Water treatment system
Patent Information
- Application Number
- JP2024223880
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2019-07-31
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-07-30
AI Technical Summary
【0014】 一実施形態において、UV反応器は一つ以上の以下を含む。 反射材料(拡散性または鏡面反射性、例えばPTFEまたはステンレス)を有する反応器本体と、パターン化された出口通路を有する出口端部キャップと、反応器本体にUVエネルギーが通過することを可能にするUV透過窓又は石英窓と、水対向側サーマルカプラ(例えばステンレス鋼リング)と端部キャップとの間に封止材を提供する1つまたは複数のOリングまたは代替封止機構と、レンズホルダとして動作可能である(例えば、UV透過窓を支持し、UV·LEDを水で冷却することを容易にするように動作可能である)水対向側サーマルカプラと、ヒートシンク(例えば、UV·LEDのためのプリント回路基板組立体と直接接触するUV·LED(複数可)裏面支持体であり、熱伝導性のためにアルミニウムまたは銅であってもよい)と、プリント回路基板組立体、潜在的には金属コアを有する金属クラッドプリント回路基板と、ヒートシンクおよびUV反応器の1つ以上の他の構成要素のための支持を提供するための端部キャップと、UV透過窓と水対向側サーマルカプラとの間に封止を提供するための1つ以上のOリングまたは代替の封止機構と、入口端部キャップとして動作可能な反応器本体支持体と、締結を提供するための1つ以上のねじと、層流要素またはバッフル(反応器本体の底部に配置され、流動パターン変化を提供するように動作可能である)と、である。
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Figure 2025031804000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to water treatment systems, and more particularly to point-of-use treatment systems for residential or commercial applications. [Background technology]
[0002] Conventional water treatment systems are often used to treat water intended for human consumption. Such treatment systems can be configured to remove pathogens, chemical contaminants, and turbidity from the water. Many conventional treatment methods can be broadly categorized as solids separation using physical and / or chemical processes, or as sterilization using heating, irradiation, or chemical additives. For example, conventional water treatment systems often include carbon filtration, non-carbon filtration, distillation, ozonation, reverse osmosis, an ion exchange component, a chlorination component, an aeration component, an advanced oxidation process component, a flocculation component, a sedimentation component, or an ultraviolet radiation component.
[0003] Traditional point-of-use water treatment systems are designed for use with a single water outlet, such as a sink or water dispenser. Traditional point-of-use water treatment systems are connected to a pressurized water source to treat the water as it is dispensed. In some applications, the water treatment system is located at a countertop adjacent to a sink. At the countertop, the water treatment system is often connected to the end of a faucet, so that water exiting the faucet may be routed through the water treatment system before being dispensed.
[0004] Some conventional point-of-use water treatment systems can use ultraviolet (UV) energy to substantially disinfect fluids. Exposure to UV light is believed to deleteriously alter genetic (DNA) material within cells, thereby reducing populations of potentially pathogenic microorganisms such as bacteria, viruses, mold, and algae. Typically, water flows past UV lamps in a UV disinfection system, thereby exposing microorganisms in the water to a dose of UV energy sufficient to substantially neutralize the microorganisms. Typical water disinfection systems and devices emit UV light at approximately 254 nm that is believed to penetrate the outer cell membrane of the microorganisms, pass through the cell body, reach the DNA, and alter the genetic material of the microorganisms. Summary of the Invention [Problem to be solved by the invention]
[0005] In some cases, the UV lamps provided in conventional UV disinfection systems generate heat during operation. This heat may impair the operating life of the UV lamps. To dissipate such heat, conventional UV disinfection systems utilize convection cooling in conjunction with the surrounding air. A metal heat sink may be provided to facilitate the transfer of heat to the surrounding air. These types of cooling systems may not be effective, especially in tight spaces where airflow is minimal, such as when the system is installed in a cabinet under a sink. [Means for solving the problem]
[0006] A UV reactor for disinfecting water is provided. In one embodiment, the UV reactor can include a cooling chamber capable of transferring heat from a UV light source to water flowing through the UV reactor. In one embodiment, the UV reactor can include a drive circuit operable to determine status information (such as a health status) of the UV light source. The UV reactor can include an operable gas discharge path to substantially prevent accumulation of gas within the water treatment chamber in one embodiment.
[0007] In one embodiment, a UV reactor for treating water is provided, the UV reactor including a water inlet operable to receive water and a water outlet for discharging water from the UV reactor. The UV reactor can include a water treatment chamber having a first end and a second end having a longitudinal axis extending therebetween, the water treatment chamber including a chamber inlet in fluid communication with the water inlet for receiving water to be purified, the water treatment chamber including a plurality of chamber outlets operable to direct water not substantially parallel to the longitudinal axis of the water treatment chamber. The UV reactor can include a UV source configured to provide UV energy to the water treatment chamber, the UV energy being directed substantially parallel to the longitudinal axis.
[0008] In one embodiment, the UV reactor can include a cooling chamber in fluid communication with the multiple chamber outlets of the water treatment chamber. The cooling chamber can be in thermal communication with the UV source to facilitate the transfer of thermal energy from the UV source to water in fluid communication with the water outlet. The cooling chamber can be configured to direct the water to the water outlet.
[0009] In one embodiment, the UV reactor can include a water treatment chamber having an interior side defined between a first end and a second end. The water treatment chamber can have a longitudinal axis extending from the first end to said second end. The water treatment chamber can include a chamber inlet in fluid communication with the water inlet for receiving water to be purified, and a plurality of chamber outlets operable to direct water substantially non-parallel to the longitudinal axis of the water treatment chamber. The plurality of chamber outlets can be provided by an interior side proximate the second end such that, in use, gases are substantially prevented from collecting proximate the second end. The UV reactor can include a UV source configured to provide UV energy to the water treatment chamber, the UV energy being directed substantially parallel to the longitudinal axis.
[0010] In one embodiment, the UV reactor may include a water treatment chamber having an interior side defined between a first end and a second end, the water treatment chamber may include a longitudinal axis extending from the first end to the second end. The water treatment chamber may include a chamber inlet in fluid communication with the water inlet for receiving water to be purified, and a chamber outlet in fluid communication with the water outlet. The UV reactor may include a laminar flow element disposed to define the first end, the laminar flow element operable to condition water downstream of the laminar flow element to flow in a substantially laminar manner. The laminar flow element may include a plurality of flow paths, where the first plurality of flow paths are larger than the second plurality of flow paths and closer to the interior side of the water treatment chamber than the second flow paths.
[0011] In one embodiment, the UV reactor can include a UV source configured to provide UV energy to the water treatment chamber and a UV transmissive window positioned to form at least a portion of a partition between the UV source and the water treatment chamber. The UV transmissive window can include a water chamber side and a UV source side and can be positioned to facilitate transmission of UV energy from the UV source to the water treatment chamber. The UV source side of the UV transmissive window can include a coating that facilitates substantially unidirectional passage of UV energy from the UV source through the UV transmissive window.
[0012] In one embodiment, a drive circuit for a UV reactor is provided and includes a power source operable to provide power to the UV source. The drive circuit may include a sensor operably coupled to the UV source, where the sensor is configured to sense a characteristic of the power provided to the UV source. The drive circuit may include a control unit operable to direct a flow of power to the UV source to forward bias the UV source and to reverse bias the UV source. The control unit may be configured to determine health information regarding the UV source based on the sensor output obtained for at least one of a forward bias condition and a reverse bias condition.
[0013] In one embodiment, the water treatment system is provided as a point-of-use system configured to receive water from a drinking water source. When water is dispensed from the water treatment system, line pressure from the water source moves the water through the system. There may be no pump in the system. Water from the drinking water source may enter the water treatment system and then pass through a carbon filter. After leaving the carbon filter, the water may enter a UV reactor according to one or more embodiments described herein.
[0014] In one embodiment, the UV reactor comprises one or more of the following: The reactor body includes a reactor having a reflective material (diffuse or specular, e.g., PTFE or stainless), an outlet end cap having a patterned outlet passageway, a UV-transmissive or quartz window that allows UV energy to pass into the reactor body, one or more O-rings or alternative sealing mechanisms that provide a seal between the water-facing thermal coupler (e.g., a stainless steel ring) and the end cap, a water-facing thermal coupler operable as a lens holder (e.g., operable to support the UV-transmissive window and facilitate water cooling of the UV LEDs), and a heat sink (e.g., in direct contact with the printed circuit board assembly for the UV LEDs). a UV LED(s) backside support, which may be aluminum or copper for thermal conductivity; a printed circuit board assembly, potentially a metal clad printed circuit board with a metal core; end caps to provide support for a heat sink and one or more other components of the UV reactor; one or more O-rings or alternative sealing mechanisms to provide a seal between the UV transparent window and the water facing side thermal coupler; a reactor body support operable as an inlet end cap; one or more screws to provide fastening; and a laminar flow element or baffle (located at the bottom of the reactor body and operable to provide a flow pattern change).
[0015] In one embodiment, a UV reactor is provided that includes an optimized UV-LED reactor hydraulic structure. The LED pattern may achieve disinfection, and LED cooling may be via a water-cooled path. The UV reactor, in one embodiment, may be more compact than a conventional UV reactor and may consume less power while achieving a similar disinfection target. The UV reactor may not be subject to ON / OFF cycling limitations and may be instantly ON for operation (e.g., in response to sensing water flow). The UV reactor may also have a longer life than conventional low pressure (LP) mercury lamps and may be mercury-free. The UV reactor may include LEDs that do not emit heat from the front toward the water to be disinfected, thereby reducing the effects of solar changes on the reactor material.
[0016] Before describing the embodiments of the invention in detail, it should be understood that the invention is not limited to the details of operation or to the details of the construction and arrangement of components set forth in the following description or illustrated in the drawings. The invention can be implemented in various other embodiments and can be practiced or carried out in alternative ways not expressly disclosed herein. It should also be understood that the phraseology and terminology used herein is for the purpose of description and should not be considered limiting. The use of "including" and "comprising" and variations thereof means the inclusion of the items listed thereafter and their equivalents, as well as additional items and equivalents thereof. Furthermore, enumerations may be used in the description of various embodiments. Unless otherwise specified, the use of enumerations should not be construed as limiting the invention to any particular order or number of components. Furthermore, the use of enumerations should not be construed as excluding from the scope of the invention any additional steps or components that can be combined with or incorporated into the listed steps or components. [Brief description of the drawings]
[0017] [Figure 1]FIG. 1 shows a perspective view of a UV reactor according to one embodiment. [Diagram 2] FIG. 2 shows an exploded view of the UV reactor of FIG. [Diagram 3] FIG. 3 shows a plan view of the UV reactor of FIG. [Figure 4] FIG. 4 shows a cross-sectional view of the UV reactor according to the section line defined in FIG. [Diagram 5] FIG. 5 shows an enlarged, partial cross-sectional view of the UV reactor of FIG. [Figure 6] FIG. 6 shows a cross-sectional view of a UV reactor according to one embodiment. [Figure 7] FIG. 7 shows a cross-sectional view of a UV reactor according to one embodiment. [Figure 8] FIG. 8 shows a cross-sectional view of a UV reactor according to one embodiment. [Figure 9] FIG. 9 shows a cross-sectional view of a UV reactor according to one embodiment. [Figure 10A-10B] 10A and B show a cross-sectional view and a side view of a UV reactor, according to one embodiment. [Figure 11] FIG. 11 shows a cross-sectional view of a UV reactor according to one embodiment. [Figure 12] FIG. 12 shows an enlarged partial cross-sectional view of a UV reactor according to one embodiment. [Figure 13] FIG. 13 shows a temperature profile of a UV reactor according to one embodiment. [Figure 14] FIG. 14 shows a cross-sectional view and an enlarged partial view of an alternative embodiment of a UV reactor according to one embodiment. [Figure 15] FIG. 15 shows a perspective view, an exploded view, and a plan view of a printed circuit board assembly and a thermal coupler according to the embodiment of FIG. [Figure 16] FIG. 16 shows an enlarged partial perspective view of the printed circuit board assembly of FIG. [Figure 17] FIG. 17 shows an enlarged partial plan view of the printed circuit board assembly of FIG. [Figure 18] FIG. 18 shows a representative diagram of the thermal paths of one embodiment according to FIG. [Figure 19]FIG. 19 shows the UV intensity in a UV reactor according to one embodiment. [Figure 20] FIG. 20 is a diagram illustrating the flow path and flow rate of water in a UV reactor, according to one embodiment. [Figure 21] FIG. 21 illustrates the water flow path within a UV reactor according to one embodiment. [Figure 22] FIG. 22 illustrates the exit passageway of a UV reactor and collection trough of an end cap, according to one embodiment. [Diagram 23] FIG. 23 illustrates the exit passageway of a UV reactor and collection trough of an end cap, according to one embodiment. [Figure 24] FIG. 24 illustrates the exit passageway of a UV reactor and collection trough of an end cap, according to one embodiment. [Diagram 25] FIG. 25 illustrates a UV reactor exit passage and collection trough of an end cap, according to various embodiments. [Figure 26] FIG. 26 shows a graph of keep-out area with respect to performance according to the embodiment of FIG. [Figure 27] FIG. 27 illustrates the exit passageway of a UV reactor and collection trough of an end cap, according to one embodiment. [Figure 28] FIG. 28 is a diagram illustrating the gas flow through a UV reactor in a vertical position according to one embodiment. [Figure 29] FIG. 29 is a diagram illustrating gas flow through a UV reactor in a horizontal position according to one embodiment. [Diagram 30] FIG. 30 shows a bottom view of a laminar flow element according to one embodiment. [Diagram 31] FIG. 31 shows a perspective view of the laminar flow element in FIG. [Diagram 32] FIG. 32 shows another perspective view of the laminar flow element in FIG. [Diagram 33] FIG. 33 shows a plan view of the laminar flow element in FIG. [Diagram 34] FIG. 34 shows a cross-sectional view of the laminar flow element of FIG. 33 taken along a section line. [Diagram 35]FIG. 35 shows a partial view, a cross-section, and an expanded view of a UV reactor according to one embodiment. [Diagram 36] FIG. 36 is a diagram illustrating laminar and turbulent flow regions in a UV reactor, according to one embodiment. [Figure 37A] FIG. 37A shows a top view of a laminar flow element according to one embodiment. [Figure 37B] FIG. 37B shows a top view of a laminar flow element according to one embodiment. [Figure 37C] FIG. 37C shows a top view of a laminar flow element according to one embodiment. [Figure 37D] FIG. 37D shows a top view of a laminar flow element according to one embodiment. [Figure 38] FIG. 38 shows a partial view, a cross-section, and an expanded view of a UV reactor according to one embodiment. [Figure 39] FIG. 39 shows a partial view, a cross-section, and an expanded view of a UV reactor according to one embodiment. [Diagram 40] FIG. 40 illustrates a printed circuit board assembly according to one embodiment. [Diagram 41] FIG. 41 illustrates the printed circuit board assembly of FIG. 41 with a reflector according to one embodiment. [Diagram 42] FIG. 42 illustrates the printed circuit board assembly of FIG. 41 with a reflector according to one embodiment. [Diagram 43] FIG. 43 illustrates the printed circuit board assembly of FIG. 41 with a reflector according to one embodiment. [Diagram 44] FIG. 44 illustrates the printed circuit board assembly of FIG. 41 with a reflector according to one embodiment. [Diagram 45] FIG. 45 illustrates a top view of a printed circuit board assembly according to one embodiment. [Figure 46] FIG. 46 illustrates a graph of reactor performance versus UV light source position on a printed circuit board assembly, according to one embodiment. [Figure 47] FIG. 47 illustrates a diagram showing reactor performance versus reactor diameter according to one embodiment. [Figure 48]FIG. 48 illustrates reactor length and reflectance characteristics versus performance according to one embodiment. [Figure 49] FIG. 49 shows the ratio of diameter and length of the UV reactor versus performance according to one embodiment. [Figure 50] FIG. 50 illustrates a UV light source control circuit for a UV reactor according to one embodiment. [Figure 51] FIG. 51 illustrates a power control methodology according to one embodiment. [Figure 52] FIG. 52 illustrates a method for controlling a UV reactor according to one embodiment. [Diagram 53] FIG. 53 shows various configurations of multiple UV reactors in series or parallel, according to one embodiment. [Figure 54] FIG. 54 shows a perspective view of a water treatment system according to one embodiment with the cover shown separate from the system. [Figure 55] FIG. 55 shows an exploded view of the water treatment system of FIG. [Figure 56] FIG. 56 shows another exploded view of the water treatment system of FIG. 54, illustrating the UV reactor within the system. [Figure 57] FIG. 57 shows a perspective view of a UV reactor according to one embodiment. [Figure 58] FIG. 58 shows a side view of the UV reactor of FIG. [Figure 59] FIG. 59 shows a side view of the UV reactor in FIG. [Figure 60] FIG. 60 shows an exploded view of the UV reactor of FIG. [Figure 61] FIG. 61 shows an exploded view of the UV reactor of FIG. [Figure 62] FIG. 62 shows a plan view of the UV reactor in FIG. [Figure 63] FIG. 63 shows a top view of the UV reactor in FIG. 57 without some components to show the end caps according to one embodiment. [Figure 64] FIG. 64 shows a cross-sectional view of the UV reactor of FIG. [Figure 65] FIG. 65 shows a cross-sectional view of the UV reactor of FIG. [Figure 66] FIG. 66 shows a cross-sectional view of the UV reactor of FIG. [Figure 67] FIG. 67 shows an enlarged cross-sectional view of FIG. [Figure 68] FIG. 68 illustrates an encapsulant according to one embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] (I. UV Reactor) A UV reactor 200 according to one embodiment is shown in Figures 1-5. The UV reactor 200 described herein includes a UV reactor inlet 232 for receiving water and a UV reactor outlet 230 for discharging disinfected water that has been exposed to UV light. The UV reactor 200 can be configured to direct UV light to the water received via the UV reactor inlet 232 to disinfect the water.
[0019] In the illustrated embodiment, the UV reactor 200 is operable to transfer heat generated from the UV light source to the water flowing through the UV reactor 200. In this manner, the UV reactor 200 may dissipate heat from the UV light source in an efficient manner compared to relying solely on convective heat transfer to the surrounding air. The thermal coupler in one embodiment may be in thermal communication with the UV light source inside the UV reactor 200. The UV light source may be an LED light source that generates heat during operation. This heat may be transferred to the thermal coupler and ultimately through the thermal coupler to the water being treated or discharged from the UV reactor 200, or both. In other words, the thermal coupler may be operable to dissipate heat from the UV light source to the water flowing through the reactor, thereby cooling the UV light source.
[0020] 1-5 includes a UV reactor inlet 232 and a UV reactor outlet 230. The UV reactor 200 may include one or more of the following components: Reactor body 201, an end cap 202 having at least one outlet in fluid communication with the UV reactor outlet 230; UV-transmitting window 205, Water-facing thermal coupler 206, a first sealant 210 disposed at least between the water-facing thermal coupler 206 and the end cap 202 to substantially prevent leakage across a sealing interface between the water-facing thermal coupler 206 and the end cap 202; a second encapsulant 203 disposed between the water-facing thermal coupler 206 and the UV-transparent window 205 to substantially prevent leakage across a sealing interface between the second encapsulant 203 and the UV-transparent window 205; a UV light source assembly 208 having one or more UV light sources as described herein; a light source side thermal coupler 207 operable to transfer heat from the UV light source to the water-facing side thermal coupler 206, the thermal coupler 207 being separate from or integral with the UV light source assembly 208 as described herein; a support cap 209 that is interfacingly disposed against the end cap 202 and holds the light source side thermal coupler 207, the first and second encapsulants 210, 203, the UV transparent window 205, and the water facing side thermal coupler 206 in place; a reactor body support 211 operable to hold the reactor body 201 to facilitate formation of the water treatment chamber 245 and operable to couple to the end cap 202 in a leak-proof manner in conjunction with the seals 204, 212; a laminar flow element 216 disposable within the water treatment chamber 245 for generating a laminar flow of water therein; Fasteners 214 operable to interact with the support cap 209 , end cap 202 , and reactor body support 211 to maintain a water-tight seal within the water treatment chamber 245 from the UV reactor inlet 232 to the UV reactor outlet 230 .
[0021] In use, the UV reactor 200 is configured so that water enters the UV reactor inlet 232, which in the illustrated embodiment is defined by the reactor body support 211. The water may flow through one or more flow paths provided by the laminar flow element 216 before entering the water treatment chamber 245.
[0022] The water treatment chamber 245 may be defined by an inner surface 290 (e.g., an interior side surface) of the reactor body 201, the inner side surface extending from a first end 291 to a second end 292 of the water treatment chamber 245 with the longitudinal axis 240 therebetween. As shown in the embodiment depicted in FIG. 4, the inner surface 290 may not define the entirety of the interior side surface of the water treatment chamber 245. For example, one or more portions of the end cap 202, the reactor body support 211, and the laminar flow element 216 may define one or more portions of the interior side surface of the water treatment chamber 245. In a more specific example, a portion of the end cap 202 of the depicted embodiment adjacent the UV-transmitting window 205 defines an inner surface portion of the water treatment chamber 245.
[0023] The reactor body 201 may include first and second openings proximate the first and second ends 291, 292, respectively, of the water treatment chamber 245. The reactor body 201 in the illustrated embodiment may be a hollow cylinder with first and second ends corresponding to the bottom and top of the reactor body 201, and a longitudinal axis of the reactor body 201 corresponding to the longitudinal axis 240, as shown in FIG. 4. Although the reactor body 201 is shown as a cylinder, it should be understood that the disclosure is not so limited. The reactor body 201 may be any type of cylinder, such as a curved cylinder (e.g., cylinder) or a polygonal cylinder, or a combination of curves and straight lines to form a cylindrical structure. The thickness of the wall of the hollow cylinder may be variable or substantially uniform. As an example, the thickness may be variable or substantially uniform along the longitudinal axis 240 from the first opening to the second opening. The inner surface 290 of the reactor body 201 may be a portion of its cylindrical wall, at least a portion of which defines at least a portion of the water treatment chamber 245 .
[0024] The reactor body 201 in one embodiment may be formed entirely of a UV reflective material, such as polytetrafluoroethylene (PTFE) or expanded PTFE (ePTFE) or stainless steel, to facilitate internal reflection of UV light from a light source within the water treatment chamber 245. PTFE is sold under the trademark Teflon®. Alternatively, the reactor body 201 may comprise two or more different materials, one of which may be a UV reflective material. As an example, the UV reflective material may be formed on the inner surface 290 as a coating on a substrate of the reactor body 201 that supports the coating under pressure during use.
[0025] Reflection of UV light within the water treatment chamber 245 by the reactor body 201 facilitates maintaining the intensity of UV light within the water treatment chamber 245 and can substantially block the UV light from leaking outside the water treatment chamber 245.
[0026] It should be noted that although the UV reactor 200 is shown operating in a generally upright vertical position with water flowing from the bottom to the top, the UV reactor 200 is not limited to operating in this manner. For example, the UV reactor 200 may be placed in a horizontal position, potentially with the UV reactor outlet 230 facing upwards (e.g., to allow for the exhaust of gases from the water treatment chamber 245).
[0027] In the illustrated embodiment, a UV light source assembly 208 is disposed proximate the second end 292 of the water treatment chamber. The UV light source assembly 208 may include a UV LED printed circuit board assembly (PCBA) and may be configured to direct UV light into the water treatment chamber 245 through a UV transparent window 205, which may be formed from quartz. The UV light source assembly 208 may include a printed circuit board assembly 273 and a UV light source configuration 272 including a plurality of UV light sources 234, as described herein. The UV light sources 234 in one embodiment may be UV LEDs. The UV light source assembly 208 may include a connector 223 operable to facilitate an external connection between a power source and circuitry of the UV light source assembly 208.
[0028] In use, with the UV reactor 200 vertically oriented as shown in FIG. 4, water flows upwardly within the water treatment chamber 245 toward the UV light source 234 and then exits the water treatment chamber 245 through at least one exit path defined at least in part by the end cap 202. The at least one exit path may be fluidly coupled to the UV reactor outlet 230 for discharging treated water from the UV reactor 200. The at least one exit path may include a plurality of chamber outlets 246, shown in further detail in the illustrated embodiment of FIGS. 21-27. The plurality of chamber outlets 246 may be fluidly coupled to a heat exchange area 236, described herein as a trough or cooling chamber, where the water thermally transfers thermal energy away from the opposing thermal coupler 206 before exiting through the UV reactor outlet 230.
[0029] The multiple chamber outlets 246 in one embodiment may be defined at least in part by a plurality of respective openings in the inner surface 290 of the water treatment chamber 245 such that water flowing through the water treatment chamber 245 exits through the multiple openings in a radial direction relative to the longitudinal axis 240 of the water treatment chamber 245. Alternatively, the multiple chamber outlets 246 may be defined by one or more openings in a surface of the second end 292 such that water exits the water treatment chamber 245 in a direction substantially parallel to the longitudinal axis 240 (at least initially).
[0030] In the illustrated embodiment, the multiple chamber outlets 246 may be defined by respective passages in the end cap 202 and a portion of the chamber-facing surface of the UV-transparent window 205. Another portion of the chamber-facing surface of the UV-transparent window 205 may define a second end of the water treatment chamber 245. The portion of the chamber-facing surface of the UV-transparent window 205 that defines the inner surface of each chamber outlet 246 is disposed flush or parallel with the second end 292. In this manner, gas accumulation on the portion of the chamber-facing surface of the UV-transparent window 205 that defines the second end 292 may be substantially avoided. For example, in a chamber in which the facing surface of the UV-transparent window 205 is substantially flat, forming both the second end 292 and the inner surface of the chamber outlet 246, gas will be forced along the chamber-facing surface of the UV-transparent window 205 toward the outlet passage or chamber outlet 246 when it encounters the second end 292.
[0031] In the illustrated embodiment, a flow path defined by a number of chamber outlets 246 may be formed adjacent the second end 292 of the end cap 202. The number of chamber outlets 246 may lead to a collection trough or heat exchange area 236 that is in fluid communication with the UV reactor outlet 230 provided by the end cap 202. The collection trough or heat exchange area 236 may extend around an inner circumference of the end cap 202, as depicted in the illustrated embodiment of FIGS.
[0032] 1-5, the UV light source assembly 208 is thermally coupled to a source-side thermal coupler 207, which may be an aluminum or copper plate. The source-side thermal coupler 207 may act as a heat sink to draw thermal energy from the UV light source assembly 208 and ultimately facilitate the transfer of that energy to one or other medium, such as water across the UV reactor outlet 230 and / or ambient air.
[0033] In the illustrated embodiment, the support cap 209 includes a number of openings 222 exposing the source-side thermal coupler 207 to the surrounding air. The openings 222 can define a number of respective thermal paths 221 for the source-side thermal coupler 207 to dissipate heat, such as by convective heat transfer to the surrounding air. The support cap 209 can also provide access for electrical connections to the UV light source assembly 208 through one or more openings 222.
[0034] The UV light source assembly 208 may be thermally coupled to the water-facing thermal coupler 206 and to the light source side thermal coupler 207 as described herein. As an example, the light source side thermal coupler 207 may be an aluminum backing plate for the UV light source assembly 208, and the water facing side thermal coupler 206 may be a metal ring (e.g., stainless steel) that is in contact with both the light source side thermal coupler 207 and the water flowing through the heat exchange area 236. This allows the water flowing through the collection trough or heat exchange area 236 to cool the water facing side thermal coupler 206, thereby cooling the light source side thermal coupler 207.
[0035] The UV reactor 200 may include a laminar flow element 216, as described herein, positioned to form a first end of the water treatment chamber 245. The laminar flow element 216 may be a baffle to facilitate the formation of laminar flow from the first end 290 to the second end 292 in one embodiment. The laminar flow element 216 may include a plurality of fluid paths that communicate fluid received by the UV reactor inlet 232 to the water treatment chamber 245. The UV reactor 200 may include a flow director or deflector 266, optionally integrated with the laminar flow element 216, to facilitate the creation of turbulent water flow proximate the plurality of fluid paths of the laminar flow element 216 on the opposite side of the water treatment chamber 245.
[0036] The UV light source assembly 208 in the illustrated embodiment may be positioned relative to the UV transparent window 205 such that there is a space 233 between the UV light source assembly 208 and the UV transparent window 205. For example, the water-facing thermal coupler 206 may be disposed between a portion of the UV transparent window 205 and the UV light source assembly 208 to form the space 233.
[0037] An alternative embodiment of a UV reactor according to the present disclosure is shown in Figures 57-68 and is generally designated 200'. UV reactor 200' may be similar in some respects to UV reactor 200, with one or more exceptions as described herein. It should be understood that one or more components, features, and functions described in association with UV reactor 200' may be incorporated into UV reactor 200, and similarly, one or more components, features, and functions described in association with UV reactor 200 may be incorporated into UV reactor 200'. It should also be understood that one or more components, features, and functions described in association with UV reactor 200' and UV reactor 200 may not be present in the alternative embodiment.
[0038] The UV reactor 200' in the illustrated embodiment of Figures 57-61 includes a UV reactor inlet 232 and a UV reactor outlet 230. The UV reactor 200' may include one or more of the following components: Reactor body 201', an end cap 202' having at least one outlet in fluid communication with the UV reactor outlet 230'; UV-transmitting window 205', Water-facing thermal coupler 406, a first sealant 210' disposed at least between the water-facing thermal coupler 406 and the end cap 202', the first sealant 210' being configured to substantially prevent leakage across a sealing interface between the water-facing thermal coupler 406 and the end cap 202'; a second encapsulant 203′ disposed between the water-facing thermal coupler 406 and the UV-transmissive window 205′ to substantially prevent leakage across a sealing interface between the second encapsulant 203′ and the UV-transmissive window 205′; a UV light source assembly 408 having one or more UV light sources 434 as described herein; a light source side thermal coupler integrated with the UV light source assembly 408 and operable to transfer heat from the UV light source to the water-facing side thermal coupler 406′; a support cap 209' positioned and configured to interact with the end cap 202' and hold the UV light source assembly 408, the first and second encapsulants 210', 203', the UV transmissive window 205', and the water-facing thermal coupler 406' in place; a reactor body support 211' operable to hold the reactor body 201' to facilitate formation of a water treatment chamber 245'; a laminar flow element 216' disposable within the water treatment chamber 245' for generating a laminar flow of water therein; Fasteners 214' operable to interact with support cap 209', end cap 202', and reactor body support 211' to maintain a water-tight seal within water treatment chamber 245' from UV reactor inlet 232' to UV reactor outlet 230'.
[0039] In the illustrated embodiment, the reactor body support 211' and the end cap 202' are joined together in a substantially permanent, leak-free manner. As an example, the reactor body support 211' and the end cap 202' can be spin welded together to form the seal 204'. This type of connection between the reactor body support 211' and the end cap 202' can provide a leak-free connection without the use of removable seals such as the seals 204, 212 provided in association with the reactor body support 211 and the end cap 202 of the UV reactor 200.
[0040] Similar to UV reactor 200, UV reactor 200' can be configured such that water enters UV reactor inlet 232' defined at least in part by reactor body support 211'. UV reactor inlet 232' defines at least a portion of UV reactor inlet 232' and may include a hose barb connector 233' coupled (e.g., by spin welding) to reactor support 211' to facilitate entry of water into UV reactor 200' and through water treatment chamber 245'. Water may flow through one or more flow paths provided by laminar flow element 216' before entering water treatment chamber 245'. Water may exit UV reactor 200' via UV reactor outlet 230', which may include a hose barb connector 235' coupled (e.g., via spin welding) to end cap 202' to define at least a portion of UV reactor outlet 230'.
[0041] In the illustrated embodiment, the UV reactor inlet 232' and the UV reactor outlet 230' are configured to direct water in a direction transverse to the longitudinal axis 240' of the UV reactor 200'. This configuration may allow for a reduced vertical profile of the UV reactor 200'. It should be noted that such water channel directions associated with the UV reactor inlet 232' and the UV reactor outlet 230' may differ from one another and are shown separated by an angle θ relative to the longitudinal axis 240', which may facilitate routing and installation of water supply and water outlet connections to the UV reactor 200' in a water treatment system (e.g., the water treatment system 100 described herein). For example, the housing configuration of the water treatment system may allow for a water supply connection to the UV reactor inlet 232' at a first angle and a water discharge connection to the UV reactor outlet 230' at a second angle, where the first and second angles are separated by the angle θ identified in FIG. 62.
[0042] The water treatment chamber 245' may be defined in a manner similar to the water treatment chamber 245 of the UV reactor 200, and includes an inner surface 290' of the reactor body 201' that extends generally from a first end 291' to a second end 292' of the water treatment chamber 245', and a longitudinal axis 240' extending therebetween. The inner surface 290' of the UV reactor 200' may be configured similar to the inner surface 290, such that the entire interior side of the water treatment chamber 245' is not defined by the inner surface 290. One or more portions of the end cap 202', the reactor body support 211', and the laminar flow element 216' may define one or more portions of the interior side of the water treatment chamber 245'.
[0043] The reactor body 201' can include first and second openings proximate the first and second ends 291', 292', respectively, of the water treatment chamber 245'. For example, similar to the reactor body 201, the reactor body 201' is provided in the form of a hollow cylinder having first and second ends corresponding to the bottom and top of the reactor body 201, as shown in FIGS. 64-66. However, the reactor body 201' can be any type of cylindrical shape and is not limited to the cylindrical structure depicted in the illustrated embodiment. For example, the cross-sectional shape of the reactor body 201' can vary depending on the application. As another example, the reactor body 201' can include more than one longitudinal axis such that the reactor body 201' includes multiple segments having longitudinal axes that are not collinear.
[0044] The reactor body 201' may be constructed of one or more materials similar to the material construction described in connection with the reactor body 201. For example, the reactor body 201' may be formed entirely of a UV reflective material such as PTFE or ePTFE. Reflection of UV light within the water treatment chamber 245' of the reactor body 201' may facilitate maintaining the intensity of the UV light therein and may substantially block the UV light from escaping outside the water treatment chamber 245'.
[0045] In the illustrated embodiment, a UV light source assembly 408 can be disposed proximate the second end 292' of the water treatment chamber 245'. The UV light source assembly 408 can include a UV LED printed circuit board assembly 273' and can be configured to direct UV light into the water treatment chamber 245' through a UV transmissive window 205', which can be formed from quartz. The UV light source assembly 408 can include a printed circuit board assembly 273 and a UV light source device including a plurality of UV light sources 434, which can be UV LEDs, as described herein. The UV light source assembly 408 can include a connector 223' configured to enable the supply of power to the circuitry of the UV light source assembly 408.
[0046] In use, the UV reactor 200' is in a water treatment chamber 245' with the UV reactor 200' positioned vertically as shown in FIGS. 64-66. The water flows upward toward the UV light source 434 of the printed circuit board assembly 273' of the UV light source assembly 408 and then exits the water treatment chamber 245' through at least one exit path defined at least in part by the end cap 202'. The at least one exit path may be fluidly coupled to a UV reactor outlet 230' for discharging treated water from the UV reactor 200'. The at least one exit path may include multiple chamber outlets 246', shown in further detail in the illustrated embodiment of FIGS. 60-61 and 63-67. The multiple chamber outlets 246 may be fluidly coupled to a heat exchange area 236', described herein as a trough or cooling chamber, where the water thermally transfers thermal energy away from the opposing thermal couplers 406 before exiting through the UV reactor outlet 230'.
[0047] The multiple chamber outlets 246' may be configured similarly to the multiple chamber outlets 246 described in connection with the UV reactor 200. For example, the multiple chamber outlets 246' may be defined, at least in part, by a plurality of respective openings in the inner surface 290 of the water treatment chamber 245, allowing water to exit in a radial direction relative to the longitudinal axis 240' of the water treatment chamber 245'. More specifically, the multiple chamber outlets 246' may be defined by respective passages provided in the end cap 202' and a portion of the chamber-facing surface of the UV-transmissive window 205'. The multiple chamber outlets 246' may be configured differently as described in connection with the multiple chamber outlets 246'.
[0048] Similar to UV reactor 200, in the illustrated embodiment of UV reactor 200', a flow path defined by a plurality of chamber outlets 246' can be formed adjacent to the second end 292' of the end cap 202'. The plurality of chamber outlets 246' can lead to a collection trough or heat exchange area 236' that is in fluid communication with the UV reactor outlet 230' provided by the end cap 202'. The collection trough or heat exchange area 236' can extend around a portion or the entire inner circumference of the end cap 202', as shown in the embodiments illustrated in FIGS. 24, 25, 27, and 63.
[0049] In the illustrated embodiment of Figures 57-68, the UV light source assembly 408 is thermally coupled to a water-facing thermal coupler 406, which may be a metal such as steel, aluminum or copper. The water-facing thermal coupler 406 may act as a heat sink to draw thermal energy from the UV light source assembly 408 and facilitate the transfer of that energy to one or other mediums, such as water, ultimately across the UV reactor outlet 230. The UV light source assembly 408 may include a heat conducting element or source-side thermal coupler 407 that is directly coupled to or in contact with the water-facing thermal coupler 406. The source-side thermal coupler 407 may be thermally coupled to one or more UV light sources of the UV light source assembly 408.
[0050] The UV light source assembly 408 may include an integral light source side thermal coupler 407, which may be thermally coupled to the water facing side thermal coupler 406, as described herein. As an example, the light source side thermal coupler 407 and the water facing side thermal coupler 406 may be in contact with one another such that water flowing through the heat exchange area 236' may absorb heat from the UV light source assembly 408. This allows water flowing through the collection trough or heat exchange area 236' to cool the water facing the thermal coupler 406, thereby cooling the light source side thermal coupler 407 and one or more UV light sources of the UV light source assembly 408.
[0051] The UV reactor 200' may include a laminar flow element 216' disposed to form a first end of the water treatment chamber 245' in the illustrated embodiment. The laminar flow element 216' may be a baffle to facilitate the formation of laminar flow from the first end 290' to the second end 292' in one embodiment. The laminar flow element 216' may include multiple fluid paths that communicate the fluid received by the UV reactor inlet 232' to the water treatment chamber 245'. The UV reactor 200' may include a flow director or deflector 266, optionally integrated with the laminar flow element 216, to facilitate the creation of turbulent water flow proximate the multiple fluid paths of the laminar flow element 216' opposite the water treatment chamber 245. Regardless of the location of the laminar flow element 216', the flow direction adjuster or deflector 266' may be substantially duplicated on each side of the laminar flow element 216' such that the deflector 266' is positioned to facilitate the creation of turbulent water flow in proximity to the multiple fluid paths of the laminar flow element 216' opposite the water treatment chamber 245'. The duplicate deflector 266' on the side corresponding to the water treatment chamber 245' may be substantially inoperative with respect to the creation of turbulent water upstream of the laminar flow element 216'.
[0052] In the illustrated embodiment, the UV light source assembly 408 is spaced apart from the UV-transmitting window 205'. As described herein, the first sealant 210' may be configured as a spacer operable to fill at least a portion or a substantial amount of the space between the UV light source assembly 408 and the UV-transmitting window 205'. By filling this space, which may otherwise contain air or other gas, the first sealant 210' may reduce the amount of air or other gas in the space. The reduction in air in the space may substantially prevent the occurrence of condensation in the space. Condensation may cause premature failure for the UV light source, reduce UV transmission (or cause loss of UV transmission), or any combination thereof. As a result, condensation may adversely affect or reduce disinfection performance. By reducing the air in the space and substantially preventing the occurrence of condensation in the space, the possibility of premature failure, degradation of UV transmission, or reduced disinfection performance, or any combination thereof, may be avoided or reduced.
[0053] As described herein, the first encapsulant 210' may include a plurality of openings 213' corresponding to each of the plurality of UV light sources (e.g., UV LEDs) of the UV light source assembly 408, allowing light from the UV light sources to enter the water treatment chamber 245' through the UV transmissive window 205'. The first encapsulant 210' may include an alignment feature 217' operable to angularly align the first encapsulant 210' with respect to the UV light source assembly 408 and the UV light sources disposed on the UV light source assembly 408, allowing light to be directed from the UV light source assembly 408 to the UV transmissive window 205' and into the water treatment chamber 245'.
[0054] In the illustrated embodiment, the first encapsulant 210' is made of a silicone-based material. However, it should be understood that the disclosure is not so limited. The first encapsulant 210' may be made from any type of material or combination of materials. For example, the first encapsulant 210' may be formed from a first material and a second material that is different from the first material.
[0055] II. Water Treatment Chamber Materials The water treatment chamber 245 of the embodiment shown in Figures 6-9 can be constructed in a variety of ways using a variety of materials. The material forming the water treatment chamber 245 can provide a UV reflective surface. The entire interior surface of the water treatment chamber 245 can be reflective to UV light, or only a portion of the interior surface can be reflective to UV light.
[0056] The UV reflective surface can be positioned to reflect UV radiation back towards the water being purified, to increase the level of UV radiation within the water sample, or to more efficiently use the UV radiation generated by the UV radiation source. Compositions can be utilized that provide a target level of UV reflectance for use in the water treatment system. In the illustrated embodiment, a composition suitable for direct contact with the water being purified can be provided.
[0057] For example, as shown in the illustrated embodiment of Figure 6, a water treatment chamber 245 can include a reactor body 201 and a laminar flow element 216 constructed of a diffuse reflective material, such as PTFE, that provides a reflectivity of at least 80%-90%. The diffuse reflective material can facilitate reflection of light or other waves or particles from a surface such that light rays incident on the surface are scattered at many angles (rather than just one angle as in the case of specular reflection).
[0058] As another example, as shown in the illustrated embodiment of FIG. 7, the water treatment chamber 245 can include a reactor body 201 and laminar flow elements 216 constructed of a specularly reflective material, such as stainless steel. For example, the reactor body 201 can be fabricated from stainless steel tubing that is cut to length and deburred. The reactor body 201 can be polished for greater reflectivity than would be the case without polishing. The reactor body 201 can be a tube formed from rolled sheet in one embodiment. In one embodiment, the laminar flow elements can be fabricated from stainless steel sheet stock that is stamped and / or die cut to provide a particular shape and configuration according to one embodiment.
[0059] A specular material may be constructed to provide a mirror-like reflection of waves, such as UV light, from its surface. Each incident ray of light may be reflected back to the surface normal at the same angle as the incident ray, but may also be reflected on the opposite side of the surface normal at the plane formed by the incident and reflected rays. The general result is that the image reflected off the surface is reproduced specularly.
[0060] 8, the water treatment chamber 245 may be constructed of quartz tubing, potentially pure quartz, and portions of stainless steel. For example, the reactor body 201 may be constructed of quartz tubing and the laminar flow element 216 may be manufactured of stainless steel. The use of quartz tubing in the illustrated embodiment may achieve substantially total internal reflection for the UV light provided by the UV light source assembly 208 and the UV light source 234.
[0061] In alternative embodiments, one or both of the components defining the interior surface of the water treatment chamber 245 may be coated to facilitate reflection of UV light within the water treatment chamber 245. For example, in the embodiment shown in FIG. 9, the reactor body 201 may be metal-coated quartz (e.g., aluminum oxide coated quartz). The coating on one or more components may be disposed to define the interior surface of the water treatment chamber 245. Additionally or alternatively, the coating on one or more components may be disposed on a surface of the component opposite the surface of the component defining a portion of the interior surface of the water treatment chamber 245. By way of example, the metal-coated quartz used for the reactor body 201 in the illustrated embodiment may be coated on its exterior surface such that the interior surface of the quartz tube is in direct contact with the water provided into the water treatment chamber 245. The coating applied to the component defining at least a portion of the interior surface of the water treatment chamber 245 may be internal to the component, such as when the component is formed from two or more laminated materials, one or more of which may be coated on one or both sides.
[0062] In the illustrated embodiment of Figure 9, the laminar flow element 216 may be formed of stainless steel, similar to the embodiments described in connection with Figures 7 and 8. It should be understood that the reactor body 201 and the laminar flow element 216 do not necessarily have to be of the same material. Either the reactor body 201 or the laminar flow element 216 may be formed of another material or combination of materials.
[0063] In the illustrated embodiment of Figure 39, the laminar flow element 216 is depicted with a reflective material 271 disposed on or covering the substrate element of the laminar flow element. For example, the substrate of the laminar flow element 216 can be a non-reflective polymer and the reflective material 271 can be a reflective material such as expanded PTFE (e.g., expanded PTFE film) or PTFE bonded to the substrate material. The reflective material may be diffuse or specular. As described herein, the laminar flow element 216 can be composed entirely of a reflective material rather than being formed from a reflective material 271 bonded to a substrate material.
[0064] In one embodiment, a UV-transparent window 205 forming at least a portion of the inner surface of the water treatment chamber 245 allows UV light to enter the water treatment chamber 245, but may be configured to internally reflect light within the water treatment chamber 245. The UV-transparent window 205 may be configured, for example, to allow UV light to pass through substantially in one direction, such that UV light can enter the water treatment chamber 245 from the UV light source assembly 208 through the UV-transparent window 205, but UV light directed from within the water treatment chamber 245 to the UV-transparent window 205 is reflected back within the water treatment chamber 245. In one embodiment, the UV-transparent window 205 includes an anti-reflective coating 270 disposed on the side adjacent the space 233 (e.g., the air side of the UV-transparent window) as shown in FIG. 38. The anti-reflective coating 270 can increase UV light throughput, allowing for efficient use of the UV light, as well as reducing ghost reflections. In one embodiment, if the peak UV wavelength is λ, the thickness of the anti-reflective coating 270 (or AR layer) can be an odd multiple of λ / 4 (e.g., if the UV is 265 nm, the thickness of the AR layer can be an odd multiple of 66.25 nm). For material selection, in one embodiment, the anti-reflective coating 270 can have a material refractive index following n_AR=V(n_air·n_quartz), for example, n_AR=1.18-1.25 (e.g., F: Al2O3 fluoride doped aluminum oxide).
[0065] By providing a reflective component in the assembly of the water treatment chamber 245, the UV light intensity within the water treatment chamber 245 can be efficiently maintained at a significant level (e.g., >5% efficiency improvement compared to without the AR coating).
[0066] The water treatment chamber 245' of the UV reactor 200' in the illustrated embodiment of FIGS. 57-61 may be configured similarly to the water treatment chamber 245 of the UV reactor 200. For example, the UV reactor 200' may include a water treatment chamber 245' having an inner surface that is reflective to UV light to reflect UV radiation received from the UV light source assembly 408. Such reflection of UV radiation may enhance the level of UV radiation on the water present in the water treatment chamber 245 and facilitate more efficient use of the UV radiation generated by the UV light source. It should be noted that although UV radiation is described herein as UV light, the UV radiation or light is substantially invisible to human vision.
[0067] The reflectivity of the water treatment chamber 245' can be provided in a variety of ways. As an example, the material defining the interior surface of the water treatment chamber 245' may be reflective to UV light, as described herein. Examples of such materials include PTFE and stainless steel, as described herein. Additionally or alternatively, the water treatment chamber 245' may include a quartz tube to facilitate reflection of UV light within the water treatment chamber 245'. Additionally or alternatively, the surfaces of the water treatment chamber 245' may be coated to facilitate reflection of UV light therein.
[0068] The laminar flow element 216' of the UV reactor 200' can be constructed in a manner similar to that described with respect to the laminar flow element 216. For example, the laminar flow element 216' can be stainless steel. As another example, the laminar flow element 216' can be constructed from two or more materials, including a substrate material and a reflective material, such as PTFE, bonded to the substrate material.
[0069] The UV-transmitting window 205' of the UV reactor 200' may also be constructed in a manner similar to the corresponding components of the UV reactor 200 described herein, and may include, for example, a quartz structure having an anti-reflective coating.
[0070] (III. UV Reactor Structure) As described herein, the UV reactor 200 may be constructed in a variety of ways depending on the target use case, such as flow targets and dosage targets for a particular use case.
[0071] In one embodiment, the UV reactor 200 is configured to withstand a target pressure, such as a target pressure that is considered to be an extreme hydrostatic durability threshold (e.g., 300 psi). The UV reactor 200 can be configured to withstand the target pressure in one or more ways, including, in one embodiment, by providing a reactor body support 211 with tapered walls and / or curved ends to substantially avoid failure points at pressures below the target pressure.
[0072] In the illustrated embodiment of FIG. 10, the sidewall 293 of the reactor body support 211 tapers along the longitudinal axis 240 from the second end 292 to the first end 291 of the water treatment chamber 245 (or relative to the direction of water flow between the UV reactor inlet 232 and the UV reactor outlet 230). As shown in the illustrated embodiment, the taper comprises an inner surface of the sidewall 293 of the reactor body support 211 that is substantially parallel to the longitudinal axis 240 of the UV reactor 200, and an outer surface of the sidewall 293 that is further from the longitudinal axis and further from the first end 291. For example, the inner surface of the sidewall 293 may be disposed at a radius R_inner along a length from the first end 291 to the second end 292. The outer surface of the sidewall may be disposed at a radius R_outer proximal to the first end 291, and a radius R_outer+taper amount proximal to the second end 292. The amount of taper and the difference between the R_outer and R_inner values can vary depending on the target pressure.
[0073] The reactor body support 211 in the illustrated embodiment may include a curved wall 294 between the first end 291 of the water treatment chamber 245 and the UV reactor inlet 232. The curvature of the curved wall 294 may avoid significant stress on the reactor body support 211 under pressures below the target pressure.
[0074] Additionally or alternatively, one or more aspects of the UV reactor 200 may be altered to account for target design constraints. For example, the reactor diameter, length, and diameter-to-length ratio may be varied according to one or more target design constraints, such as disinfection performance and target flow rate.
[0075] In one embodiment, the following equation describes the geometry of the water treatment chamber 245:
number
number
number
[0076] Total UV dose and germicidal efficacy can be determined by the total UV fluence.
number
number
[0077] In one embodiment according to the present disclosure, to substantially maximize UV dosage (fluence), the following overall relationships are observed:
number
[0078] At a fixed flow rate of about 0-3.4 liters (0.9 gal) / min and total reactor length of about 150 mm, the optimized reactor diameter is considered to be >50 mm, with the 50 mm diameter being determined to maintain a small physical footprint for the reactor system, potentially the minimum physical footprint for the identified flow rate and UV dose constraints. As shown in the graph in Figure 47, this results in a small footprint without significantly sacrificing UV dose.
[0079] With the reactor diameter fixed at 50 mm, the reactor length was determined to affect performance, as shown in the graph of FIG.
[0080] Note that without reflective material on the baffles or laminar flow elements 216 (e.g., PTFE), a total length of less than 75 mm significantly reduces disinfection performance. In one embodiment, the UV reactor length is set at 100 mm to avoid additional disinfection efficiency loss while maintaining the smallest possible footprint.
[0081] The ratio between reactor diameter and reactor length was determined to produce the relationship with disinfection performance (log reduction values) shown in the graph of FIG.
[0082] Assuming an upper limit for the reactor diameter / length ratio of approximately 4, two sigmoid functions can be fitted as follows: For a reactor without a reflecting baffle,
number
number
[0083] It is believed that a single larger reactor will perform better than individual smaller reactors combined at comparable size, with a single 50×100 mm cylindrical reactor outperforming five 10×100 mm cylindrical reactor cells in series or parallel. However, such a single large reactor may not be an acceptable configuration in some applications, and therefore multiple individual reactors can be used in series or parallel with each other, or combinations thereof. An example of a series and parallel configuration can be seen in the illustrated embodiment of FIG. 53. It is noted that multiple UV reactors 200 can be placed in series and parallel with each other, and series and parallel configurations, or combinations thereof, can be provided based on the flow rate and dosage specifications for the application. A series configuration can provide additional UV dosage (e.g., total system dosage = single reactor dosage x number of single reactors), while a parallel configuration can provide increased flow.
[0084] (IV. Water flow path and UV light path) As described herein, the UV reactor 200, 200' can be configured to utilize the water flowing through the UV reactor 200, 200' as a medium to cool a UV light source that subsequently disinfects the water. In the embodiment shown in Figures 11 and 64-66, a water path 238, 238' from a UV reactor inlet 232, 232' to a UV reactor outlet 230, 230' is shown along with a UV light path 239, 239' within a water treatment chamber 245, 245'.
[0085] The laminar flow element 216, 216' is provided in the flow path of the water in the UV reactor 200, 200' to create a substantially laminar flow of water downstream of the laminar flow element 216, 216' and in the water treatment chamber 245, 245'. This laminar flow of water in the water treatment chamber 245, 245' is substantially aligned with the UV light path 239, 239' for efficient dosing of the water flowing through the water treatment chamber 245, 245'. The UV intensity relative to the UV light path 239, 239' is shown in more detail in the illustrated embodiment of FIG. 19, where the UV intensity is shown in a unitless form determined after a logarithmic operation. The UV intensities shown in FIG. 19 can be converted to mJ / cm2 by applying the intensity shown as an exponent of 10 (e.g., 10A, where A is the UV intensity value shown in FIG. 19). It should be noted that in one embodiment, the laminar flow elements 216, 216' can supply water to the water treatment chambers 245, 245' such that one or more fluid outlets of the laminar flow elements 216, 216' can form fluid inlets for the water treatment chambers 245, 245'.
[0086] The UV light paths 239, 239' and their intensity can be a function of the number and placement of UV light sources 234 relative to the UV transmissive windows 205, 205' and the UV light source assemblies 208, 408, as shown in the illustrated embodiment of FIG.
[0087] For example, the UV light source 234 can be positioned near the center (or within 20% of the center) of the radius of the reactor body 201, 201'. In other words, the UV light source can be positioned substantially at a radius of 1 / 2 the radius of the reactor body 201, 201'. This radius at 1 / 2 the radius of the reactor body 201, 201' is shown at 276 in the illustrated embodiment of FIG.
[0088] In one embodiment, the UV light sources 234 can be positioned evenly (e.g., in an evenly spaced pattern) around the radius 276. This configuration can provide an optimized disinfection configuration in one embodiment. In one embodiment, changing the position of the UV light sources 234 relative to the radius 276 can affect performance, as shown in the graph of FIG. 46. The percentages shown on the x-axis are relative to the radius 276, which, as described above, in one embodiment is defined as ½ of the radius of the reactor body 201, 201′. As can be seen in the graph of FIG. 46, placing the UV light source directly in the center of the UV light source assembly 208 may not improve disinfection performance as much as ½ radius positioning relative to the reactor body 201, 201′.
[0089] In one embodiment, the UV light source assembly 208 can include one or more reflectors 274, 275 positioned to reflect light from the UV light source arrangement 272 towards the water treatment chamber 245, 245'. For example, in the embodiment shown in Figure 41, the reflector 274 is in the form of a sheet positioned on the printed circuit board assembly 273 on the side facing the water treatment chamber having openings corresponding to each of the UV light sources 234 to avoid blocking the UV light sources 234 and to allow the UV light sources 234 to direct the UV light towards the water treatment chamber 245, 245'. The reflector 274 can be formed of a reflective material similar to that described in connection with the reactor body 201, 201', including, for example, PTFE or polished aluminum.
[0090] In addition to or alternatively to the reflector 274, the UV light source assembly 208, 208', 208" may include a reflector 275 positioned to direct light from the UV light source 234 towards the water treatment chamber 245, 245'. The reflector 275 may be conical or parabolic and may surround one or more UV light sources 234. For example, the reflector 275' in the illustrated embodiment of FIG. 43 is positioned around all of the UV light sources 234 of the UV light source configuration 272, alternatively, as shown in the illustrated embodiment of FIGS. 44 and 42, there may be multiple reflectors 275, 275''' (jointed together or separated from each other) each associated with each of the UV light sources 234 of the UV light source configuration 272.
[0091] In one embodiment, the reflector may be scored for the UV light sources 234, either a flat reflective sheet or a cone / parabolic collector per UV light source 234, or a single, larger cone / collector for the UV light source configuration 272 (e.g., an LED array).
[0092] In the illustrated embodiment, the UV reactor 200, 200' includes a deflector 266 disposed in the water passage 238, 238' upstream of the water treatment chamber 245, 245' to generate turbulence in the turbulent flow region 296, 296' before flowing through the laminar flow element 216, 216'. The deflector 266, 266A', 266B' may include a protrusion 263, 263' operatively disposed directly in the flow path of the water passing through the UV chamber inlet 232, 232' in one embodiment described herein to facilitate redirecting the flow in a turbulent manner, and one or more vents disposed around the protrusion 263, 263' to facilitate directing the water in a turbulent manner into the turbulent flow region 296, 296'. The turbulent flow region 296, 296' may be defined in part by a curved wall 294, 294' to further enhance turbulence in the turbulent flow region 296, 296'.
[0093] By providing turbulent flow of the water in the turbulent flow region 296, 296' directly upstream of the laminar flow element 216, 216', the water is more evenly distributed across the flow path of the laminar flow element 216, 216'. As a result, the flow rate of the water flowing through the water treatment chamber 245, 245' is more uniform. In other words, the flow rate of the water flowing through the water treatment chamber 245, 245' through a plane perpendicular to the longitudinal axis 240, 240' of the UV reactor 200, 200' is greater than in the absence of the deflectors 266, 266A', 266B' and the turbulent flow region 296, 296'. The flow velocity (m / s) and flow path of the water through the UV reactor 200 are shown in the illustrated embodiment of FIG. 20, where the flow path and flow velocity of the water in the water treatment chamber 245 are laminar and substantially uniform, respectively. The flow velocity and flow path of the water through the UV reactor 200' may be similar.
[0094] In one embodiment, the laminar flow element 216, 216' can prevent regions of high flow velocity in the water treatment chamber 245, 245', especially proximate the UV-transmitting window 205, 205'. Such high flow velocity regions can reduce the exposure time for any microorganisms present in the water flowing through that region. In other words, the laminar flow element 216, 216' can reduce the flow velocity through the water treatment chamber 245, 245' as the flow approaches the UV-transmitting window 205, 205', compared to the absence of the laminar flow element 216, 216'. Proximal or near the UV-transmitting window 205, 205', the intensity of the UV energy in the water treatment chamber 245, 245' can be greater than the intensity of the UV energy in other regions of the water treatment chamber 245, 245', as shown in FIG. 19, where the intensity values shown in the figure can be converted to mJ / cm2 as described herein. By reducing the flow rate through the water treatment chamber 245, 245' with the laminar flow element 216, 216', 205' present compared to the absence of the laminar flow element 216, 216', the water flowing proximate to the UV-transmitting window 205, 205' can be carried in the water flowing through the water treatment chamber 245, 245' and receive greater exposure to UV energy to prolong and potentially maximize UV exposure to microorganisms proximate to the UV-transmitting window 205. In this sense, the laminar flow element 216, 216' can be thought of as a flow restrictor to reduce the flow rate of the water through the water treatment chamber 245, 245'. In the embodiment shown in FIG. 20, the laminar flow element 216, 216' can reduce the inlet velocity in the water treatment chamber 245, 245' from 1.2-1.6 m / s to 0.6-1.0 m / s. The laminar flow elements 216, 216' in one embodiment may be configured as flow restrictors without providing significant functionality associated with facilitating laminar flow through the water treatment chambers 245, 245'. In one embodiment, the laminar flow elements 216, 216' provide a substantially uniform flow through the water treatment chambers 245, 245' and may be operable to improve disinfection performance based on restricting the flow through the water treatment chambers 245, 245'.
[0095] The laminar flow element 216 is shown in further detail according to one embodiment of the embodiment shown in Figures 30-34 and 37. The laminar flow element 216 includes a deflector 266 integrated therein as described herein. In alternative embodiments, the deflector 266 may be separate from the laminar flow element 216. The deflector 266 in the illustrated embodiment includes a protrusion 263 disposed in the flow path of the water flowing through the UV reactor inlet 232. In this manner, the protrusion 263 is operable to deflect the water radially relative to the longitudinal axis 240 of the UV reactor 200. The deflector 266 may also include a plurality of deflector channels 298 defined by an elongation direction 264 extending from a surface of the laminar flow element toward the UV reactor inlet 232. The plurality of deflector channels 298 may be arranged in an annular configuration around the protrusion 263 such that the water is directed radially and turbulently relative to the longitudinal axis 240. The length of and spacing between the extension directions 264 , as well as the size and angle of the protrusions 263 can affect the degree of turbulence created in the turbulent flow region 296 and the flow rate through the deflector 266 .
[0096] 34 includes a flange 267 operable to seat on the legs of the reactor body support 211 and is held in place by the reactor body 201. In other words, the flange 267 may be sandwiched between the legs of the reactor body support 211 and the reactor body 201.
[0097] The laminar flow element 216 can include a laminar flow path 260 defined by a plurality of openings 261 through the laminar flow element 216. The laminar flow element 216 can include a laminar flow keep-out region 265 defined according to one or more embodiments described herein in the absence of a laminar flow path 260. In the illustrated embodiment, the laminar flow keep-out region 265 can prevent water from flowing directly through the laminar flow keep-out region 265 into the water treatment chamber 245. The laminar flow keep-out region 265 in the illustrated embodiment intersects the longitudinal axis 240 of the UV reactor 200 and is generally aligned with a central region of the water treatment chamber 245. Because water flowing through the water treatment chamber 245 near the longitudinal axis 240 (including near the laminar flow keepout region 265) has less resistance than water flowing closer to the interior sides of the water treatment chamber 245, by preventing direct flow of water through the laminar flow keepout region 265, the flow rate of water through the water treatment chamber 245 may be more evenly distributed, as shown in the illustrated embodiment of Figure 20. The laminar flow keepout region 265 may be larger in diameter than the UV reactor inlet 232 to substantially prevent direct flow of water through the UV reactor inlet 232 into the water treatment chamber 245.
[0098] In the illustrated embodiment of Figures 37A-D, various configurations of laminar flow channels 260 are shown along with laminar flow keep-out regions 265. The laminar flow channels 260 can include multiple openings 261. In the embodiment shown in Figure 37A, first and second concentric paths 268, 269 are provided around the laminar flow keep-out region 265. The openings 261 may be evenly or symmetrically distributed along the first concentric path 268 and the second concentric path 269 to form the laminar flow channel 260. The openings 261 on the second concentric path 269 located further from the center of the laminar flow element 216 or laminar flow keep-out region 265 may be larger than the openings 261 on the first concentric path 268 that is closer to the center of the laminar flow element 216 or laminar flow keep-out region 265. Similarly, each additional concentric path that is further from the center of the laminar flow element 216 or laminar flow keep-out region 265 than another concentric path can include larger openings 261. This progression of larger openings 261 versus distance from the center of laminar flow element 216 or laminar flow keep-out region 265 may facilitate providing a more uniform flow rate through laminar flow element 216 and a more uniform flow rate through water treatment chamber 245 (in addition to providing laminar flow). It should be understood that openings 261 may be of different same sizes as described herein, but in alternative embodiments openings 261 are the same same size.
[0099] The spacing, size, and number of openings 261 in the laminar flow element 216 may vary from application to application depending on factors such as the target flow rate and non-uniformity of the target flow rate in the water treatment chamber 245. Examples of different spacing between concentric paths for the laminar flow paths 260', 260", 260''' are shown in the illustrated embodiment of Figures 37B-D versus Figure 37A. For purposes of disclosure, the concentric paths are not shown in Figures 37B-D. However, it should be understood that the concentric paths may be defined as shown in Figure 37A.
[0100] In one embodiment, a two-zone reactor can be provided by incorporating laminar flow elements 216 (e.g., baffles) in conjunction with UV reactor inlet 232 and deflector 266 correspondingly positioned such that the flow is perpendicular to the baffle surface, with water treatment chamber 245 and turbulent region 296 corresponding to the two zones. The turbulent region 296 or zone can facilitate deceleration of the high velocity "jet" and the water treatment chamber 245 can provide a pseudo-laminar flow zone for uniform UV light exposure and disinfection.
[0101] To reduce the overall system pressure drop across the laminar flow element 216 , the sum of the baffle open areas of the openings 261 may be larger than the cross-sectional area of the UV reactor inlet 232 .
number
[0102] In the illustrated embodiment, the pattern of openings 261 in the laminar flow passage 260 may be concentric around the center of the laminar flow element 216, and gradually become larger the further away from the center. Alternatively, the openings 261 may be of uniform size. In one embodiment, the pattern of openings 261 may be uniformly distributed around or centered on the center of the laminar flow element. No openings should be located above the location of the vertical flow from the deflector 266 (e.g., inlet baffle) in the laminar flow keep-out region 265. This keep-out zone may be larger than the diameter of the UV reactor inlet 232.
[0103] As described herein, the laminar flow element 216' may be configured substantially similarly to one or more embodiments described in connection with the laminar flow element 216, with the addition of deflectors 266A, B disposed on opposite sides of the laminar flow element 216. The deflectors 266A, B may be similar to the deflectors 266 described in connection with the laminar flow element 216, respectively. It should also be noted that the laminar flow element 216' may include features similar to those of the laminar flow element 216, including, for example, various configurations of the openings 261 and flanges 267. The pair of deflectors 266A', 266B' in the illustrated embodiment of FIGS. 64-66 may allow the laminar flow element 216' to be installed regardless of which side faces the upstream water flow. In this manner, incorrect installation with respect to the orientation of the laminar flow element 216' may be avoided.
[0104] 12 and the illustrated embodiment of Figures 63-66, the water passage 238, 238' contains water that flows through a plurality of chamber outlets 246, 246' (disposed in the chamber outlet arrangement 235, 235') to the heat exchange area 236, 236' and then to the UV water outlet 230, 230'. The heat exchange area 236, 236' may be annular and may surround the second end 292, 292' of the water treatment chamber 245, 245' as described herein.
[0105] The heat exchange area 236, 236' can provide a water passage 238, 238' in direct contact with the water-facing thermal coupler 206, 406, which is thermally coupled to the light source side thermal coupler 207, 407. The light source side thermal coupler 207, 407 is configured as described herein to facilitate heat flow from the UV light source 234 to the water facing the thermal coupler 206, 406, and ultimately to the water flowing through the heat exchange area 236, 236'. This heat flow path is shown as 241 in the illustrated embodiment of FIG. 12, and is indicated by an arrow leading from the UV light source 234 to the heat exchange area 236. Optionally, as described herein, the light source side thermal coupler 207, 407 can be placed in thermal communication with the surrounding air via a thermal pathway 221, such that heat from the UV light source 234 can be dissipated into the surrounding air via convection.
[0106] In one embodiment, the heat flow path 241 proceeds as follows: the backside of the multiple UV light sources 234, the thermal element of the UV light source assembly 208 (e.g., metal clad), thermal paste (or pad or adhesive), the light source side thermal coupler 207 (e.g., printed circuit board assembly backside support (e.g., aluminum or copper or thermoplastic)), the water-facing side thermal coupler 206 (which can be stainless steel or "lead-free" brass for direct water contact without substantial leaching of toxic materials into the water), such as a support ring for the UV-transmitting window 205, and the heat exchange area 236 (also described as a water outlet collection trough).
[0107] Optionally, heat may be dissipated from the plurality of UV light sources 234 via a convection cooling path, shown in the illustrated embodiment at 242. The convection cooling path 242 for heating, according to one embodiment, proceeds as follows: through the backside of each of the plurality of UV light sources 234, through a thermal element (e.g., metal clad) of the UV light source assembly 208, through a heating paste (or pad or adhesive), through the light source side thermal coupler 207, and through air or the environment via thermal path 221.
[0108] The temperature profile of the UV reactor 200 with the water flow paths 238, heat flow paths 241, and convection cooling paths configured according to one embodiment is shown in the illustrated embodiment of FIG.
[0109] 14-18, the UV light source assembly 408 is shown in further detail, with the light source side thermal coupler 207 being configured to be integrated as a light source side thermal coupler 407 disposed within the UV light source assembly 408. The light source side thermal coupler 407 in the illustrated embodiment includes a copper layer 457 which may be a thermally conductive layer operable to conduct heat from the plurality of UV light sources 434 to the water facing side thermal coupler 406. It should be appreciated that the copper layer 457 may be formed of any type of material or materials operable to provide a thermally conductive layer facilitating the conduction of heat from the plurality of UV light sources 434 to the water facing side thermal coupler 406.
[0110] In the illustrated embodiment, water channel 238 ′, UV transparent window 405 , and water-facing thermal coupler 406 are provided similarly in many respects to water channel 238 , UV transparent window 205 , and water-facing thermal coupler 206 .
[0111] In the illustrated embodiment of Figures 14-17, the UV light source assembly 408 includes multiple layers including a solder mask 460, a copper layer 457, a dielectric layer 458, and a metal layer 459. The UV light source assembly 408 may also include multiple UV light sources 434 similar to the UV light sources 234. The copper layer 457 may include traces for providing power to the UV light sources 434, provide thermal conductivity aspects, and may form at least a portion of the source side thermal coupler 407 of the UV light source assembly 408. The copper layer 457 may provide a substrate to which the one or more UV light sources 434 are soldered or mounted.
[0112] The water facing thermal coupler 406 in the illustrated embodiment may be thermally coupled to a copper layer 457 of the UV light source assembly 408. For example, in the case of a water facing thermal coupler 406 that is a ring, the copper layer 457 may be unmasked in areas corresponding to the ring of the water facing thermal coupler 406 to form a sufficient thermal interface therebetween for heat transfer. In other words, the solder mask 460 may not be present in the area of the copper layer 457 that corresponds to the ring of the water facing thermal coupler 406.
[0113] The UV light sources 434 may be thermally coupled to the copper layer 457 via thermal pads 454 provided as part of the copper layer 457, as depicted in the illustrated embodiment of FIG. 17. An anode pad 455 and a cathode pad 456 for supplying power to the UV light sources 434 may also form part of the copper layer 457, with one or both of the anode pad 455 and the cathode pad 456 being electrically isolated from the thermal pad 454. The thermal pad 454 may be electrically and thermally connected to an area of the copper layer 457 that interacts with the water-facing thermal coupler 406. In this manner, heat generated by the UV light sources 434 may be transferred to the water-facing thermal coupler 406 via the copper layer 457.
[0114] The heat and water flow paths according to the embodiment of Figures 14-17 are shown in further detail in the illustrated embodiment of Figure 18, with the solder mask 460 hidden for purposes of disclosure. A thermal pad 454 is provided in thermal communication with the UV light source 434 and conducts thermal energy through the copper layer 457 to the water-facing thermal coupler 406 via thermal paths shown as solid lines. Thermal energy through the thermal pad 454 may also be conducted to the metal layer 459 via thermal paths shown as dashed lines and ultimately to the water-facing thermal coupler 406. Optionally, in one embodiment, thermal energy may be dissipated to the surrounding air through the metal layer 459 via convection, shown as thermal paths with lines associated with the wavy lines.
[0115] In one embodiment according to the present disclosure, cooling can be achieved using the front side of the UV light source assembly 408 instead of using an additional aluminum backing heat sink like the light source side thermal coupler 207 in the illustrated embodiment of Figures 1-5. Front side cooling in one embodiment can use copper layer 457 or a top layer copper trace having at least 4 ounces of copper to achieve the desired cooling effect. Solder mask 460 or solder resist can be strategically placed on the printed circuit board assembly so as not to be between the top layer copper trace and the cooling ring or water facing side thermal coupler 406.
[0116] In one embodiment, thermal paste may be placed between the copper traces and the water-facing thermal coupler 406 to ensure efficient thermal communication therebetween. In one embodiment, graphene material may be inserted between the water-facing thermal coupler 406 and the UV light source assembly 408, as well as coated on the water-contacting side of the water-facing thermal coupler 406 to enhance thermal conductivity and heat dissipation.
[0117] In the illustrated embodiment, cooling can be achieved by three paths. UV light source 434 → thermal pad 454 → copper layer → water-facing thermal coupler 406 → water channel 238', UV light source 434 → thermal pad 454 → dielectric layer 458 → metal layer 459, metal core → water-facing thermal coupler 406 → water channel 238′, and UV light source 434 → thermal pad 454 → dielectric layer 458 → metal layer 459 or metal core → air / ambient (optional).
[0118] It should be noted that while in the illustrated embodiments of Figures 1-5 UV-transparent window 205 is shown through a continuous surface of water-facing thermal coupler 206, the present disclosure is not so limited. For example, in the illustrated embodiment of Figure 14, UV-transparent window 405 is recessed within water-facing thermal coupler 406 and interacts with recessed surface 451 and an adjacent step.
[0119] (V. Chamber Exit and Heat Exchange Area) The UV reactor 200, 200' according to one embodiment includes a plurality of chamber outlets 246, 246' arranged according to a chamber outlet configuration 235, 235' that may vary depending on the application. The chamber outlets 246, 246' may be defined at least in part by openings in the interior side of the water treatment chamber 245, 245'. In one embodiment, the openings may be located directly adjacent the second end 292, 292' of the water treatment chamber 245, 245', with the portion of the interior side not between the openings and the second end 292, 292', which corresponds to the water-facing side of the UV-transmitting window 205, 205' in the embodiment shown in Figures 1-5. In this manner, the water flow paths 238, 238' are provided such that water travels in a radial path perpendicular to the longitudinal axis 240, 240' of the UV reactor 200, 200' through the openings to the chamber outlets 246, 246'. This flow path can be seen in the embodiment shown in Figures 21 and 64-66, where water flows through a water treatment chamber 245, 245', through one of multiple chamber outlets 246, 246' to the heat exchange area 236, 236' and through the UV reactor outlet 230, 230'.
[0120] The number and configuration of the chamber outlets 246, 246' may vary depending on the application. For example, in the embodiment shown in Figures 21, 22, 63, and 64-66, the chamber outlets 246, 246' may be located adjacent the periphery of the second end 292, 292' of the water treatment chamber 245, 245' and evenly spaced therearound according to the chamber outlet configuration 235, 235'. In one embodiment, the multiple chamber outlets 246, 246' may be uniformly distributed radially around the longitudinal axis 240, 240'. However, the disclosure is not so limited. The multiple chamber outlets 246, 246' may be arranged in any manner, including unevenly spaced patterns, and cut-off regions, as described herein.
[0121] In one embodiment, the total cross-sectional area of the multiple chamber outlets 246, 246' may be greater than the cross-sectional area of the UV reactor inlets 232, 232' to avoid significant pressure drop and to minimize pressure drop.
[0122] The total cross-sectional area can be defined as:
number
[0123] In one embodiment shown in Figures 24 and 63, a keep-out region 249, 249' for the chamber outlet 246, 246' may be provided proximal to the UV reactor outlet 230, 230' and defined by an angle β relative to a line 247, 247' that intersects the longitudinal axis 240, 240' and the UV reactor outlet 230, 230'. In the illustrated embodiment, the keep-out region 249, 249' may be symmetrical relative to the line 247, 247', although it should be understood that the disclosure is not so limited and the keep-out region 249, 249' may be asymmetrically defined relative to the line 247, 247'. In one embodiment, the keep-out region 249, 249' may facilitate control of the flow of water through the heat exchange region 236, 236', thereby affecting the heat transfer performance of the UV reactor 200, 200'.
[0124] In one embodiment shown in Figures 25 and 63, the keep-out regions 248, 248' for the chamber outlets may be located distal to the UV reactor outlets 230, 230' and defined by an angle α with respect to the lines 247, 247'. The keep-out regions 248, 248' may be symmetric or asymmetric with respect to the lines 247, 247'. Similar to the keep-out regions 249, 249', the keep-out regions 248, 248' may facilitate control of the flow of water through the heat exchange regions 236, 236', thereby affecting the heat transfer performance of the UV reactors 200, 200'. In one embodiment shown in Figures 27 and 63, angle β may be substantially the same as angle α, such that the keep-out regions 248, 248', 249, 249' are normal to lines 247, 247' and symmetrical about a line (not shown) that intersects the longitudinal axes 240, 240' of the UV reactors 200, 200'.
[0125] It should be noted that the keep-out area 248, 248' opposite the UV reactor outlet 230, 230' can be applied to one or more of the chamber outlets 246, 246' and the heat exchange area 236, 236'. For example, in the case of a keep-out area 248, 248' with an α of 30°, there is no chamber outlet in this keep-out area 248, 248', nor is there an available flow path in the heat exchange area 236, 236' for the keep-out area 248, 248'. In other words, the collection trough or heat exchange area 236, 236' does not need to surround the water treatment chamber 245, 245' as shown in the embodiment shown in Figures 24 and 25. The keep-out area 248, 248' can close off the heat exchange area 236, 236' to improve performance. 1) the total area of the chamber outlets 246, 246' can be larger or equal to the cross-sectional area of the UV reactor inlets 232, 232' to avoid restricting flow and avoiding pressure loss, 2) the trough or heat exchange area 236, 236' can provide sufficient surface contact with the water-facing thermal couplers 206, 206' for sufficient cooling effect, and 3) the trough portion block area or keep-out area 249, 249' can be potentially maximized and increased for better disinfection purposes.
[0126] In one embodiment, it has been determined that up to five passages can be blocked without significantly impacting the disinfection performance as well as the cooling of the UV light source assembly 208, 408. In this configuration, α is 30°. As shown in the graph of FIG. 26, disinfection efficiency is increased by about 8%. In the embodiment shown in FIG. 63, the keep-out area 248' is about 60° and the keep-out area 249' is about 30°. 180° or more. For the keep-out areas 248, 248', it has been determined that, according to one embodiment, the total area of the chamber outlet 246, 246' becomes a significant flow restriction and performance begins to degrade significantly.
[0127] It should be noted that instead of a keep-out area 248, 248' for the heat exchange area 236, 236', a partial keep-out area may be defined in which the flow path of the heat exchange area 236, 236' is restricted to a portion of the heat exchange area 236, 236' outside the partial keep-out area. In one embodiment, the depth of the heat exchange area 236, 236' within the partial keep-out area may be less than the depth of the heat exchange area 236, 236' outside the partial keep-out area. The depth may correspond to the distance between the thermal coupler 206, 206' on the water-facing side and the lower surface of the heat exchange area 236, 236' (e.g., the lower surface of the trough). As an example, the depth of the partial keep-out area may be less such that the heat exchange area 236, 236' does not encircle the water treatment chamber 245, 245' but still provides a flow path potentially traversing a complete circle or closed loop within the heat exchange area 236, 236'.
[0128] In the embodiment shown in Figures 22-27 and 63-66, the plurality of chamber outlets 246, 246' are at least partially defined by openings in the interior side of the water treatment chamber 245, 245' as described herein. The openings may be defined by passages in the end cap 202, 202' and a surface of the UV transmissive window 205, 205'. The passages in the end cap 202 are depicted in the illustrated embodiments of Figures 22-27 and 63-66. Alternatively, one or more of the plurality of chamber outlets 246, 246' may be at least partially defined by openings disposed at the first end 292, 292' of the water treatment chamber 245, 245'.
[0129] As shown in the illustrated embodiment of Figures 5 and 64, the heat exchange area 236, 236' is defined by the end cap 202, 202', the UV transparent window 205, 205', and a trough in the water-facing thermal coupler 206, 206'. The heat exchange area 236, 236' can itself be thought of as a collection trough where water exiting the multiple chamber outlets 246, 246' is collected and flows towards the UV reactor outlet 230, 203'. The heat exchange area 236, 236' can be configured to place water in a thermal contact area 237, 237' in direct contact with the water-facing thermal coupler 206, 206' for the transfer of thermal energy. This thermal energy can exit with the water as it exits the UV reactor 200, 200' via the UV reactor outlet 230, 230'.
[0130] In one embodiment, the multiple chamber outlets 246, 246' can be positioned such that there is no additional space between the chamber outlets 246, 246' and the second end 292, 292' of the water treatment chamber 245, 245' (e.g., the water contacting surface of the UV transparent window 205, 205'). This may facilitate the evacuation of any gases that accumulate in the water treatment chamber 245, 245' through the multiple chamber outlets 246, 246' or reduce the collection of air bubbles in other portions of the water treatment chamber 245, 245' and / or the UV reactor 200, 200' (e.g., the water outlets 230, 230' and the collection trough). A gas flow path 250 according to one embodiment is shown in FIG. 28. As shown, gases that accumulate on the second end 292, or one of the water contacting surfaces of the UV transparent window 205, can flow through the multiple chamber outlets 246 into the heat exchange area 236 (e.g., the collection trough) and ultimately through the UV reactor outlet 230. The gas flow paths provided by the UV reactor 200 ′ may be similar to the gas flow paths 250 described in connection with the UV reactor 200 .
[0131] In one embodiment, multiple chamber outlets 246, 246' around the entire UV-transparent window 205, 205' direct fluid to the heat exchange area 236, 236' (e.g., collection trough) to evenly distribute the fluid for uniform UV light exposure. The water-contacting surface of the UV-transparent window 205, 205' may act as a wall of each chamber outlet 246, 246' such that the chamber outlet 246, 246' is defined by a passageway in the end cap 202, 202' and the UV-transparent window 205, 205'. Additionally or alternatively, the water-facing thermal coupler 206, 206' can define at least a portion (e.g., a wall) of the chamber outlet 246, 246'.
[0132] In the illustrated embodiment, the water-facing thermal couplers 206, 206' (eg, stainless steel cooling rings) serve as walls of the heat exchange areas 236, 236' of the UV reactors 200, 200' (eg, troughs on the outlet side of the reactors).
[0133] In the illustrated embodiment of FIG. 67, the water flow passage 238 for water entering the chamber outlet 246' and entering the heat exchange area 236' is shown in more detail. The chamber outlet 246' in the illustrated embodiment includes a lower surface 252' that defines a plane that does not intersect the heat exchange area 236', but it should be understood that the chamber outlet 246' may be configured differently. The heat exchange area 236' in the illustrated embodiment includes a lower surface 251' that defines a plane that is flush with the lower surface 252' of the chamber outlet 246' and is disposed above the lower surface 252' in the direction of the water flow passage 238. The end cap 202' in the illustrated embodiment defines a wall of the chamber outlet 246' and includes a plurality of steps having an upper surface 253' with a recessed area operable to receive the UV-transmitting window 205'. The steps associated with the upper surface 253' may help maintain the position of the UV-transmitting window 205'.
[0134] The UV-transmitting window 205, 205' may include a smooth surface finish (either inherently or through a finishing effort), which may allow air bubbles in the water to easily escape across its surface and through the chamber outlet 246, 246'. This outgassing may be due in part to the walls of the chamber outlet 246, 246' corresponding to the surface of the UV-transmitting window 205, 205'. It should be noted that air bubbles may escape the UV reactor 200, 200' due to pressure and natural buoyancy, regardless of whether the UV reactor 200, 200' is in a vertical or horizontal position. A vertical configuration of the gas flow passage 250 is shown in the illustrated embodiment of FIG. 28, and a horizontal configuration of the gas flow passage 250 is shown in the illustrated embodiment of FIG. 29.
[0135] In the illustrated embodiment of FIG. 28, the relative heights of the second end 292 (e.g., the water-contacting surface of the UV-transmitting window 205), the top surface of the UV reactor outlet 230, and the water-contacting surface of the water-facing thermal coupler 206 (e.g., the top surface of the collection trough) are shown. The cascade relationship, hjxough>=h_outlet>h_quartz, promotes the release of gas through the gas flow path, particularly due to the cascade height and the natural buoyancy of gas in the water. In one embodiment, the accumulation of gas bubbles near the steel ring or water-facing thermal coupler may be considered acceptable, since the presence of gas in this location may have little or potentially minimal effect on cooling performance. The accumulation of gas bubbles near the water-contacting surface of the UV-transmitting window may interfere with the UV radiation emitted by the UV·LEDs. This may include blocking or redirecting UV energy, creating a location in the UV water chamber where the UV intensity is minimal, thus reducing overall disinfection performance. It should also be noted that the high flow rates and elevated temperatures caused by the water-facing thermal coupler (e.g., cold or stainless steel ring) can cause instability in the gas pocket volume, resulting in a low probability of gas accumulation.
[0136] 29, with the UV reactor 200 in a horizontal position, the relative heights of the interior sides of the reactor body 201, heat exchange area 236, and UV reactor outlet 230 are shown as h_outlet>=hjxough>h_reactor_body. The natural buoyancy of gas in water allows gas to be easily evacuated from the water treatment chamber 245, avoiding gas accumulation.
[0137] (VI. Driving and health monitoring circuit) A UV light source circuit according to one embodiment is shown in Figure 50 and generally designated 280. The UV light source circuit may include a power supply 285, which may be a power connection to an external power source or which may itself be external to the water treatment system. The power supply 285 may be a DC power supply capable of providing power to the light source control circuit 281 of the UV light source circuit 280.
[0138] The light source control circuitry 281 may vary depending on the application and may include constant current or constant voltage drives for multiple UV light sources 234. The UV light sources 234 in one embodiment may be LEDs connected in series as a UV light source configuration 272 (e.g., an array). Although the UV light source control circuitry is described in connection with providing power to the UV light source 234, it should be understood that the UV light source circuitry 280 may be provided in connection with providing power to any UV light source described herein, including the UV light source 434 of the UV reactor 200'.
[0139] Light source control circuitry 281 may control the power supply to UV light source arrangement 272 according to one or more embodiments described herein. Examples are provided in the illustrated embodiment of FIG. 51 and are designated 1 and 2. In the first example (1), the power delivered to UV light source arrangement 272 is generally constant (either through a constant voltage or constant current power supply). For example, in this example, light source control circuitry 281 in one embodiment may drive the UV light source arrangement at a constant current of 100% of its rated current.
[0140] In a second example (2), the power supply may be pulse width modulated between low and high supply. The duration t2 of the high power state and the duration t1 of the low power state may be different and may vary dynamically based on sensor feedback or may be predetermined based on design constraints. The low power state may be lower than the rated current of the UV·LED (e.g., 90% of the rated current) as a baseline, and the high power state may be to overpower the UV·LED relative to the rated current (e.g., 110% of the rated current). The low power state may be considered as a constant DC bias current in one embodiment. It is noted that a higher pulse repetition frequency (PRF) may be targeted to extend the life of the UV·LED. As an example, the PRF may be determined as follows:
number
[0141] In one embodiment, the light source control circuit 280 may be operable to determine the health of the UV light source configuration 272, such as information regarding the status of the UV light source 234. The light source control circuit 280 may include a sensor circuit 282 that may detect one or more characteristics of the power (e.g., current and / or voltage) related to the circuit operation. The one or more characteristics may be related to the health of the UV light source 234. In one embodiment, the light source control circuit 280 may include first and second polarity control circuits 283, 284 that are operable to control the polarity of the voltage applied to the UV light source 234. Although the UV light source 234 is a diode in the illustrated embodiment and therefore does not generally conduct in the reverse bias direction, at least some leakage current in a reverse bias condition may be detected by the sensor circuit 282. This leakage current may be indicative of the health of the UV light source 234, either alone or in conjunction with other measurements, such as a previous leakage current measurement, a most recent measurement of the current and / or voltage under forward bias conditions, or one or more previous measurements of the current and / or voltage under forward bias conditions, or any combination thereof.
[0142] A method of powering the UV light sources 234 that includes detecting the health of the UV light source configuration 272 is shown in the illustrated embodiment of FIG. 52 and generally indicated at 1000. The method may include determining whether a flow meter indicates water flow or whether a timer has expired, as described herein, step 1002. In either case, the light source control circuitry 280 may remain in an idle state.
[0143] If the flow meter indicates water flow, the light source control circuit 280 may take the step of powering the UV light source 234 for disinfection purposes. Step 1008. For example, the light source control circuit 280 may power the UV light source 234 according to one of the power supply methodologies described in connection with FIG. 51, including, for example, constant current. The light source control circuit 280 may monitor the sensor output from the flow meter to determine if water is flowing through the system to determine if the UV light source 234 should remain powered. Step 1018. If the flow meter indicates no water flow, the light source control circuit 280 may stop powering the UV light source 234 and return to waiting for the flow sensor or return to a timer indicating operation. Step 1002.
[0144] If there is no water flow through the system and a timer has expired (e.g., a health check timer set for daily maintenance), the light source control circuit 280 may set the polarity control circuit for a forward bias leakage test. Step 1004. The light source control circuit 280 may drive the UV light source 234 at a positive constant voltage (e.g., about 30 V or less for a string of 6 LEDs [about 5 V per LED]) for a forward leakage test. Step 1010. The sensor circuit 282 may sample the current through the UV light source 234 during the forward leakage test. Step 1020.
[0145] In one embodiment, the light source control circuit 280 can direct the polarity control circuit for reverse bias leakage testing, driving the UV light source 234 at a constant negative voltage (e.g., about -30V or less for a series configuration of 6 LEDs [about -5V per LED]). Steps 1006 and 1012. During this test, the sensor circuit 282 can sample the current through the UV light source 234 during the reverse leakage test. Step 1022. The light source control circuit 280 determines whether the forward current and reverse current are within limits (e.g., within range, above or below threshold, or a combination thereof), and if so, continues to wait for the next timer to elapse or for water to flow through the system. Steps 1024, 1002. If not, the light source control circuit 280 can facilitate notifying the user that the system health is not within target operating parameters and that maintenance is desired. Step 1014.
[0146] In one embodiment, the UV LEDs are driven using a constant current during the disinfection process. Both forward and reverse voltages may be applied and recorded to detect UV LED failure degradation. When the UV LEDs are driven with reverse voltage, the level reading of leakage current can be used to detect UV LED degradation. A threshold can be set below (or above or outside) the threshold and the system can warn the user that the system disinfection effect is compromised and the system requires maintenance.
[0147] (VII. Overview of Water Treatment System) A water treatment system 100 according to one embodiment of the present disclosure is shown in Figures 54-56 and generally designated 100. The water treatment system 100 in the illustrated embodiment includes a treatment assembly 130 and a base assembly 110. The water treatment system 100 may include a removable cover 120 configured to interface with the base assembly 110 to conceal one or more aspects or all aspects of the treatment assembly 130. In one embodiment, the removable cover 120 may conceal the treatment assembly 130 and provide aesthetics to the water treatment system 100 for placement on a countertop or for visibility during daily use.
[0148] The removable cover 120 can provide a separable aesthetic shell structure that allows for updating or changing the shape, material, and color of the water treatment system 100. For example, a removable cover 120 in one application may be replaced with another removable cover 120 having one or more different aspects related to form, material, or color, or a combination thereof.
[0149] In one embodiment, the water treatment system 100 can include a UV disinfection capability. The water treatment system 100 can include a UV disinfection assembly or UV reactor 200, 200' described herein that provides such a UV disinfection capability. The UV reactor 200, 200' can include a long-life / permanent LED reactor assembly that, in one embodiment, requires substantially no routine maintenance or replacement of expendable lamps and is housed in a permanently installed position within the base assembly 110.
[0150] The treatment assembly 130 in the illustrated embodiment of Figures 54-56 may be removable from the base assembly 110 to facilitate storage or placement of the water treatment system 100 for operation within a space that limits access to one or more sides or portions of the water treatment system 100, such as the top 102, rear 103, sides 104, or base 105, or a combination thereof. As an example, the space between the top 102 and another object, such as a side cabinet, may be small enough such that access to the top 102 is limited or vertical displacement of one or more components of the water treatment system 100 (e.g., the treatment assembly 130) is limited. In one embodiment, the water treatment system 100 may be considered to incorporate a "flat" aspect ratio that maintains usable working space in a countertop installation and substantially minimizes intrusion of storage space in an under counter installation.
[0151] In the illustrated embodiment, the treatment assembly 130 may pivot or tilt relative to the bottom of the base assembly 110 or the base 105 such that an upper portion of the treatment assembly 130 separates from the base assembly 110 while a lower portion of the treatment assembly 130 maintains contact with the base assembly 110, as described in further detail herein. In other words, an accessible filtration tank or treatment assembly 130 may be disengaged from the base assembly 110, which may be permanently installed above or below a countersink or sink. In an below counter installation, the treatment assembly 130 may be disengaged from the base assembly 110 to facilitate extraction of the expendable filter from the treatment assembly 130 without disturbing the piping connecting the base assembly 110 to the water source and treated water outlet, and in fluid communication with the faucet outlet of the point of use. In one embodiment, the processing assembly 130 or tank assembly may be moved out of the locked position (where the processing assembly 130 is disposed within the base assembly 110 or frame assembly) such that the processing assembly 130 may be pivoted relative to the base assembly 110. In the pivoted position, the processing assembly 130 may be configured to rest securely in a truncated configuration, described as a safe "rest" position, to facilitate controlled hand placement and to satisfy lift parameters for lifting and carrying the processing assembly 130 to an opening and a sink for filter replacement activities. In other words, the processing assembly 130 may be pivoted from an engaged position with the base assembly 110 to a pivoted position where the processing assembly remains substantially stable. The processing assembly 130 may be prevented from pivoting further in the pivoted position such that the processing assembly 130 does not simply fall off or loosely disengage from the base assembly 110. Examples of this configuration are described in U.S. patent application Ser. No. 62 / 839,145, entitled "Water Treatment System," filed April 26, 2019 by Lautzenheiser et al., and U.S. patent application Ser. No. 16 / 857,253, entitled "Water Treatment System," filed April 24, 2020 by Lautzenheiser et al., the disclosures of which are incorporated herein by reference in their entireties.
[0152] It should be understood that the present disclosure is not limited to an inclined configuration for removing the processing assembly 130 from the base assembly 110, and that the processing assembly 130 and the base assembly 110 may be configured differently for removing the processing assembly 130 from the base assembly 110.
[0153] In one embodiment, the removable cover 120 can engage and disengage from the base assembly 110 in a direction substantially parallel to the surface on which the base assembly 110 is placed. In this manner, the removable cover 120 can facilitate access to the treatment assembly 130 while the water treatment system 100 is disposed in a space-constrained position as described herein, which can limit access to the water treatment system 100 along one or more sides or portions thereof.
[0154] The water treatment system 100 may be operable to receive raw water from a source, such as a chilled water supply line configured to supply water under pressure, via a water inlet pipe 112. The water treatment system 100 may also be operable to treat the raw water received from the water source and deliver the treated water to a water outlet pipe 114, which may be coupled to a water faucet to deliver the treated water to a point of use. In one embodiment, water connections for the inlet and outlet piping or tubes are housed or provided in a space below the unit that is accessible to an installer. Connectors may provide rotational capabilities for aligning system components during installation.
[0155] In one embodiment, the processing assembly 130 may include a closure assembly 132 or lift-off tank cover that allows tool-free access to the processing vessel 134 (also referred to as a pressure vessel or removable tank) and exposes a surface of the processing vessel 134 for cleaning (e.g., allowing access for simple cleaning methods).
[0156] The treatment assembly 130 may include a water inlet operable to receive water from the water inlet tube 112 via the base assembly inlet passage. The water inlet of the treatment assembly 130 may include a one-way valve or check valve coupled thereto (e.g., disposed in line with the water inlet of the treatment vessel 134) to substantially prevent leakage of stagnant water within the treatment assembly 130 during transport to a maintenance location (e.g., often a water collection container or, more commonly, a kitchen sink).
[0157] The closure assembly 132 of the processing assembly 130 may include a handle assembly 136 operable to secure the processing assembly 130 within a pocket provided by the base assembly 110. Movement of the handle assembly 136 from a disengaged position to an engaged position may form a watertight connection between the base assembly 110 and the processing assembly 130 such that they resist tendencies to become watertight. For example, the processing assembly 130 and the base assembly 110 may engage in response to movement of the handle assembly 136 into a position that prevents both the upper and lower surfaces of the processing assembly 130 from expanding under pressure as the structural system prevents the inlets and outlets from leaking.
[0158] In one embodiment, the handle assembly 136 may be operable to move to an engaged position 262 in which the handle assembly 136 is rotated or folded flat against a top surface of the processing assembly 130. The processing assembly 130 and base assembly 110 may be configured such that the handle assembly 136 is only placed in the engaged position (e.g., laid flat) when the handle assembly 136 is correctly oriented to allow a watertight connection to be made between the processing assembly 130 and the base assembly 110.
[0159] The processing assembly 130 in the illustrated embodiment includes a closure assembly 132 operable to seal an opening 138 of a vessel 134. The vessel 134 may be of wall construction sized and shaped to receive a pre-filter 150 (also described as a pre-filter) and a filter assembly 170. The vessel 134 may include an opening 138 large enough to allow replacement of the pre-filter (e.g., pre-filter 150) or the filter assembly 170, or both, as previously described. The opening 138 may also be large enough to allow cleaning of the interior space of the vessel 134 by conventional cleaning methods.
[0160] In the illustrated embodiment, a pre-filter of the treatment assembly 130, also described as a pre-filter, can filter particulates disposed in the raw water received via the treatment assembly inlet. The water flowing through the pre-filter can be communicated to a downstream filter, such as a filter assembly, which can operate to further treat the water that passed through the pre-filter. In one embodiment, the pre-filter can be configured to filter particulates that, if not removed upstream of the filter assembly, could significantly reduce the usable life of the filter assembly. For example, the filter assembly may be configured for filtering particles that are considered fine or small relative to the target flow rate, and the pre-filter may be configured for filtering particles that are considered larger (e.g., 30-500 microns) at the target flow rate. Without the pre-filter, such large particles could clog or reduce the effective filtration of the filter assembly and its useful life.
[0161] The filtration media of the filter assembly may include a carbon block filter operable to adsorb or filter (or both) particulates and contaminants contained in the water so that the water discharged from the filtration media is filtered and ready for downstream sterilization by the UV reactor 200.
[0162] The base assembly 110 according to one embodiment includes a top 102, a back 103, a side 104, and a base 105 as described herein. The base assembly 110 is operable to removably couple to a processing assembly 130 by facilitating the formation of watertight seals between the water supply connector and the processing assembly coupling, and between the processing assembly outlet and the processing assembly connector of the base assembly 110. In one embodiment, the base assembly 110 can include a body that provides a removable structure for holding and connecting to the processing assembly 130.
[0163] The base assembly 110 in the illustrated embodiment includes a cover 310 that can be removed from a frame assembly 313 of the base assembly 110 to expose the internal components 312 of the base assembly 110, including, for example, a sensor unit 316 (e.g., a flow sensor) and a control system 318. The frame assembly 313 may provide a structural core for the water treatment system 100, may be modularized, and may provide a platform for positioning the set-up of an assembly that may facilitate one or more aspects of treating water for consumption. This configuration may allow for continued evolution of the water treatment system 100 (e.g., changes in components of the water treatment system, such as a display or control unit) while maintaining substantially the same form factor. Thus, the water treatment system 100 may be updated to remain current into the future.
[0164] The base assembly 110 can include a display unit 314 having a display 315, which can provide visual feedback to a user regarding the operation of the water treatment system 100. In the illustrated embodiment, a cover 310 conceals the display 315 and the display unit 314. Alternatively, the display 315 and cover 310 can be configured such that they are partially or completely concealed by either the display 315 or the cover 310.
[0165] The lens 311 may be optically coupled between the display 315 and an exterior area of the water treatment system 100 to enable optical communication to the display 315 and the exterior area. For example, the lens 311 or optical components may be optically translucent or transparent to facilitate providing visual cues or information from the display 315 to a user. The cover 310 in the illustrated embodiment may provide an aesthetic appearance to the water treatment system, which may vary from application to application. The location and shape of the optical components may vary depending on the application.
[0166] The base assembly 110 may include a platform or base 105 operable to stabilize the base assembly 110 on a horizontal surface, such as a countertop, or within a cabinet. The base 105 may be configured to have a peripheral edge that contacts a horizontal surface while supporting the frame assembly 313 in a spaced-apart relationship relative to the horizontal surface, such that to the extent water or other elements are present on the horizontal surface, the frame assembly 313 may remain spaced above such water or other elements. The base 105 may include one or more access points operable to receive a water inlet pipe 112 and a water outlet pipe 114 for connection to a water inlet and a treated water outlet, respectively.
[0167] The control system 318 in the illustrated embodiment may include circuitry configured to direct operation of the water treatment system 100, including directing the display unit 314 to provide visual feedback to a user and receiving sensor information obtained from the sensor unit 316. As described herein, the control system 318 may be operable to direct operation of the UV reactor 200 to disinfect water discharged from the treatment assembly 130 and discharge the treated water to a treated water outlet 364. Water discharged from the UV reactor 200, 200' may flow through the sensor unit 316 to the treated water outlet 364, which is in fluid communication with the water outlet pipe 114.
[0168] In the illustrated embodiment, the internal components of the base assembly 110, such as the wet and electrical unit assemblies mounted on the frame assembly 313, may be covered by a rear cover assembly (e.g., cover 310) that provides an aesthetic look and feel, potentially protects the internal components, and may house a photoconductive structure that provides a system health indication as the display unit 314 extends.
[0169] A base 105 (e.g., a base portion) may be secured to the unit body assembly to aid in desired positioning means, to provide aesthetics, plumbing management, and stabilizing, structural, or protective housing.
[0170] The internal components of the base assembly 110 may include a display unit 314, a control system 318, a sensor unit 316, and a UV reactor 200, 200' as discussed herein. In the illustrated embodiment, the UV reactor 200, 200' includes a water inlet 232, 232' disposed in fluid communication with the UV reactor fluid passageway 360 for receiving water discharged from the treatment assembly 130. The UV reactor 200, 200' may be operable to provide UV light energy to the water received via the water inlet 232, 232' to disinfect the water. The disinfected water may be discharged via a UV reactor outlet 230, 230' in fluid communication with a water inlet 385 of the sensor unit 316.
[0171] In the illustrated embodiment, the components include an RFID communicator or wireless communication circuitry 390 that can wirelessly communicate with one or more components external to the base assembly 110. As an example, the wireless communication circuitry 390 can communicate with an RFID component (e.g., an RFID tag) provided within the filter assembly.
[0172] The internal components of the water treatment system 100 in one embodiment may include an electrical and control system disposed about the waterway system in a frame assembly 313. The electrical and control system may include a display unit 314 with the unit secured to the frame assembly 313 adjacent to a front side of the water treatment system 100 such that information features of the display unit 314 are visible to a user in the installed configuration of the water treatment system 100. In the illustrated embodiment, the display unit may be connected to the control system 318 by a detachable tether.
[0173] In one embodiment, wireless communication circuitry 390 is mounted to the frame assembly 313 in an installed position adjacent to the processing assembly 130 and may include an RFID antenna connected to the control system 318 (or main electronics) by a detachable tether.
[0174] It should be understood that the electrical and control systems are not limited to those described in connection with the illustrated embodiment of the water treatment system 100, and that the electrical and control systems may be updated, replaced, or substituted for other determined technology systems, independent of other system components.
[0175] The waterway components of the base assembly 110 (eg, the sensor unit 316 and the UV reactors 200 , 200 ′) may be disposed and secured to the frame assembly 313 .
[0176] In the illustrated embodiment, the water pathway is received from the treatment assembly 130 by an upper component (e.g., treatment assembly connector) mounted to the frame assembly 313 and positioned to align and structurally support mechanical forces and connect and seal the pathway under flow and high pressure conditions. The treatment assembly connector 362 is fluidly coupled to the UV reactor fluid pathway 360 and can deliver water to the UV reactor 200 via a UV reactor inlet 232 located near the top of the UV reactor 200 and fluidly conveying water to the bottom of the UV reactor 200. The UV reactor 200 may be operable to receive power and control from a control system 318 to operate the disinfection process. The UV reactor 200 can discharge disinfected water via a UV reactor outlet 230 to a sensor unit 316 for delivery to a point of use.
[0177] The sensor unit 316 in the illustrated embodiment is operable to receive water discharged from the UV reactor 200, 200′ via the water inlet 385 and discharge the water to an outlet that serves as the outlet for the water treatment system 100. In other words, the sensor unit 316 is integrated with the outlet connection of the water treatment system 100 in the illustrated embodiment and forms the end of the water path. Alternatively, the sensor unit 316 may discharge the water to another fluid path component such that the water is ultimately discharged from the water treatment system to an outlet that is in fluid communication with a point of use.
[0178] The sensor unit 316 can monitor and measure the flow of water. Additionally or alternatively, the sensor unit 316 may measure the water temperature.
[0179] The control system 318 in one embodiment may be plugged or connected directly to the UV reactor 200, 200' after connections are established between the wireless communication circuitry 390, the display unit 314, and any sensors (e.g., the sensor unit 316) to the control system 318. The connections to the UV reactor 200, 200' may be made through a connection panel on the underside of the control system 318. The connection panel may also provide connectors for the wireless communication circuitry 390, the display unit 314, and any sensors. The connection panel located on the underside of the control system 318 may improve the aesthetics of the overall assembly and facilitate temporarily hiding the connections to substantially shield the electronic connections from any inadvertent water splashes.
[0180] The control system 318 may be configured to receive power from a separate power connection via a connection through the shell or cover 310, which may also be configured to regulate and distribute the power to other systems of the water treatment system 100 according to design constraints.
[0181] The control system 318 in the illustrated embodiment may be configured to accept sensor and system operational inputs and generate data (e.g., data streams) for use by a user and / or other components of the system. The control system 318 may be operable to wirelessly communicate with external devices, such as a smartphone. Data generated by the control system 318 may be made available for user monitoring, service diagnostics, digital smartphone apps, or various programmed responses of system operating components, or any combination thereof.
[0182] In one embodiment, wireless communication capabilities to and from remote interests or devices may be provided by circuitry or control boards in the control system 318 .
[0183] Directional terms such as "vertical," "horizontal," "top," "bottom," "upper," "lower," "internal," "inner," "external," and "outer" are used to help describe the invention based on the orientation of the illustrated embodiments. The use of directional terms should not be construed to limit the invention to any particular orientation.
[0184] The above description is a description of the current embodiment of the invention. Various substitutions and modifications can be made to the invention without departing from the technical spirit and broader aspects of the invention as defined in the claims. These are to be interpreted in accordance with the principles of patent law, including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be construed as an exhaustive description of all embodiments of the invention, nor should it be construed as limiting the claims to the specific elements shown or described in connection with these embodiments. For example, and without limitation, any individual element of the described invention may be replaced by an alternative element that provides substantially similar functionality or provides the appropriate operation. This includes, for example, currently known alternative elements, such as those currently known to those skilled in the art, and alternative elements that may be developed in the future, such as those that may be recognized as alternatives by those skilled in the art at the time of development. Furthermore, the disclosed embodiments include multiple features that can be described in cooperation and cooperate to provide a set of benefits. The invention is not limited to only those embodiments that include all of these features or provide all of the described benefits, except to the extent expressly recited in the issued claims. Any reference to a claim element in the singular, for example, using the articles "a," "an," "the," or "said," should not be construed as limiting the element to the singular. Any reference to a claim element as "at least one of X, Y, and Z" is meant to include any one of X, Y, or Z, as well as any combination of X, Y, and Z, e.g., X, Y, Z; X, Y; X, Z; and Y, Z. The following are reference embodiments of the present invention. [Configuration 1] 1. A water treatment system comprising: a treatment assembly having a treatment assembly inlet and a treatment assembly outlet, the treatment assembly operable to direct water received through the treatment assembly to a filter assembly capable of removing particulates from the water, and to discharge water exiting the filter assembly to the treatment assembly outlet; 1. A UV reactor configured for sterilizing water by applying UV energy to water flowing through the UV reactor, a water inlet operably coupled to the treatment assembly outlet for receiving treated water from the treatment assembly; a water outlet for draining water from the UV reactor; a water treatment chamber having a first end and a second end and having a longitudinal axis extending therebetween, the water treatment chamber having a chamber inlet in fluid communication with the water inlet for receiving water to be purified, the water treatment chamber having a plurality of chamber outlets operable to direct water not substantially parallel to the longitudinal axis of the water treatment chamber; a UV source configured to provide UV energy to the water treatment chamber, the UV energy being directed substantially parallel to the longitudinal axis; and a cooling chamber in fluid communication with the plurality of chamber outlets of the water treatment chamber, the cooling chamber being in thermal communication with the UV source to facilitate transfer of thermal energy from the UV source to water in fluid communication with the water outlets, the cooling chamber being operable to direct the water to the water outlets; a UV reactor having A water treatment system comprising: [Configuration 2] a reactor body having a reactor body inlet opening and a reactor body outlet opening; and an end cap disposed at the reactor body outlet opening, the end cap having the cooling chamber and the UV source, a UV transmissive window positioned to facilitate formation of a water-tight seal between the UV source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV source side, the UV transmissive window positioned to facilitate transmission of UV light from the UV source to the water treatment chamber; an interior support surface operable to support the water chamber side of the UV transparent window in position relative to the UV source; an end cap having a plurality of outlet passages each forming at least a portion of a chamber outlet in the plurality of chamber outlets; 2. The water treatment system of claim 1, wherein the cooling chamber is disposed in direct fluid communication with each of the plurality of chamber outlets, the cooling chamber being defined at least by an outlet collection trough, the UV-transmitting window, and a heat-conducting element. [Configuration 3] 3. The water treatment system of claim 2, wherein the cooling chamber at least partially surrounds the reactor body outlet opening. [Configuration 4] 3. The water treatment system of claim 2, wherein the water chamber side of the UV-transparent window provides at least a portion of each of the plurality of chamber outlets, and the UV-transparent window cooperates with the plurality of outlet passages to define the plurality of chamber outlets. [Configuration 5] 3. The water treatment system of claim 2, wherein the heat conducting element is sandwiched between the UV source side of the UV transparent window and a thermal heat sink in thermal conducting communication with the UV source. [Configuration 6] 6. The water treatment system of embodiment 5, wherein the UV source is attached to a substrate and the heat conducting element is integrated into the substrate. [Configuration 7] 6. The water treatment system of embodiment 5, wherein the UV source is attached to a substrate, the substrate being spaced from the UV source side of the UV transmissive window to define a space therebetween. [Configuration 8] 8. The water treatment system of claim 7, further comprising a spacer disposed between the substrate and the UV-transmitting window to reduce the amount of gas present in the space. [Configuration 9] 9. The water treatment system of claim 8, wherein the spacer is part of a sealant operable to provide a sealed interface between the heat conducting element and the UV transmissive window. [Configuration 10] 2. The water treatment system of claim 1, wherein the plurality of chamber outlets are radially distributed relative to the longitudinal axis. [Configuration 11] 2. The water treatment system of claim 1, wherein a line is provided that is perpendicular to the longitudinal axis and intersects the water outlet and the longitudinal axis, the line and the longitudinal axis defining a plane for the multiple chamber outlets, whereby the multiple chamber outlets are distributed radially with respect to the longitudinal axis. [Configuration 12] 12. The water treatment system of claim 11, wherein the plurality of chamber outlets are distributed symmetrically about the plane except for a first keep-out region defined by an angle α with respect to the line and a side of the UV reactor opposite the water outlet, and a second keep-out region defined by an angle β with respect to the line and a side of the UV reactor the same as the water outlet, and the cooling chamber is blocked within the first keep-out region. [Configuration 13] 13. The water treatment system of claim 12, wherein the second keep-out region is absent such that the angle β is 0°. [Configuration 14] 1. A UV reactor for treating water, comprising: a water inlet operably connected to a supply of water; a water outlet for discharging water from the UV reactor; a water treatment chamber having a first end and a second end and having a longitudinal axis extending therebetween, the water treatment chamber having a chamber inlet in fluid communication with the water inlet for receiving water to be purified, the water treatment chamber having a plurality of chamber outlets operable to direct water not substantially parallel to the longitudinal axis of the water treatment chamber; a UV source configured to provide UV energy to the water treatment chamber, the UV source being oriented substantially parallel to the longitudinal axis; a cooling chamber in fluid communication with the plurality of chamber outlet sides of the water treatment chamber, the cooling chamber being in thermal communication with the UV source to facilitate transfer of thermal energy from the UV source to water in fluid communication with the water outlet and configured to direct the water to the water outlet; A UV reactor comprising: [Configuration 15] a reactor body having a reactor body inlet opening and a reactor body outlet opening; an end cap disposed at the reactor body outlet opening and containing the cooling chamber and the UV source; a UV transmissive window positioned to facilitate formation of a water-tight seal between the UV source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV light source side, the UV transmissive window positioned to facilitate transmission of UV light from the UV source to the water treatment chamber; an interior support surface operable to support the water chamber side of the UV transparent window in position relative to the UV source; an end cap having a plurality of outlet passages each forming at least a portion of a chamber outlet in the plurality of chamber outlets; 15. The UV reactor of claim 14, comprising: the cooling chamber disposed in direct fluid communication with each of the plurality of chamber outlets, the cooling chamber being defined by at least an outlet collection trough, the UV transparent window, and a heat conducting element. [Configuration 16] 16. The UV reactor of embodiment 15, wherein the cooling chamber at least partially surrounds the reactor body exit opening. [Configuration 17] 16. The UV reactor of claim 15, wherein the water chamber side of the UV transparent window provides at least a portion of each of the plurality of chamber outlets, the UV transparent window cooperating with the plurality of outlet passages to define the plurality of chamber outlets. [Configuration 18] 16. The UV reactor of claim 15, wherein the heat conducting element is sandwiched between the UV light source side of the UV transparent window and a thermal heat sink in thermal communication with the UV source. [Configuration 19] 19. The UV reactor of embodiment 18, wherein the UV source is attached to a substrate and the heat conducting element is integrated into the substrate. [Configuration 20] 19. The UV reactor of embodiment 18, wherein the UV source is attached to a substrate, the substrate being spaced from the UV light source side of the UV transmissive window to define a space therebetween. [Configuration 21] 21. The UV reactor of embodiment 20, further comprising a spacer between the substrate and the UV-transmitting window to reduce the amount of gas present in the space. [Configuration 22] 22. The UV reactor of embodiment 21, wherein the spacer is part of a sealant operable to provide a sealed interface between the heat conducting element and the UV transmissive window. [Configuration 23] 15. The UV reactor of embodiment 14, wherein the plurality of chamber outlets are radially distributed relative to the longitudinal axis. [Configuration 24] 15. The UV reactor of configuration 14, wherein a line is provided that is perpendicular to the longitudinal axis and intersects the water outlet and the longitudinal axis, the line and the longitudinal axis defining a plane for the plurality of chamber outlets, whereby the plurality of chamber outlets are distributed radially with respect to the longitudinal axis. [Configuration 25] 25. The UV reactor of claim 24, wherein the plurality of chamber outlets are distributed symmetrically about the plane except for a first keep-out region defined by an angle α with respect to the line, on a side of the UV reactor opposite the water outlet, and a second keep-out region defined by an angle β with respect to the line, on the same side of the UV reactor as the water outlet, and wherein the cooling chamber is blocked within the first keep-out region. [Configuration 26] 26. The UV reactor of embodiment 25, wherein the second keep-out region is absent such that the angle β is 0°. [Configuration 27] 1. A UV reactor for treating water, comprising: a water inlet operable to receive water; a water outlet for draining water from the UV reactor; a water treatment chamber having an interior side defined between a first end face and a second end face, the water treatment chamber having a longitudinal axis extending from the first end face to the second end face, a chamber inlet in fluid communication with the water inlet for receiving water to be purified, and a plurality of chamber outlets operable to direct water not substantially parallel to the longitudinal axis of the water treatment chamber, the plurality of chamber outlets being provided by the interior side face proximate the second end face, wherein, in use, gases are substantially prevented from collecting proximate the second end face; a UV light source configured to provide UV light to the water treatment chamber, the UV light being directed substantially parallel to the longitudinal axis; A UV reactor comprising: [Configuration 28] a cooling chamber in fluid communication with the plurality of chamber outlets of the water treatment chamber; 28. The UV reactor of claim 27, wherein the cooling chamber is in thermal communication with the UV light source to facilitate transfer of thermal energy from the UV light source to water in fluid communication with the water outlet, the cooling chamber being configured to direct the water to the water outlet. [Configuration 29] 28. The UV reactor of claim 27, wherein the plurality of chamber outlets correspond to a plurality of openings in the interior side proximate the second end face, the plurality of openings being positioned such that no portion of the interior side face is between the second end face and each of the plurality of openings. [Configuration 30] a UV transmissive window positioned to facilitate formation of a water-tight seal between the UV light source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV light source side, the UV transmissive window positioned to facilitate transmission of UV light from the UV light source to the water treatment chamber; At least a portion of the water chamber side corresponds to the second end surface; 28. The UV reactor of embodiment 27, wherein the portion of the UV transmissive window on the water chamber side is substantially smooth to substantially prevent collection of gas above the portion. [Configuration 31] 1. A UV reactor for treating water, comprising: a water inlet operable to receive water; a water outlet for draining water from the UV reactor; a water treatment chamber having an interior side defined between a first end face and a second end face, the water treatment chamber having a longitudinal axis extending from the first end face to the second end face, a chamber inlet in fluid communication with the water inlet for receiving water to be purified, and a chamber outlet in fluid communication with the water outlet; a laminar flow element disposed within the water treatment chamber to define the first end surface, the laminar flow element operable to condition water downstream of the laminar flow element to flow in a substantially laminar manner; The laminar flow element includes a plurality of flow paths, a first flow path of the plurality of flow paths being larger than a second flow path of the plurality of flow paths and closer to the interior side of the water treatment chamber than the second flow path. [Configuration 32] the laminar flow element being a plate and disposed with a periphery of the plate proximate to the interior side of the water treatment chamber; 32. The UV reactor of claim 31, wherein the plate intersects the longitudinal axis of the water treatment chamber, the first flow path is farther from the longitudinal axis than the second flow path, and the plate intersects the longitudinal axis and includes a keep-out area in which the multiple flow paths are not present. [Configuration 33] 33. The UV reactor of embodiment 32, further comprising a flow director in fluid communication with the chamber inlet and upstream of the plate, the longitudinal axis intersecting the flow director, the flow director positioned to direct water away from the keep-out region. [Configuration 34] 34. The UV reactor of embodiment 33, wherein the flow director is operable to direct water radially relative to the longitudinal axis. [Configuration 35] 33. The UV reactor of configuration 32, wherein the plurality of flow paths are arranged in first and second concentric paths, the first concentric path including a first plurality of flow paths and the second concentric path including a second plurality of flow paths, the first plurality of flow paths being evenly spaced along the first concentric paths about the longitudinal axis and the second plurality of flow paths being evenly spaced along the second concentric paths about the longitudinal axis. [Configuration 36] 32. The UV reactor of embodiment 31, wherein the plurality of flow paths define the chamber inlet, and the laminar flow element is operable as a flow restrictor to reduce a flow rate of water through the water treatment chamber. [Configuration 37] 1. A UV reactor for treating water, comprising: a water inlet operable to receive water; a water outlet for draining water from the UV reactor; a water treatment chamber having an interior side defined between a first end face and a second end face, the water treatment chamber having a longitudinal axis extending from the first end face to the second end face, a chamber inlet in fluid communication with the water inlet for receiving water to be purified, and a chamber outlet in fluid communication with the water outlet; a UV source configured to provide UV energy to the water treatment chamber; a UV transmissive window positioned to form at least a portion of a partition between the UV source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV source side, the UV transmissive window positioned to facilitate transfer of UV energy from the UV source to the water treatment chamber. a UV reactor, the UV source side of the UV transparent window including a coating that facilitates substantially unidirectional passage of UV energy from the UV source through the UV transparent window. [Configuration 38] 38. The UV reactor of embodiment 37, wherein UV light that enters the water treatment chamber and is reflected back toward the UV transparent window is substantially prevented from passing entirely through the UV transparent window. [Configuration 39] 38. The UV reactor of embodiment 37, wherein the coating is an anti-reflective coating formed of fluoride-doped aluminum oxide. [Configuration 40] 1. A drive circuit for a UV reactor, comprising: a power supply operative to power the UV source; a sensor operably coupled to the UV source, the sensor configured to sense a characteristic of power supplied to the UV source; a control unit operative to direct a flow of power to the UV source to forward bias the UV source and to reverse bias the UV source; The control unit is configured to determine health information about the UV source based on a sensor output obtained for at least one of a forward bias condition and a reverse bias condition. [Configuration 41] 41. The drive circuit of configuration 40, wherein the sensor is operable to sense a characteristic of the power at a ground side of the UV source. [Configuration 42] The UV reactor comprises: a water inlet operable to receive water; a water outlet for draining water from the UV reactor; a water treatment chamber having a first end and a second end with a longitudinal axis extending therebetween, the water treatment chamber having a chamber inlet in fluid communication with the water inlet for receiving water to be purified, the chamber having a plurality of chamber outlets operable to direct water not substantially parallel to the longitudinal axis of the water treatment chamber; a UV source configured to provide UV energy to the water treatment chamber, the UV energy being directed substantially parallel to the longitudinal axis; a cooling chamber in fluid communication with the plurality of chamber outlets of the water treatment chamber, the cooling chamber in thermal communication with the UV source to facilitate transfer of thermal energy from the UV source to water in fluid communication with the water outlet, the cooling chamber configured to direct the water to the water outlet; 41. The drive circuit of claim 40 having the following configuration:
Claims
1. 1. A water treatment system comprising: a treatment assembly having a treatment assembly inlet and a treatment assembly outlet, the treatment assembly operable to direct water received through the treatment assembly to a filter assembly capable of removing particulates from the water, and to discharge water exiting the filter assembly to the treatment assembly outlet; 1. A UV reactor configured for disinfecting water by applying UV energy to water flowing through the UV reactor, comprising: a water inlet operably coupled to the treatment assembly outlet for receiving treated water from the treatment assembly; a water outlet for draining water from the UV reactor; a water treatment chamber having a first end and a second end and having a longitudinal axis extending therebetween, the water treatment chamber having a chamber inlet in fluid communication with the water inlet for receiving water to be purified, the water treatment chamber having a plurality of chamber outlets operable to direct water not parallel to the longitudinal axis of the water treatment chamber; a UV light source configured to provide UV energy to the water treatment chamber, the UV energy being directed parallel to the longitudinal axis; a cooling chamber in fluid communication with the plurality of chamber outlets and the water outlet of the water treatment chamber, the cooling chamber having an inner surface defining a flow path between the plurality of chamber outlets and the water outlet, the cooling chamber having an outer surface outside the water flow path, the cooling chamber including a water-facing thermal coupler in thermal communication with the UV light source to facilitate transfer of thermal energy from the UV light source to water in fluid communication with the water outlet, the cooling chamber operable to direct the water to the water outlet, the water-facing thermal coupler having a portion of the inner surface and a portion of the outer surface of the cooling chamber, the water-facing thermal coupler providing a wall of the cooling chamber to facilitate the flow of water through the cooling chamber; an end cap having the cooling chamber and the UV light source, the cooling chamber disposed in direct fluid communication with each of the plurality of chamber outlets, the cooling chamber extending around an inside of the end cap to collect water flowing through the plurality of chamber outlets, the end cap being defined at least by an outlet collection trough in fluid communication with the water outlets, a UV transparent window, and the water-facing thermal coupler in contact with the water in the outlet collection trough as a wall of a heat exchange area; a UV reactor having A water treatment system comprising:
2. a reactor body having a reactor body inlet opening and a reactor body outlet opening; an end cap disposed at the reactor body outlet opening, a UV transmissive window positioned to facilitate formation of a water-tight seal between the UV light source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV light source side, the UV transmissive window positioned to facilitate transmission of UV light from the UV light source to the water treatment chamber; an interior support surface operable to support the water chamber side of the UV transmissive window in position relative to the UV light source; an end cap having a plurality of outlet passages each forming at least a portion of a chamber outlet in the plurality of chamber outlets; The water treatment system of claim 1 .
3. The water treatment system of claim 2 , wherein the cooling chamber at least partially surrounds the reactor body outlet opening.
4. 3. The water treatment system of claim 2, wherein the water chamber side of the UV transparent window provides at least a portion of each of the plurality of chamber outlets, the UV transparent window cooperating with the plurality of outlet passages to define the plurality of chamber outlets.
5. 3. The water treatment system of claim 2, wherein the water-facing side thermal coupler is sandwiched between the UV light source side of the UV transparent window and a light source side thermal coupler in thermal conductive communication with the UV light source, and the UV transparent window is positioned to form at least a portion of a partition between the UV light source and the water treatment chamber.
6. The water treatment system of claim 5 , wherein the UV light source is attached to a substrate and the source side thermal coupler is integrated into the substrate.
7. 6. The water treatment system of claim 5, wherein the UV light source is attached to a substrate, the substrate being spaced from the UV light source side of the UV transmissive window to define a space therebetween.
8. The water treatment system of claim 7 , further comprising a spacer disposed between the substrate and the UV-transmissive window to fill at least a portion of the space.
9. 10. The water treatment system of claim 8, wherein the spacer is part of a sealant operable to provide a sealed interface between the water-facing thermal coupler and the UV-transmitting window.
10. The water treatment system of claim 1 , wherein the plurality of chamber outlets are distributed in a radial direction perpendicular to the longitudinal axis of the water treatment chamber.
11. 2. The water treatment system of claim 1, wherein the water outlets are perpendicular to the longitudinal axis, whereby the plurality of chamber outlets are distributed in a radial direction perpendicular to the longitudinal axis of the water treatment chamber.
12. 12. The water treatment system of claim 11, wherein a first keepout region is provided that is free of a chamber outlet, the plurality of chamber outlets are symmetrically distributed except for the first keepout region, the first keepout region is defined on a side of the UV reactor opposite the water outlet, and the cooling chamber is defined to prevent water flow within the first keepout region.
13. 13. The water treatment system of claim 12, wherein a second keep-out area is provided without a chamber outlet, the second keep-out area being defined on the same side of the UV reactor as the water outlet.
14. 1. A UV reactor for treating water, comprising: a water inlet operably connected to a supply of water; a water outlet for discharging water from the UV reactor; a water treatment chamber having a first end and a second end and having a longitudinal axis extending therebetween, the water treatment chamber having a chamber inlet in fluid communication with the water inlet for receiving water to be purified, the water treatment chamber having a plurality of chamber outlets operable to direct water not parallel to the longitudinal axis of the water treatment chamber; a UV light source configured to provide UV energy to the water treatment chamber, the UV light source being oriented parallel to the longitudinal axis; a cooling chamber in fluid communication with the plurality of chamber outlet sides and the water outlet of the water treatment chamber, the cooling chamber having an inner surface defining a flow path between the plurality of chamber outlets and the water outlet, the cooling chamber having an outer surface for a water flow path, the cooling chamber including a water-facing thermal coupler in thermal communication with the UV light source to facilitate transfer of thermal energy from the UV light source to water in fluid communication with the water outlet, the cooling chamber configured to direct the water to the water outlet, the water-facing thermal coupler having a portion of the inner surface and a portion of the outer surface of the cooling chamber, the water-facing thermal coupler providing a wall of the cooling chamber to facilitate the flow of water through the cooling chamber; an end cap having the cooling chamber and the UV light source, the cooling chamber disposed in direct fluid communication with each of the plurality of chamber outlets, the cooling chamber extending around an inside of the end cap to collect water flowing through the plurality of chamber outlets, the end cap being defined at least by an outlet collection trough in fluid communication with the water outlets, a UV transparent window, and the water-facing thermal coupler in contact with the water in the outlet collection trough as a wall of a heat exchange area; A UV reactor comprising:
15. a reactor body having a reactor body inlet opening and a reactor body outlet opening; an end cap disposed at the reactor body outlet opening, a UV transmissive window positioned to facilitate formation of a water-tight seal between the UV light source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV light source side, the UV transmissive window positioned to facilitate transmission of UV light from the UV light source to the water treatment chamber; an interior support surface operable to support the water chamber side of the UV transmissive window in position relative to the UV light source; an end cap having a plurality of outlet passages each forming at least a portion of a chamber outlet in the plurality of chamber outlets; 15. The UV reactor of claim 14 comprising:
16. 16. The UV reactor of claim 15, wherein the cooling chamber at least partially surrounds the reactor body exit opening.
17. 16. The UV reactor of claim 15, wherein the water chamber side of the UV transparent window provides at least a portion of each of the plurality of chamber outlets, the UV transparent window cooperating with the plurality of outlet passages to define the plurality of chamber outlets.
18. 16. The UV reactor of claim 15, wherein the water-facing thermal coupler is sandwiched between the UV light source side of the UV transparent window and a light source side thermal coupler in thermal communication with the UV light source, the UV transparent window being positioned to form at least a portion of a partition between the UV light source and the water treatment chamber.
19. 20. The UV reactor of claim 18, wherein the UV light source is attached to a substrate and the source side thermal coupler is integrated into the substrate.
20. 20. The UV reactor of claim 18, wherein the UV light source is attached to a substrate, the substrate being spaced from the UV light source side of the UV transmissive window to define a space therebetween.
21. 21. The UV reactor of claim 20, further comprising a spacer disposed between the substrate and the UV transmissive window.
22. 22. The UV reactor of claim 21, wherein the spacer is part of a sealant operable to provide a sealed interface between a front water facing thermal coupler and the UV transparent window.
23. 15. The UV reactor of claim 14, wherein the plurality of chamber outlets are distributed in a radial direction perpendicular to the longitudinal axis of the water treatment chamber.
24. 15. The UV reactor of claim 14, wherein the water outlet is perpendicular to the longitudinal axis of the water treatment chamber, whereby the multiple chamber outlets are distributed in a radial direction perpendicular to the longitudinal axis.
25. 25. The UV reactor of claim 24, wherein a first keepout region is provided that is free of a chamber outlet, the plurality of chamber outlets are symmetrically distributed except for the first keepout region, the first keepout region is defined on a side of the UV reactor opposite the water outlet, and the cooling chamber has a blocking region based on the first keepout region that prevents water from flowing through the cooling chamber.
26. 26. The UV reactor of claim 25, wherein a second keep-out region is provided without a chamber outlet, said second keep-out region being defined on the same side of the UV reactor as the water outlet.
27. 1. A UV reactor for treating water, comprising: a water inlet operable to receive water; a water outlet for draining water from the UV reactor; a water treatment chamber having an interior side defined between a first end face and a second end face, the water treatment chamber having a longitudinal axis extending from the first end face to the second end face, a chamber inlet in fluid communication with the water inlet for receiving water to be purified, and a plurality of chamber outlets operable to direct water not parallel to the longitudinal axis of the water treatment chamber, the plurality of chamber outlets being disposed on the interior side proximate the second end face; a UV light source configured to provide UV light to the water treatment chamber, the UV light being directed parallel to the longitudinal axis; a cooling chamber in fluid communication with the plurality of chamber outlets and the water outlet of the water treatment chamber, the cooling chamber having an inner surface defining a flow path between the plurality of chamber outlets and the water outlet, the cooling chamber having an outer surface outside the water flow path, the cooling chamber including a water-facing thermal coupler in thermal communication with the UV light source to facilitate transfer of thermal energy from the UV light source to water in fluid communication with the water outlet, the cooling chamber operable to direct the water to the water outlet, the water-facing thermal coupler being in contact with a portion of the inner surface of the cooling chamber; a cooling chamber having a portion of said outer surface, said water-facing thermal coupler providing a wall of said cooling chamber for facilitating the flow of water through said cooling chamber, said cooling chamber being disposed in direct fluid communication with each of said plurality of chamber outlets, said cooling chamber extending around an inside of an end cap to collect water flowing through said plurality of chamber outlets, said cooling chamber being defined at least by an outlet collection trough in fluid communication with said water outlets, a UV transparent window, and said water-facing thermal coupler in contact with the water in said outlet collection trough as a wall of a heat exchange area; A UV reactor comprising:
28. 28. The UV reactor of claim 27, wherein the plurality of chamber outlets correspond to a plurality of openings in the interior side surface proximate the second end surface, the plurality of openings being positioned such that no portion of the interior side surface is between the second end surface and each of the plurality of openings.
29. a UV transmissive window positioned to facilitate formation of a water-tight seal between the UV light source and the water treatment chamber, the UV transmissive window having a water chamber side and a UV light source side, the UV transmissive window positioned to facilitate transmission of UV light from the UV light source to the water treatment chamber; At least a portion of the water chamber side corresponds to the second end surface; 28. The UV reactor of claim 27, wherein said portion of said UV transmissive window on said water chamber side is smooth.
Citation Information
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