Pump unit
By adding multiple radial inflow openings in the stationer in the Holbeck pump stage and optimizing the support structure, the problem of insufficient exhaust speed in the inflow area of the Holbeck pump stage is solved, and the vacuum performance of the vacuum pump is significantly improved.
Patent Information
- Application Number
- JP2023216940
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-29
- Filing Date
- 2023-12-22
- Publication Date
- 2025-04-10
- Estimated Expiration
- 2043-12-22
AI Technical Summary
In the prior art, the exhaust gas speed in the Holbeck pump stage is insufficient in the inflow area, resulting in poor vacuum performance.
By adding a number of radial inflow openings (such as 2, 3 or 4) at the farthest part of the external position of the Holbeck stationer and spaced in the circumferential direction by a portion extending axially, these inflow openings may be elongated to increase the circumferential length.
By expanding the circumferential inflow area and optimizing the support structure, the exhaust speed in the Holbeck pump stage is improved, thereby improving the overall vacuum performance of the vacuum pump.
Smart Images

Figure 2025060355000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a pump unit for a vacuum pump, in particular a turbomolecular vacuum pump or for a vacuum system, which comprises at least one Holbeck pump stage having one or more Holbeck sleeves which rotate about a rotation axis during pump operation and one or more Holbeck stators, the Holbeck stators each having at least one Holbeck web on the side facing the Holbeck sleeve.
[0002] Furthermore, the present invention relates to a vacuum pump, in particular a turbomolecular vacuum pump, comprising at least one pump unit as disclosed herein.The present invention further relates to a vacuum system comprising at least one vacuum chamber, at least one pump unit as disclosed herein and at least one recipient to be evacuated. [Background technology]
[0003] Pump units of the type mentioned at the outset are basically known and in practice often have, in addition to at least one Holweck pump stage, one or more turbomolecular pump stages, the rotating components of which, i.e. the rotor blades, rotate together with one or more Holweck sleeves around a common axis of rotation during operation.
[0004] Such a pump unit may be part of a stand-alone vacuum pump that is flow-technically connected to the respective recipient for the respective pump application in order to evacuate the recipient, in which case the pump unit is located in its own pump housing forming the outer housing of the vacuum pump.
[0005] Pump units of this kind are also known in the form of so-called split-flow pumps, in which the intake is not or is not only via an axial intake opening and thus parallel to the axis of rotation, but the pump housing of the split-flow pump, for example a so-called box-type housing, has one or more radial intake openings arranged at a distance from one another along the axis of rotation. These radial intake openings of the split-flow pump are also called radial extractors, intermediate extractors, ports or intake ports. During operation, each radial intake opening of the split-flow pump is connected to a corresponding opening of the recipient to be evacuated.
[0006] Furthermore, pump units of the aforementioned kind are known which also have a housing and in principle form a stand-alone vacuum pump, but which are in practice inserted into another housing for pumping operation. Pump units of this kind are also called cartridge pumps, and their housings are also called cartridge sleeves or simply pump housings. The further housing can be a separate housing which together with the pump unit accommodated therein forms a stand-alone vacuum pump. The further housing can be, for example, a box-type housing, i.e. a stand-alone split-flow pump can have in its box-type housing, i.e. in an outer housing also simply called pump housing, a pump unit without its own housing or with its own housing, in particular a cartridge pump.
[0007] Alternatively, the separate housing may be an integral component of a vacuum system having a vacuum chamber used to house the pump unit as well as a recipient in rigid flow connection to the vacuum pump, the recipient being capable of being evacuated by the pump unit housed within the vacuum chamber.
[0008] Thus, the pump unit, i.e. in particular the cartridge vacuum pump, having a housing, also referred to below as base housing, can be accommodated, in particular inserted, in various other housings, which in the following are to be understood under the general term "outer housing". The outer housing may be a stand-alone housing, as in the case of a pump unit without a base housing, or the outer housing may form an integral component of the vacuum system, as a chamber housing.
[0009] In the present disclosure, the or each opening of the outer housing which is flow-technically connected to the pump unit accommodated therein is uniformly referred to as a radial extraction. When the pump unit has its own base housing, i.e. in particular a cartridge pump, then the or each opening of the base housing which is flow-technically connected to the radial extraction of the outer housing is referred to in the present disclosure as a radial intake opening, so as to avoid confusion.
[0010] A Holbeck pump stage has one or more Holbeck stators. Radially inwardly of the Holbeck stator, or of the outermost Holbeck stator if there are multiple Holbeck stators, is a Holbeck sleeve which rotates about the axis of rotation during operation. When referring hereinafter to a "Holbeck stator", in the case of a Holbeck pump stage having multiple Holbeck stators, the outermost Holbeck stator is meant.
[0011] On the side facing the Holbeck sleeve, the Holbeck stator is provided with one or more Holbeck webs, each of which extends along a curve having a gradient different from zero around the axis of rotation, so that on the side facing the Holbeck sleeve, the Holbeck stator is provided with a Holbeck channel defined by the Holbeck webs, which together with the side of the Holbeck sleeve facing it form the pumping region of the Holbeck stage.
[0012] In the case of a split-flow pump, in order that the gas to be pumped can reach this pumping region of the Holweck pump stage from the radial extraction of the outer housing, the Holweck stator is provided with an opening aligned with the radial extraction, which opening is referred to in the present disclosure as the radial inlet opening, thus forming the inlet region of the Holweck pump stage, the axial position of which with respect to the axis of rotation is adjusted to the corresponding orientation of the radial extraction. Summary of the Invention [Problem to be solved by the invention]
[0013] The object of the present invention is to increase the pumping speed in the inlet region of a Holweck pump stage in a pump unit of the type mentioned at the beginning and thus to improve the vacuum performance, in particular of a split-flow vacuum pump having one or more Holweck pump stages. [Means for solving the problem]
[0014] The solution to this problem is obtained by the features of the respective independent claims.
[0015] In the pump unit, according to the invention, the Holbeck stator, or, if there are several Holbeck stators, the outermost one located radially outward, has several, in particular two, three or four, radial inlet openings in the inlet region, which are arranged distributed in the circumferential direction and separated from one another by support portions extending in the axial direction.
[0016] The expansion of the inlet area in the circumferential direction is achieved by the multiple radial inlet openings. Instead of a single radial inlet opening, there are multiple inlet openings distributed in the circumferential direction. The support part provides the required mechanical stability of the Holweck stator.
[0017] The axial support sections may each extend exactly axially, i.e. parallel to the axis of rotation, or they may also extend obliquely, in either case connecting two stator parts that are axially adjacent to the inlet region.
[0018] With regard to the circumferential dimension, it is conceivable, but not necessary, for all inlet openings to have the same circumferential length, this also applies correspondingly to the support part.
[0019] According to some embodiments, the radial inlet openings each have an elongated shape, such that the circumferential length of the inlet opening is greater than its axial length.
[0020] According to some developments, it can be provided that the radial inlet openings lie on a circle about the rotation axis, the radius of the circle lying perpendicular to the rotation axis, although this is not essential. Alternatively, it can be provided that the radial inlet openings lie in a plane inclined to the rotation axis or on a curve extending about the rotation axis, which has a gradient different from zero. In particular, the radial inlet openings lie on a helix. This therefore results in the course of the inlet openings about the rotation axis including an axial component. Such a course of the radial inlet openings of the Holweck stator can be advantageous with regard to the pressure distribution in the Holweck pump stage or in the pumping region of the Holweck pump stage formed by the Holweck stator together with the respective Holweck sleeve.
[0021] A plane inclined with respect to the axis of rotation may be understood within the scope of the present disclosure as a plane which does not extend perpendicularly to the axis of rotation but extends at an angle with respect to the axis of rotation, so that the normal to the plane forms an angle with the axis of rotation different from zero and smaller than 90 degrees.
[0022] According to some embodiments, it may be provided that the support parts are each formed as a web or stay. In particular, the support parts may each extend in the circumferential direction over an angle in the range of 3° to 30°, in particular in the range of 5° to 20°, in particular over an angle of 10°. The narrower the support parts, the greater the openness of the Holweck stator in the inlet region provided in common by all inlet openings. The thickness of the support parts can be minimized such that sufficient mechanical stability of the Holweck stator is guaranteed and the openness of the inlet region is maximal.
[0023] According to some developments, at least some of the radial inlet openings and / or the support parts can be free of Holweck webs, and thus at least some of the Holweck webs can be interrupted in the inlet region, whereby the openness of the Holweck stator in the inlet region can be further increased and thus the exhaust speed can be further increased.
[0024] According to some embodiments, the Holweck pump stage may be surrounded by a base housing having at least one radial inlet opening axially at the height of the inlet area of the Holweck stator.
[0025] As mentioned at the beginning, the pump unit with the base housing may in particular be configured to be accommodated, in particular to be inserted, in another housing. Such a pump unit is also called a cartridge pump. The base housing is also called a pump housing or a cartridge sleeve. As also already mentioned, the other housing is in the present disclosure called an outer housing. The outer housing may be a pump housing of a stand-alone vacuum pump, for example a so-called box-type housing, or the outer housing may define a vacuum chamber used to accommodate the pump unit, the vacuum chamber being part of a vacuum system further comprising a recipient.
[0026] According to some embodiments, it can be provided that, in the axial direction, at the level of the inlet area of the Holweck stator, a radial gap is formed between the Holweck stator and the base housing, which circumferentially surrounds the axis of rotation, such that the flow reaching the Holweck pump stage via the base housing can be distributed circumferentially by this annular gap and thus reach the pumping area between the Holweck stator and the Holweck sleeve over all radial inlet openings of the Holweck stator, and thus practically over the entire circumference.
[0027] The radial gap may lie on a circle about the axis of rotation or in a plane inclined to the axis of rotation or on a curve extending about the axis of rotation and having a gradient different from zero, in particular on a spiral. In particular, the course of the radial gap may correspond to the course of the inlet openings of the Holweck stator.
[0028] According to some embodiments, the base housing has, axially at the height of the inlet region of the Holweck stator, a plurality of, in particular two, three or four, radial inlet openings arranged in a distributed manner in the circumferential direction and separated from one another by axially extending retaining portions, so that the base housing, axially at the height of the inlet region of the Holweck stator, has a structure like the Holweck stator itself and therefore likewise has an enlarged openness due to the plurality of radial inlet openings.
[0029] In particular, it can be provided that the number of radial inlet openings of the Holweck stator is equal to the number of radial intake openings of the base housing.
[0030] It may further be contemplated that the circumferential length of the radial inlet openings of the Holweck stator is at least substantially equal to the circumferential length of each of the radial intake openings of the base housing, respectively.
[0031] According to some embodiments, it may be provided that the support portion of the Holweck stator and the retaining portion of the base housing are offset relative to each other in the circumferential direction. Such an arrangement may promote flow guiding which leads to a further increase in the exhaust velocity.
[0032] Possible developments of the base housing with respect to the radial intake openings and the holding parts separating the intake openings from one another can correspond to the developments of the Holweck stator already described above with respect to the radial inlet openings and the supporting parts separating the inlet openings from one another.
[0033] It may therefore be envisaged that the radial intake openings of the base housing each have an elongated shape.
[0034] It may further be provided that the radial intake openings of the base housing lie on a circle about the axis of rotation or in a plane inclined to the axis of rotation or on a curve extending about the axis of rotation having a gradient different from zero, in particular on a spiral. In particular, the course of the radial intake openings may correspond to the course of the radial inlet openings.
[0035] It may further be provided that the retaining portions of the base housing are each configured as webs or stays, in which case in particular the retaining portions each extend over an angle in the circumferential direction in the range of 3° to 30°, in particular in the range of 5° to 20°, in particular over an angle of 10°.
[0036] The cross-section of the support part of the Holweck stator and the cross-section of the support part of the base housing can be rectangular, but this is not essential. In principle, other cross-sectional shapes are also conceivable, which are designed in particular with regard to flow optimization and have, for example, curved curves without corners. The cross-section can be, for example, circular or elliptical, or rectangular or square with rounded corner areas.
[0037] A vacuum pump according to the invention, in particular configured as a turbomolecular vacuum pump, comprises at least one pump unit as disclosed herein and an outer housing, in which the pump unit is accommodated, the outer housing having a radial extraction section at the height of the inlet area of a Holweck stator of the pump unit in the axial direction.
[0038] For example, the vacuum pump may be a split-flow vacuum pump having an outer housing, for example a so-called box-type housing. Such a vacuum pump can be used as a stand-alone pump and can be flow-technically connected to the respective recipient to be evacuated.
[0039] A vacuum system according to the invention comprises at least one vacuum chamber, at least one pump unit as disclosed herein and at least one recipient to be evacuated, the vacuum chamber having a chamber housing as outer housing in which the pump unit is accommodated, the chamber housing having, axially at the height of the inlet area of the Holweck stator of the pump unit, a radial extraction, which is flow-connected to the recipient.
[0040] The pump unit of the vacuum pump may have its own base housing, i.e. it may in particular be a cartridge vacuum pump. This also applies to the pump unit of the vacuum system.
[0041] In both cases, i.e. both in the case of the vacuum pump and in the case of the vacuum system, the outer housing may have several radial extractions. In this case, it can be provided that the radial extractions are assigned to one or several turbomolecular pump stages or that several radial extractions are assigned to several turbomolecular pump stages arranged one after the other along the rotation axis. Regardless of whether the outer housing has one or several radial extractions, the outer housing may additionally have an axial intake opening. In the case of a pump unit with its own base housing, in particular a cartridge vacuum pump, the base housing may correspondingly have an axial intake opening in addition to the one or several radial intake openings. As already mentioned at the beginning, the flow entering through the axial intake opening runs at least approximately parallel to the rotation axis of the pump unit.
[0042] According to some embodiments, a radial gap may be provided between the outer housing on the one hand and the Holweck stator or the base housing on the other hand, in the axial direction at the height of the radial extraction of the outer housing, around the axis of rotation. Such a radial gap forms a flow passage leading radially outwardly to the periphery of the pump unit. The flow passage promotes the distribution of the incoming flow over the entire circumference and thus promotes the utilization of all the inlet openings of the Holweck stator, thus resulting in a further increase in the pumping speed.
[0043] The axial height of the radial gap may be selected in various ways. The axial height may correspond to the axial height of the inlet region of the Holweck stator. Alternatively, the radial gap may have a smaller or larger axial height.
[0044] Furthermore, it can be provided, optionally, that the radial gap provided between the outer housing and the Holweck stator or the base housing, as in the case of the radial gap provided between the Holweck stator and the base housing described above, lies on a circle about the axis of rotation, or in a plane inclined to the axis of rotation, or on a curve extending about the axis of rotation having a gradient different from zero, in particular on a spiral. In particular, the course of the radial gap can correspond to the course of the inlet openings of the Holweck stator and / or to the course of the radial intake openings of the optionally present base housing.
[0045] In pump units that do not have their own housing, particularly when they are not cartridge pumps but rather split-flow pumps having a box-type housing forming the outer housing, at least one Holweck pump stage and possibly further pump stages, for example one or more turbomolecular pump stages, are accommodated in an outer housing forming the pump housing, and therefore an annular gap is provided between the inside of this outer housing and the outer housing of the Holweck stator.
[0046] In pump units with their own base housing, i.e. for example in cartridge pumps, a radial gap is provided between the inside of the outer housing and the outside of the base housing.
[0047] The radial gap is limited in both axial directions, in particular in the axial region of the inlet region of the Holweck stator, i.e. the radial gap is located axially at the height of the inlet opening of the Holweck stator and, optionally when a base housing is provided, axially at the height of one or more radial intake openings of the base housing.
[0048] Such an axial restriction of the radial gap comes to a certain extent of itself according to some embodiments of the invention, when the radial gap is formed by a channel formed on the inside of the outer housing. Such a channel forms a circumferentially extending recess on the inside of the outer housing. On the outside, the Holweck stator abuts against an area on the inside of the outer housing, axially adjacent to the circumferential channel. Additionally, a seal may be provided, which serves to seal the axial area of the unit consisting of the pump unit and the outer housing as a whole, including the inlet area of the Holweck stator, so that a detrimental effect on the pumping speed in the inlet area is avoided.
[0049] Correspondingly, in a pump unit having a base housing, its outside abuts against an inner region of an outer housing, which axially defines a circumferential channel formed on its inside.
[0050] The radial gap may alternatively be formed by a channel formed on the outside of the Holweck stator or the base housing, the outside of which is formed by a support part of the Holweck stator located between the radial inlet openings. The channel provided on the outside of the Holweck stator, and thus the radial gap, may thus be formed by the support part having a smaller radial thickness and being recessed radially inwards with respect to the axially adjacent area of the outside of the Holweck stator.
[0051] Correspondingly, in a pump unit having a base housing, the retaining portion of the base housing separating the radial intake openings is recessed radially inward relative to the axially adjacent area on the outside of the base housing in order to form a circumferential channel and thus a radial gap.
[0052] A combination of both measures is also possible, i.e. the radial gap may be formed by both a channel formed on the inside of the outer housing and a channel formed on the outside of the Holweck stator or base housing.
[0053] In general, it can be envisaged that the channel formed inside the outer housing, i.e. its channel bottom, may lie on a circle, but this is not essential: depending on the respective situation, for example the space conditions in the guest chamber, the radial depth of the channel may vary in the circumferential direction.
[0054] In principle, it is also possible to provide an annular gap without a channel being formed on the inside of the outer housing or on the outside of the Holweck stator or base housing, in particular by having the Holweck stator or base housing arranged at a radial distance from the inside of the outer housing and acting in such a way that an axially sealing radial gap exists at the height of the inlet region of the Holweck stator in the axial direction in order to seal this intermediate space in the axial direction.
[0055] Alternatively or additionally to the normally formed radial gap, according to some embodiments it can be provided that the outer housing has a recess on its inside at least in the region of one of the support parts of the Holweck stator or the holding part of the base housing, preferably in the region of each support part or holding part. By means of such a recess, the respective support part or holding part is opened radially outwardly, so that a flow can pass around the support part or holding part radially outwardly. Such a recess can thus also be realized in order to distribute the incoming flow over the entire circumference, and thus to utilize the inlet area of the Holweck stator over the entire circumference, which can further increase the pumping speed of the pump unit.
[0056] The turbomolecular pump stage may also have radial inlet openings, like the Holweck pump stage disclosed herein. The configuration of the radially outer Holweck stator with respect to its radial inlet area disclosed herein may therefore also be provided in the turbomolecular pump stage, i.e. in the stator spacer sleeve, which is hereby expressly disclosed. The stator spacer sleeve is arranged between two stator vanes or adjacent to the stator vanes of the turbomolecular pump stage. The stator spacer sleeve may therefore have, like the radially outer Holweck stator, a plurality of radial inlet openings, in particular two, three or four, in the radial inlet area, which are distributed in the circumferential direction and are separated from one another by axially extending support parts.
[0057] A pump unit for a turbomolecular vacuum pump or vacuum system is also disclosed herewith, and is required both in combined and independent form, which comprises at least one turbomolecular pump stage, which has rotor blades which rotate about a rotation axis during pump operation, stator blades which interact with the rotor blades in a pumping action, and at least one stator spacer sleeve, which has a plurality, in particular two, three or four radial inlet openings in the radial inlet area, which are arranged distributed in the circumferential direction and separated from one another by axially extending support portions.
[0058] Possible developments of the turbomolecular pump stage correspond to the developments of the Holweck pump stage disclosed herein.
[0059] A turbomolecular vacuum pump is also disclosed and claimed, which comprises at least one such pump unit and an outer housing, the outer housing accommodating the pump unit, the outer housing having a radial extraction portion axially at the height of the inlet area of the stator spacer sleeve of the pump unit.
[0060] A vacuum system is also disclosed and claimed, which comprises at least one vacuum chamber, at least one such pump unit and at least one recipient to be evacuated, where the vacuum chamber has a chamber housing as an outer housing, in which the pump unit is accommodated, and the chamber housing has a radial extraction portion axially at the height of the inlet area of the stator spacer sleeve of the pump unit, the extraction portion being flow-connected to the recipient.
[0061] Possible developments of the turbomolecular vacuum pump and vacuum system correspond to the developments for the vacuum pump or vacuum system, respectively, disclosed herein for the Holweck pump stage.
[0062] In particular, turbomolecular pump stages may also be provided with one or more radial gaps, as disclosed herein for Holweck pump stages.
[0063] The invention will now be described, by way of example only, with reference to the drawings, in which: [Brief description of the drawings]
[0064] [Figure 1a] 1 shows diagrammatically possible pump configurations in which the pump unit according to the invention can be used; [Figure 1b] 1 shows diagrammatically possible pump configurations in which the pump unit according to the invention can be used; [Diagram 2] 1 shows a conventional split-flow vacuum pump in different viewing directions, the pump unit of which may be constructed according to the invention; [Diagram 3] 1 shows a conventional cartridge vacuum pump in different viewing directions, the pump unit of which may be formed in accordance with the present invention; [Figure 4] 1 shows a part of a cartridge vacuum pump according to the invention in two different viewing directions; [Figure 5a] 5 shows a portion of the cartridge vacuum pump of FIG. 4 from another viewing angle. [Figure 5b] 5 shows a possible implementation of the cartridge vacuum pump of FIG. 4. [Figure 5c] 5 shows a possible implementation of the cartridge vacuum pump of FIG. 4. [Figure 6a] 1A-1D show schematic views in cross section perpendicular to the axis of rotation of various configurations according to the invention of a pump unit without its own base housing in a stand-alone outer housing; [Figure 6b] 1A-1D show schematic views in cross section perpendicular to the axis of rotation of various configurations according to the invention of a pump unit without its own base housing in a stand-alone outer housing; [Figure 6c]1A and 1B show schematic views in cross section perpendicular to the axis of rotation of various configurations according to the invention of a pump unit without its own base housing in a stand-alone outer housing. [Figure 7a] 1 shows diagrammatically in cross section perpendicular to the axis of rotation various configurations according to the invention of a pump unit according to the invention having its own base housing within an outer housing; [Figure 7b] 1 shows diagrammatically in cross section perpendicular to the axis of rotation various configurations according to the invention of a pump unit according to the invention having its own base housing within an outer housing; [Figure 8a] 1 shows a partial view of a split-flow vacuum pump in cross section extending parallel to the axis of rotation according to one embodiment of the present invention. [Figure 8b] 1 shows a partial view of a split-flow vacuum pump in cross section extending parallel to the axis of rotation according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0065] 1a shows a pumping arrangement in which a split-flow vacuum pump 13 is connected to a recipient 53 for evacuating the recipient 53 having a number of flow-technically interconnected chambers. From the point of view of the manufacturer of the vacuum pump 13, the recipient 53 is also referred to as a guest chamber, since it is in fact the customer of the pump manufacturer who uses the pump in each case with his own recipient 53.
[0066] The vacuum pump 13 has a stand-alone pump housing 41. The pump housing 41 may be a so-called box-type housing, also referred to in the present disclosure as an outer housing. Within the pump housing there is a pump unit 11, which comprises inter alia one Holweck pump stage 17 and two turbomolecular pump stages 63, which have a common rotor 65 for these pump stages 17, 63.
[0067] Each pump stage is assigned a radial extraction section 43 formed in the outer housing 41, which during pump operation communicates with an opening 54 of a respective chamber of a recipient 53.
[0068] For the sake of clarity, in FIG. 1 a of the Holweck pump stage 17 only the Holweck sleeve 21 is shown diagrammatically, whereas of the turbomolecular pump stage 63 only the rotor blades 68 are shown diagrammatically in each case.
[0069] Another pump configuration is shown in Fig. 1b, where the guest chamber comprises a recipient 53 and a vacuum chamber 51, which likewise comprise several chambers connected to each other in a flow-technical manner, in which the recipient 53 and the vacuum chamber 51 have a common housing, of which the outer housing 41 forming the chamber housing of the vacuum chamber 51 is an integral component. However, it is not essential that the outer housing 41 is formed integrally with the housing of the recipient 53. The common housing may also have several separate sub-housings, which can be connected to each other for the respective pump applications, one of which is the outer housing 41 for the pump unit 11.
[0070] The pump unit 11 is located within the vacuum chamber 51 and therefore within the outer housing 41. The outer housing 41 of the pump unit 11 is therefore not a stand-alone pump housing in this pump configuration.
[0071] The pump unit 11 is a so-called cartridge vacuum pump. It has a base housing 31, also called cartridge sleeve or simply pump housing, in which the individual pump stages of the pump unit 11 are accommodated. In the example shown here, the pump stages are likewise one Holweck pump stage 17 and two turbomolecular pump stages 63, of which only the Holweck sleeve 21 is shown diagrammatically, and of which only the rotor blades 68 are shown diagrammatically. The rotating components 21, 68 of the pump stages 17, 63 are mounted on a common rotor 65.
[0072] The base housing 31 has an axial intake opening 37 and two radial intake openings 33, the axial intake opening 37 communicating with one of the chambers of the recipient 53, and the radial intake openings 33 each communicating with a radial extraction section 43 formed in the outer housing 41 and thus with an assigned chamber of the recipient 53.
[0073] The two pump configurations according to FIGS. 1a and 1b are known per se and serve to illustrate the various situations in which the pump unit 11 according to the invention can be used.
[0074] Another pump configuration, which can also be realized by the pump unit 11 according to the invention, is not shown, in which the pump unit 11 here has its own base housing 31 and is configured in particular as a cartridge vacuum pump, but in which the pump unit 11 is not inserted into a guest chamber as in Fig. 1b, but in this respect is located in a stand-alone outer housing, for example in a so-called box-type housing, as in Fig. 1a. Such a pump configuration thus corresponds to the configuration of Fig. 1a, with the difference that the individual pump stages 17, 63 are located in their own base housing 31 and can therefore be operated as a unit, i.e. as the pump unit 11, and can be inserted into the outer housing, in this way forming a stand-alone split-flow vacuum pump.
[0075] An example of a split-flow vacuum pump 13 according to the pump configuration of FIG. 1a is shown in FIG.
[0076] The outer housing 41 of the vacuum pump 13, configured as a box-type housing, has in this example two radial extraction sections 43. A base part 61 of the vacuum pump 13 closes the outer housing 41 at an end face. At this base part 41, inter alia, a rotor 65 of the pump unit 11 (see the lower drawing in FIG. 2) is rotatably journalled by a rolling bearing. At the other end, the rotor 65 is rotatably journalled by a magnetic bearing. The pump unit 11 has a Holweck pump stage 17 and two turbomolecular pump stages 63 that are axially spaced apart from one another. One of the radial extraction sections 43 is located between the two turbomolecular pump stages 63 with respect to the rotation axis 19 of the rotor 65.
[0077] The stator elements of the individual pump stages, which do not rotate during operation, comprise the stator vanes 67 of the turbomolecular pump stage 63, a stator portion 69 arranged between the two turbomolecular pump stages 63, and the Holweck stators 23, 23a. The radially outermost Holweck stator 23, the stator vanes 67 and the stator portion 69 are located inside the outer housing 41. Between the two Holweck stators 23, 23a and radially inside the inner Holweck stator 23a, respectively, is located one Holweck sleeve 21, 21a, which is attached to a Holweck hub 20 which is again connected to the rotor 65.
[0078] The Holweck sleeves 21, 21a and the rotor blades 68 of the turbomolecular pump stage 63 rotate with the rotor 65 during operation.
[0079] On the side facing the respective Holweck sleeve 21, 21a, the Holweck stator 23, 23a is provided with a structure of Holweck webs 25, which thus form the respective pumping areas. Such an arrangement, as shown in the lower part of Figure 2, has two radially inner and outer Holweck sleeves 21, 21a, to which a Holweck stator 23, 23a is assigned, is also called a nested Holweck arrangement.
[0080] 2 is used to explain one possible example of the construction of a conventional split-flow vacuum pump and is not according to the invention, since for the Holweck pump stage 17 no radial extraction is provided in the outer housing 41 and the Holweck pump stage 17 is not constructed according to the invention. Apart from that, the pump unit 11 according to the invention and thus the split-flow vacuum pump according to the invention may be constructed as shown in FIG.
[0081] Correspondingly, FIG. 3 shows an example of a conventional cartridge vacuum pump, in which the Holweck pump stage 17 is not configured according to the invention, but in this case the pump unit 11 according to the invention may otherwise have the configuration as shown in FIG. 3.
[0082] According to Fig. 3, the cartridge vacuum pump corresponds to the pump unit 11 according to Fig. 2 and does not only have a common rotor 65 with one Holweck pump stage 17 and two turbomolecular pump stages 63, but also a base housing 31 which accommodates the rotor 65 and these pump stages 17, 63. At the end face side of the base housing 31, it is closed by a base part 61 in which, inter alia, the rotor 65 is rotatably supported by means of a rolling bearing. At the other end, the rotor 65 is rotatably supported by a magnetic bearing.
[0083] 1b, the base housing 31 is provided with an axial intake opening 37 and two radial intake openings 33. One of the radial intake openings 33 is located between the two turbomolecular pump stages 63 with respect to the rotation axis 19 of the rotor 65. The other radial intake opening 33 is located axially at the level of the Holweck pump stage 17.
[0084] Together with the rotor 65, during pump operation, the moving blades 68 and the Holbeck hub 20 of the turbomolecular pump stage 63 rotate with the Holbeck sleeves 21, 21a attached thereto. The fixed components of these pump stages 17, 63 are again the stator vanes 67 of the turbomolecular pump stage 63 and the Holbeck stators 23, 23a of the Holbeck pump stage 17.
[0085] Figures 4 and 5a each show a part of a vacuum pump 13 according to the invention configured as a cartridge vacuum pump. With the exception of the region of the Holweck pump stage, which will be described in more detail below and which is formed according to the invention, this cartridge vacuum pump 13 may have a structure as previously described in relation to Figure 3.
[0086] FIG. 4 shows in an upper drawing in perspective a cut taken perpendicular to the rotor's axis of rotation 19 and somewhat above the base portion 61, while the lower drawing of FIG. 4 is in this case a plan view of the portion of the vacuum pump 13 shown in the upper drawing.
[0087] 4 only shows the outer pumping region of the Holweck pump stage, which is formed by the radially outermost outer Holweck stator 23 and the outer Holweck sleeve 21. As already explained, the Holweck stator 23 is provided with a helically extending Holweck stage 25 on its side facing the rotor sleeve 21. This design of the Holweck pump region is basically known.
[0088] A special feature with respect to the known Holweck pump stage is that the Holweck stator 23 has an inlet area 26 with a large degree of openness, since the inlet area 26 has a number of, in the present embodiment three, radial inlet openings 27 which are distributed in the circumferential direction and separated from one another by axially extending support portions 29. In this case, the support portions 29 are relatively narrow, i.e. have a short circumferential length compared to the inlet openings 27.
[0089] The base housing 31 has a corresponding configuration. In this axial region of the vacuum pump 13, i.e. axially at the level of the inlet region 26 of the Holweck stator 23, the base housing 31 is likewise provided with three intake openings 33. Every two adjacent intake openings 33 in the circumferential direction are separated from one another by a retaining portion 39 extending in the axial direction.
[0090] In this case, the support parts 29 of the Holweck stator 23 on the one hand and the retaining parts 39 of the base housing 31 on the other hand are offset relative to one another in the circumferential direction, in particular such that each one of the support parts 29 is arranged approximately centrally between two retaining parts 39 in the circumferential direction.
[0091] Furthermore, there is a radial gap 35 between the support portion 29 and the retaining portion 39. The radial gap 35 is caused by the fact that the radially outer sides of the support portions 29 lie on a cylinder about the axis of rotation 19, which has a reduced radial thickness compared to the axially adjacent regions of the base housing 31, i.e. is recessed radially outward, and has a smaller radius than the cylinder about the axis of rotation 19 on which the radially inner sides of the retaining portions 39 lie.
[0092] With this configuration, the vacuum pump 13 has an open structure, axially at the height of the Holweck pump stage 17 and over its entire circumference, interrupted exclusively by the relatively narrow support portion 29 of the Holweck stator 23 and the relatively narrow retaining portion 39 of the base housing 33.
[0093] As the side view of Fig. 5a shows, the radial inlet openings 33 of the base housing 31 have a greater axial height than the radial inlet openings 27 of the Holweck stator 23. Both the inlet openings 33 and the inlet openings 27 have an elongated shape, i.e. the circumferential length of each opening 33, 27 is several times its respective axial height. Furthermore, the support portion 29 and the retaining portion 39 are each relatively narrow, i.e. the circumferential length of each opening 33, 27 is several times the circumferential length of the respective support portion 29 or retaining portion 39.
[0094] As FIG. 5a further shows, the support portion 29 and the retaining portion 39 do not each have a constant width over their axial length, but rather the support portion 29 and the retaining portion 39 extend toward axially adjacent regions of the base housing 31 or Holweck stator 23, respectively.
[0095] The particular shape, width and radial thickness of the support portion 29 or the retaining portion 39 are particularly selected to provide sufficient support and sufficient mechanical stability to ensure optimal vibration characteristics.
[0096] FIG. 5 a shows the Holweck sleeve 21 which interacts in a pumping manner with the Holweck stator 23 through the radial inlet openings 33 in the base housing 31 and the radial inlet openings 27 in the Holweck stator 23 .
[0097] In contrast, the Holweck web is not shown in Fig. 5a. This is because the Holweck stator 23 is configured according to Fig. 5a in a manner corresponding to the embodiment of Fig. 5c, according to which the Holweck web 25 is interrupted in the inlet region 26, so that in this region the radial inlet openings 27 of the Holweck stator 23 and their support parts 29 are also not provided with the Holweck web 25. However, such a configuration is not essential. Fig. 5b shows an alternative embodiment in which the Holweck web 25 is not interrupted in the inlet region 26. With the configurations of Fig. 5a and 5c, a more open configuration of the inlet region 26 is obtained with respect to the configuration of Fig. 5b.
[0098] Although both the cartridge vacuum pump 13 according to Figure 3 and the cartridge vacuum pump 13 according to Figures 4 and 5a, 5b, 5c are functional in principle alone, such cartridge vacuum pumps are, as already mentioned, in practice inserted into an outer housing which has, in the inlet area 26 of the Holweck stator 23 and thus in the intake area formed by the radial intake openings 33 of the base housing 31, a radial extraction, via which the gas to be pumped can reach the Holweck pump stages from the respective recipient.
[0099] In order to make the entire circumference of the Holweck pump stage available for the inflow of the gas to be pumped, and thus in order for the gas to reach the pumping area between the Holweck stator 23 and the Holweck sleeve 21 via all the radial inlet openings 27 arranged in a circumferentially distributed manner, the radial gap 35 described above and shown in Figures 4 and 5a is provided between the Holweck stator 23 and the base housing 31.
[0100] Additional measures for further circumferential inflow distribution are explained diagrammatically on the basis of the example of a cartridge vacuum pump according to Fig. 7b. These measures concern the area between the base housing 31 and the outer housing 41. Further measures are possible in this area, which can also be applied in a pump unit 11 without its own base housing, i.e. in the configuration according to Fig. 1a. These measures are therefore initially explained below with reference to Figs. 6a, 6b and 6c, based on a split-flow vacuum pump 13, each shown only diagrammatically in a cross section perpendicular to the axis of rotation 19.
[0101] 6a shows an arrangement in which the pump unit does not have its own base housing but is accommodated in an outer housing 41 with a radial extraction 43 in the area of the shown Holweck pump stage. The radially outer pumping area of the Holweck pump stage is formed by the outer Holweck stator 23 and the outer Holweck sleeve 21. On the side facing the Holweck sleeve 21, the Holweck stator 23 is provided with a Holweck web 25.
[0102] In the illustrated inlet region, the Holweck stator 23 has three radial inlet openings 27 arranged circumferentially distributed, which are separated from one another by support portions 29 .
[0103] The outside of the support portion 29 and the inside of the outer housing 41 are positioned on a common cylinder centered on the rotation axis 19 .
[0104] In order that the gas entering via the radial extractions 43 can reach the pumping area between the Holweck stator 23 and the Holweck sleeve 21 via the entire circumference, i.e. via all three radial inlet openings 27, the outer housing 41 is provided on its inside with recesses 47 in the area of each support part 29 so that the flow entering via the radial extractions 43 can pass by the support parts 29 radially outwardly and then reach the pumping area via the respective next radial inlet opening 27.
[0105] The recesses 47 may extend over the entire axial height of the inlet region formed by the radial inlet openings 27 of the Holweck stator 23. A smaller or larger axial extension of the recesses 47 is likewise feasible. The contour shape of the recesses 47, i.e. the circumferential course of the recesses 47, may in principle be configured arbitrarily. The simplest and most economical possible manufacturability and optimal flow guidance may form relevant criteria for the configuration of these recesses 47.
[0106] In the configuration according to FIG. 6b, the recess 47 according to FIG. 6a is not provided. Nevertheless, in order to achieve a circumferential distribution of the incoming flow, the support part 29 is reduced in radial thickness, i.e. is radially recessed with respect to the axially adjacent part of the Holweck stator 23. This results in a channel 24 on the outside of the Holweck stator 23 between the inside of the outer housing 41 and the outside of the Holweck stator 23, formed by the outside of the support part 29, which results in a radial gap between the outer housing 41 and the Holweck stator 23. Via the radial gap formed by the channel 24, a circumferential distribution of the incoming gas can be achieved. For such a configuration, machining of the inside of the outer housing 41 is not necessary.
[0107] Alternatively to the solution according to Fig. 6b, according to Fig. 6c, a circumferential annular gap can be formed by forming a circumferential channel 45 on the inside of the outer housing 41. With this solution, it is not necessary to reduce the radial thickness of the support part 29.
[0108] Both the channel 24 mentioned with reference to Fig. 6b and the channel 55 according to Fig. 6c may extend over the entire axial height of the inlet area formed by the inlet opening 27 of the Holweck stator 23. A smaller or larger axial extension of the channels 24 or 55 is likewise possible.
[0109] A combination of the measures mentioned above on the basis of figures 6a, 6b and 6c is optionally possible. In addition to the radial reduction of the support part 29, for example a recess 47 according to figure 6a may be provided. Furthermore, in addition to the channel 24 according to figure 6b, for example a circumferential channel 45 may be provided on the inside of the outer housing 41, as shown in figure 6c, i.e. the radial gap between the Holweck stator 23 and the outer housing 41 may be formed in common by a channel on the outside of the Holweck stator 23 and a channel on the inside of the outer housing 41.
[0110] As mentioned above, Figures 7a and 7b each show an arrangement with a cartridge-type pump unit having its own base housing 31 and inserted into an outer housing 41 having a radial extraction section 43 in the region of the inlet area formed by the intake openings 27 in the axial direction of the Holweck stator 23.
[0111] The cartridge vacuum pump configuration corresponds in the inlet region to the vacuum pump configuration shown in Figures 4, 5a, 5c. Corresponding to the drawings in Figures 6a, 6b and 6c, the radially outer Holweck pump region is shown with the outer Holweck stator 23 and the Holweck sleeve 21 assigned to it. The Holweck stator 23 has three radial inlet openings 27 arranged in a circumferentially distributed manner, and the base housing 31 has three radial inlet openings 33 arranged in a circumferentially distributed manner, the inlet openings 33 being circumferentially offset with respect to the inlet openings 27 of the Holweck stator 23. The inlet openings 27 of the Holweck stator 23 are separated by a relatively narrow support portion 29, while a holding portion 39 of the base housing 31 separates each of two circumferentially consecutive radial inlet openings 33 of the base housing 31 from each other.
[0112] The retaining portion 39 of the base housing 33 rests on its outer side against the inner side of the outer housing 41. Nevertheless, the gas flowing in through the radial extraction 43 of the outer housing 41 can be dispersed in the circumferential direction, since there are flow paths leading to all three radial inlet openings 27 of the Holweck stator 23. Dispersion is facilitated by the radial gap 35 between the Holweck stator 23 and the base housing 31, already explained in connection with Figures 4 and 5a. The radial gap 35 is created by reducing the radial thickness of the retaining portion 39, i.e. by the retaining portion 39 being recessed radially outwards with respect to the axially adjacent region of the base housing 31.
[0113] Already, such openness of the entire structure, with multiple radial inlet openings 27 in the Holweck stator 23 and multiple radial intake openings 33 in the base housing 31, results in an increase in exhaust velocity compared to known configurations.
[0114] A further increase in the pumping speed is achieved according to Fig. 7b if, corresponding to the embodiment already described with reference to Fig. 6c, a circumferential channel 45 is formed on the inside of the outer housing 41, which forms a radial gap between the base housing 31 and the outer housing 41, by means of which a circumferential dispersion of the gas flowing in through the radial extraction part 43 can take place. The radial gap 45 makes it possible for the gas to flow radially outwardly past the holding part 39 of the base housing 31.
[0115] For possible additional or alternative configurations of the embodiment according to Figures 7a and 7b, reference is also made to the configurations described above in connection with Figures 4, 5a, 5b, 5c and 6a, 6b, 6c. Thus, for example, in the configuration according to Figure 7a, a recess corresponding to the recess 47 according to Figure 6a may be provided on the inside of the outer housing 41, which accordingly allows flow around the holding portion 39.
[0116] Figures 8a and 8b each partially show a split-flow vacuum pump 13 in a section extending parallel to the axis of rotation, where only the radially outer Holweck stator 23 of the Holweck pump stage is shown. The radially outer Holweck stator 23 is arranged in an outer housing 41 configured as a box-type housing and is provided with a radial extraction 43. Figures 8a and 8b serve inter alia to illustrate the various courses of the radial inlet openings 27 of the Holweck stator 23, as already mentioned elsewhere.
[0117] Corresponding to FIG. 5c, here the Holbeck webs 25 are interrupted in the inlet region of the Holbeck stator 23, respectively, so that the radial inlet openings 27 of the Holbeck stator 23 and their supporting parts 29 are not provided with the Holbeck webs 25 in this region.
[0118] Corresponding to FIG. 6c, here a circumferential channel 45 is formed on the inside of the outer housing 41, so that a circumferential dispersion of the incoming flow entering through the radial extraction portion 43 is achieved.
[0119] The two embodiments of Fig. 8a and Fig. 8b differ in that, according to Fig. 8a, the radial inlet openings 27 lie on a circle about the axis of rotation 19, the radius of the inlet openings 27 lying perpendicular to the axis of rotation 19, whereas according to Fig. 8b, the radial inlet openings 27 lie on a spiral about the axis of rotation 19, the winding direction of the spiral being counter to the winding direction of the course of the Holweck web 25. Alternatively, the winding direction of the spiral and the winding direction of the course of the Holweck web 25 may be the same. Alternatively, the radial inlet openings may lie in a plane inclined to the axis of rotation 19. The channels 45 provided on the inside of the outer housing 41 respectively follow the course of the inlet openings 27, i.e. in this embodiment, they lie correspondingly on a circle about the axis of rotation 19 (Fig. 8a) or on a spiral about the axis of rotation (Fig. 8b).
[0120] Two runs, namely a circle according to FIG. 8a and a helical run according to FIG. 8b, may also be provided with a Holweck stator 23 in which the Holweck web 25 is uninterrupted, corresponding to FIG. 5b. [Explanation of symbols]
[0121] 11 Pump unit 13 Vacuum Pump 15 Vacuum System 17 Holbeck pump stage 19 Rotation axis 20. Holbeck Hub 21 Holbeck Sleeve 21a Holbeck Sleeve 23 Holbeck Stator 23a Holbeck Sleeve 24 Channels 25 Holbeck Webb 26 Inflow area 27 Radial inlet opening of Holweck stator 29 Holweck stator support 31 Base Housing 33 Radial intake openings in base housing 35 Radial clearance 36 Channels 37 Axial intake opening of base housing 39 Base housing retaining part 41 Outer housing, pump housing 43 Radial Extraction Section 45 Channels 47 Recess 51 Vacuum Chamber 53 Recipient 54 Aperture 55 Radial clearance 61 Base part 63 Turbomolecular Pump Stage 65 Rotor 67 Stator blade 68 Moving blade 69 Stator part
Claims
1. In a vacuum pump (13), in particular a turbomolecular vacuum pump or a pump unit (11) for a vacuum system (15), at least one Holweck pump stage (17) having one or more Holweck sleeves (21) rotating about a rotation axis (19) during pump operation and one or more Holweck stators (23), the Holweck stators (23) each having at least one Holweck web (25) on the side facing the Holweck sleeve (21), The Holweck stator, or, if there are several Holweck stators, the outermost radially outer Holweck stator (23), has a plurality, in particular two, three or four radial inlet openings (27) in the inlet region (26), which are arranged distributed in the circumferential direction and separated from one another by axially extending support portions (29).
2. 2. A pump unit (11) as claimed in claim 1, wherein said radial inlet openings (27) each have an elongated shape.
3. 3. A pump unit according to claim 1 or 2, characterized in that the radial inlet openings (27) lie on a circle about the axis of rotation (19) or in a plane inclined to the axis of rotation (19) or on a curve extending about the axis of rotation (19) with a gradient different from zero, in particular on a helix.
4. 4. A pump unit according to claim 1, wherein the support portions (29) are each formed as webs or stays, in particular the support portions (29) each extend over an angle in the circumferential direction in the range of 3 degrees to 30 degrees, in particular 5 degrees to 20 degrees, in particular an angle of 10 degrees.
5. 5. A pump unit according to any one of the preceding claims, wherein at least a part of the radial inlet openings (27) and / or the support portion (29) is free of a Holweck web.
6. 6. A pump unit according to claim 1, wherein the Holweck pump stage (17) is surrounded by a base housing (31) having at least one radial intake opening (33) in the axial direction at the height of the inlet region (26) of the Holweck stator (23).
7. 7. The pump unit according to claim 6, wherein a radial gap (35) circumferentially around the axis of rotation (19) is formed between the Holweck stator (23) and the base housing (31) at the height of the inlet region (26) of the Holweck stator (23) in the axial direction.
8. 8. A pump unit according to claim 6 or 7, wherein the base housing (31) has a plurality, in particular two, three or four, radial intake openings (33) which are arranged circumferentially distributed in the axial direction at the height of the inlet region (26) of the Holweck stator (23) and separated from one another by axially extending retaining portions (39).
9. the number of the inlet openings (27) in the radial direction of the Holweck stator (23) is the same as the number of the inlet openings (33) in the radial direction of the base housing (31); and / or 9. A pump unit according to claim 6, wherein the support portion (29) of the Holweck stator (23) and the holding portion (39) of the base housing (31) are offset relative to one another in the circumferential direction.
10. the radial intake openings (33) of the base housing (31) each have an elongated shape and extend about the axis of rotation (19); and / or the radial air inlet openings (33) of the base housing (31) lie on a circle about the axis of rotation (19) or in a plane inclined to the axis of rotation or on a curve extending about the axis of rotation (19) having a gradient different from zero, in particular on a helix; and / or 10. A pump unit according to claim 6, wherein the retaining portions (39) of the base housing (31) are formed as webs or stays, respectively, and in particular the retaining portions (39) extend in the circumferential direction over an angle in the range of 3 degrees to 30 degrees, in particular 5 degrees to 20 degrees, in particular over an angle of 10 degrees.
11. In a vacuum pump (13), in particular a turbomolecular vacuum pump, 11. A vacuum pump (13) comprising at least one pump unit (11) according to any one of claims 1 to 10 and an outer housing (41) in which the pump unit (11) is accommodated, the outer housing (41) having a radial extraction section (43) at the height of the inlet area (26) of the Holweck stator (23) of the pump unit (11) in the axial direction.
12. In the vacuum system (15), at least one vacuum chamber (51), at least one pump unit (11) according to any one of claims 1 to 10, and at least one recipient (53) to be evacuated, The vacuum chamber (51) has a chamber housing as an outer housing (41), in which the pump unit (11) is accommodated, the chamber housing having a radial extraction section (43) at the height of the inlet area (26) of the Holweck stator (23) of the pump unit (11) in the axial direction, the extraction section (43) being flow-connected to the recipient (53).
13. 13. The vacuum pump (13) according to claim 11 or the vacuum system (15) according to claim 12, wherein a radial gap (55) is provided between the outer housing (41) on the one hand and the Holweck stator (23) or the base housing (31) on the other hand, at the height of the extraction portion (43) in the radial direction of the outer housing (41) in the axial direction, around the axis of rotation (19).
14. 14. A vacuum pump (13) or vacuum system (15) according to claim 13, wherein the radial gap (55) is at least partially defined by a channel (45) formed inside the outer housing (41) and / or a channel (24, 36) formed outside the Holweck stator (23) or the base housing (31).
15. 15. A vacuum pump (13) or a vacuum system (15) according to claim 13 or 14, wherein the outer housing (41) has, on the inside thereof, a recess (47) at least in the area of one of the support parts (29) of the Holweck stator (23) or in the area of a holding part (39) of the base housing (31), preferably in the area of each of the support parts (29) or the holding part (39).
Citation Information
Patent Citations
Multi-inlet vacuum pump
DE202013010204U1
Vacuum pump and mass spectrograph
JP2017057753A