Method and apparatus for manufacturing press-molded body

The method addresses the challenges of hard mold release and high manufacturing costs in press-molded poly(3-hydroxyalkanoate) resin production by using molds with low surface free energy to facilitate reduced press molding temperatures and pressures, resulting in improved mold release and cost efficiency.

JP2025038687APending Publication Date: 2025-03-19KANEKA CORP
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Patent Information

Application Number
JP2023145440
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-09-07
Publication Date
2025-03-19

AI Technical Summary

Technical Problem

The existing methods for manufacturing press-molded bodies using poly(3-hydroxyalkanoate) resin face challenges such as hard mold releaseability, high press molding pressure and temperature requirements, and extended molding times, which increase manufacturing costs and risk deformation during mold release.

Method used

A method and apparatus for manufacturing press-molded bodies with improved mold release properties, involving a resin composition containing poly(3-hydroxyalkanoate) resin, which is heated to form a molten resin composition. The molten resin is then supplied between molds with surface free energy of 26.0 mN/m or less, allowing for reduced press molding temperature or pressure and enhanced mold release.

Benefits of technology

The method achieves excellent mold release properties, reduces press molding temperature and pressure, and shortens molding time, thereby lowering manufacturing costs and preventing deformation during mold release.

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Abstract

To realize a method for manufacturing a press-molded body of P3HA resin that has an excellent mold-releasing property and reduces a press-molding temperature or press-molding pressure when manufacturing the press-molded body.SOLUTION: The method for manufacturing the press-molded body uses a pair of molds (31) with forming surfaces (32A, 33A) that have surface free energy of 26.0 mN / m or less.SELECTED DRAWING: Figure 2
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