Automatic doffing communication method, network device, automatic doffing system, automatic doffing communication system and program
Through automated decoil communication methods and systems, the automatic decoil scheduling tasks are generated and transmitted using network equipment and character recognition systems, the problems of decoil delay and poor data acquisition flexibility in chemical fiber production are solved, and an efficient and intelligent production process is achieved.
Patent Information
- Application Number
- JP2024075740
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-08
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-05-08
AI Technical Summary
Prior Art In the process of chemical fiber production, automated winding machine unwinding and data acquisition have problems such as poor flexibility, high cost and potentially leading to unwinding delays.
Using an automated decoil communication method and system, the decoil monitoring image is received and transmitted to the character recognition system through network equipment, and an automatic decoil scheduling task is generated and transmitted to the automatic decoil scheduling device.
It has improved the intelligence and informatization of chemical fiber production, enhanced the efficiency of rolling, reduced the dependence on the value-added service of winding machine manufacturers, reduced production costs, and improved data transmission speed and capacity through 5G technology.
Smart Images

Figure 2025039514000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to the field of computer technology, and in particular to the field of communication technology and automatic control technology. [Background technology]
[0002] In conventional chemical fiber production, after the winding machine is full, the yarn package needs to be doffed from the winding machine and transported by a packaging cart to subsequent processes such as inspection, packaging, etc. At present, the main method for obtaining relevant data of the winding machine is to purchase value-added services from the winding machine manufacturer, but the data acquisition is inflexible, the cost is high, and it is easy to cause doffing to be untimely. Summary of the Invention [Problem to be solved by the invention]
[0003] The present disclosure provides an automatic doffing communication method, a network device, an automatic doffing system, an automatic doffing communication system, and a program to solve or alleviate one or more technical problems in the prior art. [Means for solving the problem]
[0004] In a first aspect, the present disclosure provides an automatic doffing communication method, the method being applied to a network device, comprising: receiving a doffing monitoring image from a terminal device; transmitting said doffing monitoring image to a character recognition system; receiving an automatic doffing scheduling task from an automatic doffing system, the automatic doffing scheduling task including a task generated by the automatic doffing system based on a recognition result of the doffing monitoring image by the character recognition system; and transmitting the automatic doffing scheduling task to an automatic doffing device.
[0005] In a second aspect, the present disclosure provides an automated doffing communication method, the method being applied to an automated doffing system, the method comprising: receiving a recognition result of a doffing monitoring image by a character recognition system, where the doffing monitoring image is received by the character recognition system from a network device; generating an automatic doffing scheduling task based on the recognition result of the doffing monitoring image; sending the automatic doffing scheduling task to the network device and forwarding the automatic doffing scheduling task by the network device to an automatic doffing device.
[0006] In a third aspect, the present disclosure provides a network device, the device comprising: a first receiving module for receiving a doffing monitoring image from a terminal device, a first transmitting module for transmitting the doffing monitoring image to a character recognition system, and a second receiving module for receiving an automatic doffing scheduling task from the automatic doffing system, the automatic doffing scheduling task including a task generated by the automatic doffing system based on a recognition result of the doffing monitoring image by the character recognition system; and a second sending module for sending the automatic doffing scheduling task to an automatic doffing device.
[0007] In a fourth aspect, the present disclosure provides an automated doffing system, comprising: A first receiving module for receiving a recognition result of a doffing monitoring image by a character recognition system, where the doffing monitoring image is received by the character recognition system from a network device; a processing module for generating an automatic doffing scheduling task based on the recognition result of the doffing monitoring image; a first sending module for sending the automatic doffing scheduling task to the network device and forwarding the automatic doffing scheduling task to an automatic doffing device by the network device.
[0008] In a fifth aspect, the present disclosure provides an automatic doffing communication system, the system comprising: A network device for executing any of the automatic doffing communication methods performed by the network device in the embodiments of the present disclosure; An automatic doffing system for executing any of the automatic doffing communication methods executed by the automatic doffing system in the embodiments of the present disclosure; and a character recognition system for receiving a doffing monitoring image from the network device and recognizing the doffing monitoring image to obtain a recognition result. In a sixth aspect, the present disclosure provides an electronic device, the device comprising at least one processor; a memory in communication with the at least one processor; The memory stores instructions executable by the at least one processor, which, when executed by the at least one processor, cause the implementation of any one of the methods in the embodiments of the present disclosure.
[0009] In a seventh aspect, there is provided a non-transitory computer-readable storage medium having stored thereon computer instructions for causing a computer to perform any one of the methods in the embodiments of the present disclosure.
[0010] In an eighth aspect, there is provided a program for implementing any one of the methods in the embodiments of the present disclosure when executed by a processor.
[0011] The beneficial effects of the technical solutions provided by the present disclosure include at least the following:
[0012] According to the embodiment of the present disclosure, a network device, for example, a 5G base station, receives and transmits doffing monitoring images, thereby providing a basis for the automatic doffing system to generate a reasonable automatic doffing scheduling task. In addition, the network device receives and transmits doffing monitoring images, thereby enabling the automatic doffing device to execute the automatic doffing scheduling task. The doffing monitoring images can provide the winding machine status data of the winding machine monitoring device, thereby reducing the purchase cost of the winding machine status data and reducing production costs. By automating the generation and execution of the automatic doffing scheduling task to perform the doffing operation, the degree of intelligence and informatization of spinning production can be increased, and the doffing efficiency can be improved. By using 5G technology to transmit the doffing monitoring images and the automatic doffing scheduling tasks, the speed and amount of data transmission can be increased, and the timeliness of information acquisition and task distribution can be improved.
[0013] It should be understood that the contents described herein are not intended to describe key points or important features of the embodiments of the present disclosure, nor are they intended to be used to limit the scope of the present disclosure.
[0014] Other features of the present disclosure will become apparent from the following specification. [Brief description of the drawings]
[0015] In the accompanying drawings, the same numbers represent the same or similar parts or elements throughout the several views, unless otherwise stated. The accompanying drawings are not necessarily drawn to scale. It should be understood that the drawings depict only some embodiments provided by the present disclosure and should not be considered as limiting the scope of the present disclosure. [Figure 1] 1 is a schematic flow chart of an automatic doffing communication method according to one embodiment of the present disclosure. [Diagram 2] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Diagram 3] FIG. 2 is a schematic diagram illustrating an example of a doffing monitoring image of the present disclosure. [Figure 4] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Diagram 5] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 6] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 7] 1 is a schematic flow chart of an automatic doffing communication method according to one embodiment of the present disclosure. [Figure 8] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 9] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 10] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 11] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 12] 13 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. [Figure 13] FIG. 2 is a schematic diagram showing a configuration of a network device according to an embodiment of the present disclosure. [Figure 14] FIG. 1 is a schematic diagram showing a configuration of an automatic doffing system according to an embodiment of the present disclosure. [Figure 15] FIG. 1 is a schematic diagram showing a configuration of an automatic doffing communication system according to an embodiment of the present disclosure. [Figure 16] FIG. 1 is a schematic diagram illustrating an overall system architecture according to one embodiment of the present disclosure. [Figure 17] 1 is a schematic flow chart of automatic doffing through a transfer station according to one embodiment of the present disclosure. [Figure 18]1 is a schematic flow chart of an automatic doffing control through a buffer station according to one embodiment of the present disclosure. [Figure 19] 1 is a schematic flow chart of an automatic doffing control method. [Figure 20] 1 is a schematic flow chart of an automatic doffing control method according to an embodiment of the present disclosure. [Figure 21] FIG. 1 is a block diagram of an electronic device for implementing a method according to an embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] The present disclosure will now be described in more detail with reference to the accompanying drawings, in which like reference numbers represent functionally identical or similar elements, and in which various aspects of embodiments are illustrated, and which, unless otherwise noted, are not necessarily drawn to scale.
[0017] Furthermore, in order to better explain the present disclosure, many specific details are described in the following specific embodiments. It should be understood by those skilled in the art that the present disclosure can be similarly implemented without specific details. In some embodiments, methods, means, components, circuits, etc. that are well known to those skilled in the art are not described in detail so as not to obscure the gist of the present disclosure.
[0018] 1 is a schematic flowchart of an automatic doffing communication method applied to a network device according to an embodiment of the present disclosure. The method includes the following steps:
[0019] In S101, a doffing monitoring image is received from a terminal device.
[0020] At S102, the doffing monitoring image is sent to a character recognition system.
[0021] In S103, an automatic doffing scheduling task is received from an automatic doffing system, where the automatic doffing scheduling task includes a task generated by the automatic doffing system based on a recognition result of the doffing monitoring image by the character recognition system.
[0022] In S104, the automatic doffing scheduling task is sent to an automatic doffing device.
[0023] In an embodiment of the present disclosure, the network device may include a communication device such as a 5G base station and a 5G base station server. The terminal device may include a personal digital assistant (PDA), a screen of a doffing monitoring device, a work site data monitoring screen, etc. The method of acquiring the doffing monitoring image includes a method of acquiring the image by imaging using a terminal device, or a method of acquiring the image by taking a screenshot of the screen of a terminal device. For example, a PDA with an image sensor is used to capture a doffing monitoring page on the screen of a winding machine monitoring device at both ends of the production line to acquire the doffing monitoring image, and the doffing monitoring image is transmitted to a 5th Generation Mobile Communication Technology (5G) base station. Also, for example, the doffing monitoring device takes a screenshot of a doffing monitoring page on its own screen to acquire the doffing monitoring image, and transmits the doffing monitoring image to a 5G base station. In an embodiment of the present invention, the terminal device can detect the doffing monitoring image, and does not hold or transmit a doffing monitoring image that is insufficiently sharp or incomplete. Doffing in the embodiments of the present disclosure can also be described as doffing, either of which can refer to the removal of a wound yarn package from a winding machine.
[0024] In an embodiment of the present disclosure, the automatic doffing system may further include an automatic doffing scheduling system. The automatic doffing scheduling task may be generated by the automatic doffing scheduling system. For example, the automatic doffing system may receive the status data of the winder acquired by the character recognition system, and the automatic doffing scheduling system may generate the automatic doffing scheduling task based on the status data of the winder. The automatic doffing scheduling system may transmit the generated automatic doffing scheduling task to a network device such as a 5G base station.
[0025] In the embodiment of the present disclosure, the automatic doffing device may include an automatic doffing robot, a rail-type automatic doffing device, etc. Here, the automatic doffing robot may include an AGV for automatic doffing. The rail-type automatic doffing device may include various types such as top rail, bottom rail, and top and bottom rail.
[0026] In an embodiment of the present disclosure, transmitting the automatic doffing scheduling task to the automatic doffing apparatus by the network device may include a network device such as a 5G base station transmitting the received automatic doffing scheduling task to a corresponding automatic doffing robot or rail-type automatic doffing apparatus based on identification information of the automatic doffing apparatus in the automatic doffing scheduling task, and the automatic doffing apparatus performing a doffing operation based on the received automatic doffing scheduling task.
[0027] According to the embodiment of the present disclosure, a network device, for example, a 5G base station, receives and transmits doffing monitoring images, thereby providing a basis for the automatic doffing system to generate a reasonable automatic doffing scheduling task. In addition, the network device receives and transmits doffing monitoring images, thereby enabling the automatic doffing device to execute the automatic doffing scheduling task. Obtaining the winder status data of the winder monitoring device from the doffing monitoring images can reduce the cost of continuously purchasing winder status data from the winder supplier every year, thereby reducing production costs. Automating the generation and execution of the automatic doffing scheduling task to perform the doffing operation can increase the degree of intelligence and informatization of spinning production and improve doffing efficiency. Using 5G technology to transmit doffing monitoring images and automatic doffing scheduling tasks can increase the speed and amount of data transmission, and improve the timeliness of information acquisition and task distribution.
[0028] 2 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the method further includes the following steps:
[0029] In S201, the automatic doffing scheduling task is sent to at least one of the PDA, the screen of the doffing monitor, and the work area data monitoring screen.
[0030] In the embodiment of the present disclosure, after receiving the automatic doffing scheduling task, the network device can also transmit the automatic doffing scheduling task to the terminal device for display. For example, after receiving the automatic doffing scheduling task, the network device such as a 5G base station can transmit the automatic doffing scheduling task to the automatic doffing device and transmit the automatic doffing scheduling task to a PDA of a related person to display the automatic doffing scheduling task on the display page of the PDA. The related person can include a person who assists in doffing. In addition, after receiving the automatic doffing scheduling task, the network device such as a 5G base station can transmit the automatic doffing scheduling task to a work site data monitoring screen or a PDA if there is no free automatic doffing device, to display the automatic doffing scheduling task on the work site data monitoring screen or the PDA, so that doffing can be performed by manual doffing or other methods such as adding a new automatic doffing robot.
[0031] According to the embodiment of the present disclosure, the terminal device can display the information of the automatic doffing scheduling task in real time, which provides an intuitive visualization management basis for the workshop production management, and can improve the degree of intelligence and informationization of the workshop production management. By displaying the automatic doffing scheduling tasks that have not been performed by the automatic doffing device through the PDA, the screen of the doffing monitoring device, the workshop data monitoring screen, etc., it is possible to prompt the relevant person to process the relevant tasks in a timely manner and avoid the overrun of the winding tube.
[0032] In one embodiment, the results of recognition of the doffing monitoring images by the character recognition system include winder status data.
[0033] In an embodiment of the present disclosure, the automatic doffing system can obtain the status data of the winder after recognizing the doffing monitoring image using an OCR character recognition model. FIG. 3 is a schematic diagram showing an example of a doffing monitoring image of the present disclosure. In this figure, a doffing monitoring page is included, in which the status data of one winder is stored in each row, and the status data of each winder is arranged vertically, and is specific data corresponding to the status data attribute of each winder. The doffing monitoring page includes a header, which can include the attribute name of each status data, and the attribute name can include line and / or machine number, winding time, remaining time, doffing time, package weight, cleaning setting, cleaning signal, cleaning time, current doffing number, product specification, doffing sequence, product lot number, etc. The character recognition system processes the doffing monitoring image based on the OCR character recognition model, and can obtain the winder status data required for generating the automatic doffing scheduling task, such as the line and / or machine number, and the winding time, remaining time, doffing time, etc. corresponding to the line and / or machine number. Among them, the line can represent the production line where the winder that produces the wound yarn package is located, and the machine number can represent the position in the production line of the winder that produces the wound yarn package. The winding time can represent the length of time that the currently wound winding package has already been wound, the remaining time can represent the length of time that the currently wound winding package will take to complete winding, and the doffing time can represent the time when the currently wound winding package is expected to complete winding and needs to be doffed. The package weight can represent the weight that has already been wound by the currently wound winding package, and may be in kg. The cleaning setting can represent the total number of cleanings of this winder within a set time. The cleaning signal can indicate whether the spinning box that the winder is currently connected to needs cleaning. The cleaning time can indicate the length of time that the spinning box that the winder is currently connected to and is being cleaned has already been cleaned.The current doffing number may represent the corresponding doffing number of the currently winding yarn package.
[0034] The product specification can represent the type of wound yarn package currently being wound. The doffing sequence can represent the corresponding doffing sequence of the wound yarn packages being wound. The product lot number can represent a set of wound yarn packages of the same specification or from the same production lot.
[0035] According to an embodiment of the present disclosure, a network device such as a 5G base station transmits doffing monitoring images to a character recognition system to provide data support for obtaining the status data of the winding machine. Using 5G technology to transmit images can improve the efficiency of image transmission and increase the timeliness of information acquisition.
[0036] 4 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the automatic doffing system includes an automatic doffing scheduling system, and receiving an automatic doffing scheduling task from the automatic doffing system in S103 includes:
[0037] In S401, an automatic doffing scheduling task is received from the automatic doffing scheduling system.
[0038] Here, the automatic doffing scheduling task is a task generated by the automatic doffing scheduling system based on the status data of the winding machine and the operating status of the automatic doffing device, the status data of the winding machine includes at least one of winding time, remaining time, and doffing time corresponding to each line and / or machine number, and the automatic doffing scheduling task includes at least one of identification information of the automatic doffing device requiring scheduling, doffing time, and doffing order.
[0039] In an embodiment of the present disclosure, when a plurality of automatic doffing scheduling tasks need to be generated, the automatic doffing scheduling system can order the generated automatic doffing scheduling tasks based on any one of the winding time, the remaining time, and the doffing time. The automatic doffing scheduling tasks may be called automatic doffing control tasks. Alternatively, a task for an automatic doffing robot is called an automatic doffing scheduling task, and a task for a rail-type automatic doffing device is called an automatic doffing control task. After acquiring the state data of the winding device, the automatic doffing scheduling system can generate an automatic doffing scheduling task based on data in the state data of the winding device such as line-by-line and / or machine number, winding time, remaining time, doffing time, product lot number, and data in the operation state of the automatic doffing device such as load state, position, remaining power amount, and identification information. The generated automatic doffing scheduling task may include at least data such as identification information of the automatic doffing device, doffing time, doffing order, and machine number. For example, the status data of the winding machine acquired by the automatic doffing scheduling system includes winding machine A, doffing time 11:50:00, lot number XB080512 as status data 1, winding machine B, doffing time 12:00:00, lot number XB080516 as status data 2, and winding machine C, doffing time 11:40:00, lot number XB020717M as status data 3. The operation states of the automatic doffing device acquired by the automatic doffing scheduling system include AGV1, no load, power 60% as operation state 1, AGV2, full load, power 63% as operation state 2, AGV3, half load, power 13% as operation state 3, and AGV4, half load, power 81% as operation state 4.Based on the above-mentioned winding machine status data and the operating status of the automatic doffing device, the automatic doffing tasks generated by the automatic doffing scheduling system include AGV1 as task 1, 11:40:00, winding machine C, AGV4 as task 2, 11:50:00, winding machine A, and AGV1 as task 3, 12:00:00, winding machine B.
[0040] According to an embodiment of the present disclosure, a network device such as a 5G base station can receive an automatic doffing scheduling task generated by an automatic doffing scheduling system, and the received automatic doffing scheduling task has identification information of an automatic doffing device, providing a basis for distributing the automatic doffing scheduling task.
[0041] 5 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the automatic doffing device includes an automatic doffing robot and / or a rail-type automatic doffing device, and sending the automatic doffing scheduling task to the automatic doffing device in S104 includes:
[0042] In S501, if the doffing order is included in the received multiple automatic doffing scheduling tasks, the multiple automatic doffing scheduling tasks are sent to the automatic doffing robot and / or the rail-type automatic doffing apparatus corresponding to the identification information of the automatic doffing apparatus based on the doffing order and / or the doffing time.
[0043] In an embodiment of the present disclosure, the automatic doffing system can transmit an automatic doffing scheduling task to a corresponding automatic doffing device based on the identification information of the automatic doffing device in the automatic doffing scheduling task. When receiving multiple automatic doffing scheduling tasks, the automatic doffing system may sequentially transmit the automatic doffing scheduling tasks corresponding to the doffing order to the automatic doffing device according to the doffing order of the automatic doffing scheduling task. Also, the network device may sequentially transmit the automatic doffing scheduling tasks corresponding to the doffing order to the terminal device according to the doffing order of the automatic doffing scheduling task.
[0044] For example, the automatic doffing task generated in the above example includes task 1, task 2, and task 3. When transmitting the generated automatic doffing task, the automatic doffing scheduling system can first transmit task 1 to the 5G base station, transmit the task 1 to the AGV1 by the 5G base station, then transmit task 2 to the 5G base station, transmit the task 2 to the AGV4 by the 5G base station, then transmit task 3 to the 5G base station, and transmit the task 3 to the AGV1 by the 5G base station. Also, for example, the automatic doffing scheduling system can transmit the above-mentioned task 1, task 2, and task 3 to the 5G base station in a batch, and then the 5G base station can transmit task 1 and task 3 to the AGV1, and task 2 to the AGV4, respectively.
[0045] According to an embodiment of the present disclosure, a network device such as a 5G base station sequentially sends automatic doffing scheduling tasks to corresponding automatic doffing devices according to the identification information of the automatic doffing devices and the doffing sequence of the automatic doffing scheduling tasks, thereby improving the degree of intelligence of workshop production management. Sending the automatic doffing scheduling tasks based on 5G technology can increase the speed and timeliness of task distribution, and ensure that the doffing tasks are executed in a timely and effective manner.
[0046] 6 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the winder status data further includes a reversal request, and the automatic doffing communication method further includes the following steps:
[0047] At S601, a wound yarn package inversion task is received from an automatic doffing system, where the wound yarn package inversion task is generated based on the inversion request.
[0048] In S602, the yarn package inversion task is transmitted to a yarn package transfer station.
[0049] In an embodiment of the present disclosure, the wound yarn package transfer station can be used to temporarily store the wound yarn package and perform pre-processing for transferring the wound yarn package to a cart and transporting it to a packaging production line, and the pre-processing can include front-back inversion. The transfer station can include a shelf for temporarily storing the wound yarn package and a control device for rotating the shelf. The wound yarn package inversion task includes a product number or a specification of the wound yarn package. The wound yarn package transfer station can perform a winding package front-back inversion operation according to the wound yarn package inversion task. Here, the method for generating the wound yarn package inversion task can include that, when the type of the winding machine is a winding machine that simultaneously winds a wound yarn package on two spindles, the winding package on one of the two spindles needs to be inverted at the transfer station. For example, the winding machine that simultaneously winds a wound yarn package on two spindles can include a twin-type winding machine, a dual-position type winding machine, a twin-roll type winding machine, etc. The automatic doffing system can generate a wound yarn package inversion task based on the type of winding machine and the identification of the spindle, and the wound yarn package inversion task can include information on the wound yarn package that needs to be inverted and / or information such as a target shelf on which the wound yarn package that needs to be inverted is located. The automatic doffing system can transmit the wound yarn package inversion task to a network device such as a 5G base station. The network device can transmit the wound yarn package inversion task to a relay station, and the controller for shelf rotation of the relay station can control the rotation of the target shelf based on the wound yarn package inversion task, and can invert the surface of the wound yarn package hung on the target shelf. In addition, when the wound yarn package relay station receives the wound yarn package inversion task transmitted from the network device, the relay station queries its own management system for a shelf on which a wound yarn package corresponding to the specifications and product number is temporarily stored based on information such as the product number and specifications of the wound yarn package in the wound yarn package inversion task, and rotates the corresponding shelf using the controller for shelf rotation to perform the inversion operation.
[0050] In an embodiment of the present disclosure, the automatic doffing system can generate a wound yarn package inversion task based on an inversion request in the winding machine status data, determine whether or not a wound yarn package inversion is required based on product specifications and / or product lot numbers in the winding machine status data, and generate a wound yarn package inversion task if inversion is required.
[0051] According to an embodiment of the present disclosure, a network device such as a 5G base station can transmit a yarn package reversing task to a yarn package relay station, providing a basis for the yarn package relay station to perform a yarn package front-back reversing operation, and improving the degree of intelligentization and automation of production management. By using 5G technology to transmit the yarn package reversing task, the distribution efficiency and execution efficiency of the yarn package reversing task can be improved.
[0052] 7 is a schematic flow chart of an automatic doffing communication method applied to an automatic doffing system according to one embodiment of the present disclosure. The method includes the following steps:
[0053] In S701, a recognition result of a doffing monitoring image by a character recognition system is received, where the doffing monitoring image is received from a network device by the character recognition system.
[0054] In S702, an automatic doffing scheduling task is generated based on the recognition result of the doffing monitoring image.
[0055] In S703, the automatic doffing scheduling task is sent to the network device, and the automatic doffing scheduling task is transferred to an automatic doffing device by the network device.
[0056] In one embodiment, the doffing monitoring image is received by the network device from a terminal device, and a method for acquiring the doffing monitoring image includes a method for capturing an image using the terminal device, or a method for capturing a screenshot of the screen of the terminal device.
[0057] In an embodiment of the present disclosure, the automatic doffing system may include an automatic doffing scheduling system, etc., and the network device may include a 5G base station. The automatic doffing system receives a doffing monitoring image transmitted from the network device, and the network device may receive the doffing monitoring image from a terminal device. For example, a terminal device such as a PDA with an image sensor captures a doffing monitoring page on the screen of a winding machine monitoring device at both ends of the production line to obtain a doffing monitoring image, and transmits the doffing monitoring image to a 5G base station, and the 5G base station transmits the received doffing monitoring image to a character recognition system, and the character recognition system transmits the analyzed and recognized status data to the automatic doffing scheduling system, and the automatic doffing scheduling system generates an automatic doffing scheduling task based on the status data. The automatic doffing system may transmit the automatic doffing scheduling task to the automatic doffing device via the network device. For example, after generating an automatic doffing scheduling task, the automatic doffing scheduling system can send the automatic doffing scheduling task to a network equipment such as a 5G base station, and the 5G base station sends the received automatic doffing scheduling task to a corresponding automatic doffing device, such as an AGV, a top rail, a ground rail, a top and bottom rail, etc., based on the identification information in the task.
[0058] According to the embodiment of the present disclosure, the automatic doffing system can obtain the status data of the winder based on the captured doffing monitoring image, and generate the corresponding automatic doffing scheduling task based on the status data of the winder, thereby avoiding the cost of directly obtaining the status data of the winder from the winder supplier and reducing the production cost. The status data of the winder can be obtained quickly and comprehensively using the OCR model, and the degree of intelligence and automation of spinning production can be improved.
[0059] 8 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the method further includes the following steps: In S801, the automatic doffing scheduling task is sent to at least one of the PDA, the screen of the doffing monitor, and the work area data monitoring screen.
[0060] In the embodiment of the present disclosure, after generating the automatic doffing scheduling task, the automatic doffing system can also transmit the automatic doffing task to a terminal device for display. The automatic doffing system may transmit the automatic doffing task to the terminal device via a network device, or may directly transmit the automatic doffing task to the terminal device. For example, after generating the automatic doffing scheduling task, the automatic doffing scheduling system can transmit the automatic doffing scheduling task to the automatic doffing device and transmit the automatic doffing scheduling task to a work station data monitoring screen, and display the automatic doffing scheduling task on the work station data monitoring screen. Also, for example, if there is no automatic doffing device that can receive the automatic doffing scheduling task, the automatic doffing system transmits the automatic doffing scheduling task to a work station data monitoring screen or a PDA, and the work station data monitoring screen or a PDA displays the automatic doffing scheduling task.
[0061] According to the embodiment of the present disclosure, the terminal device can display the information of the automatic doffing scheduling task in real time, which provides an intuitive visualization management basis for the workshop production management, and can improve the degree of intelligence and informationization of the workshop production management. By displaying the automatic doffing scheduling tasks that have not been performed on the automatic doffing device through the PDA, the screen of the doffing monitoring device, the workshop data monitoring screen, etc., it is possible to prompt the relevant person to process the relevant tasks in a timely manner and avoid the overrun of the winding tube.
[0062] 9 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, generating an automatic doffing scheduling task based on the recognition result of the doffing monitoring image in S702 includes at least one of the following:
[0063] In S901, the character recognition system recognizes the doffing monitoring image to obtain winding machine status data, where the winding machine status data includes at least one of winding time, remaining time, and doffing time corresponding to each line and / or machine number.
[0064] In S902, the automatic doffing scheduling system generates the automatic doffing scheduling task based on the status data of the winding machine and the operating status of the automatic doffing device, where the automatic doffing scheduling task includes at least one of identification information of the automatic doffing device requiring scheduling, a doffing time, and a doffing order.
[0065] In an embodiment of the present disclosure, the automatic doffing system may include a character recognition system. After receiving a doffing monitoring image, the character recognition system recognizes the doffing monitoring image based on an optical character recognition (OCR) model to obtain a winding machine status data. After performing character recognition, the character recognition system may detect the obtained winding machine status data, and if the obtained winding machine status data is complete, the winding machine status data is sent to the automatic doffing scheduling system. If the obtained winding machine status data is incomplete, the doffing monitoring image is re-obtained and recognized. The character recognition system may send the obtained winding machine status data to the automatic doffing scheduling system, and the automatic doffing scheduling system may generate an automatic doffing scheduling task based on the winding machine status data. After generating the automatic doffing scheduling task, the automatic doffing system may send the automatic doffing scheduling task to a network device. The character recognition system may obtain the winding machine status data from the doffing monitoring image based on the OCR model, and send the winding machine status data to the automatic doffing scheduling system. In an embodiment of the present disclosure, if the terminal device does not screen the doffing monitoring images, the doffing monitoring images can be screened by an automatic doffing monitoring system, such as a character recognition system, to eliminate doffing monitoring images that lack sharpness or are incomplete.
[0066] In the embodiment of the present disclosure, the character recognition system can recognize the doffing monitoring image based on the OCR character recognition model to obtain the status data of the winding machine. The status data of the winding machine can include the line and / or machine number, and the winding time, remaining time, doffing time, package weight, cleaning setting, cleaning signal, cleaning time, current doffing number, product specification, doffing order, product lot number, etc. corresponding to the line and / or machine number. After recognizing the character information using the OCR character recognition model, the character information can be processed using a regular expression to obtain the winding machine status data such as the line and / or machine number, and the winding time, remaining time, doffing time, package weight, cleaning setting, cleaning signal, cleaning time, current doffing number, product specification, doffing order, product lot number, etc. corresponding to the line and / or machine number. After obtaining the character information, the character recognition system can also directly transmit the character information to the automatic doffing scheduling system, and the automatic doffing scheduling system can process the character information using a regular expression to obtain the winding machine status data.
[0067] In an embodiment of the present disclosure, the automatic doffing scheduling system can generate an automatic doffing scheduling task based on the status data of the winding machine. The automatic doffing scheduling system can also request the operation status of the automatic doffing device from the automatic doffing device, and the operation status of the automatic doffing device can include the identification information, load status, power status, etc. of the automatic doffing device. The automatic doffing scheduling system can generate an automatic doffing scheduling task based on the status data of the winding machine and the operation status of the automatic doffing device.
[0068] According to an embodiment of the present disclosure, the automatic doffing system can acquire winding machine status data based on a doffing monitoring image, thereby improving the efficiency and ease of use of acquiring winding machine status data and reducing the cost of acquiring winding machine status data. In addition, the automatic doffing system can automatically generate doffing tasks based on the winding machine status data and the operating status of the automatic doffing device, thereby improving the speed at which the automatic doffing tasks are generated.
[0069] In an embodiment, as shown in FIG. 9, generating an automatic doffing scheduling task based on the doffing monitoring image in S702 further includes:
[0070] In S903, the multiple automatic doffing scheduling tasks are sequenced based on the doffing times of the multiple automatic doffing scheduling tasks to obtain a doffing order of the multiple automatic doffing scheduling tasks.
[0071] In the embodiment of the present disclosure, the automatic doffing scheduling system can order the generated multiple automatic doffing scheduling tasks based on the status data of the winding machine and / or the doffing time in the automatic doffing scheduling tasks, and generate corresponding ordering numbers. For example, the automatic doffing scheduling tasks can be ordered from earliest to latest based on the doffing time. Assuming that there are three currently generated automatic doffing scheduling tasks, among which the doffing time of task A is 10:50:00, the doffing time of task B is 10:30:00, and the doffing time of task C is 11:00:00, the order of the ordered automatic doffing scheduling tasks is task B in the first place, task A in the second place, and task C in the third place, where the first, second, and third places are the doffing order.
[0072] According to an embodiment of the present disclosure, the automatic doffing scheduling system can sequence the automatic doffing scheduling tasks when multiple automatic doffing scheduling tasks are generated, and provide support for the distribution and execution of subsequent automatic doffing scheduling tasks.
[0073] 10 is a schematic flowchart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, sending the automatic doffing scheduling task to the network device in S703 includes:
[0074] In S1001, if the plurality of automatic doffing scheduling tasks includes the doffing order, send the plurality of automatic doffing scheduling tasks to the network device according to the doffing order and / or the doffing time of the plurality of automatic doffing scheduling tasks; In S1002, if the plurality of automatic doffing scheduling tasks includes the doffing order, the plurality of automatic doffing scheduling tasks having the doffing order are sent to the network device. In an embodiment of the present disclosure, when distributing the plurality of automatic doffing scheduling tasks, the automatic doffing system can sequentially send the automatic doffing scheduling tasks to a network device, for example, a 5G base station, according to the doffing order of the ordered plurality of automatic doffing scheduling tasks, and then send the automatic doffing scheduling tasks to an automatic doffing device by a network device such as a 5G base station. When distributing the plurality of automatic doffing scheduling tasks, the automatic doffing system can also package and send the plurality of automatic doffing scheduling tasks having the generated doffing order to a network device, for example, a 5G base station, and then send each of the automatic doffing scheduling tasks to a corresponding automatic doffing device by a network device such as a 5G base station.
[0075] According to the embodiment of the present disclosure, the automatic doffing system can distribute the automatic doffing scheduling task according to the order of doffing time. By adopting the item-by-item distribution method, the timeliness of the distribution of the automatic doffing scheduling task can be guaranteed, and the execution efficiency of the automatic doffing scheduling task can be guaranteed. By adopting the packaging and transmission method, the advantages of 5G communication can be fully utilized, and the burden of the request and response of the communication system can be reduced.
[0076] 11 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the automatic doffing device includes an automatic doffing robot and / or a rail-type automatic doffing device, and the method further includes the following steps:
[0077] In S1101, if the multiple automatic doffing scheduling tasks include a doffing order, the multiple automatic doffing scheduling tasks are sent to the automatic doffing robot and / or the rail-type automatic doffing apparatus corresponding to the identification information of the automatic doffing apparatus based on the doffing order and / or the doffing time.
[0078] In an embodiment of the present disclosure, the automatic doffing scheduling task also includes the identification information of the automatic doffing device, and the identification information of the automatic doffing device can include the identification information of the automatic doffing device that executes the automatic doffing scheduling task. After receiving the automatic doffing scheduling task, the network device analyzes the doffing order of the task and the identification information of the automatic doffing device, and distributes the automatic doffing scheduling task to the automatic doffing device corresponding to the task, such as an automatic doffing robot (e.g., AGV) and / or a rail-type automatic doffing device (e.g., top rail, ground rail, top and bottom rail, etc.) according to the doffing order and the identification information of the automatic doffing device. For example, a network device, such as a 5G base station, receives three automatic doffing scheduling tasks, which are task A as task 1, AGV1, task B as task 2, top rail 1, task C as task 3, and AGV2, respectively. The 5G base station can sequentially transmit task A to AGV1, task B to top rail 1, and task C to AGV2.
[0079] According to an embodiment of the present disclosure, the automatic doffing system can accurately distribute automatic doffing tasks to corresponding automatic doffing devices and execute the tasks by the corresponding automatic doffing devices, thereby improving the efficiency and accuracy of task distribution and ensuring the reliability of automatic doffing task execution.
[0080] 12 is a schematic flow chart of an automatic doffing communication method according to another embodiment of the present disclosure. The method may include one or more features of the automatic doffing communication method described above. In one embodiment, the winder status data further includes a reversal request, and the method further includes the following steps:
[0081] In S1201, a yarn package inversion task is generated by the automatic doffing system based on the inversion request.
[0082] In S1202, the yarn package inversion task is transmitted to the network device and / or the yarn package relay station.
[0083] In an embodiment of the present disclosure, the transfer station can invert (turn over) the produced wound yarn package according to production requirements for a wound yarn package that requires the use of the transfer station for the transfer of the wound yarn package. The transfer station includes a rotatable cradle roller for hanging the wound yarn package, and after hanging the wound yarn package on the cradle roller, the cradle roller can be rotated 180 degrees to perform the winding package turning operation. The transfer station may include a rotatable package cart, and after hanging the wound yarn package on the rollers of the package cart, the package cart can be rotated 180 degrees to perform the winding package turning operation.
[0084] In an embodiment of the present disclosure, the automatic doffing system can determine a wound yarn package that requires front-back inversion based on an inversion request in the status data of the winding machine, and generate a corresponding wound yarn package inversion task, and the wound yarn package inversion task may include the lot number of the wound yarn package and the hanging position of the wound yarn package at the relay station. In addition, based on the specifications of the wound yarn package, the automatic doffing system can inquire about an inversion request corresponding to the specifications and generate a wound yarn package inversion task. The automatic doffing system can transmit a wound yarn package inversion task to a network device such as a 5G base station, and the network device can transfer the wound yarn package inversion task to the relay station. The automatic doffing system can directly transmit the wound yarn package inversion task to the relay station. After receiving the wound yarn package inversion task, the relay station can invert the corresponding wound yarn package based on the lot number and hanging position of the wound yarn package in the wound yarn package inversion task. When packaging the wound yarn package, a two-dimensional code for the wound yarn package can be installed on the inner surface of the paper tube of the wound yarn package by a method such as spraying, printing, or pasting.
[0085] According to the embodiment of the present disclosure, it is possible to realize automatic inside-out inversion of a wound yarn package that requires inversion, thereby improving the efficiency of wrapping the wound yarn package.
[0086] In the embodiment of the present disclosure, the status data of the winding machine, the automatic doffing scheduling task, the yarn package reversing task, etc. can be stored in association with each other, and the stored data can include line and / or table number, doffing time, package weight, product specifications, merge number, product lot number, two-dimensional code of the yarn package, orientation of the yarn package, etc. By scanning the two-dimensional code on the inner surface of the paper tube of the yarn package, the corresponding data of the yarn package can be queried and the life cycle of the yarn package can be monitored.
[0087] According to an embodiment of the present disclosure, the two-dimensional code of the yarn package can be used to query the corresponding data of the yarn package at any time to obtain production information and specification information of the yarn package, and after a problem is fed back from a customer, it is easy to trace back the corresponding production process and production equipment to identify the cause of the problem.
[0088] FIG. 13 is a schematic diagram showing a configuration of a network device according to an embodiment of the present disclosure. A first receiving module 1301 for receiving a doffing monitoring image from a terminal device, and a first transmitting module 1302 for transmitting the doffing monitoring image to a character recognition system; a second receiving module 1303 for receiving an automatic doffing scheduling task from an automatic doffing system, the automatic doffing scheduling task including a task generated by the automatic doffing system based on a recognition result of the doffing monitoring image by the character recognition system; and a second sending module 1304 for sending the automatic doffing scheduling task to an automatic doffing device.
[0089] In one embodiment, the method of acquiring the doffing monitoring image includes a method of acquiring the image by imaging using the terminal device, or a method of acquiring the image by taking a screenshot of the screen of the terminal device.
[0090] In one embodiment, the terminal device includes at least one of a personal digital assistant PDA, a doffing monitor screen, and a work site data monitor screen.
[0091] In one embodiment, the network device comprises: Further comprising a third transmission module 1305 for transmitting the automatic doffing scheduling task to at least one of the PDA, the doffing monitor screen, and the work area data monitoring screen.
[0092] In one embodiment, the results of recognition of the doffing monitoring image by the character recognition system include winder status data.
[0093] In one embodiment, the automatic doffing system includes an automatic doffing scheduling system, and the second receiving module is used for receiving an automatic doffing scheduling task from the automatic doffing scheduling system.
[0094] In one embodiment, the automatic doffing scheduling task is a task generated by the automatic doffing scheduling system based on status data of the winding machine and the operating status of an automatic doffing device, the status data of the winding machine including at least one of winding time, remaining time, and doffing time corresponding to each line and / or machine number, and the automatic doffing scheduling task includes at least one of identification information of the automatic doffing device requiring scheduling, doffing time, and doffing order.
[0095] In one embodiment, the automatic doffing apparatus includes an automatic doffing robot and / or a rail-type automatic doffing apparatus, and the second sending module is used to send the plurality of automatic doffing scheduling tasks to the automatic doffing robot and / or the rail-type automatic doffing apparatus corresponding to the identification information of the automatic doffing apparatus based on the doffing order and / or the doffing time when the doffing order is included in the received plurality of automatic doffing scheduling tasks.
[0096] In one embodiment, the winding machine status data further includes a turnover request, and the network device includes a third receiving module 1306 for receiving a wound yarn package turnover task from the automatic doffing system, where the wound yarn package turnover task is generated based on the turnover request; and a fourth transmitting module 1307 for transmitting the wound yarn package inversion task to a wound yarn package relay station.
[0097] FIG. 14 is a schematic diagram showing the configuration of an automatic doffing system according to an embodiment of the present disclosure. The automatic doffing system includes: A first receiving module 1401 for receiving a recognition result of a doffing monitoring image by a character recognition system, where the doffing monitoring image is received from a network device by the character recognition system; A processing module 1402 for generating an automatic doffing scheduling task based on the recognition result of the doffing monitoring image; a first sending module 1403 for sending the automatic doffing scheduling task to the network device and forwarding the automatic doffing scheduling task to an automatic doffing device by the network device.
[0098] In one embodiment, the doffing monitoring image is received by the network device from a terminal device, and a method for acquiring the doffing monitoring image includes a method for capturing an image using the terminal device, or a method for capturing a screenshot of the screen of the terminal device.
[0099] In one embodiment, the terminal device includes at least one of a personal digital assistant PDA, a doffing monitor screen, and a work site data monitor screen.
[0100] In one embodiment, the automated doffing system comprises: The device further comprises a second transmission module 1404 for transmitting the automatic doffing scheduling task to at least one of the PDA, the doffing monitor screen, and the work area data monitoring screen.
[0101] In one embodiment, the automatic doffing system includes an automatic doffing scheduling system 1405 capable of communicating with a character recognition system.
[0102] the character recognition system is used to recognize the doffing monitoring image to obtain status data of the winding machine, wherein the status data of the winding machine includes at least one of a winding time, a remaining time, and a doffing time corresponding to each line and / or a machine number;
[0103] The automatic doffing scheduling system 1405 is used to generate the automatic doffing scheduling task based on the status data of the winding machine and the operating status of the automatic doffing device, and the automatic doffing scheduling task includes at least one of identification information of the automatic doffing device requiring scheduling, doffing time, and doffing order.
[0104] In one embodiment, the processing module 1402 is further used for sequencing the plurality of automatic doffing scheduling tasks based on doffing times of the plurality of automatic doffing scheduling tasks to obtain a doffing order for the plurality of automatic doffing scheduling tasks.
[0105] In one embodiment, the first transmitting module 1403 is: When the plurality of automatic doffing scheduling tasks includes the doffing order, the plurality of automatic doffing scheduling tasks are used to send the plurality of automatic doffing scheduling tasks to the network device according to the doffing order and / or the doffing time of the plurality of automatic doffing scheduling tasks; or When the plurality of automatic doffing scheduling tasks includes the doffing order, the plurality of automatic doffing scheduling tasks is used to send the plurality of automatic doffing scheduling tasks having the doffing order to the network device.
[0106] In one embodiment, the automated doffing apparatus includes an automated doffing robot and / or a rail-based automated doffing apparatus.
[0107] In one embodiment, the automated doffing system comprises: When the plurality of automatic doffing scheduling tasks include a doffing order, the apparatus further includes a third transmission module 1406 for transmitting the plurality of automatic doffing scheduling tasks to the automatic doffing robot and / or the rail-type automatic doffing apparatus corresponding to the identification information of the automatic doffing apparatus based on the doffing order and / or the doffing time.
[0108] In one embodiment, the winding machine status data further includes a turnover request, and the processing module 1402 is further used for generating a winding package turnover task based on the turnover request.
[0109] In one embodiment, the automated doffing system further comprises a fourth transmitting module 1407 for transmitting the wound yarn package inversion task to the network device and / or a wound yarn package transfer station.
[0110] In one embodiment, the processing module 1402 is used to associate and store the winding machine status data with the automatic doffing scheduling task, and stores one or more two-dimensional codes in association with the data, where one two-dimensional code corresponds to a set of corresponding data, and the two-dimensional code is used to query the corresponding data of a winding package.
[0111] FIG. 15 is a schematic diagram showing a configuration of an automatic doffing communication system according to an embodiment of the present disclosure. The automatic doffing communication system includes: A network device 1501 for executing the above-mentioned automatic doffing communication method; The system includes an automatic doffing system 1502 for executing the automatic doffing communication method, and a character recognition system 1503 for receiving a doffing monitoring image from the network device and recognizing the doffing monitoring image to obtain a recognition result.
[0112] For specific functions and exemplary descriptions of each module and sub-module of the apparatus and system in the embodiments of the present disclosure, please refer to the relevant descriptions of the corresponding steps in the above-mentioned method embodiments, and they will not be repeated here.
[0113] FIG. 16 is a schematic diagram showing the architecture of the entire system according to an embodiment of the present disclosure. As shown in FIG. 16, the system may include a winding information system, a winding machine control system, a winding machine, a PC around the winding machine production line, a PDA / industrial tablet (portable android device, PAD), a 5G base station, a 5G base station server, an automatic doffing system, an automatic doffing scheduling system, a character recognition system, a data storage system, a top-bottom rail doffing machine, and an AGV doffing vehicle. Here, data can be communicated between the winding information system, the winding machine control system, the winding machine, and the PC around the winding machine production line, and the PDA / industrial PAD can obtain doffing monitoring images from the PC around the winding machine production line, and a specific acquisition method can include using the PDA / industrial PAD to capture a monitoring page of the PC around the winding machine production line. The PDA / industrial PAD can obtain the doffing monitoring images and transmit the doffing monitoring images to the automatic doffing system through the 5G communication system. The 5G base station and the 5G base station server jointly constitute a 5G communication system. The automatic doffing system may include an automatic doffing scheduling system and a character recognition system such as an OCR analysis system. After the automatic doffing system receives the doffing monitoring image, the automatic doffing system processes the doffing monitoring image by the OCR analysis system to obtain the status data of the winding machine, and generates an automatic doffing scheduling task according to the status data of the winding machine by the automatic doffing scheduling system. The OCR analysis system may be regarded as a part of the automatic doffing system, or may be installed independently of the automatic doffing system. The automatic doffing scheduling system may send the generated automatic doffing scheduling task to the top-and-bottom rail doffing machine / AGV doffing vehicle by the 5G communication system, or may directly send it to the top-and-bottom rail doffing machine / AGV doffing vehicle.The data storage system can receive and store the corresponding data stream from the automatic doffing system, and can query the corresponding data by scanning the two-dimensional code on the inner surface of the paper tube of the yarn winding package using a PDA / industrial PAD.
[0114] Fig. 17 is a schematic flow chart of automatic doffing through a transfer station according to an embodiment of the present disclosure, as shown in Fig. 17, after the winder starts winding, a doffing monitoring image is obtained using a PDA and sent to the automatic doffing system. The automatic doffing system judges whether automatic doffing is required. If not, it performs manual doffing, while if yes, it generates an automatic doffing scheduling task and executes automatic doffing by the automatic doffing machine (automatic doffing device).
[0115] After the automatic doffing is completed, the automatic doffing machine transfers the wound yarn package to a transfer station, and after the transfer station receives the wound yarn package from the automatic doffing machine, the wound yarn package is stored in a storage area. It is determined whether the package cart is located on the turntable, and if not, the wound yarn package continues to be stored in the storage area, while if so, the wound yarn package is removed from the transfer station according to the lot number and the number of wound yarn packages in the storage area.
[0116] When removing the wound yarn package, it is determined whether or not the winding package needs to be inverted, and if so, the winding package is removed after performing the inversion operation, while if not, the winding package is directly removed. When removing the wound yarn package, the wound yarn package is transferred to the position of the mechanical arm robot, and the robot sequentially hangs the wound yarn package on the A side of the package cart. It is determined whether or not the A side of the package cart is full, and if not, the winding package continues to be hung on the A side, while if so, the package cart is rotated by the turntable to face the B side to the mechanical arm robot. When the package cart rotates to a predetermined position, the winding package continues to be hung on the B side until the package cart is full. The relay station transmits the winding package information of each position on the package cart to the printer, and prints a two-dimensional code according to the position on the package cart. The rolly is taken off the line, and the two-dimensional codes of all the winding packages on the package cart are attached to the inner wall of the paper tube of the winding package. Using a PDA, the 2D code on the packaging cart is scanned, and then the 2D code on the yarn package is scanned. The information on the packaging cart and the information on the yarn package are linked and uploaded to the packaging cart information management system. The yarn is stripped and knotted, and excess yarn waste is removed. The packaging cart is then moved to the balance room for natural cooling.
[0117] FIG. 18 is a schematic flow chart of automatic doffing control passing through a temporary storage station according to an embodiment of the present disclosure. As shown in FIG. 18, the main difference between this control flow and the operation of the automatic doffing control flow passing through a relay station in FIG. 17 is that the wound yarn package is transferred to the temporary storage station after doffing by the automatic doffing machine is completed. Since the wound yarn package is not turned over in the temporary storage station, after the wound yarn package is received at the temporary storage station, the wound yarn package continues to be hung directly on the A side and the B side of the packaging cart in sequence until it is full. When the stocker / packaging cart is full or the production of the wound yarn package of that lot number is completed for that day, the stocker / packaging cart is automatically transported to the platform to perform yarn stripping and knot formation. After that, the stocker / packaging cart is transported to the balance room multi-storey store, and when the balance time is over, the wound yarn package is naturally cooled and is shipped out according to the packaging task.
[0118] FIG. 19 is a schematic flow chart of the automatic doffing control method. As shown in FIG. 19, the winding information system sends full doffing information, and then the automatic doffing system receives and analyzes the full doffing information to obtain an automatic doffing task. The automatic doffing system sends the doffing task to the automatic doffing control system, pushes the information to the large screen / PDA on-site for display, and designates an AGV or drives the top-and-bottom rail doffing machine to perform the doffing task. Finally, the automatic doffing machine completes the doffing task, and the automatic doffing system writes the information into the database. This solution is carried out based on the doffing information, and no unified scheduling and planning is performed.
[0119] FIG. 20 is a schematic flow chart of an automatic doffing control method according to an embodiment of the present disclosure. As shown in FIG. 20, by using OCR character recognition technology to obtain relevant data, there is no need to purchase value-added services from the winding machine manufacturer. In this method, a PDA / industrial computer is used to capture the corresponding information interface of the winding machine production line peripheral computer to obtain a doffing monitoring image. The OCR model is used to analyze the doffing monitoring image from the doffing monitoring image, such as doffing time and doffing information for each winding machine. The analyzed winding machine status data is sent to the automatic doffing system. The automatic doffing system generates an automatic doffing task based on the winding machine status data. The automatic doffing scheduling system sends the automatic doffing task to the AGV, and the AGV executes the automatic doffing task. In addition, the automatic doffing system pushes information such as the machine number, doffing time, lot number, specifications, and AGV identification information executing the task to a large screen and PDA on site for display.
[0120] In the technical solution disclosed herein, the acquisition, storage, and application of users' personal information complies with the provisions of relevant laws and regulations and does not violate public order and morals.
[0121] FIG. 21 is a structural block diagram of an electronic device according to an embodiment of the present disclosure. As shown in FIG. 21, the electronic device includes a memory 2110 and a processor 2120, and the memory 2110 stores a computer program executable by the processor 2120. The number of the memory 2110 and the processor 2120 may be one or more. The memory 2110 may store one or more computer programs, which, when executed by the electronic device, cause the electronic device to perform the method provided by the above method embodiment. The electronic device may further include: The communication interface 2130 is used to communicate with an external device and perform data interaction and transmission.
[0122] When the memory 2110, the processor 2120, and the communication interface 2130 are implemented independently, the memory 2110, the processor 2120, and the communication interface 2130 are connected to each other via a bus and can communicate with each other. The bus can be an Industry Standard Architecture (ISA) bus, a Peripheral Component Interconnect (PCI) bus, an Extended Industry Standard Architecture (EISA) bus, or the like. The bus can be classified into an address bus, a data bus, a control bus, and the like. For ease of explanation, only one thick line is shown in FIG. 21, but this does not indicate only one bus or only one type of bus.
[0123] Optionally, in a specific implementation, when the memory 2110, the processor 2120, and the communication interface 2130 are integrated on a single chip, the memory 2110, the processor 2120, and the communication interface 2130 can communicate with each other via an internal interface.
[0124] It should be understood that the processor may be a Central Processing Unit (CPU) or may be other general purpose processors, Digital Signal Processing (DSP), Application Specific Integrated Circuits (ASIC), Field Programmable Gate Arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware assemblies, etc. The general purpose processor may be a microprocessor or any conventional processor, etc. Additionally, the processor may be a processor supporting the Advanced RISC Machines (ARM) architecture.
[0125] Additionally, optionally, the memory may include read-only memory and random access memory, and may further include non-volatile random access memory. The memory may be either volatile or non-volatile memory, or may include both volatile and non-volatile memory. Here, non-volatile memory may include Read-Only Memory (ROM), Programmable ROM (PROM), Erasable PROM (EPROM), Electrically EPROM (EEPROM), or flash memory. Volatile memory may include Random Access Memory (RAM), which acts as an external cache. By way of example and not limitation, many forms of RAM are available. For example, static random access memory (Static RAM, SRAM), dynamic random access memory (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (Double Data Rate SDRAM, DDR SDRAM), enhanced SDRAM (Enhanced SDRAM, ESDRAM), synchlink DRAM (Synchlink DRAM, SLDRAM), and direct RAMBUS RAM (Direct RAMBUS RAM, DR RAM).
[0126] The above-described embodiments may be implemented, in whole or in part, in software, hardware, firmware, or any combination thereof. When implemented in software, they may be implemented, in whole or in part, in the form of a computer program product. A computer program product includes one or more computer instructions. When the computer instructions are loaded and executed on a computer, a process or function according to an embodiment of the present disclosure is generated, in whole or in part.
[0127] The computer may be a general purpose computer, a special purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer readable storage medium or transmitted from one computer readable storage medium to another, for example, the computer instructions may be transmitted from one website site, computer, server, or data center to another website site, computer, server, or data center via wire (e.g., coaxial cable, fiber optic, Digital Subscriber Line (DSL)) or wireless (e.g., infrared, Bluetooth, microwave, etc.). The computer readable storage medium may be any available medium that can be accessed by a computer, or a data storage device including a server, data center, etc. integrated with one or more available media. The available medium may be a magnetic medium (e.g., floppy disk, hard disk, magnetic tape), an optical medium (e.g., Digital Versatile Disc (DVD)), or a semiconductor medium (e.g., Solid State Disk (SSD)), etc. It should be noted that the computer-readable storage medium referred to in this disclosure may be a non-volatile storage medium, in other words, a non-transitory storage medium.
[0128] Those skilled in the art can understand that all or part of the steps for realizing the above embodiments may be implemented by hardware, or may be implemented by instructing relevant hardware by a program, and the program may be stored in a computer-readable storage medium, and the storage medium may be a read-only memory, a magnetic disk, an optical disk, etc.
[0129] In describing the embodiments of the present disclosure, the reference words "one embodiment", "some embodiments", "example", "particular example", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present disclosure. And, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in any one or more embodiments or examples. Furthermore, a person skilled in the art may combine different embodiments or examples described herein and features of different embodiments or examples to the extent that they are not mutually inconsistent.
[0130] In the description of the embodiments of the present disclosure, unless otherwise specified, " / " means "or", for example, A / B can mean either A or B. In this specification, "and / or" is merely for describing the related relationship of related objects, and indicates that three types of relationships may exist, for example, A and / or B can indicate the following three situations: A exists alone, A and B exist simultaneously, and B exists alone.
[0131] In the description of the embodiments of the present disclosure, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying a relative importance, nor should they be construed as implying a number of technical features shown. Thus, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present disclosure, "plurality" means two or more, unless otherwise specified.
[0132] The above are merely illustrative examples of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure should be included within the scope of protection of the present disclosure.
Claims
1. An automatic doffing communication method applied to a network device, comprising: receiving a doffing monitoring image from a terminal device; transmitting said doffing monitoring image to a character recognition system; receiving an automatic doffing scheduling task from an automatic doffing system, the automatic doffing scheduling task including a task generated by the automatic doffing system based on a recognition result of the doffing monitoring image by the character recognition system; and transmitting the automatic doffing scheduling task to an automatic doffing device. Automated doffing communication method.
2. The method for acquiring the doffing monitoring image includes a method for acquiring the image by imaging using the terminal device, or a method for acquiring the image by taking a screenshot of the screen of the terminal device, 2. The automatic doffing communication method of claim 1.
3. The terminal device includes at least one of a personal digital assistant (PDA), a screen of a doffing monitoring device, and a work site data monitoring screen, and the automatic doffing communication method includes: transmitting the automatic doffing scheduling task to at least one of the PDA, the doffing monitor screen, and the work site data monitoring screen.
3. The automatic doffing communication method according to claim 2.
4. A recognition result of the doffing monitoring image by the character recognition system includes status data of the winding machine.
2. The automatic doffing communication method of claim 1.
5. The automated doffing system includes an automated doffing scheduling system; Receiving an automated doffing scheduling task from the automated doffing system includes: receiving an automated doffing scheduling task from the automated doffing scheduling system; Here, the automatic doffing scheduling task is a task generated by the automatic doffing scheduling system based on the status data of the winding machine and the operating status of the automatic doffing device, the status data of the winding machine includes at least one of a winding time, a remaining time, and a doffing time corresponding to each line and / or a machine number, and the automatic doffing scheduling task includes at least one of identification information of the automatic doffing device requiring scheduling, a doffing time, and a doffing order.
5. The automatic doffing communication method according to claim 4.
6. The automatic doffing device includes an automatic doffing robot and / or a rail-type automatic doffing device, transmitting the automatic doffing scheduling task to the automatic doffing apparatus includes, when the doffing order is included in the received automatic doffing scheduling tasks, transmitting the automatic doffing scheduling tasks to the automatic doffing robot and / or the rail-type automatic doffing apparatus corresponding to the identification information of the automatic doffing apparatus based on the doffing order and / or the doffing time.
6. The automatic doffing communication method according to claim 5.
7. the winder status data further includes a reversal request; The automatic doffing communication method includes: receiving a wound yarn package inversion task from an automated doffing system, wherein the wound yarn package inversion task is generated based on the inversion request; and transmitting the yarn package inversion task to a yarn package transfer station.
5. The automatic doffing communication method according to claim 4.
8. An automatic doffing communication method applied to an automatic doffing system, comprising: receiving a recognition result of a doffing monitoring image by a character recognition system, where the doffing monitoring image is received by the character recognition system from a network device; generating an automatic doffing scheduling task based on the recognition result of the doffing monitoring image; transmitting the automated doffing scheduling task to the network device and forwarding the automated doffing scheduling task by the network device to an automated doffing device. Automated doffing communication method.
9. The doffing monitoring image is received by the network device from a terminal device; The method for acquiring the doffing monitoring image includes a method for acquiring the image by imaging using the terminal device, or a method for acquiring the image by taking a screenshot of the screen of the terminal device, 9. The automatic doffing communication method according to claim 8.
10. The terminal device includes at least one of a personal digital assistant (PDA), a screen of a doffing monitoring device, and a work site data monitoring screen, and the automatic doffing communication method includes: transmitting the automatic doffing scheduling task to at least one of the PDA, the doffing monitor screen, and the work site data monitoring screen.
9. The automatic doffing communication method according to claim 8.
11. The automated doffing system includes an automated doffing scheduling system; Generating an automatic doffing scheduling task based on a recognition result of the doffing monitoring image includes: Recognizing the doffing monitoring image by the character recognition system to obtain status data of the winding machine, wherein the status data of the winding machine includes at least one of a winding time, a remaining time, and a doffing time corresponding to each line and / or a machine number; generating the automatic doffing scheduling task by the automatic doffing scheduling system based on the state data of the winding machine and the operation state of the automatic doffing device, the automatic doffing scheduling task including at least one of identification information of the automatic doffing device requiring scheduling, a doffing time, and a doffing order; 9. The automatic doffing communication method according to claim 8.
12. Generating an automatic doffing scheduling task based on a recognition result of the doffing monitoring image includes: and sequencing the plurality of automatic doffing scheduling tasks based on doffing times of the plurality of automatic doffing scheduling tasks to obtain a doffing order for the plurality of automatic doffing scheduling tasks.
12. The automatic doffing communication method of claim 11.
13. Transmitting the auto-doffing scheduling task to the network device includes: If the plurality of automatic doffing scheduling tasks includes the doffing order, sending the plurality of automatic doffing scheduling tasks to the network device according to the doffing order and / or the doffing time of the plurality of automatic doffing scheduling tasks; or if the plurality of automatic doffing scheduling tasks includes the doffing order, transmitting the plurality of automatic doffing scheduling tasks having the doffing order to the network device; 13. The automatic doffing communication method of claim 12.
14. The automatic doffing device includes an automatic doffing robot and / or a rail-type automatic doffing device, The automatic doffing communication method includes: If the plurality of automatic doffing scheduling tasks includes a doffing order, the plurality of automatic doffing scheduling tasks are transmitted to the automatic doffing robot and / or the rail-type automatic doffing apparatus corresponding to the identification information of the automatic doffing apparatus based on the doffing order and / or the doffing time.
13. The automatic doffing communication method of claim 12.
15. The winder status data further includes a reversal request, and the automatic doffing communication method further comprises: generating a yarn package inversion task by an automatic doffing system based on the inversion request; and transmitting the yarn package inversion task to the network device and / or the yarn package relay station.
12. The automatic doffing communication method of claim 11.
16. a first receiving module for receiving a doffing monitoring image from a terminal device; a first sending module for sending the doffing monitoring image to a character recognition system; and a second receiving module for receiving an automatic doffing scheduling task from the automatic doffing system, the automatic doffing scheduling task including a task generated by the automatic doffing system based on a recognition result of the doffing monitoring image by the character recognition system; and a second transmission module for transmitting the automatic doffing scheduling task to an automatic doffing device. Network device.
17. A first receiving module for receiving a recognition result of a doffing monitoring image by a character recognition system, where the doffing monitoring image is received by the character recognition system from a network device; a processing module for generating an automatic doffing scheduling task based on the recognition result of the doffing monitoring image; a first transmission module for transmitting the automatic doffing scheduling task to the network device and forwarding the automatic doffing scheduling task by the network device to an automatic doffing device. Automatic doffing system.
18. A network device for executing the automatic doffing communication method according to any one of claims 1 to 7; An automatic doffing system for executing the automatic doffing communication method according to any one of claims 8 to 15; a character recognition system for receiving a doffing monitoring image from the network device and recognizing the doffing monitoring image to obtain a recognition result; Automated doffing communication system.
19. The network device includes a 5G base station and a 5G base station server; 20. The automatic doffing communication system of claim 18.
20. When executed by a processor in a computer, A program for implementing the parameter processing method according to any one of claims 1 to 15.
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