Wound yarn packaging system, control method thereof, control device and electronic device, storage medium, and program
By designing a yarn packaging system, using the coordinated work of control equipment and independent equipment to generate and adjust packaging tasks and equipment control parameters, the problems of low efficiency and high cost of packaging of different types of yarns are solved, and efficient and intelligent packaging effects are achieved.
Patent Information
- Application Number
- JP2024147434
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-21
- Filing Date
- 2024-08-29
- Publication Date
- 2025-04-03
- Estimated Expiration
- 2044-08-29
AI Technical Summary
In the prior art, when packaging different types of yarn packaging, it is difficult to achieve efficient and intelligent packaging, and the packaging cost is higher due to the need to customize different equipment.
A yarn packaging system is designed, including control equipment and multiple independent equipment, and the intelligence and flexibility of different types of yarn packaging is achieved by generating and adjusting packaging tasks and equipment control parameters.
It realizes efficient and intelligent packaging of different types of yarn packaging, reduces packaging costs, and improves the flexibility and intelligence of the packaging system.
Smart Images

Figure 2025048761000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to the field of smart chemical fiber technology, and in particular to a wound yarn package packaging system, a control method thereof, a control device thereof, an electronic device, a storage medium, and a program. [Background technology]
[0002] In the process of yarn winding package packaging, multiple types of yarn winding packages need to be packaged. If uniform packaging parameters are used to package different types of yarn winding packages, packaging damage, packaging failure and other situations will occur, which will affect the quality and efficiency of yarn winding package packaging. If standalone devices are customized for different types of yarn winding packages, the cost of yarn winding package packaging will be high. Therefore, how to efficiently realize yarn winding package packaging has become a technical problem that needs to be solved urgently. Summary of the Invention [Problem to be solved by the invention]
[0003] The present disclosure provides a wound yarn package packaging system, a control method thereof, a control device thereof, an electronic device, a storage medium, and a program. [Means for solving the problem]
[0004] In a first aspect, the present disclosure provides a wound yarn package wrapping system comprising a control device and a plurality of stand-alone devices, wherein: The control device is used for generating packaging tasks and device control parameters of each standalone device for a target type of wound yarn package according to a packaging request, and adjusting the packaging tasks and device control parameters of each standalone device based on the operation data returned from each standalone device; Each standalone device is used for receiving a corresponding packaging task and device control parameters of the standalone device sent by the control device, executing the corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device, and sending back operation data corresponding to the corresponding packaging task of the standalone device to the control device; Here, wrapping of wound yarn packages of different target types can share the control device and at least some of the standalone devices of the plurality of standalone devices.
[0005] In a second aspect, the present disclosure provides a method for controlling a yarn package wrapping system, the method comprising: generating wrapping tasks and device control parameters for each standalone device for a target type of wound yarn package in response to a wrapping request; sending to each standalone device a corresponding packaging task and device control parameters of the standalone device, each standalone device executing the corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device; receiving operation data returned from each standalone device corresponding to a corresponding packaging task of the standalone device; adjusting packaging tasks and device control parameters of each standalone device based on the operation data returned from each standalone device, and sending to each standalone device a corresponding updated packaging task and updated device control parameters of the standalone device; Here, the wound yarn package packaging system employs the wound yarn package packaging system described in the first embodiment.
[0006] In a third aspect, the present disclosure provides a control device for a yarn package wrapping system, the control device comprising: a generation module for generating wrapping tasks and device control parameters for each standalone device for a target type of wound yarn package in response to a wrapping request; an adjustment module for adjusting packaging task and device control parameters of each standalone device based on the operation data returned from each standalone device; a sending module for sending to each standalone device a corresponding packaging task and device control parameters of the standalone device, such that each standalone device performs a corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device; Here, the wound yarn package packaging system employs the wound yarn package packaging system described in the first embodiment.
[0007] In a fourth aspect, the present disclosure provides an electronic device, the device comprising: At least one processor; a memory in communication with the at least one processor; The memory stores instructions executable by the at least one processor, which, when executed by the at least one processor, cause the implementation of any one of the methods in the embodiments of the present disclosure.
[0008] In a fifth aspect, there is provided a non-transitory computer-readable storage medium having stored thereon computer instructions for causing a computer to perform any one of the methods in the embodiments of the present disclosure.
[0009] In a sixth aspect, a program is provided, which, when executed by a processor, implements any one of the methods in the embodiments of the present disclosure.
[0010] According to the technology disclosed herein, according to packaging requirements, packaging tasks and device control parameters of each standalone device are generated for different types of wound yarn packages, and each standalone device performs its corresponding packaging task based on the corresponding device control parameters of the standalone device, and based on the adjustment of the packaging tasks and device control parameters, smart packaging of different types of wound yarn packages is realized, so as to enhance the intelligence and flexibility of the wound yarn package packaging system, thereby improving the packaging efficiency of the wound yarn packages.
[0011] It should be understood that the contents described herein are not intended to describe key points or important features of the embodiments of the present disclosure, nor are they used to limit the scope of the present disclosure. Other features of the present disclosure are facilitated by the following description. [Brief description of the drawings]
[0012] The above and other features, advantages, and aspects of the embodiments of the present disclosure will become more apparent from the following detailed description taken in conjunction with the drawings in which the same or similar reference numerals represent the same or similar elements. [Figure 1] 1 is a schematic diagram showing a configuration of a wound yarn package packaging system according to an embodiment of the present disclosure. [Diagram 2] FIG. 2 is a schematic diagram illustrating a type of standalone device according to an embodiment of the present disclosure. [Diagram 3] FIG. 2 is a schematic diagram illustrating a standalone device and its relationship to a review device and associated station according to an embodiment of the present disclosure. [Figure 4] 1 is a schematic diagram showing the flow of a control method for a yarn package packaging system according to an embodiment of the present disclosure. [Diagram 5] 1 is a flowchart of a process for packaging a wound yarn package according to an embodiment of the present disclosure. [Figure 6] 2 is a second flowchart of a process for packaging a wound yarn package according to an embodiment of the present disclosure. [Figure 7] 11 is a third flowchart of a process for packaging a wound yarn package according to an embodiment of the present disclosure. [Figure 8] 4 is a fourth flowchart of a wound yarn package packaging process according to an embodiment of the present disclosure. [Figure 9] 5 is a fifth flowchart of a process for packaging a wound yarn package according to an embodiment of the present disclosure. [Figure 10] 1 is a schematic diagram showing a configuration of a control device of a wound yarn package packaging system according to an embodiment of the present disclosure. [Figure 11] FIG. 2 is a block diagram of an electronic device for implementing a control method for a yarn package packaging system according to an embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Hereinafter, exemplary embodiments of the present disclosure will be described with reference to the drawings. Various details of the embodiments of the present disclosure are included herein for ease of understanding, and they should be considered as merely exemplary. Therefore, those skilled in the art should recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Similarly, in the following description, descriptions of known functions and structures are omitted for clarity and simplicity.
[0014] The terms "first," "second," and "third," etc. in the embodiments and claims of the specification of this disclosure and in the drawings described above are intended to distinguish between similar objects without necessarily being used to describe a particular order or priority. Furthermore, the terms "comprise" and "have" and variations thereof are intended to be non-exclusive inclusions, e.g., inclusion of a series of steps or units. Methods, systems, products, or devices need not be limited to explicitly recited steps or units, but may include other steps or units not explicitly recited or inherent to these processes, methods, products, or devices.
[0015] In the related art, there are various types of wound yarn packages available on the market, and customizing many wound yarn package packaging lines for different types of wound yarn packages increases the cost of winding yarn package packaging.
[0016] In order to at least partially solve one or more of the above problems and other potential problems, the present disclosure proposes a wound yarn package packaging system and a control method and device thereof, which generates packaging tasks and device control parameters for each standalone device for different types of wound yarn packages according to packaging requirements, and each standalone device performs its corresponding packaging task based on its corresponding device control parameter, and based on the adjustment of the packaging tasks and device control parameters, realizes smart packaging of different types of wound yarn packages, and can increase the smartness and flexibility of the wound yarn package packaging system, thereby improving the packaging efficiency of the wound yarn packages and saving the cost of wrapping the wound yarn packages.
[0017] An embodiment of the present disclosure provides a yarn winding package packaging system, as shown in FIG. 1, comprising a control device 10 and a plurality of stand-alone devices 20, wherein:
[0018] The control device 10 is used to generate packaging tasks and device control parameters of each standalone device for a target type of wound yarn package according to a packaging request, and adjust the packaging tasks and device control parameters of each standalone device 20 based on the operation data returned from each standalone device 20;
[0019] Each standalone device 20 is used for receiving the corresponding packaging task and device control parameters of the standalone device sent by the control device 10, executing the corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device, and sending back operation data corresponding to the corresponding packaging task of the standalone device to the control device 10;
[0020] Here, wrapping of wound yarn packages of different target types can share the control device 10 and at least some of the standalone devices 20 of the plurality of standalone devices 20.
[0021] As shown in FIG. 2, the plurality of stand-alone devices may include various types of devices such as a robot, a weighing device, a visual inspection device, a bagging device, a palletizing device, a strapping device, and a marking device.
[0022] In an embodiment of the present disclosure, the robot is for removing a wound yarn package from a wound yarn package cart and inserting the wound yarn package into a tray, and may be a robot hand or a device having a robot hand.
[0023] In an embodiment of the present disclosure, the weighing device is for weighing the weight of a wound yarn package.
[0024] In an embodiment of the present disclosure, the appearance inspection device is for performing an appearance inspection of a wound yarn package, and may be an inspection device composed of a camera, and can determine whether or not the wound yarn package is damaged based on an image of the wound yarn package captured by the camera and provide an appearance inspection result.
[0025] In an embodiment of the present disclosure, the bagging device is for applying a packaging bag onto a surface of a wound yarn package.
[0026] In an embodiment of the present disclosure, the palletizing device is for removing packed wound yarn packages from a tray, stacking them, and palletizing them.
[0027] In an embodiment of the present disclosure, the strapping device is for performing a strapping process on a palletized wound yarn package.
[0028] In an embodiment of the present disclosure, the marking device is for attaching a shipping mark to one side of the entire wound yarn package stack after palletizing is completed, and the shipping mark contains information such as production information, production process, quality inspection results, etc. of the wound yarn package.
[0029] In an embodiment of the present disclosure, the control device may be a device having automated control logic, and the control device may be located on an electronic device for controlling a yarn package wrapping line, and the electronic device may be a server or computer located in a central control room at the wrapping site to control the operation of each standalone device located at the site, where the present disclosure does not limit the type of electronic device on which the control device resides.
[0030] In an embodiment of the present disclosure, a yarn package packaging line includes a plurality of standalone devices, the plurality of standalone devices in a yarn package packaging line are not the same type of devices, and each standalone device is present at least one in a packaging line. Specifically, the plurality of standalone devices can include a robot, a weighing device, a visual inspection device, a bagging device, a palletizing device, a strapping device, and a marking device.
[0031] In the embodiment of the present disclosure, the wound yarn package packaging line can be understood as a part of a wound yarn package packaging system, and the wound yarn package packaging line includes a plurality of stand-alone devices for performing different packaging operations on a wound yarn package that has been completely wound, and the stand-alone devices can be connected to each other via a transfer device. Here, the stand-alone device can be understood as a device at any station on the wound yarn package packaging line. The transfer device can be understood as a device for moving a tray on the wound yarn package packaging line. The width of the transfer device can be selected and adjusted as needed.
[0032] In some embodiments, the packaging request includes at least the number of wound yarn packages to be packaged and may also include a speed at which the wound yarn packages are packaged. The packaging request may be generated based on information such as the production volume of the wound yarn packages, the planned arrival time and the planned departure time, whether there is a rush, the grade requirement of the wound yarn packages, etc. The packaging request may be a packaging request manually input by an operator, or may be a packaging request automatically generated by a packaging request generation model based on the input information such as the production volume of the wound yarn packages, the planned arrival time, and the planned departure time.
[0033] In some examples, the packaging task of each standalone device is different, for example, the weighing device is responsible for weighing the weight of the wound yarn package, the visual inspection device is responsible for inspecting the visual appearance of the wound yarn package, and the bagging device is responsible for covering the surface of the wound yarn package with a packaging bag. The packaging task of the standalone device may include the number of target wound yarn packages that need to be packaged, the time when the packaging of the first lot or first wound yarn package starts, and the time when the packaging of the last lot or last wound yarn package ends. Here, the packaging task may further include a work start time and a work end time, which may refer to the work start time and the work end time of each standalone device.
[0034] In some examples, the device control parameters may include device control parameters configured for a packaging task of a standalone device, For example, the device control parameters may include interval time, distance, etc.
[0035] In some embodiments, the operation data is data that can be used to represent an operation state of the standalone device. Specifically, the operation data may include data for representing "in operation", "preparing for operation", "operation paused", "operation obstructed", the number of wound yarn packages that have been wrapped, the number of wound yarn packages that have not been wrapped, and the like. Here, the control device can adjust the wrapping tasks and device control parameters of the first standalone device based on the operation data returned from the first standalone device, and the control device can further adjust the wrapping tasks and device control parameters of the first standalone device and at least one second standalone device based on the operation data returned from the first standalone device. Here, the first standalone device is any standalone device among the plurality of standalone devices, and the second standalone device is any standalone device among the plurality of standalone devices other than the first standalone device.
[0036] In some embodiments, the control device 10 may further be used to output alarm information when it is determined that a failure occurs in a standalone device 20 based on the operation data returned from the standalone device 20. The alarm information is useful for notifying an administrator or a service person that a failure occurs in the standalone device, and facilitating a quick repair of the standalone device. Here, the alarm information may be output via a terminal, such as a mobile phone, a laptop, or a personal computer, that communicates with the control device.
[0037] Here, the types of the target wound yarn package include, but are not limited to, Draw Textured Yarn (DTY), Pre-Oriented Yarn (POY), and Full Draw Yarn (FDY).
[0038] In some embodiments, the control device 10 is specifically used for obtaining data of a target wound yarn package to be packaged, including data such as quantity, lot number, expected completion time, whether it is rushed, quality requirements, etc., obtaining a packaging request for the target wound yarn package based on the data, determining a plurality of standalone devices for packaging the target wound yarn package and packaging tasks corresponding to each of the plurality of standalone devices according to the packaging request, and sending the packaging tasks corresponding to the standalone devices to each standalone device. Here, the target wound yarn package is usually the same type of wound yarn package having the same product parameters such as size, shape, etc. Here, the target wound yarn package may be a different type of wound yarn package, and the product parameters of the different types of wound yarn packages, such as weight, yarn density, color absorbency, crimp shrinkage, etc., may be different.
[0039] In some embodiments, the control device 10 is specifically used for obtaining data of a wound yarn package to be packed, including data such as quantity, lot number, expected completion time, whether it is rushed, quality requirements, etc., and obtaining a packing request for a target wound yarn package based on the data, determining a number of standalone devices for packing the target wound yarn package according to the packing request, sending the packing request to the number of standalone devices, and generating corresponding packing tasks by the number of standalone devices according to the packing request. Here, the target wound yarn package is usually the same type of wound yarn package having the same product parameters such as size, shape, etc. Here, the target wound yarn package may be a different type of wound yarn package, and the product parameters of the different types of wound yarn packages may be different, such as weight, yarn density, color absorbency, crimp shrinkage rate, etc.
[0040] In some embodiments, the robot removes the target wound yarn package from the wound yarn package cart via a robot hand and inserts the target wound yarn package into the yarn placement tray. The robot may be a device having a robot hand. Specifically, the gripping force, gripping angle, gripping number, gripping distance, etc., of the robot can be adjusted according to the packaging requirements of the target wound yarn package.
[0041] In some embodiments, the weighing device may incorporate a scale that grasps a wound yarn package on a tray to obtain wound yarn package weight data, and uploads the wound yarn package weight data to a control device.
[0042] In some embodiments, the visual inspection device may be composed of multiple cameras. The cameras can be divided into close-range cameras and long-range cameras. Specifically, the close-range cameras are used to detect the details of the target wound yarn package, such as the presence or absence of minor damage, the presence or absence of oil stains, etc. The long-range cameras are used to detect the overall shape of the target wound yarn package, etc.
[0043] In some embodiments, the bagging device is used to apply a packaging bag onto a surface of a target wound yarn package, where parameters such as the frequency of the bagging device can be adjusted according to the packaging requirements of the target wound yarn package.
[0044] In some embodiments, the strapping device is used for strapping palletized wound yarn packages, where the number of wound yarn packages in each packing box can be adjusted depending on the size of the target wound yarn package.
[0045] In some embodiments, the marking device is used to apply a shipping mark to one side of the entire palletized yarn package stack, where the location of the shipping mark can be adjusted according to the packaging requirements of the target yarn package.
[0046] In some embodiments, the plurality of standalone devices may further include a hoist and / or a shuttle car. Specifically, the hoist is used to transport the empty wound yarn package dolly to a floor where a wound yarn package packaging line is located according to a third control command sent by the control device. Here, the third control command may be determined based on the position information of the target wound yarn package, and the third control command is used to direct the operation of the hoist. As an example, if the wound yarn package packaging line is on the first floor and the empty wound yarn package dolly is on the second floor, the hoist can transport the empty wound yarn package dolly from the second floor to the first floor. For example, if the wound yarn package packaging line is on the second floor and the empty wound yarn package dolly is on the first floor, the hoist can transport the empty wound yarn package dolly from the first floor to the second floor. The shuttle car is used to transport the tray that matches the target type of wound yarn package to a supply station, which is the first station for packaging the wound yarn package, according to a fourth control command sent from the control device. Here, the fourth control command is used to direct the operation of the shuttle car.
[0047] In an embodiment of the present disclosure, the control device 10 is used for obtaining corresponding yarn package size information of a target yarn package to be packed when different target types of yarn packages are not packed at the same time, and adjusting the size of a tray for inserting the yarn package based on the yarn package size information.
[0048] In some embodiments, the target wound yarn package is a wound yarn package destined for a wound yarn package wrapping line.
[0049] Here, the size of the tray includes the current radius parameter (ie, width parameter) and / or height parameter of the tray.
[0050] In an embodiment of the present disclosure, in a wound yarn package packaging line, a tray includes a tray body, an adjustment assembly, and a controller. A first end of the tray body is adapted to cooperate with a transport device of the wound yarn package packaging line, and a second end of the tray body is adapted to insert a wound yarn package bobbin having a wound yarn package. The adjustment assembly is provided on the tray body. The controller is provided on the tray body, and the controller is connected to the adjustment assembly.
[0051] In some embodiments, the tray body includes a bullet structure for placing individual wound yarn packages. Specifically, one tray may include multiple bullet structures, each of which may place one wound yarn package. Here, the distance of the bullet structures in the tray is adjustable for different sizes of target wound yarn packages.
[0052] In an embodiment of the present disclosure, if there is a limitation on the size of the tray body for the standalone device, based on this, the size of the tray body needs to be adjusted when the tray body enters the standalone device so that the target device can perform a packaging operation on the yarn package bobbin on which the yarn package is wound.
[0053] In the embodiments of the present disclosure, packaging of different target types of wound yarn packages is not performed simultaneously, which may be understood to mean that only one target type of wound yarn package is processed at the same time on the wound yarn package packaging line, for example, packaging of DTY wound yarn packages is processed at a first time, packaging of POY wound yarn packages is processed at a second time, and packaging of FDY wound yarn packages is processed at a third time.
[0054] This automatically adjusts the tray size to better suit the packaging of the target type of wound yarn package when different target types of wound yarn packages are not packaged simultaneously, thereby avoiding situations such as damage to the packaging or poor packaging caused by a mismatch between the tray size and the target type of wound yarn package during packaging, thereby helping to improve the quality and efficiency of wound yarn package packaging.
[0055] In an embodiment of the present disclosure, the control device 10 is further used to schedule winding package carts and trays for transporting winding packages to be packaged that match each target type of winding package according to the progress of each target type of winding package packaging when packaging of different target types of winding packages is performed simultaneously.
[0056] In some embodiments, the wound yarn package cart is used to transport or transfer a target wound yarn package to a target stand-alone device.
[0057] In some embodiments, the entire packaging process of each type of wound yarn package needs to pass through multiple standalone devices on the wound yarn package packaging line, i.e., each target type of wound yarn package needs to pass through multiple stages of the packaging process, each standalone device corresponding to one stage of the packaging process, for example, the multiple standalone devices that the POY wound yarn package needs to pass through include at least a robot, a weighing device, an appearance inspection device, a bagging device, a palletizing device, a strapping device, and a marking device, where passing through the robot is the stage of inserting the wound yarn package into an empty tray, passing through the weighing device is the weighing stage, passing through the appearance inspection device is the appearance inspection stage, passing through the bagging device is the bagging stage, passing through the palletizing device is the palletizing stage, passing through the strapping device is the strapping stage, and passing through the marking device is the stage of printing and attaching a shipping mark. The packaging progress can be understood as the position of the standalone device where the POY wound yarn package is currently located (i.e., the stage to which it currently belongs). Exemplarily, when the target wound yarn package passes through a visual inspection device, i.e., the packaging progress of the target wound yarn package is in a visual inspection stage, the packaging progress of the target wound yarn package can be uploaded in real time to a control device to monitor the packaging progress of the target wound yarn package in real time, and the control device can further adjust the packaging task of the target wound yarn package based on the packaging progress of the target wound yarn package.
[0058] For example, a packaging plant area includes four major areas, designated as area 1, area 2, area 3, and area 4, where area 1 has a plurality of first type stand-alone devices for packaging POY wound yarn packages, area 2 has a plurality of second type stand-alone devices for packaging DTY wound yarn packages, area 3 has a plurality of third type stand-alone devices for packaging FDY wound yarn packages, and area 4 has empty wound yarn package dollies and empty trays, and the empty wound yarn package dollies and trays in area 4 can supply wound yarn package dollies and trays for yarn package packaging in area 1, area 2, and area 3. For example, after it is detected that the first robot in the first area has grasped several wound yarn packages on the first wound yarn package cart, or when it is detected that the target number of wound yarn packages has not yet been grasped on the first wound yarn package cart, a new first wound yarn package cart is assigned to the first area for transporting new wound yarn packages to be packaged toward the first area, where the number of first wound yarn package carts may be one or more, and the first wound yarn package cart is used to place the POY wound yarn package. Similarly, after it is detected that the second robot in the second area has grasped some wound yarn packages on the second wound yarn package cart, or when it is detected that the target number of wound yarn packages has not yet been grasped on the second wound yarn package cart, a new second wound yarn package cart is assigned to the second area for transporting new wound yarn packages to be packaged toward the second area, where the number of the second wound yarn package carts may be one or more, and the second wound yarn package cart is used to place the DTY wound yarn package.Similarly, after it is detected that the third robot in the third area has grasped some wound yarn packages on the third wound yarn package cart, or when it is detected that the target number of wound yarn packages has not yet been grasped on the third wound yarn package cart, a new third wound yarn package cart is allocated to the third area for the new wound yarn package to be packed and transported to the third area, where the number of the third wound yarn package carts may be one or more, and the third wound yarn package cart is used to place the FDY wound yarn package. Illustratively, when it is detected that the number of the first trays in the first area does not meet the requirement of the number of wound yarn packages, or when the first tray in the first area is damaged, a new first tray is allocated to the first area so that the wound yarn package to be packed can be inserted on the new first tray, where the number of the first trays may be one or more, and the first tray is used for the robot to insert the POY wound yarn package on the body of the first tray. Similarly, when it is detected that the number of second trays in the second area does not meet the requirement of the number of wound yarn packages or when the second tray in the second area is damaged, a new second tray is allocated to the second area so that the wound yarn packages to be packed can be inserted into the new second tray, where the number of second trays may be one or more, and the second tray is used by the robot to insert the DTY wound yarn packages onto the main body of the second tray. Similarly, when it is detected that the number of third trays in the third area does not meet the requirement of the number of wound yarn packages or when the third tray in the third area is damaged, a new third tray is allocated to the third area so that the wound yarn packages to be packed can be inserted into the new third tray, where the number of third trays may be one or more, and the third tray is used by the robot to insert the FDY wound yarn packages onto the main body of the third tray.
[0059] Also, for example, a packaging plant area includes two major areas, designated as the fifth and sixth areas, where a plurality of standalone devices for packaging wound yarn packages are arranged in the fifth area, and empty wound yarn package dollies and empty trays are arranged in the sixth area, and the yarn package dollies and trays can be provided for packaging each type of wound yarn package. Illustratively, the standalone devices located in the fifth area can package POY wound yarn packages and FDY wound yarn packages simultaneously, and the robot simultaneously holds a first number of POY wound yarn packages and a second number of FDY wound yarn packages, inserts the POY wound yarn packages into the fifth tray suitable for the POY wound yarn packages, and inserts the FDY wound yarn packages into the sixth tray suitable for the FDY wound yarn packages. When the number of the fifth or sixth tray in the fifth zone does not meet the tray number requirement, or when the fifth or sixth tray is detected to be damaged, a new fifth or sixth tray is allocated to the fifth zone, so that the new fifth or sixth tray can insert the wound yarn package to be packaged, where the number of the fifth tray may be one or more, and the fifth tray is used to supply the robot to insert the POY wound yarn package onto the body of the fifth tray. The number of the sixth tray may be one or more, and the sixth tray is used to supply the robot to insert the FDY wound yarn package onto the body of the sixth tray.For example, the standalone device located in the fifth zone can simultaneously pack a POY wound yarn package and an FDY wound yarn package, and the robot simultaneously holds a first number of POY wound yarn packages and a second number of FDY wound yarn packages, inserts the POY wound yarn packages into a tray suitable for the POY wound yarn packages, and inserts the FDY wound yarn packages into a tray suitable for the FDY wound yarn packages. If it is detected that the number of the fifth trays in the fifth zone does not meet the requirement for the number of wound yarn packages, or if the fifth tray or the sixth tray is damaged, a new fifth tray or sixth tray is allocated to the fifth zone so that the new fifth tray or the sixth tray can be inserted with the wound yarn package to be packed, where the number of the fifth trays may be one or more, and the fifth tray is used by the robot to insert the POY wound yarn package on the body of the fifth tray. The number of the sixth trays may be one or more, and the sixth tray is used by the robot to insert the FDY wound yarn package on the body of the sixth tray. For example, after it is detected that the fifth robot in the fifth area has grasped some POY wound yarn packages on the fifth wound yarn package cart, or when it is detected that the target number of wound yarn packages is not yet grasped on the fifth wound yarn package cart, a new fifth wound yarn package cart is allocated to the fifth area for transporting a new POY wound yarn package to be packaged to the fifth area, where the number of the fifth wound yarn package carts may be one or more, and the fifth wound yarn package cart is used to place the POY wound yarn package. After it is detected that the fifth robot in the fifth area has grasped some FDY wound yarn packages on the sixth wound yarn package cart, or when it is detected that the target number of wound yarn packages has not yet been grasped on the sixth wound yarn package cart, a new sixth wound yarn package cart is assigned to the fifth area for transporting a new FDY wound yarn package to be packaged to the fifth area, where the number of the sixth wound yarn package carts may be one or more, and the sixth wound yarn package cart is used to place the FDY wound yarn package.Here, the distance between the fifth wound yarn package cart and the sixth wound yarn package cart is a preset distance so that the fifth robot can simultaneously hold the POY wound yarn package on the fifth wound yarn package cart and the FDY wound yarn package on the sixth wound yarn package cart. In this way, when wrapping of different target types of wound yarn packages is performed simultaneously, it is possible to assign and schedule a yarn package cart and a tray that matches each target type of wound yarn package to each target type of wound yarn package according to the progress of wrapping of each target type of wound yarn package, thereby realizing the requirement of wrapping different types of wound yarn packages simultaneously, which helps to make yarn package packaging smarter and helps to improve the quality and efficiency of yarn package packaging.
[0060] In an embodiment of the present disclosure, each standalone device 20 is further used for detecting whether a current packaging task of the standalone device is completed when receiving the corresponding latest packaging task of the standalone device, and if the current packaging task is not completed, continuing to execute the current packaging task, while executing the corresponding latest packaging task of the standalone device based on the corresponding latest device control parameters of the standalone device after the current packaging task is completed.
[0061] For example, the packaging task of the weighing device is to weigh the wound yarn package of lot number 001, and during the weighing process, a new packaging task of weighing the wound yarn package of lot number 002 is received, and when the weighing device completes the weighing of the wound yarn package of lot number 001, it performs weighing of the wound yarn package of lot number 002, whereas when the weighing device has started but not yet completed weighing of the wound yarn package of lot number 001, it first weighs the wound yarn package of lot number 001, and then weighs the wound yarn package of lot number 002 after the weighing of the wound yarn package of lot number 001 is completed.
[0062] In this way, if the current packaging task is not completed, the uncompleted current packaging task continues to be executed, while after the current packaging task is completed, the corresponding latest packaging task is executed based on the corresponding latest device control parameters, thereby ensuring smooth progress of the original packaging task and avoiding packaging disruptions caused by a new packaging task being executed before the original packaging task is completed.
[0063] In an embodiment of the present disclosure, when each standalone device 20 receives the corresponding latest device control parameters of the standalone device, it is further used for comparing the current device control parameters with the latest device control parameters, determining the device control parameters that need to be adjusted based on the comparison result, and adjusting the device control parameters that need to be adjusted to meet the requirements of the latest device control parameters.
[0064] Here, the device control parameters may include target device control parameters of a standalone device or device control parameter adjustment amounts relative to current device control parameters.
[0065] In some embodiments, each standalone device may periodically upload current device control parameters to the controlling device so that the controlling device generates updated device control parameters, such as target device control parameters.
[0066] In some embodiments, upon receiving the reporting command, each standalone device may upload its current device control parameters to the controlling device to generate updated device control parameters, such as device control parameter adjustments to the current device control parameters.
[0067] In some embodiments, when each standalone device receives the latest device control parameters, such as the target device control parameters, the standalone device may determine a device control parameter adjustment amount for the current device control parameters based on the current device control parameters, and may further make an adjustment based on the device control parameter adjustment amount.
[0068] In some examples, when each standalone device receives the latest device control parameters, such as device control parameter adjustments relative to current device control parameters, the standalone device can make adjustments based on the device control parameter adjustments.
[0069] In some embodiments, the appearance inspection device receives the latest device control parameters indicating "the height of the close-range camera from the wound yarn package tray is 5 cm, the distance between the close-range camera and the long-range camera is 10 cm, and the height of the long-range camera from the wound yarn package tray is 15 cm", and the appearance inspection device obtains the current device control parameters indicating "the height of the close-range camera from the wound yarn package tray is 3 cm, the distance between the close-range camera and the long-range camera is 13 cm, and the height of the long-range camera from the wound yarn package tray is 15 cm". By comparing the latest device control parameters with the current device control parameters, a device control parameter that needs to be adjusted is obtained indicating "the adjustment amount of the height of the close-range camera from the wound yarn package tray is 2 cm, and the adjustment amount of the distance between the close-range camera and the long-range camera is 3 cm", and the appearance inspection device is adjusted according to the device control parameters that need to be adjusted.
[0070] In this way, by comparing the current device control parameters with the latest device control parameters, determining the device control parameters that need to be adjusted based on the comparison results, and adjusting the necessary device control parameters, the standalone device can quickly and accurately meet the requirements of the latest device control parameters, which can help improve the efficiency of wound yarn package packaging.
[0071] In an embodiment of the present disclosure, as shown in FIG. 3, the wound yarn package packaging system further includes a re-inspection device 30 connected to each standalone device for inspecting the received wound yarn package, and an associated station 40 connected to each re-inspection device for storing the wound yarn package obtained from the connected re-inspection device according to the detection result, and each standalone device 20 is further used for detecting whether the wound yarn package currently being processed belongs to the same lot, and if not, transporting all the wound yarn packages currently being processed to the corresponding re-inspection device, or transporting the wound yarn packages other than the target lot to the corresponding re-inspection device.
[0072] In some embodiments, the re-inspection device 30 may be disposed beside each standalone device. For example, the next standalone device of the A standalone device is the B standalone device, the A standalone device is connected with the a re-inspection device, the B standalone device is connected with the b re-inspection device, and the a re-inspection device has no connection with the b re-inspection device. In practical applications, in order to save costs, only important standalone devices can be configured with re-inspection devices, for example, a metrology device and an appearance inspection device are configured with corresponding re-inspection devices.
[0073] In some embodiments, the re-inspection device is used to inspect received or sent out wound yarn packages, and typically employs a combination of hardware and software, where the software part can be equipped with an image processing module, an image recognition module, etc. according to the requirements of the re-inspection, and the hardware part can be equipped with one or more cameras and one or more different types of sensors according to the requirements of the re-inspection.
[0074] In some embodiments, the winding package detected as abnormal is re-inspected by the re-inspection device, and if the re-inspection device detects damage or breakage of the winding package, the winding package is transported to a waste product warehouse. Here, after a preset time, the failed winding package can be transported to another standalone device or a waste product warehouse, and the failed winding package can be transported, which can improve the efficiency of the winding package packaging and does not affect the subsequent progress. When the failed winding package is detected, the failed winding package can also be directly transported to another standalone device or a waste product warehouse, and the failed winding package can be transported to another location in a timely manner.
[0075] In some embodiments, when the re-inspection device receives a wound yarn package other than the target lot, it performs a lot inspection on the received wound yarn package, and if it does not belong to the target lot, it inspects the quality of the wound yarn package, and if the inspection passes, it stores the wound yarn package in an associated station connected to the re-inspection device so that it can be scheduled by the control device.
[0076] In this way, by performing reinspection using the reinspection device, the accuracy of wrapping of the wound yarn package can be improved, and wound yarn packages of non-target lots whose quality has passed can be effectively utilized.
[0077] In an embodiment of the present disclosure, when the control device receives an alarm message sent by a standalone device indicating that the currently processed wound yarn package does not belong to the same lot, it is further used to determine the location of the auxiliary station where the wound yarn package of the target lot is stored, and schedule a wound yarn package that meets the quality and lot requirements from the location of the auxiliary station to the standalone device that sent the alarm message.
[0078] In some embodiments, when the standalone device detects that the current winding package does not belong to the same lot as the winding package to be processed or detects that the current winding package does not belong to the target winding package, the standalone device sends an alarm message to the control device, where the alarm message includes at least the location information of the standalone device, and may also include the model of the standalone device, winding package information of the unsatisfied winding package, etc.
[0079] In some embodiments, the standalone device detects whether the currently processed yarn package belongs to a yarn package of the same lot, and if it does not, transports a yarn package of a non-target lot to an auxiliary station connected to the standalone device.
[0080] In this way, by sending the alarm information to the control device in a timely manner, the control device can perform unified planning and control for the entire wound yarn package packaging line, thereby helping to increase the speed of wound yarn package packaging.
[0081] In an embodiment of the present disclosure, the control device 10 is further used for obtaining historical work data of each standalone device in a first period; inputting the packaging requests and the historical work data of each standalone device into a packaging task generation model for predicting packaging tasks of each standalone device, and obtaining packaging tasks of each standalone device in a second period output by the packaging task generation model, where the packaging task generation model is obtained by training using historical work data samples and packaging request samples of each standalone device.
[0082] In some embodiments, the historical operation data may include the number of wound yarn packages processed by each standalone device within the first time period, the time taken to process the wound yarn packages, etc. Here, the historical operation data may be automatically generated and uploaded to the controlling device upon a retrieval request from the controlling device, or the historical operation data may be actively uploaded to the controlling device.
[0083] In an embodiment of the present disclosure, the first time period is a past time, and the second time period is a future time. In an embodiment of the present disclosure, the method of obtaining the historical operation data sample and the packaging request sample is not limited.
[0084] In some embodiments, the process of training the packaging task generation model may include obtaining training data, which is a sample of packaging requests and a sample of historical operation data for each standalone device over a period of time, and training a trained model based on the training data to obtain a packaging task generation model, which is used to generate packaging tasks for each standalone device over a period of time.
[0085] In this way, packaging tasks for each standalone device can be automatically generated, providing a basis for the packaging process of each standalone device, helping to realize smart wound yarn package packaging, increasing the flexibility of wound yarn package packaging, and thereby improving the efficiency of wound yarn package packaging.
[0086] In an embodiment of the present disclosure, the plurality of standalone devices may include a first type standalone device, a second type standalone device, a third type standalone device, and a fourth type standalone device, where the first type standalone device, the second type standalone device, the third type standalone device, and the fourth type standalone device are arranged in different areas, where the first type standalone device is a standalone device suitable for packaging a POY wound yarn package, the second type standalone device is a standalone device suitable for packaging a DTY wound yarn package, the third type standalone device is a standalone device suitable for packaging an FDY wound yarn package, and the fourth type standalone device is a standalone device suitable for packaging a DTY wound yarn package, a POY wound yarn package, and an FDY wound yarn package, such as a conveying device, an inbound forklift, an outbound forklift, etc. suitable for packaging any of a DTY wound yarn package, a POY wound yarn package, and an FDY wound yarn package. The control device can simultaneously control the plurality of types of standalone devices in the factory area, i.e., the control device A can simultaneously control the first type standalone device, the second type standalone device, the third type standalone device, and the fourth type standalone device. Also, one control device can simultaneously control multiple stand-alone devices of the same type, i.e., the control device B can simultaneously control the first type stand-alone devices a1-ax, the second type stand-alone devices b1-by, the third type stand-alone devices c1-cz, and the fourth type stand-alone devices d1-dk. The above-mentioned three types of stand-alone devices are all located in different areas, for example, the first type stand-alone devices are located in the first area, the second type stand-alone devices are located in the second area, the third type stand-alone devices are located in the third area, and the fourth type stand-alone devices are located in the fourth area.By separating the first area, the second area and the third area and sharing a fourth type standalone device with the first area, the second area and the third area, the control capability of the control device can be fully utilized, the packaging costs of different types of wound yarn packages can be saved, and the confusion of different types of wound yarn packages can be effectively avoided.
[0087] In some embodiments, if the different target types of wound yarn packages do not share a standalone device, a winding package cart is assigned and scheduled for each target type of wound yarn package according to the progress of packaging of each target type of wound yarn package, and the winding package cart may be shared, i.e., capable of carrying different types of wound yarn packages in each of the first, second and third zones.
[0088] An embodiment of the present disclosure provides a method for controlling a wound yarn package packaging system, and FIG. 4 is a schematic diagram showing a flow of the method for controlling a wound yarn package packaging system according to an embodiment of the present disclosure, and the method for controlling a wound yarn package packaging system is applicable to a control device of the wound yarn package packaging system. The control device of the wound yarn package packaging system is disposed in an electronic device. The electronic device includes, but is not limited to, a fixed device and / or a mobile device. For example, the fixed device includes, but is not limited to, a server, and the server may be a cloud server or a normal server. For example, the mobile device includes, but is not limited to, a mobile phone, a tablet, etc. In some possible embodiments, the method for controlling the wound yarn package packaging system may be implemented by a processor calling computer-readable instructions stored in a memory. As shown in FIG. 4, the method for controlling the wound yarn package packaging system includes:
[0089] In S401, in response to a wrapping request, wrapping tasks and device control parameters of each standalone device are generated for a target type of wound yarn package.
[0090] In S402, a packaging task and device control parameters corresponding to the standalone device are transmitted to each standalone device, and each standalone device executes the packaging task corresponding to the standalone device based on the device control parameters corresponding to the standalone device.
[0091] In S403, operation data returned from each standalone device and corresponding to the corresponding packaging task of the standalone device is received.
[0092] At S404, packaging tasks and device control parameters of each standalone device are adjusted based on the operation data returned from each standalone device.
[0093] After adjusting the packaging task and device control parameters of each standalone device in S404, S402 is executed to send to each standalone device the corresponding latest packaging task and latest device control parameters of the standalone device.
[0094] Here, the wound yarn package packaging system employs the wound yarn package packaging system described in any one of the above embodiments.
[0095] In some embodiments, the packaging request may be generated according to a type of wound yarn package, in particular because different types of wound yarn packages may have different sizes, weights, reject rates, etc., and therefore a separate packaging request needs to be generated for each type of wound yarn package.
[0096] In some embodiments, the target wound yarn package type includes at least one of DTY, POY, and FDY.
[0097] In some embodiments, the control device can receive a packaging request directly input by an operator on a control panel of the electronic device, and can also receive a packaging request input by an operator via a terminal. The control device can also automatically generate a packaging request based on a packaging request generation model, for example, the packaging request generation model automatically generates a packaging request based on input information such as a wound yarn package production volume, a scheduled entry time, and a scheduled exit time. The packaging request may be embodied by a text description or a package parameter. The embodiments of the present disclosure do not limit how to specifically train the packaging request generation model.
[0098] FIG. 5 shows a flow chart of a process for wrapping a wound yarn package. As shown in FIG. 5, the flow may include:
[0099] In S501, it is determined whether or not the communication between the control device and each stand-alone device is normal. If the communication is normal, S502 is executed, whereas if the communication is not normal, S501 is executed again.
[0100] Here, the control device can communicate with the Programmable Logic Controller (PLC) of each standalone device. Here, the PLC is a digital calculation controller for automation control equipped with a microprocessor, and can load, store, and execute control instructions in memory at any time. Each standalone device can use one PLC, and different standalone devices correspond to different interfaces on the PLC. Each standalone device can also correspond to one PLC.
[0101] At S502, the control device is booted and begins operation.
[0102] In S503, it is determined whether or not the packaging task for the day has been automatically generated. If so, S504 is executed, whereas if not, the process proceeds to S505.
[0103] In S504, the control device calculates the packaging task of the day based on each lot number library, and then executes S506, where the packaging task of the day can be obtained using the packaging task generation model in S504.
[0104] In S505, the client issues a packaging task, and then the process proceeds to S506.
[0105] In S506, the packaging task is stored in the database, and then the process proceeds to S507.
[0106] In S507, the yarn package cart is placed on the packaging line.
[0107] FIG. 6 shows a flow chart of the yarn winding package packing process, part 2. As shown in FIG. 6, the flow may include:
[0108] In S601, it is determined whether an individual wound yarn package system is running on the packaging line, and if so, S603 is executed, while if not, proceed to S602.
[0109] In S602, before the yarn package cart is placed on the packaging line, information about the yarn package cart is input via the client.
[0110] Here, the yarn winding package cart information includes information such as the lot number, the number of doffings, and the presence or absence of a yarn winding package at all positions on both sides of the yarn winding package cart.
[0111] In S603, the code reader obtains the barcode of the yarn packaging cart and transmits it to the PLC.
[0112] In S604, the control device obtains the lot number of the yarn package cart.
[0113] Here, the control device acquires the barcode of the yarn winding package cart, and initiates an inquiry request to the individual yarn winding package system based on the barcode of the yarn winding package cart, and acquires the lot number of the yarn winding package cart, the presence or absence of a yarn winding package at all positions on both sides of the yarn winding package cart, detailed information of the yarn winding package, etc.
[0114] In S605, it is verified whether the lot number of the yarn package cart to be placed on the packaging line in the packaging task is the same as the lot number in the packaging task on the packaging line, and if so, S606 is executed, whereas if not, the process proceeds to S607.
[0115] In S606, if the yarn package cart passes the verification, it is permitted to be loaded onto the packaging line, and then S608 is executed.
[0116] In S607, if the yarn package cart fails the verification, it is rejected from being loaded onto the packaging line, and then S613 is executed.
[0117] In S608, the control device stores the yarn package cart information in a database.
[0118] In S609, the control device determines whether the lot is changed, and if so, executes S611, whereas if not, proceeds to S610.
[0119] In S610, the control device sends the positions that need to be gripped on the first and second sides of the yarn package cart to the PLC, and then executes S614.
[0120] In S611, when the last wound yarn package cart in the packaging task for the current lot number is placed on the packaging line, the control device calculates the number of wound yarn packages that need to be further grasped for stacking based on the remaining amount of the packaging task and the number of wound yarn packages on the packaging line, and then executes S612.
[0121] In S612, the control device transmits the final position and quantity that need to be grasped to the PLC, and then S614 is executed.
[0122] In S613, the yarn packaging cart is removed from the packaging line.
[0123] In S614, the yarn package cart arrives at the turntable.
[0124] FIG. 7 shows a third flow chart of the yarn winding package packing. As shown in FIG. 7, the flow may include:
[0125] In S701, a wound yarn package cart arrives at the turntable.
[0126] In S702, it is determined whether all the yarn placement trays have been placed and all the Radio Frequency Identification (RFID) numbers have been read, and if so, proceed to S703, whereas if not, proceed to S702.
[0127] Here, the yarn placement tray is sometimes called a small tray.
[0128] In S703, the robot grasps the object, and the PLC controls the operation of each gripping cylinder of the gripper.
[0129] Here, the PLC controls the operation of each gripping cylinder so that the cylinder operates toward a position on the yarn package cart where a wound yarn package is present, and does not operate toward a position on the yarn package cart where no wound yarn package is present.
[0130] In S704, the robot successfully places the yarn package.
[0131] In S705, it is determined whether all the wound yarn packages on the wound yarn package cart have been gripped, and if so, the process proceeds to S706, whereas if not, the process proceeds to S705.
[0132] In S706, the PLC couples the wound yarn package to the yarn placement tray.
[0133] In S707, the control device obtains the associated relationship between the wound yarn package and the yarn placement tray from the PLC and records it in a database.
[0134] FIG. 8 shows a fourth flow chart of the yarn winding package packing process. As shown in FIG. 8, the flow may include:
[0135] In S801, a scale weighs an individual wound yarn package and transmits the weighing data to the PLC.
[0136] In S802, the control device obtains the weighing data from the PLC, and records the weighing data of the corresponding wound yarn package in a database according to the number of the yarn placement tray.
[0137] In S803, the visual inspection device writes the visual inspection results of all the wound yarn packages into an intermediate table.
[0138] In S804, the appearance inspection device writes the yarn winding package that needs to be downgraded or removed to the PLC. Here, downgrading or removal means that the yarn winding package needs to be downgraded due to an appearance defect and needs to be removed from the yarn winding package of the lot.
[0139] In S805, it is determined whether downgrading or removal is necessary, and if so, the process proceeds to S806, whereas if not, the process proceeds to S814.
[0140] At S806, the return path is entered.
[0141] In S807, a manual retest or a retest using a retest device is performed.
[0142] In S808, it is determined whether or not a grade downgrade is to be confirmed, and if so, the process proceeds to S813, whereas if not, the process proceeds to S809.
[0143] In S809, the client issues a passage permission command.
[0144] Here, the pass permission command is used to indicate that the passage of the wound yarn package is permitted, that is, that the downgrading / removal process is not to be performed on the wound yarn package.
[0145] In S810, the PLC modifies the grade of the wound yarn package associated with the corresponding yarn placement tray back to the original grade based on the passage permission command.
[0146] In S811, the control device obtains information from the PLC and modifies the grade of the corresponding wound yarn package in the intermediate table written by the appearance inspection device.
[0147] In S812, the yarn placement tray returns to the main line, and then the process proceeds to S814.
[0148] In S813, the yarn package is transported manually or by a removal mechanism to a downgrading yarn package cart adjacent to the packaging line, and then the process returns to S812.
[0149] In S814, it is determined whether or not there is an empty thread placement tray. If so, the process proceeds to S815, whereas if not, the process proceeds to S818.
[0150] In S815, the PLC controls the removal mechanism to remove the empty tray.
[0151] In S816, the PLC checks and sends a downgrade signal to the control device based on the empty yarn placement tray presence signal.
[0152] In S817, the control device determines the downgrading of the yarn package associated with the tray and does not operate the intermediate table written by the visual inspection device.
[0153] In S818, the PLC determines whether it needs to perform a lot change operation, and if so, proceeds to S819, while if not, proceeds to S823.
[0154] In S819, it is determined whether or not there is a wound thread package between the position where the wound thread package should be placed on the thread placement tray on the turntable and the empty tray detection section before bagging. If so, the process proceeds to S820, whereas if not, the process continues to execute S819.
[0155] In S820, the PLC transmits a request for re-grasping to the control device.
[0156] In S821, it is determined whether the control device sends a gripping task to the PLC, and if so, proceeds to S824, whereas if not, proceeds to S822.
[0157] Here, the grasping task may include the grasping position, the number of grasps, etc.
[0158] In S822, the yarn packaging cart is removed from the packaging line, and then the process proceeds to S823.
[0159] In S823, a bag is placed over the item.
[0160] In S824, the control device determines whether or not to change the lot.
[0161] FIG. 9 shows the fifth flow chart of the yarn winding package packing. As shown in FIG. 9, the flow may include:
[0162] In S901, an empty tray is weighed and the weighing data is written to the PLC.
[0163] In S902, the control device obtains the tray weight data from the PLC and records it in a corresponding table in the database.
[0164] In S903, if the empty tray is a wooden tray, the control device generates a serial number.
[0165] In S904, if the empty tray is a shared tray, the RFID reader / writer reads the tag number and writes it to the PLC.
[0166] In S905, the control device obtains the shared tray number from the PLC.
[0167] In S906, the control device writes the tray number into the corresponding palletizing table.
[0168] In S907, the PLC transports the tray to a palletizing position.
[0169] In S908, the PLC issues an operation command to the robot controller to grip the yarn package and the foam board based on the number of layers of palletizing.
[0170] In S909, it is determined whether the grip is complete, and if so, proceed to S910, whereas if not, proceed to S909.
[0171] In S910, the empty tray is returned.
[0172] In S911, the PLC transmits the yarn placement tray number corresponding to the wound yarn package gripped during palletizing to the control device.
[0173] In S912, the control device releases the association between the yarn placement tray number and the wound yarn package.
[0174] In S913, it is determined whether palletizing is completed, and if so, proceed to S914, while if not, return to S908.
[0175] In S914, the lid of the cardboard box is closed.
[0176] At S915, it is sashed.
[0177] In S916, the entire stack is weighed and the data is stored in the PLC.
[0178] In S917, the control device obtains the metering data of the entire stack from the PLC and records it in a database.
[0179] At S918, the control device generates marks according to the defined rules for the individual wound yarn packages.
[0180] In S919, the control device sends the marking information to a labeling machine to print and attach the marking information to the packaging box.
[0181] At S920, the control device transmits the packing box information to a Warehouse Management System (WMS).
[0182] In S921, the PLC controls the conveying line to convey the packing box to the multi-story warehouse and store it there.
[0183] In S922, a wrap film is wrapped around the product.
[0184] It should be understood that the flowcharts shown in Figures 5 to 9 are merely exemplary and not limiting, and the above-mentioned processes may be adaptively adjusted or modified according to work requirements, which will not be described herein. Those skilled in the art can make various obvious modifications and / or substitutions based on the examples shown in Figures 5 to 9, and the obtained technical solutions still fall within the disclosure scope of the embodiments of the present disclosure.
[0185] In an embodiment of the present disclosure, the control method for a yarn package packaging system further includes, when packaging of yarn packages of different target types is not performed simultaneously, obtaining corresponding yarn package size information of the yarn package to be packaged, and adjusting the size of the tray based on the yarn package size information.
[0186] In the wound yarn package packaging line, the tray includes a tray body, an adjustment assembly, and a controller. A first end of the tray body is used to cooperate with a transport device of the wound yarn package packaging line, and a second end of the tray body is used to insert a wound yarn package bobbin on which a wound yarn package is wound. The adjustment assembly is provided in the tray body. The controller is provided in the tray body, and the controller is connected to the adjustment assembly. The controller can be communicatively connected to the adjustment assembly, and can also be wired, and can be specifically selected and adjusted as needed. The control device can determine parameter information that needs to be adjusted in the tray body based on size information of the tray body, size information of the bobbin of the wound yarn package, information of the standalone device, information of the transfer means, etc., and further transmit the parameter information to the controller of the tray body.
[0187] This allows the size of the tray to be automatically adjusted to better suit the packaging of the target type of wound yarn package when different target types of wound yarn packages are not packaged simultaneously, thereby avoiding situations such as damage to the packaging or poor packaging caused by a mismatch between the size of the tray and the size of the target type of wound yarn package during packaging, and helping to improve the quality and efficiency of wound yarn package packaging.
[0188] In an embodiment of the present disclosure, the control method of the yarn package packaging system may further include scheduling yarn package carts and trays matched to each target type of yarn package for packaging of each target type of yarn package according to the progress of packaging of each target type of yarn package when packaging of different target types of yarn packages is performed simultaneously.
[0189] Specifically, the above can be referred to regarding how to assign and schedule a yarn package cart and a tray that matches each target type of yarn package to each target type of yarn package according to the packaging progress of each target type of yarn package, and the description will not be repeated here.
[0190] In this way, when different target types of wound yarn packages are packaged simultaneously, it is possible to assign and schedule a yarn package cart and a tray that matches each target type of wound yarn package to each target type of wound yarn package according to the progress of packaging of each target type of wound yarn package, thereby realizing the requirement of packaging different types of wound yarn packages simultaneously, which helps to make yarn package packaging smarter and helps to improve the quality and efficiency of yarn package packaging.
[0191] In an embodiment of the present disclosure, a method for controlling a yarn package packaging system includes: sending a first control command to each standalone device; The method may further include: based on the first control instruction, when each standalone device receives a corresponding latest packaging task of the standalone device, detecting whether a current packaging task has been completed, and if the current packaging task has not been completed, continuing to execute the current packaging task, while controlling each standalone device to execute the corresponding latest packaging task of the standalone device based on the corresponding latest device control parameters of the standalone device after the current packaging task is completed.
[0192] Specifically, for how to control each standalone device to perform the packaging task, reference can be made to the above description, which will not be repeated here.
[0193] In this way, by continuing to execute the current packaging task if the current packaging task is not completed, while executing the corresponding latest packaging task based on the corresponding latest device control parameters after the current packaging task is completed, it is possible to ensure smooth execution of the original packaging task and avoid packaging disruptions caused by a new packaging task being executed before the original packaging task is completed.
[0194] In an embodiment of the present disclosure, the control method of the wound yarn package packaging system further includes: the control device sending a second control command to each standalone device; and based on the second control command, controlling each standalone device so that, when each standalone device receives a corresponding latest device control parameter of the standalone device, it compares the current device control parameter with the latest device control parameter, determines the device control parameter that needs to be adjusted according to the comparison result, and adjusts the device control parameter that needs to be adjusted to meet the requirement of the latest device control parameter.
[0195] Specifically, for how to control each standalone device to implement the latest device control parameters, reference can be made to the above description, which will not be repeated here.
[0196] In this way, by comparing the current device control parameters with the latest device control parameters, determining the device control parameters that need to be adjusted based on the comparison results, and adjusting the device control parameters that need to be adjusted, the standalone device can quickly and accurately meet the requirements of the latest device control parameters, which can help improve the efficiency of wound yarn package packaging.
[0197] In an embodiment of the present disclosure, the control method of the wound yarn package packaging system further includes, upon receiving an alarm message sent by a standalone device, determining the location of an auxiliary station where the wound yarn package of the target lot is stored, and scheduling a wound yarn package that meets the quality and lot requirements from the location of the auxiliary station to the standalone device that sent the alarm message, where the alarm message is used to indicate that the wound yarn package currently being processed does not belong to the same lot.
[0198] In some embodiments, in response to the standalone device A detecting that the lot of the currently processed wound yarn package is different from the lot of the wound yarn package of the target type distributed in the system, the standalone device A sends alarm information to a control device, which instructs a re-inspection device connected to the standalone device A to transport the wound yarn package that is not of the same lot.
[0199] In this way, by sending alarm information to the control device in a timely manner, the control device can perform unified planning and control for the entire wound yarn package packaging line, thereby helping to increase the speed of wound yarn package packaging.
[0200] In an embodiment of the present disclosure, the control method of the wound yarn package packaging system further includes: acquiring historical work data of each standalone device in a first time period; inputting the packaging requests and the historical work data of each standalone device into a packaging task generation model for predicting packaging tasks of each standalone device, and acquiring packaging tasks of each standalone device in a second time period output by the packaging task generation model, where the packaging task generation model is obtained by training using historical work data samples and packaging request samples of each standalone device.
[0201] Here, the first time period is a time in the past and the second time period is a time in the future.
[0202] In this way, packaging tasks for each standalone device can be automatically generated, providing a basis for the packaging process of each standalone device, realizing an intelligent yarn package packaging system, and increasing the flexibility of yarn package packaging, thereby improving the efficiency of yarn package packaging.
[0203] In an embodiment of the present disclosure, a control device for a wound yarn package packaging system is provided, as shown in FIG. 10 , the control device for the wound yarn package packaging system includes: A generation module 1001 for generating wrapping tasks and device control parameters for each standalone device for a target type of wound yarn package according to a wrapping request; a sending module 1002 for sending to each standalone device a corresponding packaging task and device control parameters of the standalone device, so that each standalone device executes a corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device; a receiving module 1003 for receiving operation data returned from each standalone device and corresponding to a corresponding packaging task of the standalone device; an adjustment module 1004 for adjusting packaging tasks and device control parameters of each standalone device based on the operation data returned from each standalone device, and notifying the transmission module 1002 to transmit to each standalone device a corresponding latest packaging task and latest device control parameters of the standalone device; Here, the wound yarn package packaging system employs the wound yarn package packaging system described in any one of the above embodiments.
[0204] In some embodiments, the control device of the yarn package packaging system further includes a first control module (not shown in FIG. 10) used to obtain corresponding yarn package size information of the yarn package to be packaged when packaging of yarn packages of different target types is not performed simultaneously, and to adjust the size of the tray based on the yarn package size information.
[0205] In some embodiments, the control device of the yarn package packaging system further includes a second control module (not shown in FIG. 10) for scheduling yarn package carts and trays matched to each target type of yarn package for packaging of each target type of yarn package according to the progress of packaging of each target type of yarn package when packaging of different target types of yarn packages is performed simultaneously.
[0206] In some embodiments, the control device of the wound yarn package packaging system further includes a third control module (not shown in FIG. 10) used for generating first control instructions and, based on the first control instructions, detecting whether each standalone device has completed a current packaging task when it receives a corresponding latest packaging task of the standalone device, and if the current packaging task is not completed, continuing to execute the current packaging task, while controlling each standalone device to execute a corresponding latest packaging task of the standalone device based on the corresponding latest device control parameters of the standalone device after the current packaging task is completed.
[0207] In some embodiments, the control device of the wound yarn package packaging system further includes a fourth control module (not shown in FIG. 10) used to generate second control instructions and, based on the second control instructions, control each standalone device so that, when it receives the corresponding latest device control parameters of the standalone device, it compares the current device control parameters with the latest device control parameters, determines device control parameters that need to be adjusted according to the comparison results, and adjusts the device control parameters that need to be adjusted to meet the requirements of the latest device control parameters.
[0208] In some embodiments, the control device of the yarn package packaging system further includes a fifth control module (not shown in FIG. 10) that is used to determine the location of an auxiliary station where the yarn package of the target lot is stored when it receives an alarm message sent by a standalone device, and to schedule a yarn package that meets the quality and lot requirements from the location of the auxiliary station to the standalone device that sent the alarm message, where the alarm message is to indicate that the yarn package currently being processed does not belong to the same lot.
[0209] In some embodiments, the control device of the wound yarn package packaging system further includes a sixth control module (not shown in FIG. 10 ) used for obtaining historical work data of each standalone device in a first time period, inputting the packaging request and the historical work data of each standalone device into a packaging task generation model for predicting a packaging task of each standalone device, and obtaining a packaging task of each standalone device in a second time period output by the packaging task generation model, where the packaging task generation model is obtained by training using historical work data samples and packaging request samples of each standalone device.
[0210] A person skilled in the art can understand the functions of each processing module in the control device of the wound yarn package packaging system according to the embodiment of the present disclosure by referring to the relevant description of the control method of the wound yarn package packaging system above, and it should be understood that each processing module in the control device of the wound yarn package packaging system according to the embodiment of the present disclosure can be realized by an analog circuit that realizes such functions of the embodiment of the present disclosure, or by software executed on an electronic device that executes such functions of the embodiment of the present disclosure.
[0211] According to the control device of the wound yarn package packaging system of an embodiment of the present disclosure, packaging tasks and device control parameters of each standalone device are generated for different types of wound yarn packages according to packaging requirements, and each standalone device performs its corresponding packaging task based on the corresponding device control parameters of the standalone device, and based on the adjustment of the packaging tasks and device control parameters, smart packaging of different types of wound yarn packages is realized, thereby enhancing the intelligence and flexibility of the wound yarn package packaging system, and thereby improving the packaging efficiency of the wound yarn packages.
[0212] According to an embodiment of the present disclosure, the present disclosure further provides an electronic device and a non-transitory computer-readable storage medium.
[0213] FIG. 11 is a structural block diagram of an electronic device according to an embodiment of the present disclosure. As shown in FIG. 11, the electronic device includes a memory 1110 and a processor 1120, and the memory 1110 stores a computer program executable by the processor 1120. The number of the memory 1110 and the processor 1120 may be one or more. The memory 1110 may store one or more computer programs, which, when executed by the electronic device, cause the electronic device to perform the method provided by the above method embodiment. The electronic device may further include: The communication interface 1130 is used for communicating with an external device and performing data interaction and transmission.
[0214] When the memory 1110, the processor 1120, and the communication interface 1130 are implemented independently, the memory 1110, the processor 1120, and the communication interface 1130 are connected to each other via a bus and can communicate with each other. The bus can be an Industry Standard Architecture (ISA) bus, a Peripheral Component Interconnect (PCI) bus, an Extended Industry Standard Architecture (EISA) bus, or the like. The bus can be classified into an address bus, a data bus, a control bus, and the like. For ease of explanation, only one thick line is shown in FIG. 11, but this does not indicate only one bus or only one type of bus.
[0215] Optionally, in a specific implementation, when the memory 1110, the processor 1120, and the communication interface 1130 are integrated on one chip, the memory 1110, the processor 1120, and the communication interface 1130 can communicate with each other via an internal interface.
[0216] It should be understood that the processor may be a Central Processing Unit (CPU) or may be other general purpose processors, Digital Signal Processing (DSP), Application Specific Integrated Circuits (ASIC), Field Programmable Gate Arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware assemblies, etc. The general purpose processor may be a microprocessor or any conventional processor, etc. Additionally, the processor may be a processor supporting the Advanced RISC Machines (ARM) architecture.
[0217] Additionally, optionally, the memory may include read-only memory and random access memory, and may further include non-volatile random access memory. The memory may be either volatile or non-volatile memory, or may include both volatile and non-volatile memory. Here, non-volatile memory may include Read-Only Memory (ROM), Programmable ROM (PROM), Erasable PROM (EPROM), Electrically EPROM (EEPROM), or flash memory. Volatile memory may include Random Access Memory (RAM), which acts as an external cache. By way of example and not limitation, many forms of RAM are available. For example, static random access memory (Static RAM, SRAM), dynamic random access memory (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (Enhanced SDRAM, ESDRAM), synchlink DRAM (Synchlink DRAM, SLDRAM), and direct RAMBUS RAM (DR RAM).
[0218] The above-mentioned embodiments may be implemented in whole or in part in software, hardware, firmware, or any combination thereof. When implemented in software, the whole or in part may be implemented in the form of a computer program product. A computer program product includes one or more computer instructions. When the computer instructions are loaded and executed on a computer, a process or function according to the embodiments of the present disclosure is generated in whole or in part. The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another, for example, the computer instructions may be transmitted from one website site, computer, server, or data center to another website site, computer, server, or data center via wire (e.g., coaxial cable, optical fiber, Digital Subscriber Line (DSL)) or wireless (e.g., infrared, Bluetooth, microwave, etc.). The computer-readable storage medium may be any available medium that can be accessed by a computer, or a data storage device including a server, a data center, etc. integrated with one or more available media. The available medium may be a magnetic medium (e.g., a floppy disk, a hard disk, a magnetic tape), an optical medium (e.g., a Digital Versatile Disc (DVD)), or a semiconductor medium (e.g., a Solid State Disk (SSD)). Note that the computer-readable storage medium referred to in this disclosure may be a non-volatile storage medium, in other words, a non-transitory storage medium.
[0219] Those skilled in the art can understand that all or part of the steps for realizing the above embodiments may be implemented by hardware, or may be implemented by instructing relevant hardware by a program, and the program may be stored in a computer-readable storage medium, and the storage medium may be a read-only memory, a magnetic disk, an optical disk, etc.
[0220] In the description of the embodiments of the present disclosure, the reference words "one embodiment", "several embodiments", "examples", "specific examples", or "several examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present disclosure. And, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in any one or more embodiments or examples. Furthermore, a person skilled in the art may combine different embodiments or examples described in the present disclosure and features of different embodiments or examples to the extent that they are not mutually inconsistent.
[0221] In the description of the embodiments of the present disclosure, unless otherwise specified, " / " means "or", for example, A / B can mean either A or B. "And / or" in the present disclosure is merely for describing the related relationship of related objects, and indicates that three kinds of relationships may exist, for example, A and / or B can indicate the following three situations: A exists alone, A and B exist simultaneously, and B exists alone.
[0222] In the description of the embodiments of the present disclosure, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying a relative importance, nor should they be construed as implying a number of technical features shown. Thus, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present disclosure, "plurality" means two or more, unless otherwise specified.
[0223] The above are merely illustrative examples of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure should be included within the scope of protection of the present disclosure.
[0224] In the description herein, the orientations or positional relationships indicated by terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like, are based on the orientations or positional relationships shown in the drawings and are intended merely to facilitate and simplify the description of the present disclosure, and are not intended to indicate or suggest that the devices or elements referred to have a particular orientation, be configured, or operate in a particular orientation, and therefore are not to be construed as limitations of the present disclosure.
Claims
1. A yarn winding package wrapping system comprising a control device and a plurality of stand-alone devices, The control device is used for generating packaging tasks and device control parameters of each standalone device for a target type of wound yarn package according to a packaging request, and adjusting the packaging tasks and device control parameters of each standalone device based on the operation data returned from each standalone device; Each standalone device is used for receiving a corresponding packaging task and device control parameters of the standalone device transmitted by the control device, executing the corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device, and transmitting operation data corresponding to the corresponding packaging task of the standalone device back to the control device; wherein packaging of wound yarn packages of different target types can share the control device and at least some of the standalone devices among the plurality of standalone devices; Yarn packaging system.
2. The plurality of standalone devices includes at least Including robots, weighing devices, visual inspection devices, bagging devices, palletizing devices, strapping devices, and marking devices, The yarn package packaging system according to claim 1.
3. The control device is further used for obtaining corresponding yarn package size information of a target yarn package to be packed when the packing of the different target types of yarn packages is not performed simultaneously, and adjusting a size of a tray for inserting the yarn package according to the yarn package size information. The yarn package packaging system according to claim 1.
4. The control device is further used for scheduling, for the packaging of each target type of winding package, a winding package cart and a tray for transporting a winding package to be packaged, which is matched with each target type of winding package, according to the progress of packaging of each target type of winding package when packaging of different target types of winding packages is performed simultaneously. The yarn package packaging system according to claim 1.
5. Each standalone device is further used for detecting whether a current packaging task corresponding to the standalone device is completed when receiving the corresponding latest packaging task of the standalone device, and if the current packaging task is not completed, continuing to execute the current packaging task, while executing the corresponding latest packaging task of the standalone device based on the corresponding latest device control parameter of the standalone device after the current packaging task is completed. The yarn package packaging system according to claim 1.
6. Each standalone device is further used for, when receiving the latest device control parameters corresponding to the standalone device, comparing the current device control parameters with the latest device control parameters, and determining device control parameters that need to be adjusted based on a comparison result, and adjusting the device control parameters that need to be adjusted to meet the requirements of the latest device control parameters. The yarn package packaging system according to claim 1.
7. The wound yarn package packaging system comprises: a re-inspection device connected to each standalone device for inspecting received wound yarn packages; and an auxiliary station connected to each re-inspection device for storing the wound yarn package obtained from the connected re-inspection device according to the detection result of the connected re-inspection device. Each standalone device is further used for detecting whether the currently processed winding packages belong to the same lot, and if not, for transferring all the currently processed winding packages to a corresponding re-inspection device, or transferring winding packages other than the target lot to a corresponding re-inspection device of the standalone device. The yarn package packaging system according to claim 1.
8. When the control device receives an alarm message sent by a standalone device indicating that the currently processed winding package does not belong to the same lot, the control device determines the location of the auxiliary station where the winding package of the target lot is stored, and is further used to schedule a winding package that meets the quality and lot requirements for the standalone device that sent the alarm message from the location of the auxiliary station. The yarn package packaging system according to claim 7.
9. The control device comprises: obtaining historical operation data for each standalone device during a first time period; inputting the packaging request and the history operation data of each standalone device into a packaging task generation model for predicting a packaging task of each standalone device, and obtaining a packaging task of each standalone device in a second time period output by the packaging task generation model, wherein the packaging task generation model is obtained by training using a sample of the history operation data and a sample of the packaging request of each standalone device; The yarn package packaging system according to claim 1.
10. the plurality of stand-alone devices include a first type stand-alone device, a second type stand-alone device, a third type stand-alone device, and a fourth type stand-alone device, wherein the first type stand-alone device, the second type stand-alone device, the third type stand-alone device, and the fourth type stand-alone device are arranged in different areas, the first type stand-alone device is a stand-alone device suitable for packaging a draw deformed yarn DTY wound yarn package, the second type stand-alone device is a stand-alone device suitable for packaging a pre-oriented yarn POY wound yarn package, the third type stand-alone device is a stand-alone device suitable for packaging a fully drawn yarn FDY wound yarn package, the fourth type stand-alone device is a stand-alone device suitable for packaging a DTY wound yarn package, a POY wound yarn package, and an FDY wound yarn package, and the fourth type stand-alone device is connectable to the first type stand-alone device, the second type stand-alone device, and the third type stand-alone device, respectively. The yarn package packaging system according to claim 1.
11. 1. A method for controlling a yarn package wrapping system, comprising: generating, in response to a wrapping request, wrapping tasks and device control parameters for each standalone device for a target type of wound yarn package, transmitting to each standalone device the corresponding wrapping tasks and device control parameters of the standalone device, and each standalone device executing the corresponding wrapping tasks of the standalone device based on the corresponding device control parameters of the standalone device; receiving operation data returned from each standalone device corresponding to the corresponding packaging task of the standalone device; adjusting packaging tasks and device control parameters of each standalone device based on the operation data returned from each standalone device, and sending to each standalone device a corresponding updated packaging task and updated device control parameters of the standalone device; Here, the wound yarn package packaging system employs the wound yarn package packaging system described in claim 1. A method for controlling a yarn package wrapping system.
12. The method for controlling the yarn package packaging system includes: Obtaining corresponding yarn package size information of the yarn packages to be wrapped when wrapping of the yarn packages of different target types is not performed simultaneously; and adjusting the size of the tray based on the wound yarn package size information. A method for controlling a yarn package packaging system according to claim 11.
13. The method for controlling the yarn package packaging system includes: The method further includes, when wrapping different target types of winding packages is performed simultaneously, scheduling a winding package cart and a tray for transporting a winding package to be wrapped, which is matched with each target type of winding package, for wrapping each target type of winding package according to the progress of wrapping each target type of winding package. A method for controlling a yarn package packaging system according to claim 11.
14. The method for controlling the yarn package packaging system includes: sending a first control command to each standalone device; and further comprising: based on the first control instruction, when each standalone device receives a corresponding latest packaging task of the standalone device, detecting whether a current packaging task has been completed, and if the current packaging task has not been completed, continuing to execute the current packaging task, while controlling each standalone device to execute the corresponding latest packaging task of the standalone device based on the corresponding latest device control parameter of the standalone device after the current packaging task is completed. A method for controlling a yarn package packaging system according to claim 11.
15. The method for controlling the yarn package packaging system includes: sending a second control command to each standalone device; Further comprising: based on the second control instruction, when each standalone device receives a corresponding latest device control parameter of the standalone device, controlling each standalone device to compare a current device control parameter with the latest device control parameter, determine a device control parameter that needs to be adjusted according to a comparison result, and adjust the device control parameter that needs to be adjusted to meet the requirement of the latest device control parameter. A method for controlling a yarn package packaging system according to claim 11.
16. The method for controlling the yarn package packaging system includes: and when receiving an alarm message transmitted by a stand-alone device indicating that the currently processed wound yarn package does not belong to the same lot, determining the location of an auxiliary station where the wound yarn package of the target lot is stored, and scheduling a wound yarn package that meets the quality and lot requirements from the location of the auxiliary station to the stand-alone device that transmitted the alarm message. A method for controlling a yarn package packaging system according to claim 11.
17. The method for controlling the yarn package packaging system includes: obtaining historical operation data for each standalone device during a first time period; inputting the packaging request and the historical operation data of each standalone device into a packaging task generation model for predicting a packaging task of each standalone device, and obtaining a packaging task of each standalone device in a second time period output by the packaging task generation model, wherein the packaging task generation model is obtained by training using a sample of historical operation data and a sample of a packaging request of each standalone device. A method for controlling a yarn package packaging system according to claim 11.
18. A control device for a yarn package packaging system, comprising: a generation module for generating wrapping tasks and device control parameters for each standalone device for a target type of wound yarn package in response to a wrapping request; a sending module for sending to each standalone device a corresponding packaging task and device control parameters of the standalone device, such that each standalone device executes the corresponding packaging task of the standalone device based on the corresponding device control parameters of the standalone device; a receiving module for receiving operation data returned from each standalone device corresponding to the corresponding packaging task of the standalone device; an adjustment module for adjusting packaging tasks and device control parameters of each standalone device based on the operation data returned from each standalone device, and notifying the transmission module to transmit to each standalone device a corresponding latest packaging task and latest device control parameters of the standalone device; The yarn package packaging system according to any one of claims 1 to 10 is adopted as the yarn package packaging system. A control device for a yarn package wrapping system.
19. At least one processor; a memory in communication with the at least one processor; The memory stores instructions executable by the at least one processor, the instructions, when executed by the at least one processor, causing the at least one processor to perform a method according to any one of claims 11 to 17. Electronic devices.
20. A non-transitory computer readable storage medium for storing instructions that cause a computer to perform the method of any one of claims 11 to 17.
21. A program for implementing, in a computer, a method according to any one of claims 11 to 17 when executed by a processor.
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