Toner set for electrostatic charge image development, electrostatic charge image developer set, toner cartridge set, process cartridge, image forming apparatus, and image forming method

By using a specific proportion of polyester and vinyl resin in white tone and color tone parts and controlling the area ratio of the surface area, the problem of easy peeling of color images is solved, and high color development and adhesion of images under different temperature environments are achieved.

JP2025050355APending Publication Date: 2025-04-04FUJIFILM BUSINESS INNOVATION CORP
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Patent Information

Application Number
JP2023159103
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-09-22
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

In the prior art, when forming color images, the combination between the white tone and the color tone is poor, resulting in the color image being easily peeled, and there are problems with the color development and adhesion of the image under different temperature environments.

Method used

The white tone particles of the white tone are used, including polyester resin and white colorant, and are combined with the particles of the color tone in a specific proportion to ensure that the area ratio of the polyester resin in the surface area is within 15%, and the mass ratio of the polyester resin to ethylene resin in the color tone is between 0.7 and 10, in order to improve the color development and adhesion of the color image.

Benefits of technology

It improves the color development of color images based on white, and effectively suppresses the peeling phenomenon of color images, adapting to image formation under different temperature environments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a toner set for electrostatic charge image development that achieves both prevention of peeling-off of an image having a colored image on a white image and improvement of the developability of the colored image.SOLUTION: A toner set for electrostatic charge image development has a white toner having white toner particles including polyester resin and a white coloring agent, and a colored toner other than white having colored toner particles including vinyl resin, polyester resin, and a colored coloring agent. In the colored toner particle, the mass ratio C of the polyester resin to the vinyl resin is 0.7 or more and 10 or less. When a cross section of the colored toner particle is observed, the ratio of the area of the polyester resin present in a surface layer region corresponding to 15% or the area of a cross section of the colored toner particle is 60% or more and 100% or less.SELECTED DRAWING: None
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Description

[Technical field]

[0001] The present invention relates to a toner set for developing an electrostatic image, an electrostatic image developer set, a toner cartridge set, a process cartridge, an image forming apparatus, and an image forming method. [Background technology]

[0002] 2. Description of the Related Art Conventionally, in electrophotographic image formation, it is known to use a white toner for the purpose of forming a colored image on a colored recording medium or a recording medium having transparency.

[0003] For example, Patent Document 1 proposes "an image forming method including a step of transferring and fixing a white toner and at least one color toner onto a recording medium at the same time to form an image, the color toner having toner base particles, and the toner base particles having a plurality of protrusions disposed at least on their surfaces." [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Patent No. 7163574 Summary of the Invention [Problem to be solved by the invention]

[0005] The object of the present invention is to provide a toner set for developing electrostatic images, which comprises a white toner having white toner particles containing a polyester resin and a white colorant, and a non-white color toner having colored toner particles containing a vinyl resin, a polyester resin, and a colored colorant, and which has higher color development in an image having a colored image on a white image and suppresses peeling of the colored image, compared to a toner set for developing electrostatic images in which the mass ratio C of the polyester resin to the vinyl resin in the colored toner particles is less than 0.7 or exceeds 10, or in which, when the cross section of the colored toner particle is observed, the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross-sectional area of ​​the colored toner particle is less than 60%. [Means for solving the problem]

[0006] Means for solving the above problems include the following aspects. <1> a white toner having white toner particles including a polyester resin and a white colorant; a non-white color toner having color toner particles including a vinyl resin, a polyester resin, and a color colorant; having a mass ratio C of the polyester resin to the vinyl resin in the color toner particles is 0.7 or more and 10 or less; A toner set for developing electrostatic images, wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in a surface region corresponding to 15% of the cross section area of ​​the color toner particle is 60% or more and 100% or less. <2> In the color toner particles, a mass ratio C of the polyester resin to the vinyl resin is 2 or more and 6 or less. <1> 2. A toner set for developing electrostatic images according to claim 1 . <3> when a cross section of the color toner particle is observed, the area ratio of the polyester resin present in a surface region corresponding to 15% of the cross section area of ​​the color toner particle is 78% or more and 100% or less; <1> or <2> 2. A toner set for developing electrostatic images according to claim 1 . <4> The white toner particles contain a vinyl resin. <1> ~ <3> 13. The toner set for developing electrostatic images according to claim 12. <5> a relationship between a mass ratio W of the polyester resin to the vinyl resin in the white toner particles and a mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfies −0.6≦WC≦5.6; <4> 2. A toner set for developing electrostatic images according to claim 1 . <6> a mass ratio W of the polyester resin to the vinyl resin in the white toner particles and a mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfy 0≦WC≦4; <5> 2. A toner set for developing electrostatic images according to claim 1 . <7> The net intensity of the S element in the colored toner particles measured by fluorescent X-ray analysis is 3.0 kcps or more and 6.0 kcps or less. <1> ~ <6> 13. The toner set for developing electrostatic images according to claim 12. <8> The net intensity of the S element in the colored toner particles measured by fluorescent X-ray analysis is 3.8 kcps or more and 5.7 kcps or less. <7> 2. A toner set for developing electrostatic images according to claim 1 . <9> When a cross section of the color toner particle is observed, the area ratio of the polyester resin present in an inner region inside the surface region of the color toner particle is 15% or more and 45% or less. <1> ~ <8> 13. The toner set for developing electrostatic images according to claim 12. <10> When a cross section of the color toner particle is observed, the ratio X (perimeter / circle equivalent circumference) of the perimeter of the color toner particle to the perimeter of a circle equivalent thereto is 1.14 or less. <1> ~ <9> 13. The toner set for developing electrostatic images according to claim 12. <11> <1> ~ <10> a white electrostatic image developer containing the white toner in the toner set for developing an electrostatic image according to any one of claims 1 to 5; <1> ~ <10> A color electrostatic image developer containing the color toner in the toner set for developing an electrostatic image according to any one of claims 1 to 5, an electrostatic image developer set comprising: <12> <1> ~ <10> a white toner cartridge that contains the white toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 4 and is detachably attached to an image forming apparatus; <1> ~ <10> a color toner cartridge that contains the color toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 4 and is detachably attached to an image forming apparatus; Toner cartridge set including: <13> <11> a first developing means containing the white electrostatic image developer contained in the electrostatic image developer set according to claim 1; <11> a second developing means containing the color electrostatic image developer contained in the electrostatic image developer set according to claim 1; Equipped with A process cartridge that is detachably attached to an image forming apparatus. <14> <11> a first image forming means for forming a white image using the white toner; and <11> a second image forming means for forming a color image by using the color toner, the second image forming means including a second developing means containing the color electrostatic image developer included in the electrostatic image developer set described in a transfer means for transferring the white image and the color image onto a surface of a recording medium; a fixing means for fixing the white image and the color image transferred onto the surface of the recording medium; An image forming apparatus comprising: <15> <1> ~ <10> a first image forming step of forming a white image by the white toner contained in the toner set for developing an electrostatic image according to any one of the above items; <1> ~ <10> A second image forming step of forming a color image using the color toner contained in the toner set for developing an electrostatic image according to any one of the above items; a transfer step of transferring the white image and the color image onto a surface of a recording medium; a fixing step of fixing the white image and the color image transferred onto the surface of the recording medium; The image forming method according to claim 1, Effect of the Invention

[0007] <1> According to the invention, there is provided a toner set for developing electrostatic images, which comprises a white toner having white toner particles containing a polyester resin and a white colorant, and a colored toner other than white having colored toner particles containing a vinyl resin, a polyester resin, and a colored colorant, and which has higher color development in an image having a colored image on a white image and suppresses peeling of the colored image, compared to a toner set for developing electrostatic images in which the mass ratio C of the polyester resin to the vinyl resin in the colored toner particles is less than 0.7 or exceeds 10, or in which, when the cross section of the colored toner particle is observed, the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross-sectional area of ​​the colored toner particle is less than 60%. <2> According to the invention, there is provided a toner set for developing electrostatic images, which has high color development for an image having a color image on a white image and suppresses peeling of the color image, as compared with a case in which the mass ratio C of the polyester resin to the vinyl resin in the color toner particles is less than 2 or exceeds 6. <3> According to the invention, there is provided a toner set for developing electrostatic images, which has high color development in an image having a colored image on a white image and suppresses peeling of the colored image, as compared to a case in which the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross-sectional area of ​​the colored toner particle is less than 78% when the cross-section of the colored toner particle is observed. <4> According to the invention, there is provided a toner set for developing electrostatic images, which has higher color development for an image having a color image on a white image and suppresses peeling of the color image, compared to a case in which the white toner particles contain only a polyester resin as a binder resin. <5> According to the invention, there is provided a toner set for developing electrostatic images, which has higher color development in an image having a colored image on a white image and suppresses peeling of the colored image, compared to a case in which the relationship between the mass ratio W of the polyester resin to the vinyl resin in the white toner particles and the mass ratio C of the polyester resin to the vinyl resin in the colored toner particles does not satisfy -0.6≦WC≦5.6. <6> According to the invention, there is provided a toner set for developing electrostatic images, which has higher color development in an image having a color image on a white image and suppresses peeling of the color image, compared to a case in which the relationship between the mass ratio W of the polyester resin to the vinyl resin in the white toner particles and the mass ratio C of the polyester resin to the vinyl resin in the color toner particles does not satisfy 0≦WC≦4. <7> According to the invention, there is provided a toner set for developing electrostatic images, which has high color development for an image having a color image on a white image and suppresses peeling of the color image, compared to when the net intensity of the S element of color toner particles measured by fluorescent X-ray analysis is less than 3.0 kcps or exceeds 6.0 kcps. <8> According to the invention, there is provided a toner set for developing electrostatic images, which has higher color development for an image having a color image on a white image and suppresses peeling of the color image, compared to when the net intensity of the S element of the color toner particles measured by fluorescent X-ray analysis is less than 3.8 kcps or more than 5.7 kcps. <9> According to the invention, there is provided a toner set for developing electrostatic images, which, when a cross section of a color toner particle is observed, has higher color development in an image having a color image on a white image and suppresses peeling of the color image, compared to when the area ratio of the polyester resin present in the internal region inside the surface region of the color toner particle is less than 15% or exceeds 45%. <10> According to the invention, there is provided a toner set for developing electrostatic images, which has high color development and suppresses peeling of the color image on a white image, as compared with a case where the ratio X (perimeter / circumference equivalent to circle) of the perimeter of a color toner particle to the equivalent perimeter of a circle exceeds 1.14 when the cross section of the color toner particle is observed.

[0008] <11> , <12> , <13> , <14> or <15> According to the invention, there is provided an electrostatic image developer set, a toner cartridge set, a process cartridge, an image forming apparatus, or an image forming method, which comprises a white toner having white toner particles containing a polyester resin and a white colorant, and a non-white colored toner having colored toner particles containing a vinyl resin, a polyester resin, and a colored colorant, and which has a mass ratio C of the polyester resin to the vinyl resin in the colored toner particles that is less than 0.7 or more than 10, or in which, when a cross section of a colored toner particle is observed, the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross-sectional area of ​​the colored toner particle is less than 60%, and which provides higher color development of an image having a colored image on a white image and suppresses peeling of the colored image, compared to a case where an electrostatic image developing toner set is applied. [Brief description of the drawings]

[0009] [Figure 1] 1 is a schematic configuration diagram illustrating an example of an image forming apparatus according to an embodiment of the present invention. [Diagram 2] FIG. 2 is a schematic diagram illustrating an example of a process cartridge according to the present embodiment. [Diagram 3] FIG. 2 is a schematic diagram showing an example of a screw extruder used in the kneading and pulverizing method. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0010] Hereinafter, embodiments of the present invention will be described. These descriptions and examples are merely illustrative of the embodiments, and are not intended to limit the scope of the present invention.

[0011] In this embodiment, the numerical range indicated using "~" indicates a range that includes the numerical values ​​before and after "~" as the minimum and maximum values, respectively. In the numerical ranges described in the present embodiment, the upper or lower limit of one numerical range may be replaced with the upper or lower limit of another numerical range described in the present embodiment. In addition, in the numerical ranges described in the present embodiment, the upper or lower limit of the numerical range may be replaced with a value shown in the examples.

[0012] In this embodiment, the term "process" includes not only an independent process, but also a process that cannot be clearly distinguished from other processes as long as the intended purpose of the process is achieved.

[0013] When the embodiment is described with reference to the drawings, the configuration of the embodiment is not limited to the configuration shown in the drawings. Furthermore, the size of the members in each drawing is conceptual, and the relative relationship between the sizes of the members is not limited to this.

[0014] In this embodiment, each component may contain multiple types of corresponding substances. When referring to the amount of each component in the composition in this embodiment, if multiple types of substances corresponding to each component are present in the composition, the amount refers to the total amount of the multiple types of substances present in the composition, unless otherwise specified.

[0015] In the present embodiment, the term "(meth)acrylic" means either "acrylic" or "methacrylic".

[0016] In this embodiment, the "white toner for developing electrostatic images" is also referred to simply as "white toner", the "color toner for developing electrostatic images" is also referred to simply as "color toner", the "white developer for electrostatic images" is also referred to simply as "white developer", and the "color developer for electrostatic images" is also referred to simply as "color developer". In this embodiment, the "toner set for developing electrostatic images" is also simply referred to as a "toner set", and the "electrostatic image developer set" is also simply referred to as a "developer set".

[0017] <Toner set for developing electrostatic images> The toner set according to this embodiment includes a white toner having white toner particles containing a polyester resin and a white colorant, and a non-white color toner having color toner particles containing a vinyl resin, a polyester resin, and a color colorant. In the color toner particles, the mass ratio C of the polyester resin to the vinyl resin is 0.7 or more and 10 or less. When the cross section of a color toner particle is observed, the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross section area of ​​the color toner particle is 60% or more and 100% or less.

[0018] The toner set according to the present embodiment, due to the above-mentioned configuration, has high color development in an image having a color image on a white image, and peeling of the color image is suppressed. The reason for this is presumed to be as follows.

[0019] When forming images on recording media such as colored paper such as black paper, or film such as beverage labels, there is a use in which a white image is used as a base and a colored image is then formed on top of it in order to enhance the color development of the colored image. A combination is known in which the binder resin of the white toner particles contains a polyester resin, and the binder resin of the color toner particles contains a vinyl resin (such as a styrene acrylic resin) and a polyester resin, in order to achieve good dispersion of the white colorant in the white toner and to achieve both good chargeability and fixability in the color toner. In order to prevent the colored image from peeling off due to rubbing or the like, it is preferable that the white image and the colored image are fixed with high adhesion.

[0020] However, in a combination in which the binder resin of the white toner particles contains a polyester resin and the binder resin of the color toner particles contains a vinyl resin (such as a styrene acrylic resin) and a polyester resin, the components of the white toner particles and the color toner particles are difficult to dissolve in each other during fixing, and the adhesion of the color image to the white image is low. Therefore, when the image is rubbed, the color image peels off. On the other hand, if the components of the white toner particles and the color toner particles are too compatible with each other during fixing, the components of the white toner particles and the color toner particles will be mixed excessively, causing color mixing and reducing the color development of the color image. In particular, in a low-temperature environment such as winter, the recording medium and toner are cold, so that the affinity between the white toner particles and the color toner particles is low during fixing, making it difficult for the components to dissolve in each other, and peeling of the color image is likely to occur. Also, in a high-temperature environment such as summer, the temperature of the recording medium and the toner rises due to continuous image formation, so that the affinity between the white toner particles and the color toner particles increases, making it easy for the components to dissolve in each other excessively, and the color development of the color image is likely to decrease.

[0021] Therefore, in the toner set according to this embodiment, the mass ratio C of the polyester resin to the vinyl resin in the color toner particles is set to 0.7 or more and 10 or less. At the above mass ratio C, the color toner particles containing vinyl resin and polyester resin as binder resins contain a moderate amount of vinyl resin with low fixability and polyester resin that causes mixing with the white toner components. Therefore, at the time of fixing, the affinity between the white toner particles and the color toner particles becomes appropriate, the components of the toner particles are appropriately mixed, and sufficient adhesion between the white image and the color image is ensured. In addition, since the toner particles are not excessively mixed, the mixture of the excessive components is suppressed, and the deterioration of the dispersibility of the white colorant in the white image is also suppressed. As a result, the scattering property of the white image is exhibited while suppressing the mixture of the white colorant and the color colorant, and the deterioration of the color development property of the color image is suppressed.

[0022] In addition, the area ratio of the polyester resin present in the surface region equivalent to 15% of the cross-sectional area of ​​the color toner particle is set to 60% or more and 100% or less, thereby increasing the ratio of the surface region of the color toner particle. As a result, during fixing, the color toner particles are easily dissolved in the surface region and less easily dissolved in the internal region of the white toner particles containing polyester resin, so that the adhesion between the white image and the color image is ensured while the components of the toner particles are prevented from mixing with each other, and the color image is prevented from decreasing in color development.

[0023] From the above, it is presumed that the toner set according to this embodiment has high color development for an image having a color image on a white image, and peeling of the color image is suppressed.

[0024] The toner set according to this embodiment will be described in detail below.

[0025] <Resin Amount of White Toner and Color Toner> (mass ratio C) In the color toner particles, the mass ratio C of the polyester resin to the vinyl resin is 0.7 or more and 10 or less. If the mass ratio C is less than 0.7, the vinyl resin ratio in the color toner particles becomes too high, making it difficult for the white toner particles and the color toner particles to become compatible with each other during fixing, and reducing the adhesion between the white image and the color image, which leads to increased peeling of the color image. If the mass ratio C exceeds 10, the polyester resin ratio in the color toner particles becomes too high, and the polyester resin in the white toner particles is mixed too much during fixing, resulting in mixing of the white colorant and the colored colorant, and the dispersibility of the white pigment is deteriorated, resulting in a decrease in the color development of the color image. From the viewpoints of suppressing peeling of the color image and improving the color development of the color image, the mass ratio C is preferably 2 or more and 6 or less, and more preferably 3 or more and 5 or less.

[0026] (Relationship between mass ratio C and mass ratio W) When the white toner particles contain a vinyl resin, it is preferable that the relationship between the mass ratio W of the polyester resin to the vinyl resin in the white toner particles and the mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfies -0.6≦WC≦5.6. The relationship WC between the mass ratio W and the mass ratio C more preferably satisfies 0≦WC≦4, and further preferably satisfies 1≦WC≦3. When the relationship WC between the mass ratio W and the mass ratio C is within the above range, the relationship in the ratio of the vinyl resin and the polyester resin in the white toner particles and the colored toner particles becomes appropriate, and the polyester resin in the white toner particles and the colored toner particles are appropriately mixed during fixing, thereby sufficiently improving the adhesion between the white image and the colored image, and making it easier to suppress peeling of the colored image while suppressing a decrease in the color development of the colored image.

[0027] (Measurement of the content of each resin in toner particles) The content of each resin contained in the toner particles (white toner particles and color toner particles) is measured as follows.

[0028] First, each resin contained in the toner particles can be identified by known methods such as nuclear magnetic resonance measurement, infrared spectroscopy measurement, and pyrolysis gas chromatography mass spectrometry.

[0029] The content of each resin contained in the toner particles can be calculated by centrifugal separation and measurement of 1H-NMR spectrum by a nuclear magnetic resonance device.

[0030] The toner particles (or toner), the mass of which has been measured in advance, are dissolved in toluene, and then centrifuged to separate the resinous and non-resinous components. Next, the solution in which the resin is dissolved is collected, and the solvent is removed by drying to obtain the resin (i.e., solid) content. Then, the mass ratio of the resin content to the non-resin solid content is calculated from the mass of the resin content. Next, 10 mg of the resin was dissolved in 0.7 mL of deuterated chloroform solution, and tetramethylsilane (TMS) was added as a reference substance at a concentration of 0.05% by volume to prepare a measurement sample. Next, the measurement sample is subjected to 1H-NMR spectrum measurement using a nuclear magnetic resonance apparatus (JNM-AL400 (manufactured by JEOL Ltd.)). The measurement conditions are: standard substance: tetramethylsilane (TMS), temperature: 25°C, and number of accumulations: 128 times. Next, the obtained 1H-NMR spectrum is analyzed to determine the chemical shift and integral value ratio, and the molar ratio of each monomer constituting the resin is determined from the chemical shift and integral value ratio. Finally, the molar ratio is converted to a mass ratio by multiplying the molar ratio of each monomer by the molecular weight of the polymerized segment unit, thereby determining the content of each resin contained in the toner particles.

[0031] (Area ratio of polyester resin present in the surface region of color toner particles) When the cross section of a color toner particle is observed, the area ratio of the polyester resin present in the surface region corresponding to 15% of the cross section area of ​​the color toner particle is 60% or more and 100% or less, preferably 78% or more and 100% or less, and more preferably 90% or more and 100% or less.

[0032] If the area ratio of the polyester resin present in the surface region is less than 60%, the internal regions of the color toner particles also become easily compatible with the white toner particles during fixing, causing the components of the toner particles to mix excessively with each other, resulting in reduced color development of the color image.

[0033] The area ratio of the polyester resin present in the surface region can be determined by using only polyester resin particles or a large amount of polyester resin particles as the second resin particles that form the surface region of the color toner particles in the toner particle manufacturing method using the emulsion aggregation method described below.

[0034] (area ratio of polyester resin present in the inner region inside the surface region of color toner particles) When observing the cross section of a color toner particle, the area ratio of the polyester resin present in the internal region inside the surface region of the color toner particle is preferably 15% or more and 45% or less, more preferably 20% or more and 40% or less, and even more preferably 25% or more and 35% or less. When the area ratio of the polyester resin in the inner region is 15% or more and 45% or less, the inner region of the color toner particles is less likely to be compatible with the white toner particles during fixing, and the components of the toner particles are less likely to be excessively mixed with each other, which makes it easier to suppress the deterioration of the color development of the color image and the peeling of the color image.

[0035] The area ratio of the polyester resin present in the internal region can be determined by using only vinyl resin particles or a large amount of vinyl resin particles as the first resin particles that form the internal region of the color toner particles in the toner particle manufacturing method using the emulsion aggregation method described below.

[0036] (Ratio of perimeter of color toner particle to equivalent circular perimeter X (perimeter / equivalent circular perimeter)) When the cross section of a color toner particle is observed, the ratio X (perimeter / circle-equivalent perimeter) of the perimeter of the color toner particle to the equivalent perimeter is preferably 1.14 or less, more preferably 1.12 or less, and even more preferably 1.10 or less. When the ratio X is 1.14 or less, the surface irregularities of the color toner particles are small and smooth, so that when the color toner particles are compatible with the white toner particles during fixing, the adhesion of the color image to the white image is improved, and image peeling is easily suppressed.

[0037] Examples of methods for adjusting the ratio X include a method of increasing the amount of a surfactant added together with the second resin particles to be aggregated to the first aggregated particles in an emulsion aggregation method described below, and a method of increasing the heating temperature and setting a longer heating time in the fusion / coalescence step.

[0038] (Method for observing the cross section of colored toner particles, and method for measuring each area ratio and ratio X) The cross-section of the colored toner particles is observed by observing STEM images using an ultra-high resolution field emission scanning electron microscope (FE-SEM). Colored toner particles (or colored toner) are embedded in epoxy resin, and the epoxy resin is solidified. The solidified product is cut with an ultramicrotome (Ultracut UCT manufactured by Leica) to prepare a thin section sample having a thickness of 80 nm to 130 nm. Next, the obtained thin sample is stained with ruthenium tetroxide for 3 hours in a desiccator at 30° C. Then, the cross section of the colored toner particle of the stained thin sample is observed in transmission image mode (accelerating voltage: 30 kV, magnification: 20,000 times) using an ultra-high resolution field emission scanning electron microscope (FE-SEM, Hitachi High-Tech Corporation: S-4800) to obtain a STEM image.

[0039] When observing the cross section of a color toner, a particle having a cross-sectional diameter (major axis) of 85% or more of the number average particle diameter is selected for observation. Here, the cross-sectional diameter of a color toner particle refers to the maximum length (so-called major axis) of a straight line drawn between any two points on the contour line of the cross section of the color toner particle.

[0040] In the observed SEM images, the vinyl resin and the polyester resin in the colored toner particles are distinguished based on the shape and contrast. Resins with many double bond sites are more susceptible to staining with ruthenium tetroxide. Therefore, the domains where the vinyl resin is present are dyed darker than the domains where the polyester resin is present, and each domain can be distinguished from the other domains by this contrast. The domains where the release agent is present are dyed the lightest. The contrast is adjusted so that the area (domain) where the vinyl resin is present is dark gray, the area (domain) where the polyester resin is present is light gray, and the area (domain) where the release agent is present is white.

[0041] Next, in the cross section of the color toner particle in the SEM image, the area surrounded by the edge of the cross section of the color toner particle and a virtual line along the edge inside the edge of the cross section of the color toner particle, which is 15% of the cross section area of ​​the color toner particle, is defined as the surface region. Then, the area of ​​the polyester resin present in the surface region is calculated, and the ratio of the area of ​​the polyester resin present in the surface region to the area of ​​the surface region is calculated. These operations are performed for 100 color toner particles, and the arithmetic average value of the ratio (%) of the area of ​​the polyester resin present in the surface region is calculated.

[0042] In addition, in the cross section of the color toner particle in the SEM image, the region other than the surface region of the color toner particle is defined as the internal region. Then, the area of ​​the polyester resin present in the internal region is calculated, and the ratio of the area of ​​the polyester resin present in the internal region to the area of ​​the internal region is calculated. These operations are performed for 100 color toner particles, and the arithmetic average value of the ratio (%) of the area of ​​the polyester resin present in the internal region is calculated.

[0043] In addition, in the cross section of the color toner particle in the SEM image, the cross-sectional area of ​​the color toner particle and the equivalent circular perimeter based on the equivalent circular diameter from that area are obtained. Meanwhile, the perimeter of the cross section of the color toner particle (i.e., the actual length of the edge) is obtained. Then, the ratio X (perimeter / equivalent circular perimeter) is calculated. These operations are performed for 100 color toner particles, and the arithmetic average value of the ratio X is obtained.

[0044] In the SEM images, the cross-sectional area and perimeter of the color toner particles and the area of ​​the resin were measured by analysis using an image processing analysis system (LUZEX AP manufactured by Nireco Corporation).

[0045] (Net intensity of S element in colored toner particles) The net intensity of the S element of the colored toner particles measured by fluorescent X-ray analysis is preferably 3.0 kcps or more and 6.0 kcps or less, more preferably 3.8 kcps or more and 5.7 kcps or less, and even more preferably 4.2 kcps or more and 5.2 kcps or less.

[0046] When the net strength of the S element of the color toner particles is within the above range, the S element having a large electronegativity is present in an appropriate amount in the color toner particles, which improves the compatibility of the components (resin components) during granulation, makes the color image more resistant to rubbing, and makes it easier to suppress image peeling. In particular, when the color toner particles have a core-shell structure, the affinity between the core and the shell improves, making the color image more resistant to rubbing and making it easier to prevent image peeling.

[0047] Examples of the source of S element include additives containing sulfur (surfactants, coagulants, etc.). Specifically, examples of the source of S element include sulfate ester salt-based anionic surfactants, sulfonate salt-based anionic surfactants, and metal salts such as aluminum sulfate.

[0048] The method for measuring the net intensity of the S element in the colored toner particles by fluorescent X-ray analysis is as follows. 0.12 g of colored toner particles (or colored toner) is compressed with a compression molding machine under a load of 6 t for 60 seconds to produce a disk with a diameter of 50 mm and a thickness of 2 mm. This disk is used as a sample to perform a total element analysis using a fluorescent X-ray analyzer (XRF-1500) made by Shimadzu Corporation under measurement conditions of a tube voltage of 40 KV and a tube current of 70 mA, and the net intensity of the S element is measured.

[0049] <Composition of White Toner and Color Toner> Hereinafter, the components of the toners (white toner and color toners) included in the toner set according to this embodiment will be described. The toner in the present embodiment contains toner particles and may further contain an external additive.

[0050] Here, the term "color toner," "color toner particles," "color colorant," and "color image" refers to toner, toner particles, colorant, and image having a color other than white. For example, color toners include color toners such as yellow (Y), magenta (M), and cyan (C), and black (K) toner. For example, four toners, yellow, magenta, cyan, and black, may be used together to form a toner set with a white toner. In this case, it is preferable that at least one of the color toners satisfies the above conditions, and it is preferable that all the color toners used together satisfy the above conditions.

[0051] (Toner particles) The white toner particles contain a polyester resin as a binder resin and a white colorant. The white toner particles may contain a polyester resin and a vinyl resin as a binder resin. The color toner particles contain a vinyl resin and a polyester resin as a binder resin, and a color colorant. The toner particles (white toner particles and colored toner particles) may contain a release agent and other additives.

[0052] Each component will be described below.

[0053] -Binding resin- The polyester resin will now be described. The polyester resin may be, for example, a known amorphous polyester resin. The polyester resin may be used in combination with a crystalline polyester resin together with the amorphous polyester resin. However, the content of the crystalline polyester resin is preferably in the range of 2% by mass to 40% by mass (preferably 2% by mass to 20% by mass) based on the total binder resin.

[0054] The "crystalline" nature of a resin refers to the presence of a clear endothermic peak rather than a stepwise change in the amount of endothermic heat in differential scanning calorimetry (DSC); specifically, the half-width of the endothermic peak is within 10°C when measured at a heating rate of 10 (°C / min). On the other hand, the term "amorphous" for a resin refers to a half-width exceeding 10° C., a stepwise change in endothermic heat quantity, or no clear endothermic peak being observed.

[0055] Amorphous polyester resin The amorphous polyester resin may be, for example, a condensation polymer of a polyvalent carboxylic acid and a polyhydric alcohol. The amorphous polyester resin may be a commercially available product or a synthesized product.

[0056] Examples of polyvalent carboxylic acids include aliphatic dicarboxylic acids (e.g., oxalic acid, malonic acid, maleic acid, fumaric acid, citraconic acid, itaconic acid, glutaconic acid, succinic acid, alkenylsuccinic acid, adipic acid, sebacic acid, etc.), alicyclic dicarboxylic acids (e.g., cyclohexanedicarboxylic acid, etc.), aromatic dicarboxylic acids (e.g., terephthalic acid, isophthalic acid, phthalic acid, naphthalenedicarboxylic acid, etc.), anhydrides thereof, and lower alkyl esters thereof (e.g., having 1 to 5 carbon atoms). Among these, aromatic dicarboxylic acids are preferable as polyvalent carboxylic acids. The polyvalent carboxylic acid may be a trivalent or higher carboxylic acid having a crosslinked or branched structure in combination with a dicarboxylic acid. Examples of the trivalent or higher carboxylic acid include trimellitic acid, pyromellitic acid, anhydrides thereof, and lower (e.g., carbon number 1 to 5) alkyl esters thereof. The polyvalent carboxylic acids may be used alone or in combination of two or more kinds.

[0057] Examples of polyhydric alcohols include aliphatic diols (e.g., ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, butanediol, hexanediol, neopentyl glycol, etc.), alicyclic diols (e.g., cyclohexanediol, cyclohexanedimethanol, hydrogenated bisphenol A, etc.), and aromatic diols (e.g., ethylene oxide adducts of bisphenol A, propylene oxide adducts of bisphenol A, etc.). Among these, examples of polyhydric alcohols include aromatic diols and alicyclic diols, and more preferably aromatic diols. As the polyhydric alcohol, a polyhydric alcohol having a crosslinked or branched structure of three or more may be used in combination with the diol. Examples of the polyhydric alcohol having a trihydric or higher valence include glycerin, trimethylolpropane, and pentaerythritol. The polyhydric alcohols may be used alone or in combination of two or more kinds.

[0058] The glass transition temperature (Tg) of the amorphous polyester resin is preferably 50°C or higher and 80°C or lower, and more preferably 50°C or higher and 65°C or lower. The glass transition temperature is determined from a DSC curve obtained by differential scanning calorimetry (DSC), more specifically, from the "extrapolated glass transition onset temperature" described in the method for determining glass transition temperature in JIS K 7121-1987 "Method for measuring transition temperature of plastics."

[0059] The weight average molecular weight (Mw) of the amorphous polyester resin is preferably 5,000 or more and 1,000,000 or less, and more preferably 7,000 or more and 500,000 or less. The number average molecular weight (Mn) of the amorphous polyester resin is preferably 2,000 or more and 100,000 or less. The molecular weight distribution Mw / Mn of the amorphous polyester resin is preferably 1.5 or more and 100 or less, and more preferably 2 or more and 60 or less. The weight average molecular weight and number average molecular weight are measured by gel permeation chromatography (GPC). The molecular weight measurement by GPC is performed using a Tosoh GPC HLC-8120GPC as the measuring device, a Tosoh TSKgel SuperHM-M (15 cm) column, and THF solvent. The weight average molecular weight and number average molecular weight are calculated from the measurement results using a molecular weight calibration curve created with a monodisperse polystyrene standard sample.

[0060] The amorphous polyester resin can be obtained by a known manufacturing method, for example, by carrying out the reaction while removing water and alcohol generated during condensation by setting the polymerization temperature to 180° C. or higher and 230° C. or lower, and reducing the pressure in the reaction system as necessary. If the raw material monomer is not soluble or compatible at the reaction temperature, a high boiling point solvent may be added as a solubilizing agent to dissolve it. In this case, the polycondensation reaction is carried out while distilling off the solubilizing agent. If a monomer with poor compatibility is present, it is recommended that the monomer with poor compatibility is condensed in advance with the acid or alcohol to be polycondensed, and then polycondensed with the main component.

[0061] Crystalline polyester resin The crystalline polyester resin may be, for example, a polycondensate of a polyvalent carboxylic acid and a polyhydric alcohol. The crystalline polyester resin may be a commercially available product or a synthesized product. Here, the crystalline polyester resin is preferably a polycondensate using a polymerizable monomer having a linear aliphatic group rather than a polymerizable monomer having an aromatic group, since the crystalline polyester resin can easily form a crystalline structure.

[0062] Examples of polyvalent carboxylic acids include aliphatic dicarboxylic acids (e.g., oxalic acid, succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid, sebacic acid, 1,9-nonanedicarboxylic acid, 1,10-decanedicarboxylic acid, 1,12-dodecanedicarboxylic acid, 1,14-tetradecanedicarboxylic acid, 1,18-octadecanedicarboxylic acid, etc.), aromatic dicarboxylic acids (e.g., dibasic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalene-2,6-dicarboxylic acid, etc.), anhydrides thereof, and lower alkyl esters thereof (e.g., having 1 to 5 carbon atoms). The polyvalent carboxylic acid may be a trivalent or higher carboxylic acid having a crosslinked or branched structure in combination with a dicarboxylic acid. Examples of the trivalent carboxylic acid include aromatic carboxylic acids (e.g., 1,2,3-benzenetricarboxylic acid, 1,2,4-benzenetricarboxylic acid, 1,2,4-naphthalenetricarboxylic acid, etc.), their anhydrides, and their lower alkyl esters (e.g., carbon number 1 to 5). As the polyvalent carboxylic acid, a dicarboxylic acid having a sulfonic acid group and a dicarboxylic acid having an ethylenic double bond may be used in combination with these dicarboxylic acids. The polyvalent carboxylic acids may be used alone or in combination of two or more kinds.

[0063] Examples of polyhydric alcohols include aliphatic diols (for example, straight-chain aliphatic diols having 7 to 20 carbon atoms in the main chain). Examples of aliphatic diols include ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,13-tridecanediol, 1,14-tetradecanediol, 1,18-octadecanediol, and 1,14-eicosanedecanediol. Among these, 1,8-octanediol, 1,9-nonanediol, and 1,10-decanediol are preferred as aliphatic diols. The polyhydric alcohol may be a trihydric or higher alcohol having a crosslinked or branched structure in combination with the diol. Examples of the trihydric or higher alcohol include glycerin, trimethylolethane, trimethylolpropane, and pentaerythritol. The polyhydric alcohols may be used alone or in combination of two or more kinds.

[0064] Here, the polyhydric alcohol has an aliphatic diol content of 80 mol % or more, preferably 90 mol % or more.

[0065] The melting temperature of the crystalline polyester resin is preferably 50°C or higher and 100°C or lower, more preferably 55°C or higher and 90°C or lower, and even more preferably 60°C or higher and 85°C or lower. The melting temperature is determined from a DSC curve obtained by differential scanning calorimetry (DSC) based on the "melting peak temperature" described in the method for determining melting temperature in JIS K7121-1987 "Method for measuring transition temperature of plastics."

[0066] The weight average molecular weight (Mw) of the crystalline polyester resin is preferably 6,000 or more and 35,000 or less.

[0067] The crystalline polyester resin can be obtained by a known manufacturing method, for example, in the same manner as the amorphous polyester.

[0068] The vinyl resin will now be described. Examples of vinyl resins include homopolymers of monomers such as styrenes (e.g., styrene, parachlorostyrene, α-methylstyrene, etc.), (meth)acrylic acid esters (e.g., methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, lauryl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, lauryl methacrylate, 2-ethylhexyl methacrylate, etc.), ethylenically unsaturated nitriles (e.g., acrylonitrile, methacrylonitrile, etc.), vinyl ethers (e.g., vinyl methyl ether, vinyl isobutyl ether, etc.), vinyl ketones (e.g., vinyl methyl ketone, vinyl ethyl ketone, vinyl isopropenyl ketone, etc.), and olefins (e.g., ethylene, propylene, butadiene, etc.), or vinyl-based resins made of copolymers of two or more of these monomers in combination. These vinyl resins may be used alone or in combination of two or more.

[0069] As the vinyl resin, a styrene-acrylic resin is preferable from the viewpoint of excellent environmental stability of toner charging. Styrene-acrylic resin is a copolymer obtained by copolymerizing at least a styrene-based monomer (a monomer having a styrene skeleton) and a (meth)acrylic monomer (a monomer having a (meth)acryloyl group, preferably a monomer having a (meth)acryloyloxy group). Styrene-acrylic resin includes, for example, a copolymer of a styrene monomer and the above-mentioned (meth)acrylic acid ester monomer. The acrylic resin portion in the styrene-acrylic resin is either an acrylic monomer or a methacrylic monomer, or a partial structure obtained by polymerizing them. In addition, "(meth)acrylic" is an expression that includes both "acrylic" and "methacrylic".

[0070] Specific examples of styrene-based monomers include styrene, alkyl-substituted styrenes (e.g., α-methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2-ethylstyrene, 3-ethylstyrene, 4-ethylstyrene, etc.), halogen-substituted styrenes (e.g., 2-chlorostyrene, 3-chlorostyrene, 4-chlorostyrene, etc.), vinylnaphthalene, etc. The styrene-based monomers may be used alone or in combination of two or more. Of these, as the styrene-based monomer, styrene is preferred from the viewpoints of ease of reaction, ease of reaction control, and availability.

[0071] Specific examples of the (meth)acrylic monomer include (meth)acrylic acid and (meth)acrylic acid esters. Examples of the (meth)acrylic acid esters include (meth)acrylic acid alkyl esters (e.g., methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl (meth)acrylate, n-pentyl (meth)acrylate, n-hexyl acrylate, n-heptyl (meth)acrylate, n-octyl (meth)acrylate, n-decyl (meth)acrylate, n-dodecyl (meth)acrylate, n-lauryl (meth)acrylate, n-tetradecyl (meth)acrylate, n-hexadecyl (meth)acrylate, n-octadecyl (meth)acrylate, isopropyl (meth)acrylate, isobutyl (meth)acrylate, t-butyl (meth)acrylate, isopentyl (meth)acrylate, amyl (meth)acrylate, and (meth) Examples of the (meth)acrylic acid monomer include neopentyl acrylate, isohexyl (meth)acrylate, isoheptyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, t-butylcyclohexyl (meth)acrylate, etc.), aryl (meth)acrylate esters (e.g., phenyl (meth)acrylate, biphenyl (meth)acrylate, diphenylethyl (meth)acrylate, t-butylphenyl (meth)acrylate, terphenyl (meth)acrylate, etc.), dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, methoxyethyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, β-carboxyethyl (meth)acrylate, and (meth)acrylamide. The (meth)acrylic acid monomer may be used alone or in combination of two or more. Among these (meth)acrylic esters among the (meth)acrylic monomers, from the viewpoint of enhancing the fixing property of the toner, (meth)acrylic esters having an alkyl group having 2 to 14 carbon atoms (preferably 2 to 10 carbon atoms, more preferably 3 to 8 carbon atoms) are preferred. Among these, n-butyl (meth)acrylate is preferred, and n-butyl acrylate is particularly preferred.

[0072] The copolymerization ratio of the styrene monomer to the (meth)acrylic monomer (mass basis, styrene monomer / (meth)acrylic monomer) is not particularly limited, but is preferably 98 / 2 to 60 / 40.

[0073] The styrene-acrylic resin preferably has a crosslinked structure. A preferred example of the styrene-acrylic resin having a crosslinked structure is a copolymer of at least a styrene-based monomer, a (meth)acrylic acid-based monomer, and a crosslinkable monomer.

[0074] The crosslinkable monomer may, for example, be a bifunctional or higher functional crosslinking agent. Examples of bifunctional crosslinking agents include divinylbenzene, divinylnaphthalene, di(meth)acrylate compounds (e.g., diethylene glycol di(meth)acrylate, methylene bis(meth)acrylamide, decanediol diacrylate, glycidyl (meth)acrylate, etc.), polyester type di(meth)acrylate, 2-([1'-methylpropylideneamino]carboxyamino)ethyl methacrylate, etc. Examples of trifunctional or higher crosslinking agents include tri(meth)acrylate compounds (e.g., pentaerythritol tri(meth)acrylate, trimethylolethane tri(meth)acrylate, trimethylolpropane tri(meth)acrylate, etc.), tetra(meth)acrylate compounds (e.g., pentaerythritol tetra(meth)acrylate, oligoester (meth)acrylate, etc.), 2,2-bis(4-methacryloxy, polyethoxyphenyl)propane, diallyl phthalate, triallyl cyanurate, triallyl isocyanurate, triallyl trimellitate, diaryl chlorendate, etc. Among these, as the crosslinkable monomer, from the viewpoint of improving the fixing property of the toner, a bifunctional or higher (meth)acrylate compound is preferable, a bifunctional (meth)acrylate compound is more preferable, a bifunctional (meth)acrylate compound having an alkylene group having 6 to 20 carbon atoms is further preferable, and a bifunctional (meth)acrylate compound having a linear alkylene group having 6 to 20 carbon atoms is particularly preferable.

[0075] The copolymerization ratio of the crosslinkable monomer to the total monomers (mass basis, crosslinkable monomer / total monomers) is not particularly limited, but is preferably 2 / 1,000 to 20 / 1,000.

[0076] The glass transition temperature (Tg) of the styrene-acrylic resin is preferably from 40° C. to 75° C., more preferably from 50° C. to 65° C., from the viewpoint of improving the fixing property of the toner.

[0077] Here, the glass transition temperature of the resin is determined from a DSC curve obtained by differential scanning calorimetry (DSC). More specifically, the glass transition temperature of the resin is determined from the "extrapolated glass transition onset temperature" described in the method for determining glass transition temperature in JIS K 7121:1987 "Method for measuring transition temperature of plastics."

[0078] From the viewpoint of storage stability of the toner, the weight average molecular weight of the styrene-acrylic resin is preferably from 5,000 to 200,000, more preferably from 10,000 to 100,000, and particularly preferably from 20,000 to 80,000.

[0079] Here, the weight average molecular weight and number average molecular weight of the resin are measured by gel permeation chromatography (GPC). The molecular weight measurement by GPC is performed using a Tosoh GPC HLC-8120GPC as the measuring device, a Tosoh TSKgel SuperHM-M (15 cm) column, and THF solvent. The weight average molecular weight and number average molecular weight are calculated from the measurement results using a molecular weight calibration curve created with a monodisperse polystyrene standard sample.

[0080] The method for producing the styrene-acrylic resin is not particularly limited, and various polymerization methods (e.g., solution polymerization, precipitation polymerization, suspension polymerization, bulk polymerization, emulsion polymerization, etc.) are applied. In addition, the polymerization reaction is carried out by a known operation (e.g., batchwise, semi-continuous, continuous, etc.).

[0081] Here, the coexistence of the styrene-acrylic resin and the polyester resin can be achieved not only by mixing the respective resins, but also by forming a hybrid resin (so-called styrene-acrylic modified polyester resin) in which the styrene-acrylic resin segment and the polyester resin segment are chemically bonded together. Specifically, a polyester monomer having an unsaturated structure such as fumaric acid or succinic acid or a resin containing the monomer structure is used as a prepolymer, and the prepolymer is polymerized with a vinyl monomer such as styrene or acrylic to obtain a hybrid resin. When a hybrid resin (a so-called styrene-acrylic modified polyester resin) is used, the mass ratios C and W of the polyester resin to the vinyl resin are measured and calculated as the mass ratio of the polyester segment to the vinyl resin segment (e.g., styrene-acrylic resin segment) of the hybrid resin. When a hybrid resin, a vinyl resin (e.g., styrene-acrylic resin) and a polyester resin are used in combination, the mass ratios C and W are measured and calculated as the mass ratio of the sum of the polyester resin segment and the polyester resin of the hybrid resin to the sum of the vinyl resin segment and the vinyl resin of the hybrid resin.

[0082] -Coloring agent- In the case of white toner particles, a white colorant is applied, and in the case of colored toner particles, a colored colorant other than the white colorant is applied. However, in the case of white toner particles, if the toner particles contain 15% by mass or more of a white colorant, the toner particles are considered to be white toner even if they contain a colored colorant.

[0083] --White colorant-- The white colorant may be an inorganic pigment or an organic pigment. Specific examples of the white colorant include inorganic pigments such as heavy calcium carbonate, light calcium carbonate, titanium dioxide, aluminum hydroxide, satin white, talc, calcium sulfate, barium sulfate, zinc oxide, magnesium oxide, magnesium carbonate, amorphous silica, colloidal silica, white carbon, kaolin, calcined kaolin, delaminated kaolin, aluminosilicate, sericite, bentonite, and smexite, and organic pigments such as polystyrene resin particles and urea formalin resin particles. In particular, from the viewpoint of forming a white image having higher hiding power and superior color to a colored image, the white colorant is preferably at least one selected from the group consisting of titanium oxide, silicon dioxide, aluminum oxide, zinc oxide, and zirconium oxide.

[0084] In particular, titanium oxide is preferred as the white colorant from the viewpoint of excellent hiding power. The crystal structure of titanium oxide may be any of anatase type, rutile type, and brookite type.

[0085] The white colorant may be surface-treated as necessary, and may be used in combination with a dispersant.

[0086] From the viewpoint of excellent hiding property, the number average particle size of the white colorant is preferably 150 nm or more and 900 nm or less, more preferably 180 nm or more and 800 nm or less, and even more preferably 200 nm or more and 700 nm or less. The number-average particle diameter of the white colorant is calculated by adding 100 mg of the white colorant to 10 ml of a 1:1 mixture of water and ethanol, dispersing it in an ultrasonic cleaner, dropping one drop of the dispersion onto a mesh for STEM observation, and immediately blowing it off with a blower to dry it, observing it with a scanning electron microscope (Hitachi High-Tech Corp.: S-4800) and taking an image, importing this image into an image analyzer (LUZEX AP, Nireco Corp.) and analyzing the image. Specifically, the area of ​​each particle is measured, and the circle-equivalent diameter is calculated from this area value. Specifically, an electron microscope is adjusted so that 10 to 50 particles of the white colorant are captured in one field of view, and the area of ​​each particle is determined by image analysis, and the equivalent circle diameter is calculated from this area value. The average of the equivalent circle diameters of 100 particles in multiple fields of view is taken as the number-average particle diameter of the white colorant.

[0087] The white colorant may be used alone or in combination of two or more kinds.

[0088] The content of the white colorant is preferably from 15% by mass to 65% by mass, more preferably from 20% by mass to 60% by mass, and even more preferably from 30% by mass to 50% by mass, based on the total amount of the white toner particles. When the content of the white colorant is within the above range, the reflectance of the white image is increased while image peeling is suppressed, and the color development of the color image is easily improved.

[0089] --Colored dyes-- Examples of colored colorants include carbon black, chrome yellow, Hansa Yellow, benzidine yellow, threne yellow, quinoline yellow, pigment yellow, permanent orange GTR, pyrazolone orange, Balkan orange, watch young red, permanent red, brilliant carmine 3B, brilliant carmine 6B, DuPont oil red, pyrazolone red, lithol red, rhodamine B lake, lake red C, pigment red, rose bengal, aniline blue, ultra Examples of the pigments include marine blue, chalcoil blue, methylene blue chloride, phthalocyanine blue, pigment blue, phthalocyanine green, and malachite green oxalate, as well as various dyes such as acridine-based, xanthene-based, azo-based, benzoquinone-based, azine-based, anthraquinone-based, thioindigo-based, dioxazine-based, thiazine-based, azomethine-based, indigo-based, phthalocyanine-based, aniline black-based, polymethine-based, triphenylmethane-based, diphenylmethane-based, and thiazole-based dyes. The coloring agent may be used alone or in combination of two or more kinds.

[0090] The content of the color colorant is, for example, preferably from 1% by mass to 30% by mass, and more preferably from 2% by mass to 15% by mass, based on the total amount of the color toner particles.

[0091] -Release agent- As the release agent, there can be used low molecular weight polyethylene, low molecular weight polypropylene, polyolefin copolymers, polyolefin wax, microcrystalline wax, paraffin wax, aliphatic hydrocarbon waxes such as Fischer-Tropsch wax, oxides of aliphatic hydrocarbon waxes such as oxidized polyethylene wax, or waxes consisting of block copolymers thereof, as well as ester waxes mainly composed of fatty acid esters such as carnauba wax, montanic acid ester wax, and behenyl behenate. The release agent for color toner particles is preferably an ester wax, which has an ester structure and therefore has high chemical affinity with the polyester resin in the binder resin, making it easier to prevent the color image from peeling off.

[0092] -Other additives- Examples of other additives include known additives such as magnetic materials, charge control agents, inorganic powders, etc. These additives are contained in the toner particles as internal additives. -Characteristics of toner particles, etc.- The toner particles may be toner particles having a single layer structure, or may be toner particles having a so-called core-shell structure composed of a core portion (core particle) and a coating layer (shell layer) that coats the core portion. Here, the toner particles having a core-shell structure may be composed of, for example, a core containing a binder resin and, if necessary, other additives such as a colorant and a release agent, and a coating layer containing the binder resin.

[0093] The volume average particle size of the toner particles has a suitable range for each of the white toner particles and the color toner particles. Volume average particle size of white toner particles D Wis preferably 5.0 μm or more and 10.0 μm or less, and more preferably 6.0 nm or more and 9.0 nm or less. Volume average particle size of color toner particles D W is preferably 3.0 μm or more and 8.0 μm or less, and more preferably 4.0 nm or more and 7.0 nm or less.

[0094] The volume average particle size of the toner particles is measured using a Coulter Multisizer II (manufactured by Beckman Coulter, Inc.), and the electrolyte is measured using an ISOTON-II (manufactured by Beckman Coulter, Inc.). For the measurement, 0.5 mg to 50 mg of the measurement sample is added to 2 ml of a 5% aqueous solution of a surfactant (preferably sodium alkylbenzene sulfonate) as a dispersant, and this is then added to 100 ml to 150 ml of the electrolyte. The electrolyte with the sample suspended in it is dispersed for 1 minute using an ultrasonic disperser, and the particle size distribution of particles with diameters in the range of 2 μm to 60 μm is measured using a Coulter Multisizer II with an aperture diameter of 100 μm. The number of particles sampled is 50,000. Based on the measured particle size distribution, cumulative distributions of volume and number are drawn for each divided particle size range (channel) from the smallest diameter side, and the particle size at 16% of the cumulative total is defined as the volume particle size D16v, the number particle size D16p, and the particle size at 50% of the cumulative total as the volume average particle size D50v.

[0095] The average circularity of the toner particles is preferably 0.90 or more and 1.00 or less, and more preferably 0.92 or more and 0.98 or less.

[0096] The average circularity of toner particles is calculated by (circular equivalent perimeter) / (perimeter) [(perimeter of a circle having the same projected area as the particle image) / (perimeter of the particle projected image)]. Specifically, it is a value measured by the following method. First, the toner particles to be measured are sucked and collected, flattened, and a still image of the particles is captured by instantaneous strobe light emission, and the particle image is analyzed by a flow-type particle image analyzer (FPIA-3000 manufactured by Sysmex Corporation). The number of samples to be taken in order to calculate the average circularity is 3,500. When the toner contains an external additive, the toner (developer) to be measured is dispersed in water containing a surfactant, and then ultrasonic treatment is performed to obtain toner particles from which the external additive has been removed.

[0097] (External additives) Examples of the external additive include inorganic particles, such as SiO2, TiO2, SrTiO3, Al2O3, CuO, ZnO, SnO2, CeO2, Fe2O3, MgO, BaO, CaO, K2O, Na2O, ZrO2, CaO·SiO2, K2O·(TiO2)n, Al2O3·2SiO2, CaCO3, MgCO3, BaSO4, and MgSO4. From the viewpoint of suppressing peeling of a colored image, increasing the light scattering property of a white image, and facilitating improvement in the color development property of a colored image, SiO2 and Al2O3 are preferable as the external additive.

[0098] The surface of the inorganic particles as an external additive may be subjected to a hydrophobic treatment. The hydrophobic treatment may be performed, for example, by immersing the inorganic particles in a hydrophobic treatment agent. The hydrophobic treatment agent is not particularly limited, and examples thereof include silane coupling agents, silicone oils, titanate coupling agents, and aluminum coupling agents. These may be used alone or in combination of two or more. The amount of the hydrophobizing agent is usually, for example, 1 part by mass or more and 10 parts by mass or less per 100 parts by mass of the inorganic particles.

[0099] Examples of external additives include resin particles (resin particles such as polystyrene, polymethyl methacrylate (PMMA), and melamine resin), cleaning agents (for example, metal salts of higher fatty acids such as zinc stearate, and fluorine-based polymer particles).

[0100] The amount of the external additive added is, for example, preferably from 0.01% by mass to 10% by mass, and more preferably from 0.01% by mass to 6.0% by mass, based on the toner particles.

[0101] (Toner manufacturing method) Next, a method for producing the toner (white toner and color toner) according to this embodiment will be described. The toner according to the exemplary embodiment is obtained by producing toner particles and then externally adding an external additive to the toner particles.

[0102] The toner particles may be produced by any of a dry production method (e.g., a kneading and pulverizing method, etc.) and a wet production method (e.g., an aggregation-coalescence method, a suspension polymerization method, a dissolution suspension method, etc.). The method for producing the toner particles is not particularly limited, and a well-known production method is adopted.

[0103] Among these, white toner particles are preferably produced by the kneading and pulverizing method, while colored toner particles are preferably produced by the aggregation and coalescence method.

[0104] Hereinafter, examples of the kneading and pulverizing method and the aggregation and coalescence method will be described. However, in the description of each method, no distinction is made between colors.

[0105] (Kneading and grinding method) The kneading and pulverizing method is a method for obtaining toner particles through a kneading step in which toner particle forming materials (i.e., binder resin, colorant, etc.) are melted and kneaded to obtain a kneaded mixture, and a pulverizing step in which the obtained kneaded mixture is pulverized.

[0106] -Kneading process- In the kneading step, toner particle forming materials including a binder resin, a white colorant, etc. may be kneaded. The toner particle forming materials may contain other additives such as a release agent, if necessary. In the kneading step, it is preferable to add 0.5 parts by mass to 5 parts by mass of an aqueous medium (for example, water such as distilled water or ion-exchanged water, alcohols, etc.) to 100 parts by mass of the toner particle forming material.

[0107] Examples of the kneader used in the kneading step include a single screw extruder, a twin screw extruder, etc. Hereinafter, as an example of the kneader, a kneader having a feed screw section and two kneading sections will be described with reference to the drawings, but the kneader is not limited thereto.

[0108] As shown in FIG. 3, the screw extruder 11 includes a barrel 12 equipped with a screw (not shown), an inlet 14 for injecting a toner particle forming material, which is the raw material of the toner, into the barrel 12, a liquid addition inlet 16 for adding an aqueous medium to the toner particle forming material in the barrel 12, and a discharge outlet 18 for discharging a kneaded product formed by kneading the toner particle forming material in the barrel 12.

[0109] Barrel 12 is divided into, from the side closest to injection port 14, a feed screw section SA that transports the toner particle forming material injected from injection port 14 to kneading section NA, kneading section NA for melting and kneading the toner particle forming material in a first kneading process, a feed screw section SB that transports the toner particle forming material melted and kneaded in kneading section NA to kneading section NB, kneading section NB that melts and kneads the toner particle forming material in a second kneading process to form a kneaded material, and a feed screw section SC that transports the formed kneaded material to discharge port 18.

[0110] A different temperature control device (not shown) is provided for each block inside the barrel 12. That is, the blocks 12A to 12J may be controlled to different temperatures. 3 shows a state in which the temperatures of blocks 12A and 12B are controlled to t0° C., the temperatures of blocks 12C to 12E are controlled to t1° C., and the temperatures of blocks 12F to 12J are controlled to t2° C. Therefore, the toner particle forming material in the kneading unit NA is heated to t1° C., and the toner particle forming material in the kneading unit NB is heated to t2° C.

[0111] When the toner particle forming material is supplied to the barrel 12 from the inlet 14, the toner particle forming material is sent to the kneading section NA by the feed screw section SA. At this time, since the temperature of the block 12C is set to t1°C, the toner particle forming material is heated and changed to a molten state and sent to the kneading section NA in that state. Since the temperatures of the blocks 12D and 12E are also set to t1°C, the toner particle forming material is melted and kneaded at a temperature of t1°C in the kneading section NA. The binder resin and the release agent are in a molten state in the kneading section NA and are sheared by the screw.

[0112] Next, the toner particle forming material kneaded in the kneading section NA is sent to the kneading section NB by the feed screw section SB. Next, in the feed screw section SB, the aqueous medium is added to the toner particle forming material by injecting the aqueous medium into the barrel 12 through the liquid addition port 16. Although the embodiment shows the aqueous medium being injected in the feed screw section SB, the present invention is not limited thereto, and the aqueous medium may be injected in the kneading section NB, or may be injected in both the feed screw section SB and the kneading section NB. In other words, the position and the injection location for injecting the aqueous medium are selected as necessary.

[0113] When the aqueous medium is injected into the barrel 12 through the liquid addition port 16, the toner particle forming material in the barrel 12 is mixed with the aqueous medium, and the toner particle forming material is cooled by the latent heat of evaporation of the aqueous medium, thereby maintaining the temperature of the toner particle forming material. Finally, the kneaded material formed by melt-kneading in the kneading section NB is transported to the discharge port 18 by the feed screw section SC, and is discharged from the discharge port 18. In the manner described above, the kneading step using the screw extruder 11 shown in FIG. 1 is carried out.

[0114] -Cooling process- The cooling step is a step of cooling the molten kneaded product formed in the melt-kneading step. In the cooling step, it is preferable to cool the kneaded product at a temperature at the end of the kneading step to 40°C or less at an average temperature drop rate of 4°C / sec or more. If the cooling rate of the kneaded product is slow, the mixture (a mixture of the binder resin, the colorant, etc.) finely dispersed in the binder resin in the kneading step may recrystallize and the dispersion diameter may become large. On the other hand, if the kneaded product is rapidly cooled at the average temperature drop rate, the dispersion state immediately after the end of the kneading step is maintained as it is, which is preferable. The average temperature drop rate refers to the average value of the rate at which the temperature of the kneaded product at the end of the kneading step (for example, t2°C when the screw extruder 11 in FIG. 3 is used) is lowered to 40°C. Specific examples of the cooling method in the cooling step include a method using a rolling roll in which cold water or brine is circulated and a pinching cooling belt. When cooling is performed by the above method, the cooling rate is determined by the speed of the rolling roll, the flow rate of the brine, the supply amount of the kneaded material, the slab thickness when the kneaded material is rolled, etc. The slab thickness is preferably 1 mm or more and 3 mm or less.

[0115] -Crushing process- The kneaded material cooled in the cooling step is pulverized in the pulverization step to form particles. In the pulverization step, for example, a mechanical pulverizer, a jet pulverizer, etc. are used. If necessary, the particles may be heat-treated with hot air or the like to be spheroidized.

[0116] -Classification process- The particles obtained in the pulverization step may be classified in a classification step, if necessary, to obtain toner particles having a volume average particle diameter in a desired range. In the classification step, a conventional centrifugal classifier, an inertial classifier, or the like is used to remove fine powder (particles smaller than the desired particle diameter range) and coarse powder (particles larger than the desired particle diameter range).

[0117] Through the above steps, toner particles are obtained.

[0118] (Agglutination coalescence method) The aggregation and coalescence method can be, for example, A step of preparing each dispersion (a dispersion preparation step); a step of mixing a first resin particle dispersion liquid in which first resin particles serving as a binder resin are dispersed, a colorant dispersion liquid in which a colorant is dispersed, and a release agent particle dispersion liquid in which release agent particles (hereinafter also referred to as "release agent particles") are dispersed, and aggregating the particles and the colorant in the obtained dispersion liquid to form first aggregated particles (first aggregated particle forming step); a step of adding second resin particles serving as a binder resin to the first aggregated particle dispersion liquid after obtaining the first aggregated particle dispersion liquid in which the first aggregated particles are dispersed, and aggregating the second resin particles onto the surfaces of the first aggregated particles to form second aggregated particles (second aggregated particle forming step); a step of heating the second aggregate particle dispersion liquid in which the second aggregate particles are dispersed to fuse and coalesce the second aggregate particles to form toner particles (fusion and coalescence step); This is a method for producing toner particles through the steps of: The present aggregation-coalescence method will be described as a method for producing toner particles containing a binder resin, a colorant, and a release agent, and the release agent is a component that is included in the toner particles as necessary.

[0119] -Each dispersion preparation process- First, the various dispersions to be used in the aggregation-coalescence method are prepared. Specifically, a first resin particle dispersion in which the first resin particles to be the binder resin are dispersed, a colorant dispersion in which the colorant is dispersed, a second resin particle dispersion in which the second resin particles to be the binder resin are dispersed, and a release agent particle dispersion in which the release agent particles are dispersed are prepared. In each dispersion preparation step, the first resin particles and the second resin particles will be referred to as "resin particles" in the following description.

[0120] Here, the resin particle dispersion liquid is prepared, for example, by dispersing resin particles in a dispersion medium with the aid of a surfactant.

[0121] The dispersion medium used in the resin particle dispersion liquid is, for example, an aqueous medium. Examples of the aqueous medium include water such as distilled water and ion-exchanged water, alcohols, etc. These may be used alone or in combination of two or more kinds.

[0122] Examples of the surfactant include anionic surfactants such as sulfate salts, sulfonates, phosphates, and soaps; cationic surfactants such as amine salts and quaternary ammonium salts; and nonionic surfactants such as polyethylene glycols, alkylphenol ethylene oxide adducts, and polyhydric alcohols. Among these, anionic surfactants and cationic surfactants are particularly preferred. The nonionic surfactants may be used in combination with anionic surfactants or cationic surfactants. The surfactant may be used alone or in combination of two or more kinds.

[0123] In the resin particle dispersion, examples of the method for dispersing the resin particles in the dispersion medium include general dispersion methods using, for example, a rotary shear type homogenizer, a ball mill having a media, a sand mill, a dyno mill, etc. Depending on the type of resin particles, the resin particles may be dispersed in the resin particle dispersion using, for example, a phase inversion emulsification method. The phase inversion emulsification method is a method in which the resin to be dispersed is dissolved in a hydrophobic organic solvent in which the resin is soluble, a base is added to the organic continuous phase (O phase) to neutralize it, and then an aqueous medium (W phase) is added to effect conversion of the resin from W / O to O / W (so-called phase inversion), resulting in a discontinuous phase, and the resin is dispersed in particulate form in the aqueous medium.

[0124] The volume average particle size of the resin particles dispersed in the resin particle dispersion is, for example, preferably from 0.01 μm to 1 μm, more preferably from 0.08 μm to 0.8 μm, and even more preferably from 0.1 μm to 0.6 μm. The volume average particle size of the resin particles is measured by using a particle size distribution obtained by measurement using a laser diffraction particle size distribution measuring device (e.g., LA-700 manufactured by Horiba, Ltd.), subtracting the cumulative distribution from the small particle size side for the volume of the divided particle size range (channel), and measuring the particle size at which the cumulative distribution is 50% of all particles as the volume average particle size D50v. The volume average particle sizes of particles in other dispersions are also measured in the same manner.

[0125] The content of the resin particles in the resin particle dispersion is, for example, preferably from 5% by mass to 50% by mass, and more preferably from 10% by mass to 40% by mass.

[0126] In addition, for example, a colorant dispersion and a release agent particle dispersion are also prepared in the same manner as the resin particle dispersion. That is, the volume average particle size, dispersion medium, dispersion method, and content of particles in the resin particle dispersion are the same for the colorant dispersed in the colorant dispersion and the release agent particles dispersed in the release agent particle dispersion.

[0127] -First agglomerated particle formation process- Next, the first resin particle dispersion liquid, the colorant dispersion liquid, and the release agent particle dispersion liquid are mixed together. Then, in this mixed dispersion, the first resin particles, the colorant, and the release agent particles are hetero-aggregated to form first aggregated particles containing the first resin particles, the colorant, and the release agent particles.

[0128] Specifically, for example, the pH of a dispersion obtained by mixing a first resin particle dispersion, a colorant dispersion, and a release agent particle dispersion is adjusted to be acidic (for example, pH 2 to 5), and while or after adding an aggregating agent to the dispersion, the temperature is adjusted to a range of 20° C. to 50° C. Thereafter, the particles dispersed in the mixed dispersion are aggregated to form first aggregated particles. In the first aggregate particle formation step, for example, the above-mentioned aggregating agent may be added to the mixed dispersion at room temperature (e.g., 25°C) while stirring the mixed dispersion with a rotary shear homogenizer, the pH of the mixed dispersion may be adjusted to an acidic state (e.g., a pH of 2 or more and 5 or less), and a dispersion stabilizer may be added as necessary, followed by the above-mentioned heating.

[0129] Examples of the flocculant include a surfactant having a polarity opposite to that of the surfactant used as the dispersant added to the mixed dispersion, an inorganic metal salt, and a divalent or higher metal complex. In particular, when a metal complex is used as the flocculant, the amount of surfactant used is reduced and the charging characteristics are improved. If necessary, an additive that forms a complex or a similar bond with the metal ions of the flocculant may be used, and a chelating agent is preferably used as this additive.

[0130] Examples of inorganic metal salts include metal salts such as calcium chloride, calcium nitrate, barium chloride, magnesium chloride, zinc chloride, aluminum chloride, and aluminum sulfate, as well as inorganic metal salt polymers such as polyaluminum chloride, polyaluminum hydroxide, and calcium polysulfide. The chelating agent may be a water-soluble chelating agent, such as oxycarboxylic acid (e.g., tartaric acid, citric acid, gluconic acid, etc.), iminodiacetic acid (IDA), nitrilotriacetic acid (NTA), ethylenediaminetetraacetic acid (EDTA), etc. The amount of the chelating agent added is, for example, preferably 0.01 parts by mass or more and 5.0 parts by mass or less, and more preferably 0.1 parts by mass or more and less than 3.0 parts by mass, relative to 100 parts by mass of the first resin particles.

[0131] -Second agglomerated particle formation process- Next, after obtaining the first aggregated particle dispersion liquid in which the first aggregated particles are dispersed, the mixed dispersion liquid in which the second resin particles are dispersed is added to the first aggregated particle dispersion liquid. In the second aggregated particle forming step, a surfactant may be added to the first aggregated particle dispersion liquid. The second resin particles may be of the same type as the first resin particles, or may be of a different type.

[0132] Then, in a dispersion liquid containing the first aggregated particles and the second resin particles, the second resin particles are aggregated on the surfaces of the first aggregated particles. At this time, a release agent particle dispersion liquid may also be added to aggregate the second resin particles and the release agent particles on the surfaces of the first aggregated particles. Specifically, for example, in the first aggregated particle forming step, when the first aggregated particles reach a target particle size, the second resin particle dispersion liquid is added to the first aggregated particle dispersion liquid, and heating is performed at a temperature equal to or lower than the glass transition temperature of the second resin particles. Then, the pH of the dispersion is adjusted to, for example, a range of about 6.5 to 8.5, thereby stopping the progress of aggregation. In this manner, the second aggregated particles are obtained, which are aggregated such that the second resin particles adhere to the surfaces of the first aggregated particles.

[0133] -Fusion / unification process- Next, the second aggregate particle dispersion liquid in which the second aggregate particles are dispersed is heated, for example, to a temperature equal to or higher than the glass transition temperature of the first and second resin particles (for example, a temperature 10 to 30° C. higher than the glass transition temperatures of the first and second resin particles) to fuse and coalesce the second aggregate particles, thereby forming toner particles.

[0134] Through the above steps, toner particles are obtained. In the above-described aggregation-coalescence method, the first aggregated particles may be fused and coalesced to form toner particles without carrying out the second aggregated particle forming step. Also, the second aggregated particle forming step may be repeated multiple times.

[0135] After the fusion and coalescence process, the toner particles formed in the solution are subjected to a known washing process, solid-liquid separation process, and drying process to obtain toner particles in a dried state. In the washing step, it is preferable to carry out sufficient replacement washing with ion-exchanged water from the viewpoint of electrostatic charge. In addition, the solid-liquid separation step is not particularly limited, but it is preferable to carry out suction filtration, pressure filtration, etc. from the viewpoint of productivity. In addition, there is no particular limit to the method for the drying step, but freeze drying, air flow drying, etc. are preferable from the viewpoint of productivity. It is advisable to carry out drying by a method such as drying with a rotary chuck, fluidized bed drying, or vibration-type fluidized bed drying.

[0136] In the toner production method according to the present embodiment, for example, an external additive may be added and mixed to the toner particles obtained by the above-described method for producing toner particles. The mixing may be carried out, for example, by using a V blender, a Henschel mixer, a Loedige mixer, etc. Furthermore, if necessary, coarse particles of the toner may be removed using a vibration sifter, a wind sifter, etc.

[0137] <Electrostatic image developer set> The electrostatic image developer set according to this embodiment includes a white electrostatic image developer containing a white toner contained in the toner set according to this embodiment, and a color electrostatic image developer containing a color toner contained in the toner set for developing electrostatic images according to this embodiment. In the electrostatic image developer set according to this embodiment, each developer may be a one-component developer containing only the toner in the toner set according to this embodiment, or may be a two-component developer in which the toner is mixed with a carrier.

[0138] The carrier is not particularly limited, and may be any known carrier, such as a coated carrier in which the surface of a core material made of magnetic powder is coated with a coating resin, a magnetic powder dispersion type carrier in which magnetic powder is dispersed and mixed in a matrix resin, or a resin impregnated type carrier in which porous magnetic powder is impregnated with a resin. The magnetic powder dispersion type carrier and the resin impregnated type carrier may be a carrier in which the constituent particles of the carrier are used as a core material and are coated with a coating resin.

[0139] Examples of the magnetic powder include magnetic metals such as iron, nickel, and cobalt, and magnetic oxides such as ferrite and magnetite.

[0140] Examples of the coating resin and matrix resin include styrene-acrylic resin; polyolefin resins such as polyethylene and polypropylene; polyvinyl or polyvinylidene resins such as polystyrene, (meth)acrylic resin, polyacrylonitrile, polyvinyl acetate, polyvinyl alcohol, polyvinyl butyral, polyvinyl chloride, polyvinyl carbazole, polyvinyl ether, and polyvinyl ketone; vinyl chloride-vinyl acetate copolymer; straight silicone resin or modified product thereof consisting of organosiloxane bonds; fluororesins such as polytetrafluoroethylene, polyvinyl fluoride, polyvinylidene fluoride, and polychlorotrifluoroethylene; polyester; polyurethane; polycarbonate; amino resins such as urea-formaldehyde resin; and epoxy resins. The coating resin and the matrix resin preferably contain a (meth)acrylic resin, more preferably contain an alicyclic (meth)acrylic resin in an amount of 50 mass% or more relative to the total mass of the resin, and particularly preferably contain a (meth)acrylic resin in an amount of 80 mass% or more relative to the total mass of the resin. The coating resin and the matrix resin may contain other additives such as conductive particles. Examples of the conductive particles include particles of metals such as gold, silver, and copper, carbon black, titanium oxide, zinc oxide, tin oxide, barium sulfate, aluminum borate, and potassium titanate.

[0141] Here, in order to coat the surface of the core material with a coating resin, a method of coating with a coating layer forming solution in which the coating resin and, if necessary, various additives are dissolved in an appropriate solvent can be mentioned. The solvent is not particularly limited and may be selected taking into consideration the coating resin to be used, the suitability for application, etc. Specific resin coating methods include an immersion method in which the core material is immersed in a solution for forming a coating layer, a spray method in which the solution for forming a coating layer is sprayed onto the surface of the core material, a fluidized bed method in which the solution for forming a coating layer is sprayed onto the core material while it is suspended in flowing air, and a kneader coater method in which the core material of a carrier and the solution for forming a coating layer are mixed in a kneader coater and the solvent is removed.

[0142] In the two-component developer, the mixture ratio (mass ratio) of the toner and the carrier is preferably toner:carrier=1:100 to 30:100, and more preferably 3:100 to 20:100.

[0143] <Image forming device, image forming method> An image forming apparatus and an image forming method according to the present embodiment will be described. The image forming apparatus according to this embodiment includes a first developing means containing a white electrostatic image developer included in the developer set according to this embodiment, and a first image forming means for forming a white image, a second developing means containing a colored electrostatic image developer included in the developer set according to this embodiment, and a second image forming means for forming a colored image using colored toners, a transfer means for transferring the white image and the colored image onto the surface of a recording medium, and a fixing means for fixing the white image and the colored image transferred onto the surface of the recording medium.

[0144] The image forming apparatus according to the present embodiment may be in a form including, as a first or second image forming means, image forming means each having an image holder, a charging means for charging the surface of the image holder, an electrostatic image forming means for forming an electrostatic image on the charged surface of the image holder, and a developing means for developing the electrostatic image formed on the surface of the image holder by an electrostatic image developer into a toner image. In addition, the image forming apparatus according to the present embodiment may have a configuration including an image carrier, a charging means for charging the surface of the image carrier, an electrostatic image forming means for forming an electrostatic image on the charged surface of the image carrier, and first and second developing means as first and second image forming means for developing the electrostatic image formed on the surface of the image carrier by an electrostatic image developer into a toner image.

[0145] In the image forming apparatus according to this embodiment, an image forming method (image forming method according to this embodiment) is carried out, which includes a first image forming process of forming a white image using a white toner of the toner set for developing electrostatic images according to this embodiment, a second image forming process of forming a colored image using a colored toner of the toner set for developing electrostatic images according to this embodiment, a transfer process of transferring the white image and the colored image onto a recording medium, and a fixing process of fixing the white image and the colored image onto the recording medium.

[0146] The image forming apparatus according to the present embodiment may be any of known image forming apparatuses, such as a direct transfer type apparatus that transfers a toner image (in the present embodiment, a white image or a colored image) formed on the surface of an image holder directly to a recording medium; an intermediate transfer type apparatus that performs primary transfer of a toner image formed on the surface of an image holder to the surface of an intermediate transfer body, and then performs secondary transfer of the toner image transferred to the surface of the intermediate transfer body to the surface of a recording medium; an apparatus equipped with a cleaning means that cleans the surface of the image holder before charging after the transfer of the toner image; and an apparatus equipped with a discharging means that irradiates the surface of the image holder with discharging light to discharge it before charging after the transfer of the toner image. In the case of an intermediate transfer type device, the transfer means has, for example, an intermediate transfer body onto whose surface a toner image is transferred, a primary transfer means which primarily transfers the toner image formed on the surface of the image carrier onto the surface of the intermediate transfer body, and a secondary transfer means which secondarily transfers the toner image transferred onto the surface of the intermediate transfer body onto the surface of a recording medium.

[0147] In the image forming apparatus according to the present embodiment, for example, a portion including the developing means may have a cartridge structure (process cartridge) that is detachably attached to the image forming apparatus. As the process cartridge, for example, a process cartridge equipped with a developing means that contains the electrostatic image developer set according to the present embodiment is preferably used.

[0148] The image forming apparatus according to this embodiment may be an image forming apparatus that contains the white toner included in the toner set according to this embodiment in a developing means, and also contains at least one color toner selected from yellow toner, magenta toner, cyan toner, and black toner in the developing means.

[0149] The recording medium on which the image forming apparatus (image forming method) according to the present embodiment records an image is not particularly limited, and any known recording medium can be used. Examples of the recording medium include resin films or sheets, paper, etc. Applications of the resin films or sheets include packages, labels, and packaging materials. , advertising media, overhead projector sheets, etc.

[0150] Examples of the resin film or sheet include polyolefin films or sheets such as polyethylene and polypropylene; polyester films or sheets such as polyethylene terephthalate and polybutylene terephthalate; polyamide films or sheets such as nylon; films or sheets of polycarbonate, polystyrene, modified polystyrene, polyvinyl chloride, polyvinyl alcohol, polylactic acid, etc. These films or sheets may be either unstretched films or sheets or uniaxially or biaxially stretched films or sheets. The resin film or sheet may be in the form of either a single layer or a multilayer. The resin film or sheet may be a film having a surface coating layer that assists toner fixation, or a film or sheet that has been subjected to corona treatment, ozone treatment, plasma treatment, flame treatment, glow discharge treatment, etc.

[0151] Examples of the lamination order of the recording medium, the color image, and the white image (concealing layer) include the following (a), (b), and (c). Stacking order (a): from the side closest to the viewer, a transparent recording medium / a colored image / a white image (hiding layer). Stacking order (b): from the side closest to the viewer, a colored image / a transparent recording medium / a white image (hiding layer). Stacking order (c): From the side closest to the viewer, a colored image / a white image (hiding layer) / a recording medium (whether or not it is transparent).

[0152] An example of an image forming apparatus according to the present embodiment will be described below, but the present invention is not limited to this. Note that only the main parts shown in the drawings will be described, and descriptions of the rest will be omitted.

[0153] FIG. 1 is a schematic diagram showing the configuration of an image forming apparatus according to the present embodiment, and shows a five-unit tandem type and intermediate transfer type image forming apparatus. The image forming apparatus shown in Fig. 1 includes first to fifth image forming units 10Y, 10M, 10C, 10K, and 10W (image forming means) of an electrophotographic type that output images of each color of yellow (Y), magenta (M), cyan (C), black (K), and white (W) based on color-separated image data. These image forming units (hereinafter sometimes simply referred to as "units") 10Y, 10M, 10C, 10K, and 10W are arranged in parallel at predetermined distances from each other in the horizontal direction. These units 10Y, 10M, 10C, 10K, and 10W may be process cartridges that are detachably attached to the image forming apparatus.

[0154] An intermediate transfer belt (an example of an intermediate transfer body) 20 is provided below each of the units 10Y, 10M, 10C, 10K, and 10W and extends through each of the units. The intermediate transfer belt 20 is provided wrapped around a drive roll 22, a support roll 23, and an opposing roll 24 that contact the inner surface of the intermediate transfer belt 20, and runs in a direction from the first unit 10Y to the fifth unit 10W. An intermediate transfer body cleaning device 21 is provided on the image bearing surface side of the intermediate transfer belt 20, facing the drive roll 22. The developing devices (examples of developing means) 4Y, 4M, 4C, 4K, and 4W of each unit 10Y, 10M, 10C, 10K, and 10W are supplied with yellow, magenta, cyan, black, and white toner contained in toner cartridges 8Y, 8M, 8C, 8K, and 8W, respectively.

[0155] Since the first to fifth units 10Y, 10M, 10C, 10K, and 10W have the same configuration, operation, and function, the following description will focus on the first unit 10Y, which forms a yellow image and is disposed upstream in the direction of travel of the intermediate transfer belt.

[0156] The first unit 10Y has a photoconductor 1Y that acts as an image carrier. Around the photoconductor 1Y, there are sequentially arranged a charging roll (an example of a charging means) 2Y that charges the surface of the photoconductor 1Y to a predetermined potential, an exposure device (an example of an electrostatic image forming means) 3Y that exposes the charged surface to a laser beam based on a color-separated image signal to form an electrostatic image, a developing device (an example of a developing means) 4Y that supplies toner to the electrostatic image to develop it, a primary transfer roll (an example of a primary transfer means) 5Y that transfers the developed toner image onto the intermediate transfer belt 20, and a photoconductor cleaning device (an example of a cleaning means) 6Y that removes toner remaining on the surface of the photoconductor 1Y after the primary transfer. The primary transfer roll 5Y is disposed inside the intermediate transfer belt 20, and is provided at a position facing the photoconductor 1Y. A bias power supply (not shown) that applies a primary transfer bias is connected to the primary transfer rolls 5Y, 5M, 5C, 5K, and 5W of each unit. Each bias power supply changes the value of the transfer bias applied to each primary transfer roll under the control of a control unit (not shown).

[0157] Hereinafter, the operation of forming a yellow image in first unit 10Y will be described. First, prior to operation, the surface of the photoconductor 1Y is charged to a potential of −600V to −800V by the charging roll 2Y. The photoconductor 1Y has a conductivity (for example, a volume resistivity of 1×10 at 20° C. -6The photosensitive layer is formed by laminating a photosensitive layer on a substrate having a resistivity of Ωcm or less. This photosensitive layer is usually highly resistive (the resistance of ordinary resins), but when irradiated with a laser beam, the resistivity of the portion irradiated with the laser beam changes. Therefore, the charged surface of the photosensitive member 1Y is irradiated with a laser beam from the exposure device 3Y in accordance with image data for yellow sent from a control unit (not shown). As a result, an electrostatic charge image of a yellow image pattern is formed on the surface of the photosensitive member 1Y.

[0158] An electrostatic image is an image formed on the surface of the photoconductor 1Y by electrostatic charging. The laser beam from the exposure device 3Y reduces the resistivity of the irradiated parts of the photosensitive layer, causing the charged charges on the surface of the photoconductor 1Y to flow, while the charges remain in the parts not irradiated by the laser beam. This is a so-called negative latent image. The electrostatic image formed on the photoconductor 1Y rotates to a predetermined developing position as the photoconductor 1Y travels. At this developing position, the electrostatic image on the photoconductor 1Y is developed into a toner image by the developing device 4Y and made visible.

[0159] The developing device 4Y contains an electrostatic image developer including at least yellow toner and a carrier, for example. The yellow toner is triboelectrically charged by being stirred inside the developing device 4Y, and is held on a developer roll (an example of a developer holder) with a charge of the same polarity (negative polarity) as the charge on the photoconductor 1Y. As the surface of the photoconductor 1Y passes through the developing device 4Y, the yellow toner electrostatically adheres to the discharged latent image portion on the surface of the photoconductor 1Y, and the latent image is developed with the yellow toner. The photoconductor 1Y on which the yellow toner image has been formed continues to travel at a predetermined speed, and the toner image developed on the photoconductor 1Y is transported to a predetermined primary transfer position.

[0160] When the yellow toner image on the photoconductor 1Y is transported to the primary transfer position, a primary transfer bias is applied to the primary transfer roll 5Y, and an electrostatic force from the photoconductor 1Y toward the primary transfer roll 5Y acts on the toner image, and the toner image on the photoconductor 1Y is transferred onto the intermediate transfer belt 20. The transfer bias applied at this time has a polarity (+) opposite to the polarity (-) of the toner, and is controlled to, for example, +10 μA by a control unit (not shown) in the first unit 10Y. On the other hand, the toner remaining on the photoconductor 1Y is removed and collected by the photoconductor cleaning device 6Y.

[0161] The primary transfer bias applied to the primary transfer rolls 5M, 5C, 5K, and 5W in the second unit 10M and subsequent units is also controlled in accordance with the first unit. In this manner, the intermediate transfer belt 20 onto which the yellow toner image has been transferred by the first unit 10Y is conveyed successively through the second to fifth units 10M, 10C, 10K, and 10W, where the toner images of each color are transferred and superimposed.

[0162] The intermediate transfer belt 20 onto which the five color toner images have been transferred in multiple layers through the first to fifth units reaches a secondary transfer section that is composed of the intermediate transfer belt 20, an opposing roll 24 that contacts the inner surface of the intermediate transfer belt, and a secondary transfer roll (an example of a secondary transfer means) 26 arranged on the image bearing surface side of the intermediate transfer belt 20. Meanwhile, a recording paper (an example of a recording medium) P is fed at a predetermined timing into the gap between the secondary transfer roll 26 and the intermediate transfer belt 20 via a supply mechanism, and a secondary transfer bias is applied to the opposing roll 24. The transfer bias applied at this time has a (-) polarity that is the same as the (-) polarity of the toner, and an electrostatic force from the intermediate transfer belt 20 toward the recording paper P acts on the toner image, and the toner image on the intermediate transfer belt 20 is transferred onto the recording paper P. The secondary transfer bias at this time is determined according to the resistance detected by a resistance detection means (not shown) that detects the resistance of the secondary transfer section, and is voltage-controlled.

[0163] Thereafter, the recording paper P is sent to a pressure contact portion (nip portion) of a pair of fixing rolls in a fixing device (one example of a fixing means) 28, where the toner image is fixed onto the recording paper P, forming a fixed image.

[0164] The recording paper P onto which the toner image is transferred can be, for example, plain paper used in electrophotographic copying machines, printers, etc. In addition to the recording paper P, other examples of the recording medium include overhead projector sheets and the like. To further improve the smoothness of the image surface after fixing, it is preferable that the surface of the recording paper P is also smooth. For example, coated paper in which the surface of ordinary paper is coated with a resin or the like, art paper for printing, etc. are preferably used.

[0165] After the color image has been fixed, the recording paper P is conveyed toward the discharge section, and the series of color image forming operations is completed.

[0166] <Process cartridge / toner cartridge set> The process cartridge according to this embodiment will be described. The process cartridge according to this embodiment is a process cartridge that is detachably attached to an image forming apparatus and includes a first developing means that contains a white electrostatic image developer from the electrostatic image developer set according to this embodiment, and a second developing means that contains a colored electrostatic image developer from the electrostatic image developer set according to this embodiment.

[0167] In addition, the process cartridge according to this embodiment is not limited to the above configuration, and may be configured to include a developing device and, as necessary, at least one other means selected from an image carrier, a charging means, an electrostatic image forming means, and a transfer means.

[0168] An example of a process cartridge according to the present embodiment will be described below, but the present invention is not limited to this example. Note that only the main parts shown in the drawings will be described, and descriptions of the rest will be omitted.

[0169] FIG. 2 is a schematic diagram showing the process cartridge according to the present embodiment. The process cartridge 200 shown in FIG. 2 is, for example, a housing 117 provided with a mounting rail 116 and an opening 118 for exposure, and includes a photoconductor 107 (an example of an image carrier), a charging roll 108 (an example of a charging means) provided around the photoconductor 107, a developing device 11, and a developing unit 12. The developing device 1 (an example of a developing means) and the photoconductor cleaning device 113 (an example of a cleaning means) are integrally combined and held to form a cartridge. In FIG. 2, 109 denotes an exposure device (an example of an electrostatic image forming means), 112 denotes a transfer device (an example of a transfer means), 115 denotes a fixing device (an example of a fixing means), and 300 denotes recording paper (an example of a recording medium).

[0170] Next, the toner cartridge set according to this embodiment will be described. The toner cartridge set according to the present embodiment is a toner cartridge set including a white toner cartridge that contains the white toner contained in the toner set according to the present embodiment and is detachably attached to the image forming apparatus, and a color toner cartridge that contains the color toner contained in the toner set according to the present embodiment and is detachably attached to the image forming apparatus. The toner cartridge set contains replenishment toner to be supplied to a developing means provided in the image forming apparatus.

[0171] 2 is an image forming apparatus having a configuration in which toner cartridges 8Y, 8M, 8C, 8K, and 8W are detachably attached, and developing devices 4Y, 4M, 4C, 4K, and 4W are connected to toner cartridges corresponding to the respective developing devices (colors) by toner supply pipes (not shown). When the toner contained in a toner cartridge becomes low, the toner cartridge is replaced. EXAMPLES

[0172] Hereinafter, the embodiments of the present invention will be described in detail with reference to examples, but the embodiments of the present invention are not limited to these examples. In the following description, unless otherwise specified, "parts" and "%" are based on mass.

[0173] <Preparation of various dispersions> (Synthesis of amorphous polyester resin (A)) Terephthalic acid: 68 parts Fumaric acid: 32 parts Ethylene glycol: 42 parts 1,5-Pentanediol: 47 parts The above materials were placed in a flask equipped with a stirrer, a nitrogen inlet tube, a temperature sensor, and a distillation column, and the temperature was raised to 220°C over 1 hour under a nitrogen gas flow, and 1 part of titanium tetraethoxide was added for a total of 100 parts of the above materials. The temperature was raised to 240°C over 0.5 hours while distilling off the generated water, and the dehydration condensation reaction was continued at 240°C for 1 hour, after which the reaction product was cooled. In this way, an amorphous polyester resin (A) with a weight average molecular weight of 97,000 and a glass transition temperature of 60°C was obtained.

[0174] (Preparation of amorphous polyester resin particle dispersion (A1)) In a vessel equipped with a temperature control means and a nitrogen substitution means, 40 parts of ethyl acetate and 25 parts of 2-butanol were added to prepare a mixed solvent, and then 100 parts of amorphous polyester resin (A) were gradually added and dissolved, and 10% aqueous ammonia solution (equivalent to 3 times the amount by mole relative to the acid value of the resin) was added thereto and stirred for 30 minutes. Next, the inside of the vessel was substituted with dry nitrogen, the temperature was kept at 40°C, and 400 parts of ion-exchanged water was dropped into the mixed liquid while stirring, to perform emulsification. After the dropwise addition, the emulsion was returned to 25°C, and a resin particle dispersion in which resin particles with a volume average particle size of 195 nm were dispersed was obtained. Ion-exchanged water was added to this resin particle dispersion to adjust the solid content to 20%, and an amorphous polyester resin particle dispersion (A1) was obtained.

[0175] (Preparation of styrene acrylic resin particle dispersion (S1)) Styrene: 375 parts n-Butyl acrylate: 25 parts Acrylic acid: 2 parts Dodecanethiol: 24 parts Carbon tetrabromide: 4 parts The mixture obtained by mixing and dissolving the above materials was dispersed and emulsified in a flask in a surfactant solution in which 6 parts of a nonionic surfactant (manufactured by Sanyo Chemical Industries, Nonipol 400) and 10 parts of an anionic surfactant (manufactured by TaycaPower, Tayca Co., Ltd., solid content 12%, sodium dodecylbenzenesulfonate) were dissolved in 550 parts of ion-exchanged water. Next, an aqueous solution in which 4 parts of ammonium persulfate were dissolved in 50 parts of ion-exchanged water was added over a period of 20 minutes while stirring the flask. Next, after nitrogen replacement, the flask was heated in an oil bath while stirring the contents until the temperature reached 70°C, and the temperature was maintained at 70°C for 5 hours to continue emulsion polymerization. Thus, a resin particle dispersion in which resin particles having a volume average particle size of 150 nm were dispersed was obtained. Ion-exchanged water was added to this resin particle dispersion to adjust the solid content to 20%, and a styrene acrylic resin particle dispersion (S1) was obtained.

[0176] (Preparation of colorant dispersion (Cy1)) CI Pigment Blue 15:3 (Dainichi Seika Chemicals): 70 parts Anionic surfactant (Neogen RK, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.): 1 part Ion-exchanged water: 200 parts The above materials were mixed and dispersed for 10 minutes using a homogenizer (Ultra Turrax T50 manufactured by IKA Corporation). Ion-exchanged water was added so that the solid content in the dispersion was 20%, and a colorant dispersion (Cy1) in which colorant particles with a volume average particle size of 190 nm were dispersed was obtained.

[0177] (Preparation of release agent particle dispersion (W1)) Ester wax (Nippon Oil & Fats Co., Ltd., WEP-8, melting temperature 79°C): 100 parts Anionic surfactant: 1 part (TaycaPower, Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) Ion-exchanged water: 350 parts The above materials were mixed and heated to 100°C, dispersed using a homogenizer (IKA Ultra Turrax T50), and then dispersed using a pressure discharge Gaulin homogenizer to obtain a release agent particle dispersion in which release agent particles with a volume average particle size of 1000 nm were dispersed. Ion-exchanged water was added to this release agent particle dispersion to adjust the solid content to 20%, and this was used as release agent particle dispersion (W1).

[0178] <Production of colored toner> (Preparation of Cyan Toner (CT1)) -First agglomerated particle formation process- Ion-exchanged water: 200 parts Colorant dispersion (Cy1): 15 parts Release agent particle dispersion (W1): 10 parts Styrene acrylic resin particle dispersion (S1): 80 parts Amorphous polyester resin particle dispersion (A1): 200 parts The above materials were placed in a round stainless steel flask, and 0.1N (0.1mol / L) nitric acid was added to adjust the pH to 3.5, after which an aqueous magnesium chloride solution in which 6 parts of magnesium chloride were dissolved in 30 parts of ion-exchanged water was added. The materials were dispersed at 30°C using a homogenizer (IKA Ultra Turrax T50), and then heated to 45°C in a heating oil bath and maintained until the volume average particle size reached 4.5μm.

[0179] -Second agglomerated particle formation process- Next, 45 parts of the amorphous polyester resin particle dispersion (A1) and 25 parts of an anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) were dropped and held for 30 minutes. Thereafter, while continuing to stir, the pH was adjusted to 9.0 using a 1N aqueous sodium hydroxide solution.

[0180] -Fusion / unification process- Next, while continuing stirring, the temperature was increased to 85°C at a rate of 0.05°C / min, and after being held at 85°C for 3 hours, it was cooled to 30°C at a rate of 15°C / min (first cooling). Next, it was heated to 85°C at a rate of 0.2°C / min (reheating), held for 30 minutes, and then cooled to 30°C at a rate of 0.5°C / min (second cooling). Next, the solid content was filtered off, washed with ion-exchanged water, and dried to obtain cyan toner particles (CT1) having a volume average particle size of 4.7 μm.

[0181] -External addition of external additives- 100 parts of the cyan toner particles (CT1) and 1.5 parts of hydrophobic silica (RY50, manufactured by Nippon Aerosil Co., Ltd.) were mixed and mixed for 30 seconds at a rotation speed of 10,000 rpm using a sample mill. The mixture was sieved using a vibrating sieve with an opening of 45 μm to obtain a cyan toner (CT1).

[0182] (Preparation of Cyan Toner (CT2)) Cyan toner (CT2) was obtained in the same manner as for cyan toner (CT1), except that in the first aggregate particle formation step, the styrene acrylic resin particle dispersion (S1) was 190 parts and the amorphous polyester resin particle dispersion (A1) was 90 parts.

[0183] (Preparation of Cyan Toner (CT3)) Cyan toner (CT3) was obtained in the same manner as for cyan toner (CT1), except that in the first aggregate particle formation step, the amount of styrene acrylic resin particle dispersion (S1) was 108 parts and the amount of amorphous polyester resin particle dispersion (A1) was 172 parts.

[0184] (Preparation of Cyan Toner (CT4)) Cyan toner (CT4) was obtained in the same manner as for cyan toner (CT1), except that in the first aggregate particle formation step, the amount of styrene acrylic resin particle dispersion (S1) was 47 parts and the amount of amorphous polyester resin particle dispersion (A1) was 233 parts.

[0185] (Preparation of Cyan Toner (CT5)) Cyan toner (CT5) was obtained in the same manner as for cyan toner (CT1), except that in the first aggregate particle formation step, the styrene acrylic resin particle dispersion (S1) was 30 parts and the amorphous polyester resin particle dispersion (A1) was 250 parts.

[0186] (Preparation of Cyan Toner (CT6)) Cyan toner (CT6) was obtained in the same manner as for cyan toner (CT1), except that in the second aggregated particle forming step, the amount of amorphous polyester resin particle dispersion (A1) was changed to 28 parts.

[0187] (Preparation of Cyan Toner (CT7)) Cyan toner (CT7) was obtained in the same manner as for cyan toner (CT1), except that in the second aggregated particle forming step, the amount of amorphous polyester resin particle dispersion (A1) was changed to 38 parts.

[0188] (Preparation of Cyan Toner (CT8)) A cyan toner (CT8) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregated particle forming step, the amount of the amorphous polyester resin particle dispersion (A1) was changed to 51 parts.

[0189] (Preparation of Cyan Toner (CT9)) Cyan toner (CT9) was obtained in the same manner as cyan toner (CT1), except that in the second aggregate particle formation step, the amount of anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) was changed to 15 parts.

[0190] (Preparation of Cyan Toner (CT10)) A cyan toner (CT10) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregate particle formation step, the amount of anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) was changed to 18 parts.

[0191] (Preparation of Cyan Toner (CT11)) A cyan toner (CT11) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregate particle formation step, the amount of anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) was changed to 23 parts.

[0192] (Preparation of Cyan Toner (CT12)) A cyan toner (CT12) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregate particle formation step, the amount of anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) was changed to 35 parts.

[0193] (Preparation of Cyan Toner (CT13)) A cyan toner (CT13) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregate particle formation step, the amount of anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) was changed to 37 parts.

[0194] (Preparation of Cyan Toner (CT14)) A cyan toner (CT14) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregate particle formation step, the amount of anionic surfactant (TaycaPower, manufactured by Tayca Corporation, solid content 12%, sodium dodecylbenzenesulfonate) was changed to 40 parts.

[0195] (Preparation of Cyan Toner (CT15)) A cyan toner (CT15) was obtained in the same manner as for the cyan toner (CT1), except that in the first aggregate particle formation step, the amount of the styrene acrylic resin particle dispersion (S1) was 206 parts and the amount of the amorphous polyester resin particle dispersion (A1) was 74 parts.

[0196] (Preparation of Cyan Toner (CT16)) A cyan toner (CT16) was obtained in the same manner as for the cyan toner (CT1), except that in the first aggregate particle formation step, the styrene acrylic resin particle dispersion (S1) was 30 parts and the amorphous polyester resin particle dispersion (A1) was 150 parts.

[0197] (Preparation of Cyan Toner (CT17)) Cyan toner (CT17) was obtained in the same manner as cyan toner (CT1), except that in the first aggregated particle formation process, 29 parts of styrene acrylic resin particle dispersion (S1) and 251 parts of amorphous polyester resin particle dispersion (A1) were used, and in the second aggregated particle formation process, 28 parts of amorphous polyester resin particle dispersion (A1) were used.

[0198] (Preparation of Cyan Toner (CT18)) Cyan toner (CT18) was obtained in the same manner as cyan toner (CT1), except that in the fusion and coalescence process, the mixture was heated to 85°C at a heating rate of 0.05°C / min while continuing stirring, maintained at 85°C for 2 hours, and then cooled to 30°C at a rate of 15°C / min (first cooling).

[0199] (Preparation of Cyan Toner (CT19)) Cyan toner (CT19) was obtained in the same manner as cyan toner (CT1), except that in the fusion and coalescence process, the mixture was heated to 85°C at a heating rate of 0.05°C / min while continuing stirring, maintained at 85°C for 1 hour, and then cooled to 30°C at a rate of 15°C / min (first cooling).

[0200] (Preparation of Cyan Toner (CT20)) A cyan toner (CT20) was obtained in the same manner as for the cyan toner (CT1), except that in the first aggregate particle formation step, the amount of the styrene acrylic resin particle dispersion (S1) was 216 parts and the amount of the amorphous polyester resin particle dispersion (A1) was 64 parts.

[0201] (Preparation of Cyan Toner (CT21)) A cyan toner (CT21) was obtained in the same manner as for the cyan toner (CT1), except that in the first aggregate particle formation step, the styrene acrylic resin particle dispersion (S1) was 20 parts and the amorphous polyester resin particle dispersion (A1) was 260 parts.

[0202] (Preparation of Cyan Toner (CT22)) A cyan toner (CT22) was obtained in the same manner as for the cyan toner (CT1), except that in the second aggregated particle forming step, the amount of the amorphous polyester resin particle dispersion (A1) was changed to 25 parts.

[0203] <Preparation of White Toner> (Preparation of White Toner (WT1)) -Preparation of toner particle forming materials- As the toner particle forming material, the following materials were prepared. Polyester resin (polyester resin synthesized using a tin catalyst, mainly composed of bisphenol A propylene oxide 2 mole adduct / ethylene oxide 2 mole adduct, terephthalic acid, and trimellitic acid): 95 parts Styrene acrylic resin (resin polymerized with styrene and butyl acrylate under cumene reflux): 20 parts White colorant (titanium oxide particles (manufactured by Ishihara Sangyo Kaisha, product name: CR-60)): 80 parts Release agent (polypropylene; Mitsui Chemicals, Inc., Mitsui HI-WAX NP055): 5 parts

[0204] -Kneading process- The above toner forming materials were mixed in a Henschel mixer, and then kneaded under the following conditions in a twin-screw extruder (that is, a continuous kneader) shown in Figure 3. The screw rotation speed was 500 rpm. Feed section (blocks 12A and 12B) set temperature: 20℃ Kneading section 1 kneading temperature setting (blocks 12C to 12E): 100℃ Kneading section 2 kneading temperature setting (blocks 12F to 12J): 110℃ Amount of aqueous medium (distilled water) added (per 100 parts of raw material supply): 1.5 parts In the kneading under the above conditions, the temperature of the kneaded mixture at the outlet (outlet 18) of the screw extruder 11 was 120°C.

[0205] The obtained kneaded material was rapidly cooled using a rolling roll with -5°C brine passing through it and a slab-sandwiched cooling belt cooled with 2°C cold water, and then crushed using a hammer mill. The rapid cooling rate was confirmed by changing the speed of the cooling belt, and the average temperature drop rate was 10°C / sec.

[0206] The mixture obtained in the second kneading step was then pulverized in a pulverizer (AFG400) with a built-in coarse particle classifier to obtain pulverized particles, which were then classified in an inertial classifier to remove fine and coarse particles, obtaining white toner particles (WT1) with a volume average particle size of 6.0 μm.

[0207] -External addition of external additives- To the obtained white toner particles (W1), 1.2 parts of hexamethyldisilazane-treated spherical silica having an average particle diameter of 130 nm was added, and the mixture was mixed (externally added) for 10 minutes using a Henschel mixer. The mixture was then sieved to 45 μm using a wind sieve (Hivolter) to obtain white toner (WT1).

[0208] (Preparation of White Toner (WT2)) A white toner (WT2) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 81 parts and the styrene-acrylic resin was 34 parts.

[0209] (Preparation of White Toner (WT3)) A white toner (WT3) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 90 parts and the styrene-acrylic resin was 25 parts.

[0210] (Preparation of White Toner (WT4)) A white toner (WT4) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 102 parts and the styrene-acrylic resin was 13 parts.

[0211] (Preparation of White Toner (WT5)) A white toner (WT5) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 106 parts and the styrene acrylic resin was 9 parts.

[0212] (Preparation of White Toner (WT6)) A white toner (WT6) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 59 parts and the styrene-acrylic resin was 56 parts.

[0213] (Preparation of White Toner (WT7)) A white toner (WT7) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 82 parts and the styrene-acrylic resin was 33 parts.

[0214] (Preparation of White Toner (WT8)) A white toner (WT8) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 87 parts and the styrene-acrylic resin was 28 parts.

[0215] (Preparation of White Toner (WT9)) A white toner (WT9) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 100 parts and the styrene-acrylic resin was 15 parts.

[0216] (Preparation of white toner (WT10)) A white toner (WT10) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 103 parts and the styrene-acrylic resin was 12 parts.

[0217] (Preparation of White Toner (WT11)) A white toner (WT11) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 105 parts and the styrene-acrylic resin was 10 parts.

[0218] (Preparation of White Toner (WT12)) A white toner (WT12) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 80 parts and the styrene acrylic resin was 35 parts.

[0219] (Preparation of White Toner (WT13)) A white toner (WT13) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 110 parts and the styrene-acrylic resin was 5 parts.

[0220] (Preparation of white toner (WT14)) A white toner (WT14) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 115 parts and the styrene acrylic resin was 0 parts.

[0221] (Preparation of white toner (WT15)) A white toner (WT15) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 79 parts and the styrene-acrylic resin was 36 parts.

[0222] (Preparation of white toner (WT16)) A white toner (WT16) was obtained in the same manner as for the white toner (WT1), except that in the preparation of the toner particle forming materials, the polyester resin was 109 parts and the styrene acrylic resin was 6 parts.

[0223] <Examples 1 to 27 and Comparative Examples 1 to 3> A toner set of a cyan toner and a white toner shown in Table 1 was used as the toner set for each example. After the toner of each example was set, the cyan toner and the carrier (CA) obtained by the method described below were placed in a V blender in a mass ratio (toner / carrier) of 5 / 95 and stirred for 20 minutes to obtain the cyan developer of each example. On the other hand, after the toner setting of each example, the white toner and the carrier (CB) obtained by the method described below were placed in a V blender in a mass ratio (toner / carrier) of 8 / 92 and stirred for 20 minutes to obtain the white developer of each example. The obtained cyan developer and white developer were used as developer sets for each example.

[0224] -Creation of Carrier (CA)- After 500 parts of spherical magnetite powder particles (volume average particle diameter 0.55 μm) were stirred with a Henschel mixer, 5 parts of a titanate-based coupling agent were added, and the mixture was heated to 100 ° C and stirred for 30 minutes. Next, 6.25 parts of phenol, 9.25 parts of 35% formalin, 500 parts of magnetite particles treated with a titanate-based coupling agent, 6.25 parts of 25% ammonia water, and 425 parts of water were added to a four-neck flask and stirred, and reacted at 85 ° C for 120 minutes while stirring. Next, the mixture was cooled to 25 ° C, 500 parts of water were added, and the supernatant liquid was removed and the precipitate was washed with water. The washed precipitate was heated and dried under reduced pressure to obtain a carrier (CA) with an average particle size of 35 μm.

[0225] -Creating the carrier (CB)- A mixture of 2.0 parts of mecyclohexyl methacrylate resin (weight average molecular weight: 150,000), 0.6 parts of carbon black (VXC72), and 0.3 parts by mass of melamine beads (Eposter S) dissolved in 10 parts of toluene was coated using a kneader to obtain a carrier (CB) for 100 parts of ferrite cores having a volume average particle diameter of 35 μm.

[0226] <Evaluation> The developer sets of each example were used to carry out the following evaluations. First, the developer from each example developer set was placed in a production printer, a modified Iridesse Production Press (FUJIFILM Business Innovation Co., Ltd.), as an image forming device. Then, using this image forming apparatus, the following evaluations were carried out.

[0227] (Color development evaluation of colored images) The color development of the colored image was evaluated from the hue angle of a white solid image and a cyan solid image provided on top of the white solid image. As the output chart for evaluating the hue angle, an image sample of Test Chart No. 5-1 of the Electrophotographic Society of Japan was used. The hue angle of the white solid image and the color image provided on the top of the white solid image was 8.0 g / m 2 On a white solid image adjusted to 6.0 g / m, the color toner amount was adjusted to 6.0 g / m 2 100 color images adjusted to the standard were output in succession, and one out of every ten images (i.e., a total of 10 images) was extracted. Each image was measured using an X-Rite 939 (aperture diameter 4 mm) in accordance with CIE 1976L at ten points on the periphery (10 mm from the edge) and ten points inside the image. * a * b * Color coordinates (L * Value, a * value and b * The hue angle θ of the colored image was calculated from the The color development of the colored image provided on the white solid image was evaluated by determining the color difference Δθ between the minimum and maximum values ​​of the hue angle θ of the colored image according to the following evaluation criteria. In addition, in the measured values ​​of the hue angle θ of a colored image, the smaller the color difference Δθ between the minimum and maximum values, the more excellent the color reproducibility.

[0228] -Color evaluation criteria for color images (Δθ)- A: The color development of the upper color image is not inhibited and is well displayed (Δθ≦2). A-: The color development of the upper color image is not inhibited and is well displayed (2<Δθ≦3). B+: The color of the upper colored image is not inhibited (3<Δθ≦4). B: The color of the upper colored image is not inhibited (4<Δθ≦5). C: The color development of the upper colored image is inhibited and reduced (5<Δθ).

[0229] (Image rubbing evaluation) Under normal temperature and humidity (25°C, 50% RH) conditions, A4 size black paper (76.7 g / m 2 , Marubeni Forest Links Co., Ltd.) on paper with a white toner of 8 g / m 2 , cyan toner is 4g / m 2 A white image and a cyan image were formed in this order from the side closest to the paper, with the amount of toner applied being 1 inch square (2.54 cm x 2.54 cm). The resulting image was rubbed back and forth 10 times with cotton. The image was then rubbed and evaluated for image defects according to the following criteria. -Evaluation criteria- A: No problems at all A-: No problem level B+: Some image roughness can be seen, but it is not a problem for practical use. B: Image roughness is noticeable, but not to the extent that it causes practical problems. C: Image roughness occurs, to a level that is problematic for practical use.

[0230] Table 1 shows the following characteristics of the white toner and color toner (cyan toner in this embodiment). Vinyl resin content relative to colored toner particles: mass% (referred to as "StAc ratio CS" in Table 1) Polyester resin content in colored toner particles: mass% (referred to as "PES ratio CP" in Table 1) Mass ratio C of polyester resin to vinyl resin in colored toner particles (referred to as "PES / StAc ratio C") Vinyl resin content in white toner particles: mass% (referred to as "StAc ratio WS" in Table 1) Polyester resin content in white toner particles: mass% (referred to as "PES ratio WP" in Table 1) The mass ratio W of polyester resin to vinyl resin in white toner particles (referred to as "PES / StAc ratio W")

[0231] When observing the cross section of a color toner particle, the area ratio of polyester resin present in the surface layer region equivalent to 15% of the cross section area of ​​the color toner particle (referred to as "surface layer PES area ratio" in Table 1) When observing the cross section of a color toner particle, the area ratio of the polyester resin present in the internal region inside the surface region of the color toner particle (referred to as "internal PES area ratio" in Table 1) When observing the cross section of a color toner particle, the ratio X of the perimeter of the color toner particle to the equivalent perimeter of a circle (perimeter / equivalent perimeter) (shown as "ratio X" in Table 1) -Net intensity of S element in colored toner particles measured by X-ray fluorescence analysis (referred to as "Net intensity of S element" in Table 1)

[0232] Content of white colorant in white toner particles: mass% (referred to as "colorant amount" in the table)

[0233] [Table 1-1]

[0234] [Table 1-2]

[0235] From the above results, in this embodiment, the color development of the colored image is higher than that of the comparative example, and image roughness is less likely to occur in the image rubbing evaluation, so the color development of the image having a colored image on a white image is higher and peeling of the colored image is suppressed.

[0236] The present embodiment includes the following aspects. (((1))) a white toner having white toner particles including a polyester resin and a white colorant; a non-white color toner having color toner particles including a vinyl resin, a polyester resin, and a color colorant; having a mass ratio C of the polyester resin to the vinyl resin in the color toner particles is 0.7 or more and 10 or less; A toner set for developing electrostatic images, wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in a surface region corresponding to 15% of the cross section area of ​​the color toner particle is 60% or more and 100% or less. (((2))) The toner set for developing electrostatic images according to (((1))), wherein a mass ratio C of the polyester resin to the vinyl resin in the color toner particles is 2 or more and 6 or less. (((3))) The toner set for developing electrostatic images according to (((1))) or (((2))), wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in a surface region corresponding to 15% of the cross section area of ​​the color toner particle is 78% or more and 100% or less. (((4))) The toner set for developing electrostatic images according to any one of ((1))) to (((3))), wherein the white toner particles contain a vinyl resin. (((5))) The toner set for developing electrostatic images according to (((4))), wherein a relationship between a mass ratio W of the polyester resin to the vinyl resin in the white toner particles and a mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfies -0.6≦WC≦5.6. (((6))) The toner set for developing electrostatic images according to ((5))), wherein the relationship between the mass ratio W of the polyester resin to the vinyl resin in the white toner particles and the mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfies 0≦WC≦4. (((7))) The toner set for developing electrostatic images according to any one of ((1))) to (((6))), wherein the color toner particles have a net intensity of S element of 3.0 kcps or more and 6.0 kcps or less as measured by fluorescent X-ray analysis. (((8))) The toner set for developing electrostatic images according to (((7))), wherein the net intensity of S element of the color toner particles measured by fluorescent X-ray analysis is 3.8 kcps or more and 5.7 kcps or less. (((9))) The toner set for developing electrostatic images according to any one of (((1))) to (((8))), wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in an internal region inside a surface region of the color toner particle is 15% or more and 45% or less. (((10))) The toner set for developing electrostatic images according to any one of (((1))) to (((9))), wherein, when a cross section of the color toner particle is observed, the ratio X of the perimeter of the color toner particle to the equivalent perimeter of a circle (perimeter / equivalent perimeter of a circle) is 1.14 or less. (((11))) A white electrostatic image developer containing the white toner in the toner set for developing electrostatic images according to any one of (((1))) to (((10))), A color electrostatic image developer containing the color toner in the toner set for developing an electrostatic image according to any one of (((1))) to (((10))), an electrostatic image developer set comprising: (((12))) a white toner cartridge that contains the white toner contained in the toner set for developing electrostatic images according to any one of (((1))) to (((10))) and is detachably attached to an image forming apparatus; a color toner cartridge that contains the color toner contained in the toner set for developing an electrostatic image according to any one of (((1))) to (((10))) and is detachably attached to an image forming apparatus; Toner cartridge set including: (((13))) a first developing means containing the white electrostatic image developer contained in the electrostatic image developer set according to (((11))); a second developing means containing the color electrostatic image developer contained in the electrostatic image developer set according to (((11))); Equipped with A process cartridge that is detachably attached to an image forming apparatus. (((14))) a first image forming means for forming a white image using the white toner, the first image forming means including a first developing means containing a white electrostatic image developer contained in the electrostatic image developer set described in (((11))), a second image forming means for forming a color image using the color toner, the second image forming means including a second developing means containing the color electrostatic image developer included in the electrostatic image developer set described in (((11))), a transfer means for transferring the white image and the color image onto a surface of a recording medium; a fixing means for fixing the white image and the color image transferred onto the surface of the recording medium; An image forming apparatus comprising: (((15))) A first image forming step of forming a white image using the white toner contained in the toner set for developing electrostatic images according to any one of (((1))) to (((10))); A second image forming step of forming a color image using the color toner contained in the toner set for developing an electrostatic image according to any one of (((1))) to (((10))); a transfer step of transferring the white image and the color image onto a surface of a recording medium; a fixing step of fixing the white image and the color image transferred onto the surface of the recording medium; The image forming method according to claim 1,

[0237] The advantages of the above aspect are as follows. According to the invention related to (((1))), there is provided a toner set for developing electrostatic images which has a white toner having white toner particles containing a polyester resin and a white colorant, and a colored toner other than white having colored toner particles containing a vinyl resin, a polyester resin, and a colored colorant, and which has higher color development in an image having a colored image on a white image and suppresses peeling of the colored image, compared to a toner set for developing electrostatic images in which the mass ratio C of the polyester resin to the vinyl resin in the colored toner particles is less than 0.7 or exceeds 10, or in which, when the cross section of the colored toner particles is observed, the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross-sectional area of ​​the colored toner particles is less than 60%. According to the invention related to (((2))), there is provided a toner set for developing electrostatic images, which has high color development for an image having a color image on a white image and suppresses peeling of the color image, as compared with a case in which the mass ratio C of the polyester resin to the vinyl resin in the color toner particles is less than 2 or exceeds 6. According to the invention related to (((3))), there is provided a toner set for developing electrostatic images, which, when the cross section of a color toner particle is observed, has a higher color development property for an image having a color image on a white image and suppresses peeling of the color image, as compared to a case in which the area ratio of the polyester resin present in a surface region equivalent to 15% of the cross section area of ​​the color toner particle is less than 78%. According to the invention related to (((4))), there is provided a toner set for developing electrostatic images, which has higher color development for an image having a color image on a white image and suppresses peeling of the color image, compared to a case in which the white toner particles contain only a polyester resin as a binder resin. According to the invention related to (((5))), there is provided a toner set for developing electrostatic images, which has higher color development in an image having a colored image on a white image and suppresses peeling of the colored image, compared to a case in which the relationship between the mass ratio W of the polyester resin to the vinyl resin in the white toner particles and the mass ratio C of the polyester resin to the vinyl resin in the colored toner particles does not satisfy −0.6≦WC≦5.6. According to the invention related to (((6))), there is provided a toner set for developing electrostatic images, which has higher color development in an image having a color image on a white image and suppresses peeling of the color image, compared to a case in which the relationship between the mass ratio W of the polyester resin to the vinyl resin in the white toner particles and the mass ratio C of the polyester resin to the vinyl resin in the color toner particles does not satisfy 0≦WC≦4. According to the invention related to (((7))), there is provided a toner set for developing electrostatic images, which has high color development for an image having a colored image on a white image and suppresses peeling of the colored image, compared to when the net intensity of the S element of colored toner particles measured by fluorescent X-ray analysis is less than 3.0 kcps or exceeds 6.0 kcps. According to the invention related to (((8))), there is provided a toner set for developing electrostatic images, which has high color development for an image having a color image on a white image and suppresses peeling of the color image, compared to when the net intensity of the S element of the color toner particles, as measured by fluorescent X-ray analysis, is less than 3.8 kcps or exceeds 5.7 kcps. According to the invention related to (((9))), there is provided a toner set for developing electrostatic images, which, when a cross-section of a color toner particle is observed, has higher color development in an image having a color image on a white image and suppresses peeling of the color image, compared to when the area ratio of the polyester resin present in the internal region inside the surface region of the color toner particle is less than 15% or exceeds 45%. According to the invention related to (((10))), there is provided a toner set for developing electrostatic images, which, when a cross section of a color toner particle is observed, has higher color development in an image having a color image on a white image and suppresses peeling of the color image, as compared to a case in which the ratio X of the perimeter to the equivalent circular perimeter of a color toner particle (perimeter / equivalent circular perimeter) exceeds 1.14.

[0238] According to the invention pertaining to (((11))), (((12))), (((13))), (((14))), or (((15))), there is provided an electrostatic image developer set, a toner cartridge set, a process cartridge, an image forming apparatus, or an image forming method which comprises a white toner having white toner particles containing a polyester resin and a white colorant, and a non-white colored toner having colored toner particles containing a vinyl resin, a polyester resin, and a colored colorant, and which has a mass ratio C of the polyester resin to the vinyl resin in the colored toner particles that is less than 0.7 or exceeds 10, or which has an area ratio of the polyester resin present in a surface region equivalent to 15% of the cross-sectional area of ​​the colored toner particles that is less than 60% when a cross-section of the colored toner particles is observed, and which provides a high color development of an image having a colored image on a white image and suppresses peeling of the colored image, compared to the case where an electrostatic image developing toner set is applied. [Explanation of symbols]

[0239] 1Y, 1M, 1C, 1K, 1W Photoconductor (an example of an image carrier) 2Y, 2M, 2C, 2K, 2W Charging roll (an example of charging means) 3Y, 3M, 3C, 3K, 3W exposure equipment (an example of electrostatic image forming means) 4Y, 4M, 4C, 4K, 4W developing device (an example of developing means) 5Y, 5M, 5C, 5K, 5W Primary transfer roll (an example of a primary transfer means) 6Y, 6M, 6C, 6K, 6W: Photoconductor cleaning device (an example of a cleaning means) 8Y, 8M, 8C, 8K, 8W toner cartridges 10Y, 10M, 10C, 10K, 10W Image forming unit 20 Intermediate transfer belt (an example of an intermediate transfer body) 21 Intermediate transfer body cleaning device 22 Driving Roll 23 Support roll 24 Opposing Roll 26 Secondary transfer roll (an example of a secondary transfer means) 28 Fixing device (an example of a fixing means) P Resin sheet (an example of a recording medium)

[0240] 107 Photoconductor (an example of an image carrier) 108 Charging roll (an example of charging means) 109 Exposure device (an example of electrostatic image forming means) 111 Developing device (an example of developing means) 112 Transfer device (an example of a transfer means) 113 Photoconductor cleaning device (an example of a cleaning means) 115 Fixing device (an example of fixing means) 116 Mounting Rail 117 Cabinet 118 Exposure Aperture 200 Process Cartridge 300 Resin sheet (an example of a recording medium)

Claims

1. a white toner having white toner particles including a polyester resin and a white colorant; a non-white color toner having color toner particles including a vinyl resin, a polyester resin, and a color colorant; having a mass ratio C of the polyester resin to the vinyl resin in the color toner particles is 0.7 or more and 10 or less; a toner set for developing an electrostatic image, wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in a surface region corresponding to 15% of the cross section area of ​​the color toner particle is 60% or more and 100% or less.

2. 2. The toner set for developing electrostatic images according to claim 1, wherein a mass ratio C of the polyester resin to the vinyl resin in the color toner particles is 2 or more and 6 or less.

3. 2. The toner set for developing electrostatic images according to claim 1, wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in a surface region corresponding to 15% of an area of ​​the cross section of the color toner particle is 78% or more and 100% or less.

4. 2. The toner set for developing electrostatic images according to claim 1, wherein the white toner particles contain a vinyl resin.

5. 5. The toner set for developing electrostatic images according to claim 4, wherein a mass ratio W of the polyester resin to the vinyl resin in the white toner particles and a mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfy a relationship of -0.6≦W−C≦5.

6.

6. 6. The toner set for developing electrostatic images according to claim 5, wherein a mass ratio W of the polyester resin to the vinyl resin in the white toner particles and a mass ratio C of the polyester resin to the vinyl resin in the color toner particles satisfy a relationship of 0≦W−C≦4.

7. 2. The toner set for developing an electrostatic image according to claim 1, wherein the net strength of the S element of the colored toner particles measured by fluorescent X-ray analysis is 3.0 kcps or more and 6.0 kcps or less.

8. 8. The toner set for developing an electrostatic image according to claim 7, wherein the net intensity of S element of the colored toner particles measured by fluorescent X-ray analysis is 3.8 kcps or more and 5.7 kcps or less.

9. 2. The toner set for developing electrostatic images according to claim 1, wherein, when a cross section of the color toner particle is observed, an area ratio of the polyester resin present in an internal region inside a surface region of the color toner particle is 15% or more and 45% or less.

10. When a cross section of the color toner particle is observed, the ratio X of the perimeter of the color toner particle to the equivalent perimeter of a circle (perimeter / equivalent perimeter of a circle) 2. The toner set for developing electrostatic images according to claim 1, wherein the .rho. is 1.14 or less.

11. A white electrostatic image developer containing the white toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 10; A color electrostatic image developer containing the color toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 10; an electrostatic image developer set comprising:

12. a white toner cartridge that contains the white toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 10 and is detachably attached to an image forming apparatus; a color toner cartridge that contains the color toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 10 and is detachably attached to an image forming apparatus; Toner cartridge set including:

13. a first developing means containing the white electrostatic image developer included in the electrostatic image developer set according to claim 11; a second developing means containing the color electrostatic image developer included in the electrostatic image developer set according to claim 11; Equipped with A process cartridge that is detachably attached to an image forming apparatus.

14. a first image forming means for forming a white image by using the white toner, the first image forming means comprising a first developing means containing a developer that contains the white electrostatic image developer contained in the electrostatic image developer set according to claim 11; a second image forming means for forming a color image by using the color toner, the second image forming means including a second developing means containing the color electrostatic image developer included in the electrostatic image developer set according to claim 11; a transfer means for transferring the white image and the color image onto a surface of a recording medium; a fixing means for fixing the white image and the color image transferred onto the surface of the recording medium; An image forming apparatus comprising:

15. A first image forming step of forming a white image by the white toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 10; A second image forming step of forming a color image by the color toner contained in the toner set for developing an electrostatic image according to any one of claims 1 to 10; a transfer step of transferring the white image and the color image onto a surface of a recording medium; a fixing step of fixing the white image and the color image transferred onto the surface of the recording medium; The image forming method according to claim 1,

Citation Information

Patent Citations

  • Image forming method and toner set

    JP7163574B2