclohexyl-4-hydroxyphenyl)cyclohexane, bis(4-hydroxyphenyl)diphenylmethane, bis(4-hydroxyphenyl)-2,2-dichloroethylene, 1,3-bis[2-(4-hydroxyphenyl)-2-propyl]benzene, 1,4-bis[2-(4-hydroxyphenyl)-2-propyl]benzene, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 4-[bis(4-hydroxyphenyl)methyl]biphenyl, 4,4'-dihydroxybenzophenone, 1,3-bis (4-hydroxyphenyl)-2-propen-1-one, bis(4-hydroxyphenyl)ether, bis(4-hydroxyphenyl)sulfide, bis(4-hydroxyphenyl)sulfone, 4-hydroxybenzoic acid-4-hydroxyphenyl ester (4-hydroxyphenyl-4-hydroxybenzoate), bis(4-hydroxyphenyl)carbonate, phenolphthalein, o-cresolphthalein, 9,9-bis(4-hydroxyphenyl)fluorene, 9,9-bis(4-hydroxy-3-methylphenyl)fluorene, 9,9-Bis(2-hydroxy-5-biphenylyl)fluorene, tris(4-hydroxyphenyl)methane, 1,1,1-tris(4-hydroxyphenyl)ethane, 1,1,3-tris(4-hydroxyphenyl)propane, α,α,α'-tris(4-hydroxyphenyl)-1-ethyl-4-isopropylbenzene, 1,1,2,2-tetrakis(4-hydroxyphenyl)ethane, 4,4',4'',4'''-tetrakis(4-hydroxyphenyl)methane Phenol, 2,4,6-tris(N-methyl-4-hydroxyanilino)-1,3,5-triazine, 2,4-bis(N-methyl-4-hydroxyanilino)-6-(N-methylanilino)-1,3,5-triazine, bis(N-4-hydroxy-2-methylphenyl)-4,4'-oxydiphthalimide, bis(N-3-hydroxy-4-methylphenyl)-4,4'-oxydiphthalimide, bis(N-4-hydroxyphenyl)-4,4'- Examples of the resins include oxydiphthalimide, bis(N-4-hydroxy-2-methylphenyl)-4,4'-(hexafluoroisopropylidene)diphthalimide, tris(3,5-dimethyl-4-hydroxybenzyl)isocyanurate, 2-phenyl-3,3-bis(4-hydroxyphenyl)phthalimidine, 2-(4-methylphenyl)-3,3-bis(4-hydroxyphenyl)phthalimidine, 2-phenyl-3,3-bis(4-hydroxy-3-methylphenyl)phthalimidine, 1-methyl-3,3-bis(4-hydroxyphenyl)indolin-2-one, 2-phenyl-3,3-bis(4-hydroxyphenyl)indolin-2-one, phenol novolac resin, cresol novolac resin, phenol aralkyl resin, cresol aralkyl resin, biphenyl aralkyl resin, phenol modified xylene formaldehyde resin, and phenol modified dicyclopentadiene resin.

[0202] Examples of phenol novolac resins and cresol novolac resins include those obtained by reacting phenol, alkyl-substituted phenol, or halogen-substituted phenol with a formaldehyde compound such as formalin or paraformaldehyde in an acidic solution by a known method.

[0203] Phenol aralkyl resins, cresol aralkyl resins, and biphenyl aralkyl resins can be prepared, for example, by the known method. 2 -(CH2Y)2, which is a reaction product of a bishalogenomethyl compound and a phenolic compound with or without an acid catalyst. 2 Bis(alkoxymethyl) compounds such as -(CH2OR)2 and Ar 2 Examples of the compound include a compound obtained by reacting a bis(hydroxymethyl) compound represented by -(CHOH) with a phenol compound in the presence of an acid catalyst. Here, Y is a halogen atom. R is an alkyl group. Ar 2 is the same as that stated in equation (28).

[0204] An example of the phenol-modified xylene formaldehyde resin is one obtained by reacting a xylene formaldehyde resin with a phenol compound in the presence of an acid catalyst by a known method.

[0205] (Basic compounds) In the cyanation step, the basic compounds used in solutions A and C are used as desalting agents in the cyanation of cyanogen halide and hydroxy-substituted aromatic compounds. Examples of such basic compounds include organic bases and inorganic bases. The basic compounds may be used in a solid state or in a solution state.

[0206] As the organic base, for example, trimethylamine, triethylamine, tri-n-butylamine, triamylamine, diisopropylethylamine, diethyl-n-butylamine, methyldi-n-butylamine, methylethyl-n-butylamine, dodecyldimethylamine, tribenzylamine, triethanolamine, N,N-dimethylaniline, N,N-diethylaniline, diphenylmethylamine, pyridine, diethylcyclohexylamine, tricyclohexylamine, 1,4-diazabicyclo[2.2.2]octane, 1,8-diazabicyclo[5.4.0]-7-undecene, and 1,5-diazabicyclo[4.3.0]-5-nonene are preferred tertiary amines. Among these, as the basic compound, one or more selected from the group consisting of trimethylamine, triethylamine, tri-n-butylamine, and diisopropylethylamine are more preferred, and triethylamine is even more preferred. By using such a basic compound, the content of the compound having one carbamate group is within the above range, making it easier to control the polymerization reaction during production of a cured product, and it tends to be possible to more preferably produce a cyanate ester compound that is preferably used for producing a cured product having desired properties in a high yield.

[0207] As the inorganic base, for example, an alkali metal hydroxide such as sodium hydroxide, potassium hydroxide, lithium hydroxide, etc. is preferable. Among these, sodium hydroxide is more preferable from the viewpoint of inexpensive availability.

[0208] In the cyanation step, the amount (total amount) of the basic compound used in solutions A and C is preferably 0.1 mol to 8.0 mol, more preferably 1.0 mol to 6.0 mol, relative to 1 mol of the hydroxy group of the hydroxy-substituted aromatic compound. By using the basic compound in the above range, the content of the compound having one carbamate group is in the above range, which makes it easy to control the polymerization reaction during the production of the cured product, and tends to make it possible to more preferably produce a cyanate ester compound suitable for use in the production of a cured product having desired properties in a high yield.

[0209] In the cyanation step, the basic compound can be used as a solution dissolved in water or an organic solvent. When the basic compound is an organic base, it is preferable to use an organic solvent, and when the basic compound is an inorganic base, it is preferable to use water.

[0210] When the solution containing a basic compound contains a hydroxy-substituted aromatic compound, the content of the solvent in the solution containing a basic compound is preferably 0.10 parts by mass or more and 100 parts by mass or less, more preferably 0.10 parts by mass or more and 80 parts by mass or less, relative to 1 part by mass of the hydroxy-substituted aromatic compound. This solution containing a basic compound is, for example, solution A in the cyanation step.

[0211] When the solution containing the basic compound does not contain a hydroxy-substituted aromatic compound, the content of the solvent in the solution containing the basic compound is preferably 0.10 parts by mass or more and 100 parts by mass or less per part by mass of the basic compound. Note that this solution containing the basic compound is, for example, solution C in the cyanation step.

[0212] Examples of organic solvents and water may be referred to above. The organic solvent is preferably immiscible with water and inert to the cyanation reaction. By using an organic solvent immiscible with water, an organic solvent layer containing the cyanate ester compound can be separated from the reaction solution, which is a mixture of the organic solvent and water, at the end point of the cyanation step, and the cyanate ester compound can be separated.

[0213] [Resin composition] The resin composition of the present embodiment contains the cyanate ester compound of the present embodiment. The cyanate ester compounds can be used alone or in combination of two or more.

[0214] The content of the cyanate ester compound is preferably 1.0 part by mass or more and 100 parts by mass or less relative to 100 parts by mass of the resin solid content in the resin composition. When the content of the cyanate ester compound is within the above range, the heat resistance, low dielectric constant, low dielectric tangent, etc. tend to be excellent.

[0215] The resin composition may further contain one or more selected from the group consisting of cyanate ester compounds other than the cyanate ester compound of this embodiment (hereinafter also referred to as "other cyanate ester compounds"), epoxy resins, oxetane resins, maleimide compounds, phenolic resins, benzoxazine compounds, compounds having a polymerizable unsaturated group, and fillers, if necessary. By having the above-mentioned configuration, the resin composition can obtain a cured product excellent in flame retardancy, low water absorption, moisture absorption heat resistance, heat resistance, low thermal expansion, low dielectric properties, and low dielectric loss tangent.

[0216] (Epoxy resin) The resin composition may contain an epoxy resin. When the resin composition contains an epoxy resin, the resin composition tends to have better adhesion, moisture absorption and heat resistance, flexibility, and the like. As the epoxy resin, for example, a generally known compound having two or more epoxy groups in one molecule can be used. Specific examples thereof include bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol A novolac type epoxy resin, biphenyl type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, xylene novolac type epoxy resin, multifunctional phenol type epoxy resin, naphthalene type epoxy resin, naphthalene skeleton modified novolac type epoxy resin, naphthylene ether type epoxy resin, phenol aralkyl type epoxy resin, anthracene type epoxy resin, trifunctional phenol type epoxy resin, tetrafunctional phenol type epoxy resin, triglycidyl isocyanurate, etc. esters, glycidyl ester type epoxy resins, alicyclic epoxy resins, dicyclopentadiene novolac type epoxy resins, biphenyl novolac type epoxy resins, phenol aralkyl novolac type epoxy resins, naphthol aralkyl novolac type epoxy resins, aralkyl novolac type epoxy resins, biphenyl aralkyl type epoxy resins, naphthol aralkyl type epoxy resins, dicyclopentadiene type epoxy resins, polyol type epoxy resins, phosphorus-containing epoxy resins, glycidylamine, compounds in which the double bonds of butadiene or the like are epoxidized, compounds obtained by reacting hydroxyl group-containing silicone resins with epichlorohydrin, or halides thereof. These epoxy resins can be used alone or in combination of two or more.

[0217] Among these, the epoxy resin is preferably at least one selected from the group consisting of biphenyl aralkyl type epoxy resins, naphthylene ether type epoxy resins, polyfunctional phenol type epoxy resins, and naphthalene type epoxy resins. When the resin composition contains such an epoxy resin, the flame retardancy and heat resistance of the obtained cured product tend to be further improved.

[0218] The content of the epoxy resin is preferably 0.0 parts by mass or more and 99 parts by mass or less, more preferably 1.0 parts by mass or more and 90 parts by mass or less, based on 100 parts by mass of the resin solid content in the resin composition. By having the content of the epoxy resin within the above range, the adhesiveness, flexibility, etc. tend to be more excellent.

[0219] (Oxetane resin) The resin composition may contain an oxetane resin. When the resin composition contains an oxetane resin, the resin composition tends to have better adhesiveness, flexibility, and the like. As the oxetane resin, generally known ones can be used. Specific examples thereof include alkyl oxetanes such as oxetane, 2-methyl oxetane, 2,2-dimethyl oxetane, 3-methyl oxetane, and 3,3-dimethyl oxetane, 3-methyl-3-methoxymethyl oxetane, 3,3'-di(trifluoromethyl)perfluorooxetane, 2-chloromethyl oxetane, 3,3-bis(chloromethyl)oxetane, biphenyl oxetane, OXT-101 (product name, manufactured by Toagosei Co., Ltd.), and OXT-121 (product name, manufactured by Toagosei Co., Ltd.). These oxetane resins can be used alone or in combination of two or more kinds.

[0220] The content of the oxetane resin is preferably 0.0 parts by mass or more and 99 parts by mass or less, more preferably 1.0 parts by mass or more and 90 parts by mass or less, relative to 100 parts by mass of the resin solid content in the resin composition. When the content of the oxetane resin is within the above range, the adhesiveness, flexibility, etc. tend to be more excellent.

[0221] (Maleimide compounds) The resin composition may contain a maleimide compound. When the resin composition contains a maleimide compound, the resin composition tends to have better heat resistance, moisture absorption heat resistance, toughness, and the like. As the maleimide compound, any generally known compound having one or more maleimide groups in one molecule can be used. Specific examples thereof include 4,4'-diphenylmethane bismaleimide, phenylmethane maleimide, m-phenylene bismaleimide, 2,2-bis(4-(4-maleimidophenoxy)-phenyl)propane, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, 4-methyl-1,3-phenylene bismaleimide, 1,6-bismaleimide-(2,2,4-trimethyl)hexane, 4,4'-diphenylether bismaleimide, 4,4'-diphenylsulfone bismaleimide, 1,3-bis(3-maleimidophenoxy)benzene, 1,3-bis(4-maleimidophenoxy)benzene, polyphenylmethane maleimide, and prepolymers of these maleimide compounds, or prepolymers of maleimide compounds and amine compounds. These maleimide compounds can be used alone or in combination of two or more.

[0222] The content of the maleimide compound is preferably 0.0 parts by mass or more and 99 parts by mass or less, more preferably 1.0 parts by mass or more and 90 parts by mass or less, relative to 100 parts by mass of the resin solid content in the resin composition. When the content of the maleimide compound is within the above range, the heat resistance and the like tend to be more excellent.

[0223] (Phenol Resin) The resin composition may contain a phenol resin. When the resin composition contains a phenol resin, the resin composition tends to have better adhesiveness, flexibility, and the like. As the phenolic resin, any known phenolic resin can be used as long as it has two or more hydroxyl groups in one molecule.Specific examples thereof include bisphenol A type phenolic resin, bisphenol E type phenolic resin, bisphenol F type phenolic resin, bisphenol S type phenolic resin, phenol novolac resin, bisphenol A novolac type phenolic resin, aralkyl novolac type phenolic resin, biphenyl aralkyl type phenolic resin, cresol novolac type phenolic resin, multifunctional phenolic resin, naphthol resin, naphthol novolac resin, multifunctional naphthol resin, anthracene type phenolic resin, naphthalene skeleton modified novolac type phenolic resin, phenol aralkyl type phenolic resin, naphthol aralkyl type phenolic resin, dicyclopentadiene type phenolic resin, biphenyl type phenolic resin, alicyclic skeleton-containing phenolic resin, phosphorus-containing phenolic resin, hydroxyl group modified silicone resin, etc.These phenolic resins can be used alone or in combination of two or more.

[0224] The content of the phenolic resin is preferably 0.0 parts by mass or more and 99 parts by mass or less, more preferably 1.0 parts by mass or more and 90 parts by mass or less, relative to 100 parts by mass of the resin solid content in the resin composition. By having the content of the phenolic resin within the above range, the adhesiveness, flexibility, etc. tend to be more excellent.

[0225] (Benzoxazine compounds) The resin composition may contain a benzoxazine compound. When the resin composition contains a benzoxazine compound, the resin composition tends to have better flame retardancy, heat resistance, low water absorbency, low dielectric constant, and the like. As the benzoxazine compound, any generally known compound having two or more dihydrobenzoxazine rings in one molecule can be used. Specific examples thereof include bisphenol A-type benzoxazine BA-BXZ (Konishi Chemical Co., Ltd. product name), bisphenol F-type benzoxazine BF-BXZ (Konishi Chemical Co., Ltd. product name), and bisphenol S-type benzoxazine BS-BXZ (Konishi Chemical Co., Ltd. product name). These benzoxazine compounds can be used alone or in combination of two or more.

[0226] The content of the benzoxazine compound is preferably 0.0 parts by mass or more and 99 parts by mass or less, more preferably 1.0 parts by mass or more and 90 parts by mass or less, relative to 100 parts by mass of the resin solid content in the resin composition. When the content of the benzoxazine compound is within the above range, the heat resistance and the like tend to be more excellent.

[0227] (Compound having a polymerizable unsaturated group) The resin composition may contain a compound having a polymerizable unsaturated group. When the resin composition contains a compound having a polymerizable unsaturated group, the resin composition tends to have better heat resistance, toughness, and the like. As the compound having a polymerizable unsaturated group, generally known compounds can be used. Specific examples thereof include vinyl compounds such as ethylene, propylene, styrene, divinylbenzene, and divinylbiphenyl; (meth)acrylates of monohydric or polyhydric alcohols such as methyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, polypropylene glycol di(meth)acrylate, trimethylolpropane di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, and dipentaerythritol hexa(meth)acrylate; epoxy (meth)acrylates such as bisphenol A type epoxy (meth)acrylate and bisphenol F type epoxy (meth)acrylate; and benzocyclobutene resin. These compounds having a polymerizable unsaturated group can be used alone or in combination of two or more.

[0228] The content of the compound having a polymerizable unsaturated group is preferably 0.0 parts by mass or more and 99 parts by mass or less, more preferably 1.0 parts by mass or more and 90 parts by mass or less, relative to 100 parts by mass of the resin solid content in the resin composition. By having the content of the compound having a polymerizable unsaturated group within the above range, the heat resistance, toughness, etc. tend to be more excellent.

[0229] (filling material) The resin composition may contain a filler. When the resin composition contains a filler, the resin composition tends to have better flame retardancy, low thermal expansion, high thermal conductivity, toughness, and the like. Examples of the filler include inorganic fillers and organic fillers. These fillers can be used alone or in combination of two or more.

[0230] As the inorganic filler, generally known ones can be used. Specific examples thereof include silicates such as kaolin, calcined kaolin, talc, calcined talc, calcined clay, uncalcined clay, mica, E glass, A glass, NE glass, C glass, L glass, D glass, S glass, M glass G20, glass short fiber (including glass fine powders such as E glass, T glass, D glass, S glass, and Q glass), hollow glass, and spherical glass; silicas such as white carbon (wet silica), natural silica, fused silica, synthetic silica, amorphous silica, aerosil, and hollow silica; oxides such as titanium oxide, alumina, boehmite, zinc oxide, magnesium oxide, and zirconium oxide; calcium carbonate, magnesium carbonate, hydrochloric acid, and the like. Examples of suitable inorganic fillers include carbonates such as talcite; hydroxides such as aluminum hydroxide, heat-treated aluminum hydroxide (aluminum hydroxide that has been heat-treated to remove some of the water of crystallization), magnesium hydroxide, and calcium hydroxide; sulfates or sulfites such as barium sulfate, calcium sulfate, and calcium sulfite; borates such as zinc borate, barium metaborate, aluminum borate, calcium borate, and sodium borate; nitrides such as aluminum nitride, boron nitride, aggregated boron nitride, silicon nitride, and carbon nitride; titanates such as strontium titanate and barium titanate; stannates such as zinc stannate; and molybdenum compounds such as molybdenum oxide and zinc molybdate. These inorganic fillers can be used alone or in combination of two or more.

[0231] Examples of the organic filler include rubber powders such as styrene type powder, butadiene type powder, and acrylic type powder; core-shell type rubber powder; silicone resin powder; silicone rubber powder; silicone composite powder, etc. These organic fillers can be used alone or in combination of two or more.

[0232] The filler may be used in combination with a silane coupling agent or a wetting and dispersing agent. The resin composition may contain one or more agents selected from the group consisting of silane coupling agents and wetting and dispersing agents.

[0233] Silane coupling agents that are generally used for surface treatment of inorganic or organic materials can be suitably used. Specific examples thereof include aminosilanes such as γ-aminopropyltriethoxysilane and N-β-(aminoethyl)-γ-aminopropyltrimethoxysilane, epoxysilanes such as γ-glycidoxypropyltrimethoxysilane and β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, vinylsilanes such as γ-methacryloxypropyltrimethoxysilane and vinyl-tri(β-methoxyethoxy)silane, cationic silanes such as N-β-(N-vinylbenzylaminoethyl)-γ-aminopropyltrimethoxysilane hydrochloride, and phenylsilanes. These silane coupling agents can be used alone or in combination of two or more.

[0234] As the wetting dispersant, those generally used for paints can be suitably used. Preferably, a copolymer-based wetting dispersant is used. Specific examples thereof include Disperbyk (registered trademark)-110, 111, 161, 180 (all trade names), BYK (registered trademark)-W996, BYK-W9010, BYK-W903, BYK-W940 (all trade names), etc., manufactured by BYK-Chemie Japan Co., Ltd. These wetting dispersants can be used alone or in combination of two or more kinds.

[0235] The content of the filler is preferably 0.0 parts by mass or more and 1600 parts by mass or less, more preferably 50 parts by mass or more and 1600 parts by mass or less, relative to 100 parts by mass of the resin solid content in the resin composition. When the content of the filler is within the above range, the flame retardancy, low thermal expansion property, toughness, etc. tend to be more excellent.

[0236] (Polymerization catalyst and curing accelerator) In addition to the above-mentioned compounds or resins, the resin composition may further contain a polymerization catalyst and / or a curing accelerator for appropriately adjusting the curing rate. As the polymerization catalyst and curing accelerator, generally known ones can be used. Specific examples thereof include organic metal salts such as zinc octylate, zinc naphthenate, cobalt naphthenate, copper naphthenate, iron acetylacetonate, nickel octylate, and manganese octylate; phenolic compounds such as phenol, xylenol, cresol, resorcin, catechol, octylphenol, and nonylphenol; alcohols such as 1-butanol and 2-ethylhexanol; 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, and 2-phenyl-4-methyl-5-hydroxyimidazole. Examples of the imidazole derivatives include methylimidazole; derivatives of these imidazoles with carboxylic acids or their acid anhydrides; amine compounds such as dicyandiamide, benzyldimethylamine, and 4-methyl-N,N-dimethylbenzylamine; phosphorus compounds such as phosphine compounds, phosphine oxide compounds, phosphonium compounds, and diphosphine compounds; peroxides such as epoxy-imidazole adduct compounds, benzoyl peroxide, p-chlorobenzoyl peroxide, di-t-butyl peroxide, diisopropyl peroxycarbonate, and di-2-ethylhexyl peroxycarbonate; and azo compounds such as azobisisobutyronitrile. These polymerization catalysts and curing accelerators may be commercially available products, and examples of such commercially available products include Amicure (registered trademark) PN-23 (trade name, manufactured by Ajinomoto Fine-Techno Co., Ltd.), Novacure (registered trademark) HX-3721 (trade name, manufactured by Asahi Kasei Corporation), and Fujicure (registered trademark) FX-1000 (trade name, manufactured by Fuji Chemical Industry Co., Ltd.) These polymerization catalysts and curing accelerators may be used alone or in combination of two or more kinds.

[0237] The contents of the polymerization catalyst and the curing accelerator can be appropriately adjusted taking into consideration the degree of curing of the resin and the viscosity of the resin composition, etc., but are usually 0.005 parts by mass or more and 10 parts by mass or less, respectively, per 100 parts by mass of the resin solid content in the resin composition.

[0238] (Other additives) The resin composition may contain additives other than the above-mentioned compounds or resins, polymerization catalysts and curing rate enhancers, if necessary. Such additives may include, for example, known additives such as thermosetting resins other than the above-mentioned compounds or resins, various polymeric compounds such as thermoplastic resins and their oligomers, elastomers, color pigments, defoamers, surface conditioners, flame retardants, solvents, ultraviolet absorbers, antioxidants, photopolymerization initiators, fluorescent brighteners, photosensitizers, dyes, pigments, thickeners, lubricants, flow conditioners, defoamers, dispersants, leveling agents, gloss agents, and polymerization inhibitors. These additives may be used alone or in combination of two or more.

[0239] The content of each additive is usually 0.005 parts by mass or more and 10 parts by mass or less based on 100 parts by mass of the resin solid content in the resin composition.

[0240] (Organic solvent) The resin composition may contain an organic solvent as necessary. In this case, the resin composition can be used in a form (a solution or a varnish) in which at least a part, preferably all, of the various resin components described above are dissolved or compatible with the organic solvent.

[0241] As the organic solvent, any generally known solvent can be used as long as it can dissolve or be compatible with at least a part, preferably all, of the various resin components described above. Specific examples thereof include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; cellosolve solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate; ester solvents such as ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, isoamyl acetate, ethyl lactate, methyl methoxypropionate, and methyl hydroxyisobutyrate; polar solvents such as amides such as dimethylacetamide and dimethylformamide; alcohol solvents such as methanol, ethanol, isopropanol, and 1-ethoxy-2-propanol; aromatic hydrocarbons such as toluene, xylene, and anisole. These organic solvents can be used alone or in combination of two or more.

[0242] The resin composition can be obtained by mixing the cyanate ester compound of the present embodiment and, if necessary, other components together with an organic solvent using a known mixer, for example, a high-speed mixer, a Nauta mixer, a ribbon blender, a kneader, an intensive mixer, a universal mixer, a dissolver, a static mixer, etc. The method of adding the cyanate ester compound, various additives, and a solvent during mixing is not particularly limited.

[0243] [Application] The cyanate ester compound and resin composition of the present embodiment are preferably used for, for example, cured products, prepregs, laminates, metal foil-clad laminates, multilayer plates, sealing materials, fiber-reinforced composite materials, adhesives, resin composite sheets, films, and printed wiring boards. In addition, the cyanate ester compound and resin composition are useful as highly functional polymer materials, for example, because they have low thermal expansion, flame retardancy, and heat resistance. In addition, the cyanate ester compound and resin composition can be used as, for example, materials with excellent thermal, electrical, and mechanical properties. Examples of such materials include electrical insulating materials, sealing materials, adhesives, laminate materials, resists, build-up laminate materials, as well as fixing materials, structural members, reinforcing agents, molding materials, and the like in the fields of civil engineering and construction, electricity and electronics, automobiles, railways, ships, aircraft, sporting goods, and arts and crafts. Among these, they are suitable for electrical insulating materials, semiconductor sealing materials, adhesives for electronic components, aircraft structural members, satellite structural members, and railroad vehicle structural members, which require low thermal expansion, heat resistance, and high mechanical strength.

[0244] [Cured product] The cured product of the present embodiment is obtained by curing the resin composition of the present embodiment. The cured product can be produced, for example, by melting or dissolving the resin composition in a solvent, pouring the melt into a mold, and curing the melt under normal conditions using heat, light, or the like. In the case of thermal curing, the curing temperature is preferably within the range of 120°C to 300°C in order to efficiently proceed with curing and prevent deterioration of the cured product obtained. In the case of photocuring, the wavelength region of the light is preferably within the range of 100 nm to 500 nm in which curing efficiently proceeds using a photopolymerization initiator, for example.

[0245] [Prepreg] The prepreg has a base material and the resin composition of the present embodiment impregnated or coated on the base material. The prepreg can be used as an insulating layer for a printed wiring board and a material for a semiconductor package.

[0246] (base material) The substrate may be selected from generally known substrates according to the performance required for the prepreg, such as strength, water absorption, and thermal expansion coefficient. Specific examples include glass fiber substrates, synthetic fiber substrates, organic fiber substrates, and inorganic fiber substrates. Examples of glass fibers constituting the glass fiber substrate include A-glass, C-glass, D-glass, E-glass, H-glass, L-glass, NE-glass, Q-glass, S-glass, T-glass, UN-glass, and spherical glass. Examples of synthetic fibers constituting the synthetic fiber substrate include polyamide resin fibers, aromatic polyamide resin fibers, and fully aromatic polyamide resin fibers; polyester resin fibers, aromatic polyester resin fibers, and fully aromatic polyester resin fibers; polyimide resin fibers; and fluororesin fibers. Examples of organic fiber substrates include paper substrates mainly composed of kraft paper, cotton linter paper, and mixed paper of linter and kraft pulp. Examples of inorganic fibers constituting the inorganic fiber substrate include inorganic fibers other than glass, such as quartz. Examples of the shape of the substrate include woven fabric, nonwoven fabric, roving, chopped strand mat, and surfacing mat. The substrate can be used alone or in combination of two or more. The thickness of the substrate is preferably in the range of 0.01 mm to 0.2 mm for laminated plate applications. When the substrate is in the above thickness range, a woven fabric that has been subjected to an opening treatment or a clogging treatment is suitable from the viewpoint of dimensional stability. Furthermore, a glass woven fabric that has been surface-treated with a silane coupling agent such as an epoxy silane treatment or an amino silane treatment is preferable from the viewpoint of moisture absorption and heat resistance. A liquid crystal polyester woven fabric is also preferable from the viewpoint of electrical properties.

[0247] As a method for producing a prepreg, a generally known method can be appropriately applied. For example, a method of preparing a resin varnish using a resin composition, immersing a substrate in the resin varnish, applying the resin varnish to the substrate with various coaters, spraying the resin varnish to the substrate with a spray, etc. can be applied to produce a prepreg. Among these, a method of immersing a substrate in a resin varnish is preferred. This can improve the impregnation of the substrate with the resin composition. When immersing a substrate in a resin varnish, a normal impregnation coating equipment can be used. For example, a method of impregnating an inorganic and / or organic fiber substrate with a resin varnish using an impregnation coating equipment, drying the substrate at 120° C. or higher and 220° C. or lower for about 2 minutes to 15 minutes, and producing a prepreg by B-stage can be applied. At this time, the amount of the resin composition attached to the substrate, that is, the amount of the resin composition (including the filler) relative to the total amount (100% by mass) of the prepreg after semi-curing is preferably in the range of 20% by mass to 99% by mass.

[0248] [Laminated Plate] The laminate has a layer containing at least one prepreg and a metal foil laminated on one or both sides of the layer. A generally known method can be appropriately applied as a method for producing a laminate. For example, a laminate can be obtained by laminating a prepreg and a metal foil and then heating and pressurizing the laminate. At this time, the heating temperature is preferably 65°C or more and 300°C or less, more preferably 120°C or more and 270°C or less. The pressure to be applied is preferably 2.0MPa or more and 5.0MPa or less, more preferably 2.5MPa or more and 4.0MPa or less. The laminate can also be used as a metal foil-clad laminate and a multilayer plate.

[0249] [Metal foil laminate] A metal foil-clad laminate is a laminate formed by stacking at least one prepreg and disposing a metal foil on one or both sides of the prepreg. Specifically, it can be produced by stacking one or more prepregs, disposing a metal foil such as copper or aluminum on one or both sides of the prepreg, and laminating the laminate. Examples of the metal foil include those used in printed wiring board materials. As such metal foil, copper foil such as rolled copper foil and electrolytic copper foil is preferable. In addition, the thickness of the metal foil is preferably 2.0 μm to 70 μm, more preferably 3.0 μm to 35 μm. As molding conditions, methods for ordinary laminates and multilayer boards for printed wiring boards can be applied. For example, a multi-stage press machine, a multi-stage vacuum press machine, a continuous molding machine, an autoclave molding machine, etc. are used at a temperature of 180° C. to 350° C., a heating time of 100 minutes to 300 minutes, and a surface pressure of 20 kg / cm. 2 More than 100kg / cm 2 A metal foil-clad laminate can be manufactured by laminating and molding as described below.

[0250] [Multilayer board] The multi-layer plate is obtained by combining prepregs with separately prepared wiring boards for inner layers and laminating them together. As a method for producing a multilayer board, for example, 35 μm copper foil is placed on both sides of one prepreg, laminated under the above conditions, an inner layer circuit is formed, and the circuit is blackened to form an inner layer circuit board. Then, the inner layer circuit board and the above prepreg are alternately placed one by one, copper foil is placed on the outermost layer, and laminated under the above conditions, preferably under vacuum, to produce the board.

[0251] [Sealing material] The sealing material includes a resin composition. As a method for producing the encapsulating material, a generally known method can be appropriately applied. For example, a method of mixing a resin composition with various known additives or solvents generally used in the application of encapsulating materials using a known mixer can be mentioned. In addition, as a method for adding a cyanate ester compound, various additives, and a solvent during mixing, a generally known method can be appropriately applied.

[0252] [Fiber-reinforced composite materials] The fiber-reinforced composite material includes a resin composition and reinforcing fibers. As the reinforcing fiber, generally known fibers can be used. Specific examples thereof include carbon fiber, glass fiber, aramid fiber, boron fiber, PBO fiber, high-strength polyethylene fiber, alumina fiber, and silicon carbide fiber. The form and arrangement of the reinforcing fiber can be appropriately selected from, for example, woven fabric, nonwoven fabric, mat, knit, braided cord, unidirectional strand, roving, and chopped. As the form of the reinforcing fiber, a preform (a laminate of woven fabric base fabrics made of reinforcing fibers, or a laminate of the laminated woven fabric base fabrics sewn together with a stitch thread, or a fiber structure such as a three-dimensional woven fabric or a braided fabric) can also be applied.

[0253] As a method for producing fiber-reinforced composite materials, generally known methods can be appropriately applied. Specific examples include the liquid composite molding method, the resin film infusion method, the filament winding method, the hand lay-up method, and the pultrusion method. Among these, the resin transfer molding method, which is one of the liquid composite molding methods, can be used for various applications because materials other than the preform, such as metal plates, foam cores, and honeycomb cores, can be set in the mold in advance. Therefore, it is preferably used when mass-producing composite materials with relatively complex shapes in a short period of time.

[0254] 〔glue〕 The adhesive contains the resin composition of the present embodiment. A generally known method can be appropriately applied as a method for producing the adhesive. For example, a method of mixing a resin composition with various known additives or solvents that are generally used in adhesive applications using a known mixer can be mentioned. In addition, a generally known method can be appropriately applied as a method for adding a cyanate ester compound, various additives, and a solvent during mixing.

[0255] [Resin composite sheet] The resin composite sheet includes a support and a resin layer disposed on the surface of the support, and the resin layer includes the resin composition of the present embodiment. The resin composite sheet can also be obtained by applying a solution in which the resin composition of the present embodiment is dissolved in a solvent to the support and drying the solution. Examples of the support include polyethylene film, polypropylene film, polycarbonate film, polyethylene terephthalate film, ethylene tetrafluoroethylene copolymer film, and release films obtained by applying a release agent to the surface of these films, organic film substrates such as polyimide film, conductor foils such as copper foil and aluminum foil, glass plate, SUS plate, FRP, and other plate-shaped materials. Examples of the application method include a method in which a solution in which the resin composition is dissolved in a solvent is applied to the support using a bar coater, die coater, doctor blade, baker applicator, or the like. In addition, a single-layer sheet (resin sheet) can be obtained by peeling or etching the support from the laminated sheet after drying. In addition, a single-layer sheet (resin sheet) can also be obtained without using a support by supplying a solution in which the resin composition is dissolved in a solvent into a mold having a sheet-shaped cavity and drying it to form it into a sheet.

[0256] In producing a single layer or laminate sheet, the drying conditions for removing the solvent are preferably a temperature of 20° C. to 200° C. and a time of 1 minute to 90 minutes, since a low temperature makes the solvent more likely to remain in the resin composition and a high temperature accelerates the curing of the resin composition. The thickness of the resin layer of the single layer or laminate sheet can be adjusted by the concentration of the resin composition solution and the coating thickness, but generally, a thicker coating thickness makes it more likely that the solvent will remain during drying, so a thickness of 0.1 μm to 500 μm is preferable.

[0257] 〔film〕 The film is produced by forming the resin composition into a sheet. Such a film can be used, for example, as a build-up film or a dry film solder resist. For example, a method for producing the film includes a method in which a peelable plastic film is used as a substrate, and a solution in which the resin composition is dissolved in a solvent is applied to the plastic film and dried. The solvent can be dried by heating at a temperature of 20°C to 150°C for 1 minute to 90 minutes. The film can be used in an uncured state in which the solvent has simply been dried from the resin composition, or can be used in a semi-cured (B-stage) state as necessary.

[0258] [Printed Wiring Board] The printed wiring board includes an insulating layer and a conductor layer formed on the surface of the insulating layer, and the insulating layer includes a resin composition. That is, it is preferable that the insulating layer is composed of an insulating layer including the resin composition of the present embodiment.

[0259] The metal foil-clad laminate can be suitably used as a printed wiring board. The printed wiring board can be manufactured according to a conventional method. An example of a method for manufacturing a printed wiring board is shown below. First, a metal foil-clad laminate such as a copper-clad laminate is prepared. Next, an etching treatment is applied to the surface of the metal foil-clad laminate to form an inner layer circuit, and an inner layer substrate is produced. If necessary, a surface treatment is applied to the inner layer circuit surface of this inner layer substrate to increase the adhesive strength, and then a required number of prepregs are stacked on the inner layer circuit surface, and a metal foil for an outer layer circuit is further stacked on the outside thereof, and the laminate is heated and pressed to form an integral mold. In this way, a multi-layer laminate is manufactured in which an insulating layer made of a base material and a cured product of a resin composition is formed between the inner layer circuit and the metal foil for the outer layer circuit. Next, after the multi-layer laminate is subjected to a hole punching process for through holes or via holes, a plated metal film that conducts the inner layer circuit and the metal foil for the outer layer circuit is formed on the wall surface of the hole, and the metal foil for the outer layer circuit is further etched to form the outer layer circuit, thereby manufacturing a printed wiring board. EXAMPLES

[0260] The present invention will be described in more detail below with reference to examples, although the present invention is not particularly limited to the following examples.

[0261] [Calculation and measurement methods] (1) Hydrogen halide contamination rate (hydrochloric acid contamination rate) In the examples and comparative examples, the contamination rate (%) of hydrochloric acid in the organic phase (dichloromethane phase) in solution 3 after the separation step relative to the amount of 1-naphthol aralkyl resin used was calculated as follows.

[0262] That is, the amount of hydrochloric acid in the aqueous phase of reaction solution 1 after the reaction (before separation) (molar ratio A relative to 1 mol of hydroxy groups of the 1-naphthol aralkyl resin) was defined by formula (i) where the amount of all triethylamine used in the entire system (main reaction) (molar ratio relative to 1 mol of hydroxy groups of the 1-naphthol aralkyl resin) was defined as B (molar ratio), the amount of triethylamine used for cyanation relative to 1 mol of hydroxy groups of the 1-naphthol aralkyl resin was defined as 1.2 mol ratio, and the amount of hydrochloric acid charged before the reaction (molar ratio relative to 1 mol of hydroxy groups of the 1-naphthol aralkyl resin) was defined as C (molar ratio). A=C-(B-1.2)…(i)

[0263] Cyanation proceeds in the dichloromethane phase by a desalting reaction of the hydroxyl groups of the 1-naphthol aralkyl resin with cyanogen chloride and triethylamine, and 1.2 mol of triethylamine is required for every 1 mol of the hydroxyl groups of the 1-naphthol aralkyl resin. Meanwhile, in the aqueous phase, a neutralization reaction between hydrochloric acid and triethylamine also proceeds, so all of the triethylamine used in the entire system (main reaction) is consumed in both the cyanation reaction and the neutralization reaction. Therefore, the amount of triethylamine consumed in the neutralization reaction with hydrochloric acid in the aqueous phase (the molar ratio relative to 1 mole of hydroxy groups in the 1-naphthol aralkyl resin) is the total amount of triethylamine used in the entire system (main reaction) (B-1.2), and the amount of hydrochloric acid remaining after the neutralization reaction, i.e., the amount of hydrochloric acid A in the aqueous phase in reaction solution 1 after the reaction (before separation) (the molar ratio relative to 1 mole of hydroxy groups in the 1-naphthol aralkyl resin), can be defined as C-(B-1.2), which is formula (i).

[0264] The hydrochloric acid concentration D (%) in the aqueous phase of reaction solution 1 after the reaction (before separation) was defined by formula (ii) where the amount of 1-naphthol aralkyl resin used is E (g), the hydroxy group equivalent of the 1-naphthol aralkyl resin is F (g / eq.), and the mass of the aqueous phase in reaction solution 1 after the reaction (before separation) is G (g). D=[[{A×(E / F)}×36.46〕 / G]×100…(ii)

[0265] The amount (mol) of hydroxyl groups used in the entire system (main reaction) is expressed as (E / F), so the amount (mol) of hydrochloric acid in the aqueous phase of reaction solution 1 after the reaction (before separation) is {A x (E / F)}. Multiplying this by the molecular weight of hydrochloric acid, 36.46 (g / mol), [{A x (E / F)} x 36.46] gives the amount (g) of hydrochloric acid in the aqueous phase of reaction solution 1 after the reaction (before separation). This formula is divided by the mass G (g) of the aqueous phase of reaction solution 1 after the reaction (before separation), giving the percentage (%), [[{A x (E / F)} x 36.46] / G] x 100, which can be defined by formula (ii) which shows the hydrochloric acid concentration D (%) in the aqueous phase of reaction solution 1 after the reaction (before separation).

[0266] The post-treatment of the reaction liquid 1 is as follows. The reaction liquid 1 is left to stand, and the lower organic phase (dichloromethane phase) is removed from the bottom of the vessel and transferred to another vessel, whereby the reaction liquid 1 is separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At this time, a certain amount of the aqueous phase 1 of the upper phase of the reaction liquid 1 is mixed with the dichloromethane phase 1 of the reaction liquid 1 to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. A certain amount of water is further added to the aqueous phase 2 of the solution 1, and the mixture is stirred and mixed to dilute the hydrochloric acid in the aqueous phase 2, whereby a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 resulting from the dilution of the aqueous phase 2 is obtained. The solution 2 is left to stand, and the lower dichloromethane phase is removed from the bottom of the vessel and transferred to another vessel, whereby the solution 2 is separated (liquid separation 2). In this case, a certain amount of the upper aqueous phase 3 of the solution 2 is mixed into the dichloromethane phase 3 of the solution 2 to obtain a solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3.

[0267] The contamination rate H (%) of hydrochloric acid in dichloromethane phase 4 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was defined by the following formula (iii), where I is the dilution ratio of solution 2 after dilution of solution 1 with aqueous phase 2, and J (g) is the contamination amount of aqueous phase 3, the upper phase of solution 2 in separation 2 [corresponding to aqueous phase 4 in solution 3]. H = D / I × J / E … (iii)

[0268] After the cyanation reaction was completed, the reaction solution 1 was left to stand, and the lower dichloromethane phase of the reaction solution 1 was removed from the bottom of the vessel, and when it was transferred to another vessel, j (g) of the upper aqueous phase 1 of the reaction solution 1 was mixed in. K (g) of water was further added to aqueous phase 2 in solution 1 after separation 1, and the mixture was stirred and mixed to dilute the hydrochloric acid in aqueous phase 2. The dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 is defined by the following formula (iv). In Comparative Examples 1 to 3, K (g) of water was not added to aqueous phase 2, so K was set to 0 (g). I = {j + K} / j … (iv) In addition, the amount j(g) of aqueous phase 1 in the upper phase of reaction solution 1 [corresponding to aqueous phase 2 in solution 1] is equal to the amount J(g) of aqueous phase 3 in the upper phase of solution 2 in separation 2 [corresponding to aqueous phase 4 in solution 3].

[0269] (2) Content of compounds having one carbamate group The content (area %) of compounds having one carbamate group (monocarbamate) in the cyanate ester compounds obtained in the Examples and Comparative Examples was measured as follows. That is, 0.3 g of a 2-butanone solution containing 50% by mass of cyanate ester compound was dissolved in 100 g of tetrahydrofuran (solvent) to obtain a solution. 2.0 μL of the solution was injected into a high performance liquid chromatograph (High Performance Liquid Chromatograph Chromaster (trade name) manufactured by Hitachi High-Tech Corporation) to perform analysis. The column used was TSKgel ODS-120T (length 25 cm × inner diameter 4.6 mm) manufactured by Tosoh Corporation, the mobile phase was acetonitrile / water (volume ratio 80 / 20), the flow rate was 1.0 mL / min., the detection wavelength was 274 nm, and the column temperature was 35°C. The content of the compound having one carbamate group (monocarbamate) in the cyanate ester compound was calculated from the peak area value of the peak with a retention time (RT) of 5.6 minutes.

[0270] (3) Peak top temperature For the cyanate ester compounds obtained in the Examples and Comparative Examples, the exothermic peak temperatures (peak top temperature, ° C.) were measured as follows. First, as a pretreatment, 5.0 g of a 2-butanone solution containing 50% by mass of a cyanate ester compound was concentrated under reduced pressure, and then further concentrated to dryness at 70°C for 1 hour to obtain 2.7 g of a cyanate ester compound. Using a differential scanning calorimeter (SII NanoTechnology Co., Ltd., DSC7020 (trade name)), the peak top temperature (unit: °C) was measured by observing the exothermic behavior of the obtained cyanate ester compound under the measurement conditions of a starting temperature of 40°C, an end temperature of 380°C, and a heating rate of 3.0°C / min. The higher the peak top temperature, the easier it is to control the polymerization reaction.

[0271] Example 1 700 g (hydroxy group equivalent: 233 g / eq., hydroxy group conversion: 3.01 mol) of 1-naphthol aralkyl resin (SN495V, product name, manufactured by Nippon Steel Chemical & Material Co., Ltd.) as a hydroxy-substituted aromatic compound and 406.0 g (4.01 mol, an amount equivalent to 1.35 mol per mol of hydroxy groups in the 1-naphthol aralkyl resin) of triethylamine as a basic compound were dissolved in 4200 g of dichloromethane as an organic solvent while maintaining the solution temperature at 0° C., and this was designated solution A.

[0272] A mixture (cyanogen halide solution) of 295.6 g (4.81 mol, 1.60 mol per mol of hydroxyl groups of 1-naphthol aralkyl resin) of cyanogen chloride as the cyanogen halide, 689.7 g of dichloromethane as the organic solvent, 487.0 g (4.81 mol, 1.60 mol per mol of hydroxyl groups of 1-naphthol aralkyl resin) of 36% hydrochloric acid as the hydrogen halide, and 3,019.6 g of water was stirred and kept at a liquid temperature of -5 to 1°C. While this mixture was being stirred, solution A obtained above was poured into the mixture over a period of 70 minutes to obtain solution B. Then, while keeping the liquid temperature at -5 to 1°C, solution B was further stirred for 5 minutes, and then solution C, in which 273.7g (2.71mol, 0.90mol per 1mol of hydroxyl group of 1-naphthol aralkyl resin) of triethylamine as a basic compound was dissolved in 273.7g of dichloromethane as an organic solvent, was poured into solution B over 15 minutes while keeping the liquid temperature at -5 to 1°C to obtain solution D. Then, while keeping the liquid temperature at -5 to 1°C, solution D was further stirred for 30 minutes to complete the reaction, and reaction solution 1 was obtained. The pH of the aqueous phase (upper phase) side of reaction solution 1 was measured with a pH meter (IQ Scientific Instruments, IQ150 (trade name)) and was 0.9.

[0273] Thereafter, the reaction liquid 1 was left to stand, and 6055 g of the lower organic phase (dichloromethane phase) was removed from the bottom of the kettle and transferred to another kettle, whereby the reaction liquid 1 was separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At that time, 605 g of the aqueous phase 1 of the upper phase of the reaction liquid 1 was mixed into the dichloromethane phase 1 of the reaction liquid 1, to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. 1000 g of water was further added to the aqueous phase 2 of the solution 1, and the mixture was stirred and mixed to dilute the hydrochloric acid in the aqueous phase 2, thereby obtaining a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 resulting from the dilution of the aqueous phase 2. The solution 2 was left to stand, and 6055 g of the lower dichloromethane phase was removed from the bottom of the kettle and transferred to another kettle, whereby the solution 2 was separated (liquid separation 2). At that time, 605 g of the upper aqueous phase 3 of the solution 2 was mixed into the dichloromethane phase 3 of the solution 2 to obtain a solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3.

[0274] The mass G of the aqueous phase in reaction solution 1 after the reaction (before separation) was 4739 g, and the hydrochloric acid concentration D in the aqueous phase in reaction solution 1 after the reaction (before separation) was 1.27%. The amount j of the mixed aqueous phase in separation 1 was 605 g, and the dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 was 2.7. The mixed amount J of aqueous phase 3 in the upper phase of solution 2 in separation 2 (corresponding to aqueous phase 4 in solution 3) was 605 g. The hydrochloric acid mixing rate H in dichloromethane phase 4 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was 0.41%.

[0275] The obtained solution 3 was heated and distilled to a bottom liquid temperature of 46°C, which was the maximum temperature, to distill off cyanogen chloride and dichloromethane, and then new dichloromethane in an amount equivalent to the distilled mass was added to the substrate to obtain solution 4. Thereafter, solution 4 was washed five times with 2000g of water to obtain solution 5. The electrical conductivity of the wastewater from the fifth water wash was measured using a portable EC meter (HI8733N, product name, manufactured by Hannai Instruments) and was found to be 10μS / cm. From the electrical conductivity value, it was confirmed that the ionic compounds were sufficiently removed by washing with water, and the content of ionic compounds in solution 5 was sufficiently low.

[0276] The dichloromethane phase of solution 5 was concentrated under reduced pressure, and the solvent was replaced with a 2-butanone solution five times to obtain 1,442 g of a 2-butanone solution containing 50 mass % of the target cyanate ester compound (compound represented by formula (17)). The content of the compound having one carbamate group (the compound represented by formula (18)) in the obtained cyanate ester compound was 0.09% by area in terms of HPLC area percentage, and the peak top temperature was 277° C. These results are shown in Table 1.

[0277] Example 2 700 g (hydroxy group equivalent: 236 g / eq., hydroxy group conversion: 2.97 mol) of 1-naphthol aralkyl resin (SN495V, product name, manufactured by Nippon Steel Chemical & Material Co., Ltd.) as a hydroxy-substituted aromatic compound and 451.5 g (4.46 mol, an amount equivalent to 1.50 mol per mol of hydroxy groups in the 1-naphthol aralkyl resin) of triethylamine as a basic compound were dissolved in 4200 g of dichloromethane as an organic solvent while maintaining the solution temperature at 0° C., and this was designated solution A.

[0278] A mixture (cyanogen halide solution) of 256.0 g (4.16 mol, 1.40 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of cyanogen chloride as the cyanogen halide, 597.4 g of dichloromethane as the organic solvent, 421.8 g (4.16 mol, 1.40 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of 36% hydrochloric acid as the hydrogen halide, and 2615.2 g of water was stirred and kept at a liquid temperature of -2 to -0.5°C. To this mixture, solution A obtained above was poured over 71 minutes to obtain solution B. Then, while keeping the liquid temperature at -2 to -0.5°C, solution B was further stirred for 5 minutes, and then solution C, which was prepared by dissolving 150.5g of triethylamine (1.49 mol, 0.50 mol per 1 mol of hydroxyl group of 1-naphthol aralkyl resin) as a basic compound in 150.5g of dichloromethane as an organic solvent, was poured into solution B over 12 minutes while keeping the liquid temperature at -2 to -0.5°C to obtain solution D. Then, while keeping the liquid temperature at -2 to -0.5°C, solution D was further stirred for 30 minutes to complete the reaction, and reaction solution 1 was obtained. The pH of the aqueous phase (upper phase) side of reaction solution 1 was measured with a pH meter (IQ Scientific Instruments IQ150 (trade name)) and was 0.9.

[0279] Thereafter, the reaction liquid 1 was allowed to stand, and 5940 g of the lower organic phase (dichloromethane phase) was removed from the bottom of the kettle and transferred to another kettle, whereby the reaction liquid 1 was separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At that time, 300 g of the upper aqueous phase 1 of the reaction liquid 1 was mixed into the dichloromethane phase 1 of the reaction liquid 1, to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. 150 g of water was further added to the aqueous phase 2 of the solution 1, and the mixture was stirred and mixed to dilute the hydrochloric acid in the aqueous phase 2, thereby obtaining a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 resulting from the dilution of the aqueous phase 2. The solution 2 was allowed to stand, and 5940 g of the lower dichloromethane phase was removed from the bottom of the kettle and transferred to another kettle, whereby the solution 2 was separated (liquid separation 2). At that time, 300 g of the upper aqueous phase 3 of the solution 2 was mixed into the dichloromethane phase 3 of the solution 2 to obtain a solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3.

[0280] The mass G of the aqueous phase in reaction solution 1 after the reaction (before separation) was 3649 g, and the hydrochloric acid concentration D in the aqueous phase in reaction solution 1 after the reaction (before separation) was 1.78%. The amount j of the mixed aqueous phase in separation 1 was 300 g, and the dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 was 1.5. The mixed amount J of aqueous phase 3 in the upper phase of solution 2 in separation 2 (corresponding to aqueous phase 4 in solution 3) was 300 g. The hydrochloric acid mixing rate H in dichloromethane phase 4 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was 0.51%.

[0281] The obtained solution 3 was heated and distilled to a bottom liquid temperature of 46°C, which was the maximum temperature, to distill off cyanogen chloride and dichloromethane, and then new dichloromethane in an amount equivalent to the distilled mass was added to the substrate to obtain solution 4. Thereafter, solution 4 was washed five times with 2000g of water to obtain solution 5. The electrical conductivity of the wastewater from the fifth water wash was measured using a portable EC meter (HI8733N, product name, manufactured by Hannai Instruments) and was found to be 10μS / cm. From the electrical conductivity value, it was confirmed that the ionic compounds were sufficiently removed by washing with water, and the content of ionic compounds in solution 5 was sufficiently low.

[0282] The dichloromethane phase of solution 5 was concentrated under reduced pressure, and the solvent was replaced with a 2-butanone solution five times to obtain 1,439 g of a 2-butanone solution containing 50 mass % of the target cyanate ester compound (compound represented by formula (17)). The content of the compound having one carbamate group (the compound represented by formula (18)) in the obtained cyanate ester compound was 0.16% by area in terms of HPLC area percentage, and the peak top temperature was 272° C. These results are shown in Table 1.

[0283] Example 3 700 g (hydroxy group equivalent: 236 g / eq., hydroxy group conversion: 2.97 mol) of 1-naphthol aralkyl resin (SN495V, product name, manufactured by Nippon Steel Chemical & Material Co., Ltd.) as a hydroxy-substituted aromatic compound and 451.5 g (4.46 mol, an amount equivalent to 1.50 mol per mol of hydroxy groups in the 1-naphthol aralkyl resin) of triethylamine as a basic compound were dissolved in 4200 g of dichloromethane as an organic solvent while maintaining the solution temperature at 0° C., and this was designated solution A.

[0284] A mixture (cyanogen halide solution) of 256.0 g (4.16 mol, 1.40 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of cyanogen chloride as the cyanogen halide, 597.4 g of dichloromethane as the organic solvent, 421.8 g (4.16 mol, 1.40 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of 36% hydrochloric acid as the hydrogen halide, and 2615.2 g of water was stirred and kept at a liquid temperature of -6 to -1°C. To this mixture, solution A obtained above was poured over 71 minutes to obtain solution B. Then, while keeping the liquid temperature at -6 to -1°C, solution B was further stirred for 5 minutes, and then solution C, which was prepared by dissolving 90.3 g (0.89 mol, 0.30 mol per 1 mol of hydroxyl group of 1-naphthol aralkyl resin) of a basic compound in 90.3 g of dichloromethane as an organic solvent, was poured into solution B over 16 minutes while keeping the liquid temperature at -6 to -1°C to obtain solution D. Then, while keeping the liquid temperature at -6 to -1°C, solution D was further stirred for 30 minutes to complete the reaction, and reaction solution 1 was obtained. The pH of the aqueous phase (upper phase) side of reaction solution 1 was measured with a pH meter (IQ Scientific Instruments IQ150 (trade name)) and was 0.9.

[0285] Thereafter, the reaction liquid 1 was allowed to stand, and 6322 g of the lower organic phase (dichloromethane phase) was removed from the bottom of the kettle and transferred to another kettle, whereby the reaction liquid 1 was separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At that time, 300 g of the upper aqueous phase 1 of the reaction liquid 1 was mixed into the dichloromethane phase 1 of the reaction liquid 1, to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. 150 g of water was further added to the aqueous phase 2 of the solution 1, and the mixture was stirred and mixed to dilute the hydrochloric acid in the aqueous phase 2, thereby obtaining a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 resulting from the dilution of the aqueous phase 2. The solution 2 was allowed to stand, and 6322 g of the lower dichloromethane phase was removed from the bottom of the kettle and transferred to another kettle, whereby the solution 2 was separated (liquid separation 2). At that time, 300 g of the upper aqueous phase 3 of the solution 2 was mixed into the dichloromethane phase 3 of the solution 2 to obtain a solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3.

[0286] The mass G of the aqueous phase in reaction solution 1 after the reaction (before separation) was 3575 g, and the hydrochloric acid concentration D in the aqueous phase in reaction solution 1 after the reaction (before separation) was 2.43%. The amount j of the mixed aqueous phase in separation 1 was 300 g, and the dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 was 1.5. The mixed amount J of aqueous phase 3 in the upper phase of solution 2 in separation 2 (corresponding to aqueous phase 4 in solution 3) was 300 g. The hydrochloric acid mixing rate H in dichloromethane phase 4 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was 0.69%.

[0287] The obtained solution 3 was heated and distilled to a bottom liquid temperature of 50°C, which was the maximum temperature, to distill off cyanogen chloride and dichloromethane, and then new dichloromethane was added to the substrate in an amount equivalent to the distilled mass to obtain solution 4. Then, solution 4 was washed five times with 2000 g of water to obtain solution 5. The electrical conductivity of the wastewater from the fifth water wash was measured using a portable EC meter (HI8733N, product name, manufactured by Hannai Instruments) and was found to be 10 μS / cm. From the electrical conductivity value, it was confirmed that the ionic compounds were sufficiently removed by washing with water, and the content of ionic compounds in solution 5 was sufficiently low.

[0288] The dichloromethane phase of solution 5 was concentrated under reduced pressure, and the solvent was replaced with a 2-butanone solution five times to obtain 1,442 g of a 2-butanone solution containing 50 mass % of the target cyanate ester compound (compound represented by formula (17)). The content of the compound having one carbamate group (the compound represented by formula (18)) in the obtained cyanate ester compound was 0.16% by area in terms of HPLC area percentage, and the peak top temperature was 273° C. These results are shown in Table 1.

[0289] Comparative Example 1 700 g (hydroxy group equivalent: 236 g / eq., hydroxy group conversion: 2.97 mol) of 1-naphthol aralkyl resin (SN495V, product name, manufactured by Nippon Steel Chemical & Material Co., Ltd.) as a hydroxy-substituted aromatic compound and 361.2 g (3.57 mol, an amount equivalent to 1.20 mol per 1 mol of hydroxy groups in the 1-naphthol aralkyl resin) of triethylamine as a basic compound were dissolved in 4200 g of dichloromethane as an organic solvent while maintaining the solution temperature at 0° C., and this was designated solution A.

[0290] A mixture (cyanogen halide solution) of 292.6 g (4.76 mol, 1.60 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of cyanogen chloride as the cyanogen halide, 682.7 g of dichloromethane as the organic solvent, 482.07 g (4.76 mol, 1.60 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of 36% hydrochloric acid as the hydrogen halide, and 2,988.8 g of water was stirred and kept at a liquid temperature of -4 to -1°C. To this mixture, solution A obtained above was poured over 72 minutes to obtain solution B. Then, while keeping the liquid temperature at -4 to -1°C, solution B was further stirred for 5 minutes, and then solution C, which was prepared by dissolving 120.4 g of triethylamine (1.19 mol, 0.40 mol per 1 mol of hydroxyl group of 1-naphthol aralkyl resin) as a basic compound in 120.4 g of dichloromethane as an organic solvent, was poured into solution B over 12 minutes while keeping the liquid temperature at -4 to -1°C to obtain solution D. Then, while keeping the liquid temperature at -4 to -1°C, solution D was further stirred for 30 minutes to complete the reaction, and reaction solution 1 was obtained. The pH of the aqueous phase (upper phase) side of reaction solution 1 was measured with a pH meter (IQ Scientific Instruments IQ150 (trade name)) and was 0.3.

[0291] Thereafter, the reaction liquid 1 was left to stand, and 5557.6 g of the lower organic phase (dichloromethane phase) was removed from the bottom of the kettle and transferred to another kettle, whereby the reaction liquid 1 was separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At that time, 314 g of the upper aqueous phase 1 of the reaction liquid 1 was mixed with the dichloromethane phase 1 of the reaction liquid 1 to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. Water was not added to the aqueous phase 2 of the solution 1, and the two-phase solution was transferred to another kettle to obtain a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 (i.e., solution 1 having an aqueous phase 2 and a dichloromethane phase 2). The solution 2 was left to stand, and 5557.6 g of the lower dichloromethane phase was removed from the bottom of the kettle and transferred to another kettle, whereby the solution 2 was separated (liquid separation 2). At that time, 314 g of the upper aqueous phase 3 of solution 2 was mixed into the dichloromethane phase 3 of solution 2 to obtain solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3 (i.e., corresponding to solution 1 having an aqueous phase 2 and a dichloromethane phase 2).

[0292] The mass G of the aqueous phase in reaction solution 1 after the reaction (before separation) was 3948 g, and the hydrochloric acid concentration D in the aqueous phase in reaction solution 1 after the reaction (before separation) was 3.3%. The amount j of the mixed aqueous phase in separation 1 was 314 g, and the dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 was 1.0. The mixed amount J of aqueous phase 3 in the upper phase of solution 2 in separation 2 (corresponding to aqueous phase 4 in solution 3) was 314 g. The hydrochloric acid mixing rate H in dichloromethane phase 4 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was 1.48%.

[0293] The obtained solution 3 was heated and distilled to a bottom liquid temperature of 55°C, which was the maximum temperature, to distill off cyanogen chloride and dichloromethane, and then new dichloromethane was added to the substrate in an amount equivalent to the distilled mass to obtain solution 4. Thereafter, solution 4 was washed six times with 2000g of water to obtain solution 5. The electrical conductivity of the wastewater from the sixth water wash was measured using a portable EC meter (HI8733N, product name, manufactured by Hanna Instruments) and was found to be 10μS / cm. From the electrical conductivity value, it was confirmed that the ionic compounds were sufficiently removed by washing with water, and the content of ionic compounds in solution 5 was sufficiently low.

[0294] The dichloromethane phase of solution 5 was concentrated under reduced pressure, and the solvent was replaced with a 2-butanone solution five times to obtain 1,439 g of a 2-butanone solution containing 50 mass % of the target cyanate ester compound (compound represented by formula (17)). The content of the compound having one carbamate group (the compound represented by formula (18)) in the obtained cyanate ester compound was 3.40 area % in terms of HPLC area percentage, and the peak top temperature was 250° C. These results are shown in Table 1.

[0295] Comparative Example 2 700 g (hydroxy group equivalent: 236 g / eq., hydroxy group conversion: 2.97 mol) of 1-naphthol aralkyl resin (SN495V, product name, manufactured by Nippon Steel Chemical & Material Co., Ltd.) as a hydroxy-substituted aromatic compound and 361.2 g (3.57 mol, an amount equivalent to 1.20 mol per 1 mol of hydroxy groups in the 1-naphthol aralkyl resin) of triethylamine as a basic compound were dissolved in 4200 g of dichloromethane as an organic solvent while maintaining the solution temperature at 0° C., and this was designated solution A.

[0296] A mixture (cyanogen halide solution) of 274.3 g (4.46 mol, 1.50 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of cyanogen chloride as the cyanogen halide, 640.0 g of dichloromethane as the organic solvent, 451.9 g (4.46 mol, 1.50 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of 36% hydrochloric acid as the hydrogen halide, and 2802.0 g of water was stirred and kept at a liquid temperature of -2 to -0.5°C. While this mixture was being stirred, solution A obtained above was poured into the mixture over a period of 70 minutes to obtain solution B. Then, while keeping the liquid temperature at -2 to -0.5°C, solution B was further stirred for 5 minutes, and then, while keeping the liquid temperature at -2 to -0.5°C, solution C, in which 167.2g of triethylamine (1.65mol, 0.55mol per 1mol of hydroxyl group of 1-naphthol aralkyl resin) as a basic compound was dissolved in 167.2g of dichloromethane as an organic solvent, was poured into solution B over 12 minutes to obtain solution D. Then, while keeping the liquid temperature at -2 to -0.5°C, solution D was further stirred for 30 minutes to complete the reaction, and reaction solution 1 was obtained. The pH of the aqueous phase (upper phase) side of reaction solution 1 was measured with a pH meter (IQ Scientific Instruments IQ150 (trade name)) and was 0.2.

[0297] Thereafter, the reaction liquid 1 was left to stand, and 5571.5 g of the lower organic phase (dichloromethane phase) was removed from the bottom of the kettle and transferred to another kettle, whereby the reaction liquid 1 was separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At that time, 314 g of the upper aqueous phase 1 of the reaction liquid 1 was mixed with the dichloromethane phase 1 of the reaction liquid 1 to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. Water was not added to the aqueous phase 2 of the solution 1, and the two-phase solution was transferred to another kettle, whereby a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 (i.e., corresponding to the solution 1 having an aqueous phase 2 and a dichloromethane phase 2) was obtained. The solution 2 was left to stand, and 5571.5 g of the lower dichloromethane phase was removed from the bottom of the kettle and transferred to another kettle, whereby the solution 2 was separated (liquid separation 2). At that time, 314 g of the upper aqueous phase 3 of solution 2 was mixed into the dichloromethane phase 3 of solution 2 to obtain solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3 (i.e., corresponding to solution 1 having an aqueous phase 2 and a dichloromethane phase 2).

[0298] The mass G of the aqueous phase in reaction solution 1 after the reaction (before separation) was 3920.5 g, and the hydrochloric acid concentration D in the aqueous phase in reaction solution 1 after the reaction (before separation) was 2.77%. The amount j of the mixed aqueous phase in separation 1 was 314 g, and the dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 was 1.0. The mixed amount J of aqueous phase 3 in the upper phase of solution 2 in separation 2 (corresponding to aqueous phase 4 in solution 3) was 314 g. The hydrochloric acid mixing rate H in dichloromethane phase 4 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was 1.24%.

[0299] The obtained solution 3 was heated and distilled to a bottom liquid temperature of 55°C, which was the maximum temperature, to distill off cyanogen chloride and dichloromethane, and then new dichloromethane was added to the substrate in an amount equivalent to the distilled mass to obtain solution 4. Thereafter, solution 4 was washed six times with 2000g of water to obtain solution 5. The electrical conductivity of the wastewater from the sixth water wash was measured using a portable EC meter (HI8733N, product name, manufactured by Hanna Instruments) and was found to be 10μS / cm. From the electrical conductivity value, it was confirmed that the ionic compounds were sufficiently removed by washing with water, and the content of ionic compounds in solution 5 was sufficiently low.

[0300] The dichloromethane phase of solution 5 was concentrated under reduced pressure, and the solvent was replaced with a 2-butanone solution five times to obtain 1,440 g of a 2-butanone solution containing 50 mass % of the target cyanate ester compound (compound represented by formula (17)). The content of the compound having one carbamate group (compound represented by formula (18)) in the obtained cyanate ester compound was 2.50 area % in terms of HPLC area percentage, and the peak top temperature was 256° C. These results are shown in Table 1.

[0301] Comparative Example 3 700 g (hydroxy group equivalent: 236 g / eq., hydroxy group conversion: 2.97 mol) of 1-naphthol aralkyl resin (SN495V, product name, manufactured by Nippon Steel Chemical & Material Co., Ltd.) as a hydroxy-substituted aromatic compound and 361.2 g (3.57 mol, an amount equivalent to 1.20 mol per 1 mol of hydroxy groups in the 1-naphthol aralkyl resin) of triethylamine as a basic compound were dissolved in 4200 g of dichloromethane as an organic solvent while maintaining the solution temperature at 0° C., and this was designated solution A.

[0302] A mixture (cyanogen halide solution) of 292.6 g (4.76 mol, 1.60 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of cyanogen chloride as the cyanogen halide, 682.7 g of dichloromethane as the organic solvent, 482.07 g (4.76 mol, 1.60 mol per mol of hydroxyl groups in 1-naphthol aralkyl resin) of 36% hydrochloric acid as the hydrogen halide, and 2,988.8 g of water was stirred and kept at a liquid temperature of -4 to -3°C. To this mixture, solution A obtained above was poured over 74 minutes to obtain solution B. Then, while keeping the liquid temperature at -4 to -3°C, solution B was further stirred for 5 minutes, and then solution C, which was prepared by dissolving 211.2 g (2.08 mol, 0.70 mol per 1 mol of hydroxyl group of 1-naphthol aralkyl resin) of triethylamine as a basic compound in 211.4 g of dichloromethane as an organic solvent, was poured into solution B over 21 minutes while keeping the liquid temperature at -4 to -3°C to obtain solution D. Then, while keeping the liquid temperature at -4 to -3°C, solution D was further stirred for 30 minutes to complete the reaction, and reaction solution 1 was obtained. The pH of the aqueous phase (upper phase) side of reaction solution 1 was measured with a pH meter (IQ Scientific Instruments IQ150 (trade name)) and was 0.4.

[0303] Thereafter, the reaction liquid 1 was left to stand, and 5777 g of the lower organic phase (dichloromethane phase) was removed from the bottom of the vessel and transferred to another vessel, whereby the reaction liquid 1 was separated into an aqueous phase 1 and a dichloromethane phase 1 (liquid separation 1). At that time, 314 g of the upper aqueous phase of the reaction liquid 1 was mixed into the dichloromethane phase 1 of the reaction liquid 1, to obtain a solution 1 having an aqueous phase 2 and a dichloromethane phase 2 resulting from the mixing of the aqueous phase 1. Water was not added to the aqueous phase 2 of the solution 1, and the two-phase solution was transferred to another vessel, whereby a solution 2 having an aqueous phase 3 and a dichloromethane phase 3 (i.e., corresponding to the solution 1 having an aqueous phase 2 and a dichloromethane phase 2) was obtained. The solution 2 was left to stand, and 5777 g of the lower dichloromethane phase was removed from the bottom of the vessel and transferred to another vessel, whereby the solution 2 was separated (liquid separation 2). At that time, 314 g of the upper aqueous phase 3 of solution 2 was mixed into the dichloromethane phase 3 of solution 2 to obtain solution 3 having an aqueous phase 4 and a dichloromethane phase 4 resulting from the mixing of the aqueous phase 3 (i.e., corresponding to solution 1 having an aqueous phase 2 and a dichloromethane phase 2).

[0304] The mass G of the aqueous phase in reaction solution 1 after the reaction (before separation) was 3937 g, and the hydrochloric acid concentration D in the aqueous phase in reaction solution 1 after the reaction (before separation) was 2.5%. The amount j of the mixed aqueous phase in separation 1 was 314 g, and the dilution ratio I of aqueous phase 3 in solution 2 after dilution of solution 1 with aqueous phase 2 was 1.0. The mixed amount J of aqueous phase 3 in the upper phase of solution 2 in separation 2 (corresponding to aqueous phase 4 in solution 3) was 314 g. The hydrochloric acid mixing rate H in dichloromethane phase 5 in solution 3 after separation 2 relative to the amount of 1-naphthol aralkyl resin used was 1.11%.

[0305] The obtained solution 3 was heated and distilled to a bottom liquid temperature of 55°C, which was the maximum temperature, to distill off cyanogen chloride and dichloromethane, and then new dichloromethane was added to the substrate in an amount equivalent to the distilled mass to obtain solution 4. Thereafter, solution 4 was washed six times with 2000g of water to obtain solution 5. The electrical conductivity of the wastewater from the sixth water wash was measured using a portable EC meter (HI8733N, product name, manufactured by Hanna Instruments) and was found to be 10μS / cm. From the electrical conductivity value, it was confirmed that the ionic compounds were sufficiently removed by washing with water, and the content of ionic compounds in solution 5 was sufficiently low.

[0306] The dichloromethane phase of solution 5 was concentrated under reduced pressure, and the solvent was replaced with a 2-butanone solution five times to obtain 1,439 g of a 2-butanone solution containing 50 mass % of the target cyanate ester compound (compound represented by formula (17)). The content of the compound having one carbamate group (the compound represented by formula (18)) in the obtained cyanate ester compound was 0.70 area % in terms of HPLC area percentage, and the peak top temperature was 267° C. These results are shown in Table 1.

[0307] [Table 1] [Industrial Applicability]

[0308] The cyanate ester compound of the present invention is suitably used for, for example, cured products, prepregs, laminates, metal foil-clad laminates, multilayer plates, sealing materials, fiber-reinforced composite materials, adhesives, resin composite sheets, films, and printed wiring boards.

Claims

1. A cyanate ester compound having two or more cyanate groups in the molecule, the content of a compound having one carbamate group being 0.5 area % or less in terms of HPLC area percentage.

2. The cyanate ester compound according to claim 1 , wherein the cyanate ester compound is a compound represented by the following formula (1) or a compound represented by the following formula (2): 【Chemistry 1】 (In formula (1), Ar １ each independently represents an aromatic ring; Each Ra independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; a is Ar １ each independently represents an integer of 1 to 3, b is Ar １ each independently represents the number of bonds of Ra to Ar １ represents the number obtained by subtracting (a+2) from the substitutable base number of c is an integer of 1 to 50, Each X independently represents a single bond, a divalent organic group having 1 to 50 carbon atoms in which a hydrogen atom may be substituted with a heteroatom, a divalent organic group having 1 to 10 nitrogen atoms, a carbonyl group, a carboxy group, a carbonyl dioxide group, a sulfonyl group, a divalent sulfur atom, or a divalent oxygen atom. 【Chemistry 2】 (In formula (2), Ar ２ indicates an aromatic ring, Each Rb independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; d is Ar ２ represents the number of cyanato groups bonded to e is Ar ２ represents the number of bonds of Rb to Ar ２ This represents the number of substitutable bases minus (d+2).

3. In the formula (1), each X is independently The following formula (3): 【Chemistry 3】 (In formula (3), Ar ３ each independently represents an aromatic ring, Rc, Rd, Rg, and Rh each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, Re and Rf each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, and f represents an integer of 0 to 5; The following formula (4): 【Chemistry 4】 (In formula (4), Ar ４ each independently represents an aromatic ring, Ri and Rj each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, and g represents an integer of 0 to 5; The following formulas (5) to (14): 【Chemistry 5】 (In formula (8), h represents an integer of 4 or more and 7 or less, and in formula (13), each Rk independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.)

4. The cyanate ester compound according to claim 1 , wherein the cyanate ester compound is a compound represented by the following formula (15) or a compound represented by the following formula (16): 【Chemistry 6】 (In formula (15), Ar ５ each independently represents an aromatic ring; Each R independently represents a methylene group, a methyleneoxy group, a methyleneoxymethylene group, an oxymethylene group, or a group in which two or more of these are linked together; Rm and Rn each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; i is Ar ５ each independently represents an integer of 1 to 3, j is Ar ５ indicates the number of bonds of Rm to Ar ５ represents the number obtained by subtracting (i+2) from the substitutable base of k is Ar ５ indicates the number of bonds of R to Ar ５ indicates the substitutable base of minus 2, l represents an integer of 1 or more, m represents an integer of 1 or more, and the arrangement of the repeating units is arbitrary. 【Chemistry 7】 (In formula (16), Ar ６ each independently represents an aromatic ring; Each Ro independently represents a methylene group, a methyleneoxy group, a methyleneoxymethylene group, an oxymethylene group, or a group in which two or more of these are linked together; Rp and Rq each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms; n is Ar ６ represents the number of cyanato groups bonded to o is Ar ６ indicates the number of bonds of Rp to Ar ６ represents the number obtained by subtracting (n+2) from the number of possible substitutions of p is Ar ６ represents the number of bonds of Rq to Ar ６ indicates the substitutable base of minus 2, and i represents an integer of 1 or more.

5. The cyanate ester compound according to claim 1 , wherein the cyanate ester compound is a compound represented by the following formula (17): 【Chemistry 8】 (In formula (17), n represents an integer of 1 or more and 50 or less).

6. The cyanate ester compound according to claim 1 , wherein the compound having one carbamate group is a compound represented by the following formula (18): 【Chemistry 9】

7. A method for producing the cyanate ester compound according to claim 1, comprising the steps of: a cyanation step in which a cyanogen halide is reacted with a hydroxy-substituted aromatic compound in a mixed solvent containing hydrogen halide, an organic solvent, and water in the presence of a basic compound to obtain a reaction liquid containing the cyanate ester compound; a step of separating the reaction solution into a first aqueous phase containing the hydrogen halide and the water and a first organic phase containing the cyanate ester compound and the organic solvent such that a part of the first aqueous phase is mixed into the first organic phase, thereby obtaining a first solution having a second aqueous phase and a second organic phase; providing water to the second aqueous phase to dilute the second aqueous phase to obtain a second solution having a third aqueous phase and a third organic phase; separating the second solution into the third aqueous phase and the third organic phase such that a portion of the third aqueous phase is mixed into the third organic phase to obtain a third solution having a fourth aqueous phase and a fourth organic phase; A production method in which a hydrogen halide contamination rate in the fourth organic phase in the third solution is 1.00% or less relative to the amount of the hydroxy-substituted aromatic compound used.

8. In the cyanation step, contacting a cyanogen halide solution containing the cyanogen halide, the hydrogen halide, and the water with a solution A containing the hydroxy-substituted aromatic compound, the basic compound, and the organic solvent; The method for producing the cyanate ester compound according to claim 7 .

9. In the cyanation step, a cyanogen halide solution containing the cyanogen halide, the hydrogen halide, and the water is contacted with a solution A containing the hydroxy-substituted aromatic compound, the basic compound, and the organic solvent to obtain a solution B, and then a solution C containing the basic compound and the organic solvent is poured into the solution B; The method for producing the cyanate ester compound according to claim 7 .

10. In the cyanation step, the amount of the cyanogen halide used as a raw material is 0.5 mol or more and 5.0 mol or less per 1 mol of the hydroxy group of the hydroxy-substituted aromatic compound; The method for producing the cyanate ester compound according to claim 7 .

11. The method for producing a cyanate ester compound according to claim 7 , wherein in the cyanation step, a temperature in the mixed solvent is 5.0° C. or lower.

12. A resin composition comprising the cyanate ester compound according to claim 1.

13. A cured product obtained by curing the resin composition according to claim 12.

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