Joint terminal
The joint terminal design addresses the challenge of wire outlet adjustment and power supply variations by incorporating separate mounting and crimping sections, along with a buttting portion for precise alignment and crimping of braided wires, ensuring consistent electrical connections.
Patent Information
- Application Number
- JP2023160218
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing joint terminals face challenges in adjusting the wire outlet for crimping, particularly when crimping two wires in the same direction, leading to variations in power supply allowance.
A joint terminal design featuring a plate-shaped structure with separate mounting sections and crimping pieces for each wire, along with a buttting portion that allows for precise alignment and crimping of braided wires, thereby controlling the wire outlet and suppressing variations in power supply allowance.
The solution effectively suppresses variations in power supply allowance by allowing precise adjustment and crimping of wires, ensuring consistent electrical connections and preventing fraying or cutting during conduction inspections.
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Figure 2025051214000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a joint terminal. [Background technology]
[0002] A known example of the above-mentioned joint terminal is described in Patent Document 1. The joint terminal described in Patent Document 1 connects two electric wires to each other by crimping them. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2016-81625 A Summary of the Invention [Problem to be solved by the invention]
[0004] In the joint terminal of the above-mentioned Patent Document 1, two electric wires are crimped to the joint terminal with their tip surfaces facing each other. However, when it is desired to crimp two electric wires with their tip surfaces facing the same direction, if one electric wire is attached while the other electric wire is attached, it is difficult to adjust the protruding margin of the electric wire relative to the crimping piece.
[0005] The present invention has been made in consideration of the above-mentioned circumstances, and an object of the present invention is to provide a joint terminal in which variation in the protruding allowance of an electric wire is suppressed. [Means for solving the problem]
[0006] In order to achieve the above-mentioned object, the joint terminal according to the present invention has the following features. A plate-shaped joint terminal provided in an elongated shape, a first mounting portion provided on one side in the longitudinal direction and on which a first electric wire is mounted; a first crimping piece provided on the first mounting portion and configured to crimp the first electric wire; a second mounting portion provided on the other side in the longitudinal direction and on which a second electric wire is mounted; a second crimping piece provided on the second mounting portion and configured to crimp the second electric wire; and a butting portion for butting a tip surface of the second electric wire provided by bending the other end of the second electric wire in the thickness direction of the second mounting portion. It is a joint terminal. Effect of the Invention
[0007] According to the present invention, it is possible to provide a joint terminal in which variations in the exposed length of the electric wire are suppressed.
[0008] The present invention has been briefly described above. Furthermore, the details of the present invention will be further clarified by reading the following description of the embodiment of the present invention (hereinafter, referred to as "embodiment") with reference to the accompanying drawings. [Brief description of the drawings]
[0009] [Figure 1] FIG. 1 is a perspective view of a joint terminal according to a first embodiment of the present invention. [Diagram 2] FIG. 2 is a side view of the joint terminal shown in FIG. [Diagram 3] FIG. 3 is a perspective view of a joint terminal according to a second embodiment of the present invention. [Figure 4] FIG. 4 is a side view of the joint terminal shown in FIG. [Diagram 5] FIG. 5 is a partially enlarged view of FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
[0011] For convenience of explanation, "front", "rear", "left", "right", "upper", and "lower" are defined below as shown in Figures 1 to 5. The "front-rear direction", "left-right direction", and "up-down direction" are perpendicular to each other.
[0012] (First embodiment) A joint terminal 1 of a first embodiment is shown in Figures 1 and 2. The joint terminal 1 of this embodiment is a terminal for connecting a covered electric wire 100 (= first electric wire) and a braided wire 200 (= second electric wire) arranged in, for example, a vehicle. The covered electric wire 100 is composed of a core wire 101 and a covering portion 102 that covers the core wire 101. The braided wire 200 is composed of a core wire 201, an inner insulator (not shown) that covers the core wire 201, a braid (not shown) that covers the inner insulator, and an outer insulator 202 that covers the braid.
[0013] The joint terminal 1 is formed by punching and pressing a conductive metal plate. The joint terminal 1 has two mounting portions 11, 12, two crimping pieces 21, 22, a butting portion 3, a middle portion 4, and two bent portions 51, 52, and is provided long in the vertical direction.
[0014] The mounting part 11 (=first mounting part) is provided on the lower side (=one side in the longitudinal direction) and the covered electric wire 100 is mounted thereon. The mounting part 11 is arranged vertically in the front-rear direction. The crimping pieces 21 (=first crimping pieces) are provided standing from both the left and right sides of the mounting part 11 toward the rear side and crimp the covered electric wire 100. In this embodiment, the crimping pieces 21 are provided at the lower end of the mounting part 11. At the end of the covered electric wire 100, the covering part 102 is removed to expose the core wire 101. This covered core wire 101 is mounted on the mounting part 11 and crimped by the crimping pieces 21. The covered electric wire 100 is drawn out to the lower side.
[0015] The mounting portion 12 (=second mounting portion) is provided on the upper side (=other side in the longitudinal direction), and the braided wire 200 is mounted thereon. The mounting portion 12 is disposed vertically in the front-rear direction. The crimping pieces 22 (=second crimping pieces) are provided standing from both the left and right sides of the mounting portion 12 toward the rear side, and crimp the braided wire 200. In this embodiment, the crimping pieces 22 are provided at approximately the center in the up-down direction of the mounting portion 12. The terminal of the braided wire 200 has the external insulator 202, the braid (not shown), and the internal insulator (not shown) removed to expose the core wire 201. This exposed core wire 201 is mounted on the mounting portion 12, and is crimped by the crimping pieces 22.
[0016] The butt portion 3 is provided by bending the upper end portion of the joint terminal 1 rearward in the front-rear direction (= thickness direction of the mounting portion 12) into an L-shape, and is butted against the tip surface of the core wire 201 of the braided wire 200 from below. The butt portion 3 is disposed vertically in the up-down direction.
[0017] The intermediate portion 4 is provided between the mounting portion 11 and the mounting portion 12. The intermediate portion 4 is disposed vertically in the up-down direction. The bent portion 51 is provided between the intermediate portion 4 and the mounting portion 11, and is provided by bending the lower end portion (end portion on one side in the longitudinal direction) of the mounting portion 11 toward the lower side in the up-down direction (one side in the thickness direction of the intermediate portion 4). The bent portion 52 is provided between the intermediate portion 4 and the mounting portion 12, and is provided by bending the upper end portion (end portion on the other side in the longitudinal direction) of the mounting portion 12 toward the upper side in the up-down direction (the other side in the thickness direction of the intermediate portion 4). The braided wire 200 is bent in an L-shape along the intermediate portion 4 and mounted on the mounting portion 12. That is, the braided wire 200 is drawn out to the rear side.
[0018] A procedure for connecting the covered electric wire 100 and the braided wire 200 using the joint terminal 1 described above will be described. First, the core wire 101 exposed at the end of the covered electric wire 100 is mounted on the mounting portion 11. At this time, the core wire 101 is mounted with its tip surface facing upward and the covered electric wire 100 pulled out from the bottom. Thereafter, the tip of the crimping piece 21 is brought close to the core wire 101, and the core wire 101 of the covered electric wire 100 is crimped by the crimping piece 21. In addition, the core wire 201 exposed at the end of the braided wire 200 is mounted on the mounting portion 12. At this time, the tip surface of the core wire 201 of the braided wire 200 is abutted against the abutting portion 3. In addition, the core wire 201 is mounted with its tip surface facing upward and the braided wire 200 pulled out from the rear side along the middle portion 4. Thereafter, the tip of the crimping piece 22 is brought close to the core wire 201 , and the crimping piece 22 crimps the core wire 201 of the braided wire 200 .
[0019] According to the above-described embodiment, by providing the butt portion 3 in the joint terminal 1, the tip end face of the core wire 201 of the braided wire 200 can be butted against the butt portion 3. This makes it possible to suppress variation in the protruding margin of the braided wire 200 from the crimping piece 22.
[0020] 1, a continuity test of the braided wire 200 can be performed by applying a voltage detection probe 300 to the butting portion 3. Therefore, the voltage detection probe 300 does not directly contact the braided wire 200, which prevents the braid from fraying or breaking.
[0021] According to the above-described embodiment, the joint terminal 1 is provided with the intermediate portion 4, and the braided wire 200 is bent into an L shape and mounted on the joint terminal 1. When the tip of the braided wire 200 is bent into an L shape, it becomes even more difficult to adjust the protruding portion, but the abutting portion 3 can suppress variations in the protruding portion of the braided wire 200 from the crimping piece 22.
[0022] Second embodiment Next, a second embodiment will be described with reference to Figures 3 and 4. In these figures, parts equivalent to those of the joint terminal 1 shown in Figures 1 and 2 already described in the first embodiment above are designated by the same reference numerals, and detailed description thereof will be omitted.
[0023] As shown in the same figure, the joint terminal 1B of the second embodiment has two mounting portions 11, 12, two crimping pieces 21, 22, a butting portion 3B, an intermediate portion 4, and two bent portions 51, 52, and is elongated in the vertical direction.
[0024] The mounting portions 11, 12, the crimping pieces 21, 22, the intermediate portion 4, and the bent portions 51, 52 are the same as those in the first embodiment described above, and therefore detailed description thereof will be omitted here. The major difference between the first embodiment and the second embodiment is the shape of the butting portion 3B. The butting portion 3 in the first embodiment is provided in a flat plate shape. The butting portion 3B in the second embodiment is provided in a curved shape that approaches the tip surface of the braided wire 200 as it approaches the center portion.
[0025] 5, when the voltage detection probe 300 is brought into contact with the butting portion 3B to perform a continuity test, the voltage detection probe 300 is guided along the curved shape to the center of the butting portion 3B. Since the center is the location closest to the braided wire 200, a more accurate continuity test can be performed.
[0026] The present invention is not limited to the above-described embodiment, and can be appropriately modified, improved, etc. In addition, the material, shape, size, number, arrangement location, etc. of each component in the above-described embodiment are arbitrary as long as the present invention can be achieved, and are not limited.
[0027] According to the first and second embodiments described above, the tip end surface of the braided wire 200 is abutted against the abutment portion 3, 3B, but this is not limited to this, and instead of the braided wire 200, the tip end surface of the coated electric wire 100 may be abutted against the abutment portion 3, 3B.
[0028] According to the first and second embodiments described above, the bent portions 51, 52 are provided on both sides of the intermediate portion 4, and the mounting portion 11 and the mounting portion 12 are spaced apart in the front-rear direction, but this is not limited to this. The joint terminals 1, 1B may be provided so that the mounting portion 11 and the mounting portion 12 are on the same plane without providing the bent portions 51, 52 on both sides of the intermediate portion 4.
[0029] Here, the features of the embodiments of the joint terminal according to the present invention described above will be briefly summarized and listed in the following [1] to [4].
[0030] [1] A plate-shaped joint terminal (1, 1B) provided in an elongated shape, a first mounting portion (11) provided on one side (lower side) in the longitudinal direction (vertical direction) and on which a first electric wire (100) is mounted; a first crimping piece (21) provided on the first mounting portion (11) and configured to crimp the first electric wire (100); and, a second mounting portion (12) provided on the other side (upper side) in the longitudinal direction (vertical direction) and on which a second electric wire (200) is mounted; a second crimping piece (22) provided on the second mounting portion (12) and configured to crimp the second electric wire (200); and a butting portion (3, 3B) for butting a tip surface of the second electric wire (200) provided by bending an end portion on the other side (upper side) of the longitudinal direction (vertical direction) toward a thickness direction (front-rear direction) of the second mounting portion (12), Joint terminal (1,1B).
[0031] According to the configuration [1] above, by providing the abutment portion (3, 3B) in the joint terminal (1, 1B), the tip end face of the second electric wire (200) can be abutted against the abutment portion (3, 3B). This makes it possible to suppress variation in the protruding margin of the second electric wire (200) from the second crimping piece (22).
[0032] [2] In the joint terminal (1, 1B) according to [1], The second wire (200) is made of a braided wire. Joint terminal (1,1B).
[0033] According to the configuration [2] above, a continuity test of the braided wire (200) can be performed by applying the voltage detection probe (300) to the butting portion (3, 3B). Therefore, the voltage detection probe (300) does not directly contact the braided wire (200), which prevents the braid from fraying or being cut.
[0034] [3] In the joint terminal (1, 1B) according to [1], an intermediate portion (4) provided between the first mounting portion (11) and the second mounting portion (12); a first bent portion (51) provided between the intermediate portion (4) and the first mounting portion (11), the first bent portion (51) being formed by bending one end portion of the first mounting portion (11) in the longitudinal direction toward one side (lower side) of the intermediate portion (4) in the thickness direction; a second folded portion (52) provided between the intermediate portion (4) and the second mounting portion (12), the second folded portion (52) being formed by folding the other end of the second mounting portion (12) in the longitudinal direction toward the other side (upper side) of the intermediate portion (4) in the thickness direction, The second electric wire (200) is bent into an L-shape along the middle portion (4), Joint terminal (1,1B).
[0035] According to the configuration [3] above, the joint terminal (1, 1B) is provided with the middle portion (4), and the second electric wire (200) is bent into an L shape and mounted on the joint terminal (1, 1B). When the tip of the second electric wire (200) is bent into an L shape, it becomes even more difficult to adjust the protruding portion, but the abutting portion (3, 3B) can suppress variation in the protruding portion of the second electric wire (200) from the second crimping piece (22).
[0036] [4] In the joint terminal (1, 1B) according to [1], The butting portion (3B) is curved so as to approach the tip surface of the second electric wire (200) toward the center. Joint terminal (1,1B).
[0037] According to the above configuration [4], when the voltage detection probe (300) is applied to the butting portion (3B) to perform a continuity test, the voltage detection probe (300) is guided to the center of the butting portion (3B) along the curved shape. Since the center is the location closest to the second electric wire (200), a more accurate continuity test can be performed. [Explanation of symbols]
[0038] 1,1B Joint terminal 3,3B Abutment part 4. Middle section 11 Mounting section (first mounting section) 12 Mounting section (second mounting section) 21 Crimping piece (first crimping piece) 22 Crimping piece (second crimping piece) 51 Bending section (first bending section) 52 Bending section (second bending section) 100 Covered electric wire (first electric wire) 200 braided wire
Claims
1. A plate-shaped joint terminal provided in an elongated shape, a first mounting portion provided on one side in a longitudinal direction and on which a first electric wire is mounted; a first crimping piece provided on the first mounting portion and configured to crimp the first electric wire; a second mounting portion provided on the other side in the longitudinal direction and on which a second electric wire is mounted; a second crimping piece provided on the second mounting portion and configured to crimp the second electric wire; and a butting portion for butting a tip surface of the second electric wire, the tip surface of the second electric wire being bent toward the thickness direction of the second mounting portion. Joint terminal.
2. The joint terminal according to claim 1, The second electric wire is composed of a braided wire. Joint terminal.
3. The joint terminal according to claim 1, an intermediate portion provided between the first mounting portion and the second mounting portion; a first bent portion provided between the intermediate portion and the first mounting portion, the first bent portion being formed by bending one end of the first mounting portion in the longitudinal direction toward one side of the intermediate portion in the thickness direction; a second bent portion provided between the intermediate portion and the second mounting portion, the second bent portion being formed by bending the other end of the second mounting portion in the longitudinal direction toward the other side of the intermediate portion in the thickness direction, The second electric wire is mounted by being bent into an L-shape along the middle portion. Joint terminal.
4. The joint terminal according to claim 1, The butt portion is curved toward a tip surface of the second electric wire toward a center portion. Joint terminal.
Citation Information
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