Ultrasonic surgical handpiece assembly
The ultrasonic surgical handpiece assembly addresses the bulkiness issue by integrating internal irrigation and suction lumens, improving usability and visibility for medical professionals and enhancing surgical efficiency.
Patent Information
- Application Number
- JP2025022316
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2018-09-24
- Filing Date
- 2025-02-14
- Publication Date
- 2025-06-10
AI Technical Summary
Existing ultrasonic surgical handpieces face challenges in reducing the size of incisions and recovery time due to the bulkiness caused by external irrigation and suction lines, which obstruct the view and usability for medical professionals.
The ultrasonic surgical handpiece assembly incorporates an internal irrigation lumen and suction lumen within the handpiece, eliminating the need for external lines by using a sleeve with a perfusion conduit to provide irrigation and suction directly to the surgical site.
This design reduces the bulk and size of the handpiece, enhancing the usability and visibility for medical professionals while improving the efficiency of surgical procedures by integrating irrigation and suction internally.
Smart Images

Figure 2025087719000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an ultrasonic surgical handpiece assembly.
[0002] [Related Application] This application claims the benefit of U.S. Patent Application No. 62 / 735,445, filed on September 24, 2018, the entire contents of which are hereby incorporated by reference in their entirety.
Summary of the Invention
[0003] The present disclosure generally relates to an ultrasonic surgical handpiece assembly. The ultrasonic surgical handpiece assembly comprises a handpiece that includes a transducer and a horn. The transducer is configured to operate the horn to actuate a cutting tip connected to the horn to cut or remove biological material.
[0004] In one exemplary configuration, a sleeve is presented for use with an ultrasonic handpiece that includes a coupling housing having a handpiece transceiver. The sleeve is configured to surround a portion of an ultrasonic tip having a cutting feature. The sleeve includes a hub. The hub includes a proximal portion, a distal portion, and a first lumen that passes through the hub. The proximal portion has a first face configured to abut (adjacent) the ultrasonic handpiece and a second face located distally of the first face. The sleeve further includes a tube body having a distal end and a proximal end. The tube body extends from the distal portion of the hub configured to define a second lumen that is in fluid communication with the first lumen of the hub. The second lumen is configured to surround a portion of the ultrasonic chip. The sleeve also includes a tube opening on the inner surface of the second lumen. The tube opening is directed inwardly toward the second lumen at an intermediate point along the second lumen between the proximal end and the distal end of the tube body. A perfusion conduit is adjacent to the second lumen. The perfusion conduit is configured to extend from the proximal end of the tube body to the tube opening. A perfusion opening and a chip opening are located on a first surface, and the chip opening is configured to communicate with the first lumen. A perfusion adapter is disposed within the perfusion opening on the first surface of the hub and is in fluid communication with a perfusion tube. The sleeve also includes at least one retaining finger that projects proximally from the first surface. The retaining finger is configured to engage a connection housing of the ultrasonic handpiece. The sleeve further includes a cavity defined within the proximal portion of the hub. The cavity has an opening on the
[0005] first surface. A sleeve transceiver is disposed within the cavity and is configured to communicate with a corresponding handpiece transceiver. In another exemplary configuration, the ultrasonic surgical handpiece is configured to be used with an ultrasonic chip assembly that includes a sleeve having at least one retaining member. The ultrasonic surgical handpiece includes a housing having a proximal end and an opposite distal end, and the housing is configured to define a volume (cavity). Also,It includes a transducer and a horn having a first end and an opposite second end. The horn is configured to be at least partially disposed within a volume defined by a housing and the first end of the horn is operatively coupled to the transducer. The transducer is configured to vibrate / oscillate the horn during operation (in other words, to vibrate it in a fine and / or periodic manner). The ultrasonic surgical handpiece also includes a mounting region formed at the distal end of the housing. The mounting region defines a recess having a surface configured to receive a sleeve and a plurality of sidewalls. A mounting element is disposed on the surface of the recess. The mounting element is configured to receive at least one retaining member of the sleeve and removably couple the sleeve to the ultrasonic surgical handpiece. The ultrasonic surgical handpiece further includes a first fixture extending from the surface of the recess. The first fixture is configured to removably couple to the sleeve to provide irrigation to the
[0006] sleeve. The second end of the horn is configured to protrude from the surface. In yet another exemplary configuration, the ultrasonic handpiece assembly is configured to be used with an elongated cutting instrument. The elongated cutting instrument includes a suction lumen extending along its length. The assembly includes an ultrasonic handpiece. The ultrasonic handpiece includes a housing having a proximal end and an opposite distal end. The housing defines a volume (cavity) and the It is at least partially disposed within the defined volume. The handpiece also includes a horn having a first end and an opposite second end. The horn is configured to be at least partially disposed within the volume defined by the housing. The horn includes a second conduit configured to extend between the first and second ends of the horn within the horn. The horn also includes a threaded coupler at its second end. The threaded coupler is configured to extend from the distal end of the housing and removably couple the horn to an elongate cutting instrument. The assembly also includes an irrigation outlet fitting extending from the distal end of the housing. The irrigation outlet fitting is configured to discharge irrigation fluid (e.g., irrigation solution) from the housing. The assembly also includes an irrigation sleeve. The irrigation sleeve includes a hub. The hub defines a first lumen and includes an irrigation inlet fitting. The irrigation inlet fitting is configured to engage the irrigation outlet fitting to receive irrigation fluid discharged from the ultrasonic handpiece. The sleeve also includes a sleeve body extending distally from the hub. The sleeve body defines a second lumen configured to surround a portion of the elongate cutting instrument when the elongate cutting instrument is inserted into the irrigation sleeve. The sleeve further includes a tube opening on an inner surface of the second lumen. The tube opening is disposed to face the second lumen at an intermediate point along the second lumen between the proximal and distal ends of the sleeve body to supply irrigation fluid to the surgical site and cool the elongate cutting instrument. The sleeve also includes an irrigation conduit extending adjacent to the second lumen. The irrigation conduit extends from the irrigation inlet fitting of the sleeve body to the tube opening to connect irrigation configured to form a fluid passage for passage therethrough. The irrigation outlet fitting of the housing is configured to engage the irrigation inlet fitting of the irrigation sleeve when the irrigation sleeve is coupled to the housing so that irrigation fluid flows completely through the ultrasonic handpiece and within the hub Further, the first end of the horn is operatively coupled to the transducer such that the first conduit of the transducer and the second conduit of the horn define a continuous passage extending from the proximal end to the distal end of the housing
[0007] In yet another exemplary configuration, the ultrasonic handpiece assembly is configured for use with an elongate cutting instrument The assembly includes an ultrasonic handpiece having a housing, a transducer, and a horn. The housing has a proximal end and an opposite distal end The housing defines a volume (cavity), and the distal end has a distal face The transducer is configured to define a first conduit and is at least partially disposed within the volume defined by the housing The horn has a first end and an opposite second end and is configured to be at least partially disposed within the volume defined by the housing The horn includes a second conduit configured to extend between the first and second ends of the horn An irrigation outlet fitting extends from the distal end of the housing and is configured to discharge irrigation fluid from the housing. A threaded coupler is disposed at the second end of the horn. The threaded coupler is configured to engage an elongate cutting instrument A recess is disposed within the distal end of the housing. The recess is non It includes a concave surface configured to define a symmetric shape and a plurality of side walls. The assembly further includes a handpiece transceiver having a handpiece coil with a first axis. The handpiece transceiver is disposed within one of the plurality of side walls. The assembly also includes an irrigation sleeve. The irrigation sleeve includes a hub having a proximal portion and a distal portion. The proximal portion is configured to define an asymmetric protrusion extending proximally from the distal portion and is dimensioned to be inserted into a recess of the housing. The irrigation sleeve also includes a contact portion configured to contact the distal surface of the ultrasonic handpiece when the asymmetric protrusion is inserted into the recess of the housing. The asymmetric protrusion is configured to ensure proper alignment of the irrigation sleeve with respect to the housing. The irrigation sleeve further includes a sleeve coil and a sleeve transceiver including a memory unit. The memory unit is for storing information regarding optimal drive parameters for an elongate cutting instrument. The sleeve coil has a second axis. The sleeve transceiver is disposed within a cavity defined within the asymmetric protrusion of the hub such that the second axis of the sleeve coil is oriented parallel to the first axis of the handpiece coil.
[0008] In yet another exemplary configuration, the tube connector is configured to integrally connect an irrigation line, a suction line, and a conductor to the proximal portion of the ultrasonic surgical handpiece. The ultrasonic surgical handpiece includes an irrigation fixture and a suction fixture extending proximally from the proximal portion of the handpiece. The tube connector includes a base having a distal end and a proximal end. It is provided. The tube connector has a first lumen within the base. The first lumen is configured to form a first fluid passage within the base that extends from the distal end to the proximal end of the base. The first lumen is configured to receive a suction line near the proximal end of the base. The base defines a groove around (outer periphery) the base that extends from the proximal region to the distal region of the base. The groove is configured to receive a conductor. A portion of the first lumen near the distal end of the base is configured to be removably coupled to a suction fixture of an ultrasonic surgical handpiece via a friction fit. The tube connector is configured to reduce distortion of the irrigation line and the suction line when connected to the surgical handpiece. The proximal end of the first lumen is configured to receive a suction line near the proximal end of the base. The base defines a groove around (outer periphery) the base that extends from the proximal region to the distal region of the base. The groove is configured to receive a conductor. A portion of the first lumen near the distal end of the base is configured to be removably coupled to a suction fixture of an ultrasonic surgical handpiece via a friction fit. The first lumen is configured to receive a suction line near the proximal end of the base. The base defines a groove around (outer periphery) the base that extends from the proximal region to the distal region of the base. The groove is configured to receive a conductor. A portion of the first lumen near the distal end of the base is configured to be removably coupled to a suction fixture of an ultrasonic surgical handpiece via a friction fit. The base defines a groove around (outer periphery) the base that extends from the proximal region to the distal region of the base. The groove is configured to receive a conductor. A portion of the first lumen near the distal end of the base is configured to be removably coupled to a suction fixture of an ultrasonic surgical handpiece via a friction fit. The groove is configured to receive a conductor. A portion of the first lumen near the distal end of the base is configured to be removably coupled to a suction fixture of an ultrasonic surgical handpiece via a friction fit. A portion of the first lumen near the distal end of the base is configured to be removably coupled to a suction fixture of an ultrasonic surgical handpiece via a friction fit. The tube connector is configured to reduce distortion of the irrigation line and the suction line when connected to the surgical handpiece. The tube connector is configured to reduce distortion of the irrigation line and the suction line when connected to the surgical handpiece.
[0009] These and other configurations, features, and advantages of the present disclosure will be apparent to those skilled in the art. The present disclosure is not intended to be limited to or by these configurations, embodiments, features, and / or advantages. The present disclosure is not intended to be limited to or by these configurations, embodiments, features, and / or advantages. Nor is it intended to be limited by or to these configurations, embodiments, features, and / or advantages. Nor is it intended to be limited by or to these configurations, embodiments, features, and / or advantages.
[0010] Hereinafter, referring to the drawings, exemplary configurations are shown in detail. The drawings illustrate schematic embodiments but are not necessarily to scale, and some features may be exaggerated to better illustrate innovative aspects of the exemplary embodiments. Further, the exemplary configurations described herein are not intended to be comprehensive or to be limited to or by the specific forms and configurations shown in the drawings and disclosed in the following detailed description. The drawings illustrate schematic embodiments but are not necessarily to scale, and some features may be exaggerated to better illustrate innovative aspects of the exemplary embodiments. Further, the exemplary configurations described herein are not intended to be comprehensive or to be limited to or by the specific forms and configurations shown in the drawings and disclosed in the following detailed description. The drawings illustrate schematic embodiments but are not necessarily to scale, and some features may be exaggerated to better illustrate innovative aspects of the exemplary embodiments. Further, the exemplary configurations described herein are not intended to be comprehensive or to be limited to or by the specific forms and configurations shown in the drawings and disclosed in the following detailed description. The exemplary configurations described herein are not intended to be comprehensive or to be limited to or by the specific forms and configurations shown in the drawings and disclosed in the following detailed description. Nor are they intended to be limited to or by the specific forms and configurations shown in the drawings and disclosed in the following detailed description. Nor are they intended to be limited to or by the specific forms and configurations shown in the drawings and disclosed in the following detailed description.
[0011] The advantages of the present invention will become even more apparent by referring to the following detailed description in connection with the accompanying drawings. If well understood, it will be understood promptly.
Brief Description of the Drawings
[0012]
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[0013] Medical professionals are looking to reduce the size of incisions and the recovery time required following invasive medical procedures. In conjunction with this, we strive to provide medical equipment used in various medical procedures. The size is gradually decreasing. Medical equipment used in various medical procedures Many of them are ultrasonic handpieces, high-speed drills, rotary burrs, fenestrated shavers, etc. Many of these cutting accessories are used for surgical procedures. Use irrigation or suction (i.e., withdrawal) to reduce heat and / or remove debris. Similarly, irrigation may be used to lubricate cutting accessories. Sometimes it is possible.
[0014] One example of a surgical instrument that utilizes an irrigation and suction system is an ultrasonic handpiece. Typically, one or more lines are superimposed to provide irrigation and aspiration. The ultrasonic handpiece is connected to an ultrasonic handpiece, which delivers fluid from an irrigation source to the surgical site and A cutting accessory, i.e., one or more tubes that are utilized to guide the ultrasonic tip. The irrigation and / or aspiration lines are typically , has been connected to the outside of the ultrasonic handpiece connected to the sleeve. The sleeve and / or The cutting accessory is disposable. As a result, the sleeve and / or cutting accessory is only temporarily attached to the ultrasonic handpiece. The attachment of additional elements such as an irrigation line and / or a suction line to the outside of the handpiece may increase the size, profile, and / or overall bulk of the ultrasonic handpiece. This may obstruct the view of the medical professional and / or distract the medical professional during the operation of the medical instrument during the medical procedure. The placement of the irrigation line and / or suction line with respect to the ultrasonic handpiece may similarly affect the usability of the ultrasonic handpiece and hinder the ability of the medical professional operating the ultrasonic handpiece. Accordingly, in order to reduce the size of the handpiece and improve usability, the ultrasonic surgical handpiece assembly 10 is configured to include an ultrasonic handpiece 12 having an internal irrigation lumen and an internal suction lumen, such as the ultrasonic surgical handpiece assembly 10 shown in FIGS. 1-3. Referring to FIGS. 1 and 2, an exemplary configuration of the ultrasonic surgical handpiece assembly 10 is shown. The ultrasonic surgical handpiece assembly 10 includes an ultrasonic handpiece 12 having a proximal end and a distal end. The ultrasonic surgical handpiece assembly 10 further includes a sleeve 18 and an ultrasonic tip 20 connected to the distal end of the ultrasonic handpiece 12. The sleeve 18 is configured to provide irrigation to the ultrasonic tip 20 and / or the surgical site. The sleeve 18 is configured to provide suction to the ultrasonic tip 20.
[0015] ly, as shown in FIGS. 1-3. The ultrasonic handpiece 12 is provided with an internal irrigation lumen and an internal suction lumen, and is configured to be provided with an ultrasonic handpiece 12 having an internal irrigation lumen and an internal suction lumen, such as the ultrasonic surgical handpiece assembly 10 shown in FIGS. 1-3. It is preferably configured as follows.
[0016] Referring to FIGS. 1 and 2, an exemplary configuration of the ultrasonic surgical handpiece assembly 10 is shown. The ultrasonic surgical handpiece assembly 10 includes an ultrasonic handpiece 12 having a proximal end and a distal end. The ultrasonic surgical handpiece assembly 10 further includes a sleeve 18 and an ultrasonic tip 20 connected to the distal end of the ultrasonic handpiece 12. The sleeve 18 is configured to provide irrigation to the ultrasonic tip 20 and / or the surgical site. The sleeve 18 is configured to provide suction to the ultrasonic tip 20. It is further contemplated that this may be the case. The ultrasonic chip 20 includes a cutting feature 34 configured to cut, shape, and / or remove biological tissue.
[0017] The ultrasonic chip 20 has various features as described in U.S. Patent Nos. 6,497,715, 6,955,680, and 6,984,220. These documents are hereby incorporated by reference in their entirety.
[0018] The ultrasonic surgical handpiece assembly 10 also includes a cable 30 or other power cord. The cable 30 or other power cord includes a power connector 28 or power adapter configured to couple the ultrasonic surgical handpiece assembly 10 to a power source, such as a control console 13. The control console 13 is configured to adjust various aspects of the ultrasonic handpiece 12. For example, the console 13 is configured to adjust the power and signals supplied to the ultrasonic handpiece 12. The console 13 is also configured to adjust the irrigation and / or aspiration functions of the ultrasonic handpiece 12 to optimize the performance of the ultrasonic surgical handpiece assembly 10.
[0019] Referring to FIG. 3, a cross-sectional view of the ultrasonic surgical handpiece assembly 10 of FIG. 1 is shown. The ultrasonic handpiece 12 includes a proximal housing portion 14 and a distal housing portion 16, each of which is configured to define a space (void). The proximal housing portion 14 and the distal housing portion 16 are configured as two separate components. - are connected to each other by user welding or similar joining procedures. Alternatively, the proximal housing portion 14 and the distal housing portion 16 may comprise corresponding connecting features configured to connect the proximal housing portion 14 and the distal housing portion 16 to each other. Also, it is contemplated that the proximal housing portion 14 and the distal housing portion 16 may be configured as a single integral component.
[0020] The transducer 44 is disposed within the space defined by the ultrasonic handpiece 12. The transducer 44 comprises a plurality of driver elements 46 disposed in a stack, e.g., a plurality of piezoelectric crystals. The piezoelectric crystals 46 expand and contract based on a change in the applied electricity. The transducer 44 comprises a tube 43 defining a lumen 45 extending from the proximal end to the distal end of the transducer 44 to form a fluid passage through the transducer 44. The tube 43 may be in the form of a columnar body. The tube 43 may extend through the coaxial length of the plurality of driver elements 46. The proximal end weight 41 is disposed adjacent to the proximal face of the driver element 46 located most proximally.
[0021] It is further contemplated that the transducer 44 may alternatively comprise a plurality of magnetostrictive elements.
[0022] The horn 40 is at least partially disposed within the space defined by the ultrasonic handpiece 12. The horn 40 is connected to the distal end of the transducer 44. The horn 40 may be composed of a rigid steel alloy, titanium, or a similar material. During operation, When the transducer 44 expands and contracts, the horn 40 vibrates (e.g., periodically). The horn 40 is removably coupled to the transducer 44. For example, the proximal end of the horn 40 is provided with a male threaded coupler, and the distal end of the transducer 44 is provided with a corresponding female threaded cap ler. Alternatively, the transducer 44 and the horn 40 may be permanently coupled to each other via welding, bonding, or similar joining procedures. The horn 40 is configured to define a second conduit 42. The second conduit 42 is in fluid communication with the lumen 45 defined by the tube 43 of the transducer 44. The lumen 45 passing through the transducer 44 and the second conduit 42 passing through the horn 40 cooperate to form part of a continuous fluid passage extending from the distal end of the ultrasonic handpiece 12 to the proximal end of the ultrasonic handpiece 12. The ultrasonic surgical handpiece assembly 10 is configured such that a plurality of driver elements 46 are compressed (squeezed) between the proximal end weight 41 and the horn 40. The fluid passage through the ultrasonic handpiece 12 is utilized to supply perfusion fluid and / or vacuum into the ultrasonic handpiece 12. The distal end of the horn 40 further includes a threaded coupler (threaded
[0023] coupler) 38. The threaded coupler 38 is configured to removably couple the ultrasonic tip 20 to the ultrasonic handpiece 12 via the horn 40. The threaded coupler 38 at the distal end of the horn 40 includes a thread (threaded portion) configured to engage a corresponding thread (threaded portion) of the ultrasonic tip 20, but it is further contemplated that other connection methods may be utilized. For example, the distal end of the horn 40 may be the ultrasonic tip 20 is removably coupled to the ultrasonic handpiece 12 via the horn 40. The threaded coupler 38 at the distal end of the horn 40 is provided with a thread (threaded portion) configured to engage a corresponding thread (threaded portion) of the ultrasonic tip 20, but it is further considered that other connection methods may be used. portion) that engages the corresponding thread (threaded portion) of the ultrasonic tip 20, but it is further contemplated that other connection methods may be utilized. For example, the distal end of the horn 40 may be the ultrasonic tip It may be provided with a feature portion that enables snap fitting with the platen 20.
[0024] The control console 13 of the ultrasonic surgical handpiece assembly 10 is configured to supply a drive signal to a cable 30 to which the ultrasonic handpiece 12 is connected. In many, but not all, aspects of the ultrasonic surgical handpiece assembly 10, the ultrasonic handpiece 12 and the cable 30 are assembled as a single unit. The drive signal is applied to the piezoelectric crystals 46. At any given moment, the same drive signal is applied to each of the plurality of piezoelectric crystals 46. By applying the drive signal, the plurality of piezoelectric crystals 46 expand and contract simultaneously and periodically. The stack of piezoelectric crystals 46 typically has a length of from 1 cm to 5 cm. The distance of movement, i.e., the amplitude, in one expansion and contraction cycle of the piezoelectric crystal 46 is between 1 μm and 10 μm. The horn 40 is configured to amplify this movement. As a result, the distal end of the horn 40, and thus the distal end of the ultrasonic tip 20, typically moves a distance of up to 1000 μm, and in many cases 500 μm or less, from the fully contracted position to the fully extended position. Some ultrasonic tips 20 are further designed such that the longitudinal expansion and contraction of the ultrasonic tip 20 also induces a torsional movement in the cutting feature 34. When the ultrasonic handpiece 12 is actuated to cause the periodic movement of the ultrasonic tip 20, the cutting feature 34 is considered to be vibrating. The control console 13 includes a vacuum pump and a controller, and an irrigation pump and a controller. The vacuum pump is connected to the ultrasonic surgical handpiece assembly via a suction line 27. The drive signal is applied to each of the plurality of piezoelectric crystals 46. By applying the drive signal, the plurality of piezoelectric crystals 46 expand and contract simultaneously and periodically. The stack of piezoelectric crystals 46 typically has a length of from 1 cm to 5 cm. The distance of movement, i.e., the amplitude, in one expansion and contraction cycle of the piezoelectric crystal 46 is between 1 μm and 10 μm. The horn 40 is configured to amplify this movement. As a result, the distal end of the horn 40, and thus the distal end of the ultrasonic tip 20, typically moves a distance of up to 1000 μm, and in many cases 500 μm or less, from the fully contracted position to the fully extended position. Some ultrasonic tips 20 are further designed such that the longitudinal expansion and contraction of the ultrasonic tip 20 also induces a torsional movement in the cutting feature 34. When the ultrasonic handpiece 12 is actuated to cause the periodic movement of the ultrasonic tip 20, the cutting feature 34 is considered to be vibrating. Some ultrasonic tips 20 are further designed such that the longitudinal expansion and contraction of the ultrasonic tip 20 also induces a torsional movement in the cutting feature 34. When the ultrasonic handpiece 12 is actuated to cause the periodic movement of the ultrasonic tip 20, the cutting feature 34 is considered to be vibrating. When the ultrasonic handpiece 12 is actuated to cause the periodic movement of the ultrasonic tip 20, the cutting feature 34 is considered to be vibrating.
[0025] The control console 13 includes a vacuum pump and a controller, and an irrigation pump and a controller. The vacuum pump is connected to the ultrasonic surgical handpiece assembly via a suction line 27. The vacuum pump is connected to the ultrasonic surgical handpiece assembly via a suction line 27. It is connected to 10. The perfusion pump is connected to the ultrasonic handpiece assembly via the perfusion line 29 to 10.
[0026] The control console 13 has any of the features described in U.S. Patent Application Publication Nos. 2017 / 0071621 and 201 8 / 0056328. The contents of these documents are hereby incorporated by reference in their entirety.
[0027] The ultrasonic handpiece 12 includes a tube 58 that is at least partially disposed within the ultrasonic handpiece 12. The tube 58 is configured to define a lumen 59 that passes through the ultrasonic handpiece 12 for perfusion and / or aspiration. The tube 58 defines an additional lumen 59 that passes through the ultrasonic handpiece 12 with respect to the fluid passage defined by the lumen 45 of the transducer 44 and the second conduit 42 of the horn 40. For example, the tube 58 defines a perfusion lumen 59 that passes through the ultrasonic handpiece 12, and the lumen 45 passing through the transducer 44 and the second conduit 42 passing through the horn 40 define an aspiration lumen 45 that passes through the ultrasonic handpiece 12. Alternatively, the tube 58 may define an aspiration passage 59 that passes through the ultrasonic handpiece 12, and the second conduit 42 passing through the lumen 45 of the transducer 44 and the horn 40 may define a perfusion passage that passes through the ultrasonic handpiece 12.
[0028]
[0028] The suction passage and / or the perfusion passage extending from the proximal end to the distal end of the surgical handpiece assembly 10, a part of the line defining them, is exposed, i.e., it is visible to the user during use. However, the user should understand that there is no need to attach any perfusion line or suction line to the side of the ultrasonic surgical handpiece assembly 10 during use. Instead, in some embodiments, the perfusion line 29 and the suction line 27 are merely attached to the proximal end of the ultrasonic handpiece 12 or the rear surface of the proximal end. In addition, in some embodiments, during the setting of the ultrasonic surgical handpiece assembly 10, all the suction connector and the perfusion connector provided in the sleeve are directly associated with the ultrasonic handpiece 12. In other words, there is no need to connect any perfusion line or suction line to the side of the sleeve 18. Therefore, the ultrasonic handpiece 12 will be provided with connectors for both perfusion and suction. Although a part of the line defining the perfusion passage is exposed, that is, it becomes visible to the user during use, the user should understand that there is no need to attach any perfusion line or suction line to the side of the ultrasonic surgical handpiece assembly 10 during use. Rather, in some embodiments, the perfusion line 29 and the suction line 27 are merely attached to the proximal end of the ultrasonic handpiece 12 or the rear surface of the proximal end. In addition, in some embodiments, during the setting of the ultrasonic surgical handpiece assembly 10, all the suction connector and the perfusion connector provided in the sleeve are directly associated with the ultrasonic handpiece 12. In other words, there is no need to connect any perfusion line or suction line to the side of the sleeve 18. Therefore, the ultrasonic handpiece 12 will be provided with connectors for both perfusion and suction. Referring to FIG. 4, a partial cross-sectional view of the ultrasonic handpiece 12 is shown. As described above, the transducer 44 has a distal end and a proximal end disposed within the space of the ultrasonic handpiece 12. The transducer 44 is configured to expand and contract along the long axis of the transducer 44. The lumen 45 passing through the transducer 44 has a distal portion and a proximal portion. The horn 40 is also at least partially disposed within the ultrasonic handpiece 12. The ultrasonic handpiece 12 further includes a barrier member (wall member) 49 disposed within the space defined by the ultrasonic handpiece 12. The barrier member 49 defines a cavity.
[0029] Referring to FIG. 4, a partial cross-sectional view of the ultrasonic handpiece 12 is shown. As described above, the transducer 44 has a distal end and a proximal end disposed within the space of the ultrasonic handpiece 12. The transducer 44 is configured to expand and contract along the long axis of the transducer 44. The lumen 45 passing through the transducer 44 has a distal portion and a proximal portion. The horn 40 is also at least partially disposed within the ultrasonic handpiece 12. The ultrasonic handpiece 12 further includes a barrier member (wall member) 49 disposed within the space defined by the ultrasonic handpiece 12.
[0030] The ultrasonic handpiece 12 further includes a barrier member (wall member) 49 disposed within the space defined by the ultrasonic handpiece 12. The barrier member 49 defines a cavity. configured as such. The transducer 44 is encapsulated within the barrier member 49 . That is, the barrier member 49 is configured to facilitate attaching and isolating the transducer 44 within the ultrasonic handpiece 12. The barrier member 49 does not occupy the entire space defined within the ultrasonic handpiece 12. Accordingly, the ultrasonic handpiece 12 further includes a potting element 47 or potting material disposed within the space defined by the ultrasonic handpiece 12 . The potting element 47 is disposed outside the barrier member 49 within the space defined by the ultrasonic handpiece 12. Accordingly, the potting element 47 will occupy or fill the portion of the space within the handpiece 12 not occupied or blocked by the barrier member 49. The potting element 47 is configured to fix the position of the barrier member 49 within the space defined by the ultrasonic handpiece 12. Also, the potting element 47 functions as an insulator or a damper configured to prevent the transmission of thermal energy (i.e., heat ) and mechanical energy (i.e., vibration) from the transducer 44 to the user's hand . The barrier member 49 further defines a passage portion 53 extending in a generally proximal direction from the proximal end of the barrier member 49. The passage portion 53 forms a passage between the proximal end of the ultrasonic handpiece 12 and the tube 43 (defining the lumen 45 passing through the transducer 44). The passage portion 53 includes a connection portion 54, for example, a hose barb configured to provide a friction fit . . . . . . . . .
[0031] . . . . b) or further includes a similar fixture. The connecting portion 54 extends proximally from the proximal end of the ultrasonic handpiece 12 and is configured to connect the passage portion 53 to the suction line 27 of the control console 13. The transducer 44 is partially attached within the cavity defined by the barrier member 49 by a rear seal 48 disposed between the proximal end of the transducer 44 and the inner surface of the barrier member 49. The rear seal 48 is configured to abut (adjacent) the proximal end of the transducer 44 and defines a first opening in fluid communication with the lumen 45 passing through the transducer 44.
[0032] The rear seal 48 is positioned to facilitate preventing the ingress of moisture into the volume (cavity) surrounding the transducer 44 between the barrier member 49 and the exterior of the transducer 44. Also, the rear seal 48 functions to prevent moisture from entering between the outer surface of the tube 43 and the inner surface of the transducer 44. The rear seal 48 is formed from an elastomeric material resistant to thermal and vibrational degradation, for example, a material capable of withstanding the temperature of autoclave treatment. The ultrasonic handpiece 12 further includes a front seal 52. The front seal 52 is disposed radially around the outer surface of the horn 40 to prevent the ingress of moisture between the inner surface of the distal housing portion 16 and the horn 40. This is because the outer surface of the horn 40 is exposed to liquid during the operation of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12.
[0033] The ultrasonic handpiece 12 further includes a front seal 52. The front seal 52 is disposed radially around the outer surface of the horn 40 to prevent the ingress of moisture between the inner surface of the distal housing portion 16 and the horn 40. This is because the outer surface of the horn 40 is exposed to liquid during the operation of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. The front seal 52 further includes a plurality of protrusions or ridges. These protrusions or ridges facilitate the engagement between the horn 40 and the distal housing portion 16 and the horn 40 and the distal housing portion 16 of the ultrasonic handpiece 12. configured to prevent the ingress of moisture into the space between 6.
[0034] The ultrasonic handpiece 12 further includes a potting seal 5 0. The potting seal 50 is positioned to engage both between the distal end of the barrier member 49 and the proximal end of the horn 40 . Also, the potting seal 50 is configured to contact the inner surface of the distal housing portion 16 of the ultrasonic handpiece 12 adjacent to the proximal ends of the barrier member 49 and the horn 40 . Further, the potting seal 50 is configured to abut (adjacent) against the distal end of the barrier member 49 and also defines a second opening for receiving the connecting feature of the horn 40. The potting seal 50 is configured to prevent the potting element 47 from entering the barrier member 49 and contacting the transducer 44 during the potting (embedding) process. Once the potting element 47 is placed in place, it cooperates with the potting seal 50 and functions to prevent the ingress of moisture between the barrier member 49 and the horn 40. 47, once properly positioned, cooperates with the potting seal 50 and functions to prevent the ingress of moisture between the barrier member 49 and the horn 40.
[0035] Referring to FIGS. 5 and 6, an exemplary configuration of the distal housing portion 16 is shown. The distal housing portion 16 includes a connecting feature 60. The connecting feature 60 is configured to removably connect the distal housing portion 16 to the distal portion of the barrier member 49 disposed within the proximal housing portion 14 . The connecting feature 60 includes a pair of tabs configured to snap-fit and / or friction-fit with corresponding connecting features of the barrier member 49. However, alternative connecting features such as hooks or protrusions are also contemplated. Connecting feature 60 is configured to removably connect the distal housing portion 16 to the distal portion of the barrier member 49 disposed within the proximal housing portion 14. The connecting feature 60 includes a pair of tabs configured to snap-fit and / or friction-fit with corresponding The feature portion 60 facilitates the attachment and / or positioning of the barrier member 49 into the space defined by the distal housing portion 16 and the proximal housing portion 14.
[0036] The distal housing portion 16 of the ultrasonic handpiece 12 further includes a flex circuit 62 formed within the distal housing portion 16. The flex circuit 62 is composed of a conductive material configured to transmit electrical signals between the distal and proximal regions of the flex circuit 62. The flex circuit 62 includes a mounting portion 64 disposed in the proximal region of the flex circuit 62. The mounting portion 64 is configured to couple to a processor disposed within the ultrasonic handpiece 12. The processor is configured to communicate with the control console 13. Alternatively, the mounting portion 64 of the flex circuit 62 may be configured to couple to a wire, cable, or similar conductor that is coupled to the control console 13 via the cable 30. The processor or wire is configured to transmit electrical signals that control the power supply, irrigation, and / or aspiration functions of the ultrasonic handpiece 12 between the flex circuit 62 and the control console 13. The flex circuit 62 also includes a transceiver 66 located in the distal region of the flex circuit 62. As described below, the position of the transceiver 66 within the ultrasonic handpiece 12 should be tightly controlled to ensure that the corresponding coil of the sleeve 18 is always read when the sleeve 18 is coupled to the ultrasonic handpiece 12. 12. In addition, the aforementioned lumen 59, which is at least partially disposed within the ultrasonic handpiece 12, defines
[0037] The defined tube 58 is also shown in FIG. 5. The tube 58 is at least partially disposed within the distal housing portion 16 and the proximal housing portion 14. Further, the tube 5 8 is provided with a connection feature 56 such as a hose barb or similar fitting configured to provide a friction fit. The connection feature 56 is disposed at the proximal end of the tube 58 and is configured to connect the tube 58 to the irrigation line 29 extending from the control console 13 to the ultrasonic surgical handpiece assembly 10. The irrigation line 29 extending from the console 13 is connected to the ultrasonic handpiece 12 via the hose barb 56 to facilitate the flow of irrigation fluid through the tube 58 within the ultrasonic handpiece 12 and toward the sleeve 18 and / or the ultrasonic chip 20. In the foregoing configuration, the irrigation fluid flows through the ultrasonic handpiece 12 from the proximal end of the ultrasonic handpiece 12 to the distal end of the ultrasonic handpiece 12 and / or the sleeve 18, thereby eliminating the need for a bulky irrigation line connected to the side of the ultrasonic handpiece 12 or the sleeve 1 8. This configuration is made possible by providing a path for the irrigation line through the handpiece 12. Thus, neither the sleeve nor the ultrasonic handpiece has an irrigation connection portion along its side. Alternatively, in other configurations, the tube 58 may be connected to the suction line 2 7 via the connection feature 56. In this case, a vacuum draw through the tube 58 can be performed using the suction line 27. The tube 58 may be adapted to communicate with the sleeve 18 and / or the ultrasonic chip 20 to remove biological material (biological objects) and / or fluid from the surgical site. or fluid, thereby eliminating the need for a bulky irrigation line connected to the side of the ultrasonic handpiece 12 or the sleeve 1 8. This configuration is made possible by providing a path for the irrigation line through the handpiece 12. Thus, neither the sleeve nor the ultrasonic handpiece has an irrigation connection portion along its side. Alternatively, in other configurations, the tube 58 may be connected to the suction line 2 7 via the connection feature 56. In this case, a vacuum draw through the tube 58 can be performed using the suction line 27. The tube 58 may be adapted to communicate with the sleeve 18 and / or the ultrasonic chip 20 to remove biological material (biological objects) and / or fluid from the surgical site. not. Alternatively, in other configurations, the tube 58 may be connected to the suction line 2 7 via the connection feature 56. In this case, a vacuum draw through the tube 58 can be performed using the suction line 27. The tube 58 may be adapted to communicate with the sleeve 18 and / or the ultrasonic chip 20 to remove biological material (biological objects) and / or fluid from the surgical site. and / or fluid, thereby eliminating the need for a bulky irrigation line connected to the side of the ultrasonic handpiece 12 or the sleeve 1 8. This configuration is made possible by providing a path for the irrigation line through the handpiece 12. Thus, neither the sleeve nor the ultrasonic handpiece has an irrigation connection portion along its side. Alternatively, in other configurations, the tube 58 may be connected to the suction line 2
[0038] Referring to FIG. 6, an exploded view of the distal housing portion 16 of the ultrasonic handpiece 12 is shown. The distal housing portion 16 comprises a first half 68 and a second half 70 configured to be joined together to form a part of the distal housing portion 16. The first half 68 and the second half 70 are each injection molded from a plastic for injection molding or a similar lightweight durable material. Furthermore, the first half 68 and the second half 70 are each molded such that when the first half 68 and the second half 70 are joined together, a groove 74 or a recess (forming a passageway) is formed in the distal housing portion 16. Also considered is that the groove 74 may be formed in only one of the first half 68 or the second half 70. The groove 74 is configured to receive at least a part of the flex circuit 62. The groove 74 further comprises a cavity 72 located at the distal end of the groove 74. The cavity 72 is configured to receive the transceiver 66 located in the distal region of the flex circuit 62. The cavity 72 has dimensions larger than the groove 74 to accommodate the size of the transceiver 66 relative to the flex circuit 62. The cavity 72 and the groove 74 are adjacent to each other. The cavity 72 is shown to be located near the distal end of the distal housing portion 16. However, it is also considered that the first and second halves 68, 70 may be configured such that the flex circuit 62 and the transceiver 66 are arranged in alternative positions. For example, the cavity 72 may be arranged near the proximal end of the distal housing portion 16. In yet other configurations, the first and second halves 68, 70 are not arranged along a vertical axis, and the first half 68 is not arranged along a vertical axis, and the first half 68 is above the second half 70. above the second half 70. above the second half 70. It may be configured to be divided along a horizontal axis so as to be located above the semi-body 70. This In this configuration, the groove 74 and the cavity 72 are formed within the contact surface (interface) of the first and second semi-bodies 68, 70 and the flex circuit 62 and the transceiver 66 may be disposed on the right or left side of the distal housing portion 16.
[0039] The position of the cavity 72 should be precisely controlled to enable communication between the transceiver 66 and the RFID tag 88 of the sleeve 18 (see FIG. 8). For example, the cavity 72 is arranged within the distal housing portion 16 so as to shorten the distance between the transceiver 66 and the corresponding RFID tag 88 of the sleeve 18 when the sleeve 18 and the ultrasonic handpiece 12 are connected to each other. The cavity 72 is arranged so as to ensure that the plane defined by the transceiver 66 is positioned substantially parallel to the plane defined by the RFID tag 88 of the sleeve 18.
[0040] As described above, the flex circuit 62 includes a transceiver 66 located at the distal end of the flex circuit 62. The transceiver 66 includes an antenna. This antenna is configured to transmit a signal to the corresponding RFID tag associated with the sleeve 18 and receive a response. The flex circuit 62 is at least partially disposed within the groove 74 of the distal housing portion 16 when the first and second semi-bodies 68, 70 are connected to each other. The flex circuit 62 is generally formed as a thin strip (thin strip) of a ribbon having internal copper elements such as wiring. With this configuration and structure, the flex circuit 62 is fragile or easily damaged, which makes it difficult to cooperate with the flexible circuit or to be mounted into the distal housing portion 16 of the flexible circuit. For example, it is necessary to handle the flexible circuit so as not to crush or break it. Also, it is desirable to pay attention to avoiding operations such that multiple layers of the flexible circuit 62 peel off. Therefore, the groove 74 formed in the distal housing portion 16 should be arranged to avoid sharp bending or twisting and to extend smoothly along its length. During the assembly process, prior to the first half 68 and the second half 70 of the distal housing portion 16 being connected to each other, the flexible circuit 62 is preferably arranged in the groove 74 and the transceiver 66 is arranged in the cavity 72, whereby the position of the transceiver 66 will be fixed within the distal housing portion 16. It should be recognized that the transceiver does not necessarily need to be arranged at the distal end of the flexible circuit. If the first half 68 and the second half 70 of the distal housing portion 16 are mechanically fitted to each other such that the position of the transceiver 66 is fixed, the distal housing portion 16 is overmolded (outer coated) with an autoclave - processable plastic to form the finished structure of the distal housing portion 16 shown in FIG. 5. By overmolding the flexible circuit 62 and the transceiver 66 in the distal housing portion 16 of the ultrasonic handpiece 12 with an autoclave - processable plastic, the flexible circuit 62 is protected from heat damage that occurs during the autoclave process used to sterilize the ultrasonic handpiece 12. Further, it is not a plastic having a melting point of less than 150°C.
[0041] By using a plastic capable of autoclave processing, the distal housing portion 16 can be repeatedly processed by autoclave sterilization without significant degradation. Thus, prior to overmolding with a plastic capable of autoclave processing, by placing the flexible circuit 62 within the grooves 74 of the first and second halves 68, 70 the flexible circuit 62 is sufficiently insulated from the thermal energy of the molten autoclave-processable plastic by the first and second halves 68, 7 0, such that the flexible circuit 62 will not delaminate during the overmolding process. The results of the foregoing process are shown in the apparatus of FIGS. 5 and 8. The autoclave-processable plastic is to be understood as a polymer having a melting point above 150° C. The process of placing the flexible circuit 62 is described with respect to the two halves 68 of the distal housing portion 16, 70, but it should be recognized that a similar process may be used with suitable medical device housings where it is important to accurately position a portion of the flexible circuit 62, for example, medical device housings that do not comprise two separate halves. Although not shown, the ultrasonic handpiece 12 also comprises a memory. The memory contains data that describes the characteristics of the ultrasonic handpiece 12. The memory may take the form of an EPROM, E EPROM, or may be included in the aforementioned RFID tag 88. In addition to containing readable data, the memory also contains manufacturing
[0042] data of the ultrasonic handpiece 12. data of the ultrasonic handpiece 12. It should be recognized that the process of placing the flexible circuit 62 is described with respect to the two halves 68, 70 of the distal housing portion 16, but a similar process may be used with suitable medical device housings where it is important to accurately position a portion of the flexible circuit 62, for example, medical device housings that do not comprise two separate halves.
[0043] Although not shown, the ultrasonic handpiece 12 also includes a memory. The memory contains data that describes the characteristics of the ultrasonic handpiece 12. The memory may be in the form of an EPROM, E EPROM, or may be included in the aforementioned RFID tag 88. In addition to containing readable data, the memory also contains manufacturing data of the ultrasonic handpiece 12. It is possible to store the data written to the memory after fabrication. Reading data from the memory and writing data to the memory are facilitated by auxiliary components (not shown) attached to the hand piece. These auxiliary components include one or more of the following elements, namely, conductors, exposed contacts / contact pins, coils / antennas, or insulated circuits (isolated circuits).
[0044] Referring to FIGS. 7-9, an exemplary configuration of the joint portion between the distal housing portion 16 and the sleeve 18 and / or the ultrasonic chip 20 is shown. FIG. 7 shows a front view of an exemplary configuration of the distal end of the aforementioned distal housing portion 16. The distal end of the distal housing portion 16 may also be referred to as the distal end of the ultrasonic handpiece 12. The distal end of the ultrasonic handpiece 12 has an attachment region 69 configured to function as a joint portion between the ultrasonic handpiece 12 and the sleeve 18 and the ultrasonic chip 20. The attachment region 69 has a recess 71 defined by a proximal surface 78 and a distal surface 79. The proximal surface 78 and the distal surface 79 are connected to each other by a plurality of walls 77 extending perpendicular to the proximal surface 78 and the distal surface 79. The proximal surface 78 has an opening 73. The opening 73 has a connecting feature 75 around it (see FIG. 9). The connecting feature 75 is composed of tabs, lips, or similar snap - fit connection mechanisms.
[0045] The distal end of the horn 40 is configured to partially penetrate the opening 73 defined in the proximal surface 78. At least a part of the horn 40 and the threaded coupler 38 are disposed within the recess 71 at the distal end of the ultrasonic handpiece 12. A second conduit 42 passing through the horn 40 is also open to the recess 71.
[0046] The proximal surface 78 further includes an irrigation coupler 76 located at the distal end of a tube 58 that defines a lumen 59 passing through the ultrasonic handpiece 12. The irrigation coupler 76 is configured to fluidly communicate with the lumen 59 disposed within the ultrasonic handpiece 12 for supplying irrigation fluid to the sleeve 18. The irrigation coupler 76 is composed of a fixture, a hose barb, or a similar connecting member for connecting the distal end of the tube 58 to the corresponding irrigation line 29 of the sleeve 18. The irrigation coupler 76 functions as an inlet or outlet for transferring materials (objects) and / or fluids between the ultrasonic handpiece 12 and the sleeve 18. The irrigation coupler 76 is configured to fluidly communicate with the lumen 59 disposed within the ultrasonic handpiece 12 for supplying irrigation fluid to the sleeve 18. The irrigation coupler 76 functions as an inlet or outlet for transferring materials (objects) and / or fluids between the ultrasonic handpiece 12 and the sleeve 18. The irrigation coupler 76 functions as an inlet or outlet for transferring materials (objects) and / or fluids between the ultrasonic handpiece 12 and the sleeve 18.
[0047] Referring to FIG. 8, a partial exploded view of the joint between the distal end of the ultrasonic handpiece 12 and the sleeve 18 is shown. The sleeve 18 includes a hub 21 located at the proximal end of the sleeve 18 and a sleeve body 19 extending distally from the hub 21. The sleeve 18 includes a lumen 98 defined by the hub 21 and the sleeve body 19. The lumen 98 extends along the length of the sleeve 18 and is configured to surround at least a portion of the ultrasonic chip 20 when the ultrasonic chip 20 is connected to the ultrasonic handpiece 12. The sleeve 18 includes a lumen 98 defined by the hub 21 and the sleeve body 19. The lumen 98 extends along the length of the sleeve 18 and is configured to surround at least a portion of the ultrasonic chip 20 when the ultrasonic chip 20 is connected to the ultrasonic handpiece 12. The sleeve 18 includes a lumen 98 defined by the hub 21 and the sleeve body 19. The lumen 98 extends along the length of the sleeve 18 and is configured to surround at least a portion of the ultrasonic chip 20 when the ultrasonic chip 20 is connected to the ultrasonic handpiece 12. The sleeve 18 includes a lumen 98 defined by the hub 21 and the sleeve body 19. The lumen 98 extends along the length of the sleeve 18 and is configured to surround at least a portion of the ultrasonic chip 20 when the ultrasonic chip 20 is connected to the ultrasonic handpiece 12. The sleeve 18 includes a lumen 98 defined by the hub 21 and the sleeve body 19. The lumen 98 extends along the length of the sleeve 18 and is configured to surround at least a portion of the ultrasonic chip 20 when the ultrasonic chip 20 is connected to the ultrasonic handpiece 12. The hub 21 includes a protrusion 80. The protrusion 80 extends proximally from the distal surface 84 of the hub 21 and terminates at the proximal surface 82. The proximal surface 82 of the protrusion 80 is oriented to be substantially parallel to the distal surface 84. The shape of the protrusion 80 is defined by a plurality of outer peripheral surfaces 81 or wall members extending between the distal surface 84 and the proximal surface 82. The outer peripheral surfaces 81 or wall members define the shape of the protrusion 80. is configured to define the outer periphery thereof. The outer peripheral surface 81 is oriented substantially perpendicular to the proximal surface 82 and / or the distal surface 84. The shape of the protrusion 80 is positioned so as to fit tightly within the recess 71, whereby it is to be recognized that the outer peripheral surface 81 of the protrusion 80 engages the wall 77 of the recess 71.
[0048] However, although not shown, the outer peripheral surface 81 of the protrusion 80 may be oriented at an angle other than 90° with respect to the proximal surface 82 and / or the distal surface 84 to form a tapered protrusion 80. This is further considered. For example, the area defined by the outer peripheral surface 81 of the protrusion 80 close to the distal surface 84 may be larger than the area of the proximal surface 82.
[0049] The hub 21 further includes a fixture 94 extending from the proximal surface 82 of the protrusion 80. The fixture 94 is configured to connect to a corresponding fixture 76 of the ultrasonic handpiece 12. The fixture 94 of the sleeve 18 and the corresponding fixture 76 of the ultrasonic handpiece 12 are configured to facilitate the transfer of fluid between the sleeve 18 and the ultrasonic handpiece 12. Specifically, the fixture 76 is dimensioned to fit within the fixture 94 when the sleeve 18 is connected to the ultrasonic handpiece 12. For example, the perfusion fluid from the ultrasonic handpiece 12 flows into the sleeve 18 by the connection of the fixture 94 to the fixture 76. This eliminates the need to connect the sleeve to a perfusion line separate from the ultrasonic handpiece 12, for example, a perfusion line connected to the side of the sleeve 18. Alternatively, a vacuum may be applied to the ultrasonic handpiece 12 configured to aspirate material (objects) from the sleeve 18 through the fixtures 94, 76 connected by an alternative configuration.
[0050] The sleeve 18 further includes a conduit 96 formed within the sleeve body 19 so as to extend adjacent to the lumen 98 of the sleeve 18. The fixture 94 is connected to the proximal end of the conduit 96. The conduit 96 is configured to direct perfusion fluid through the sleeve 18 separately from the lumen 98 of the sleeve 18. The path of the conduit 96 through the sleeve 18 may be formed in various ways. The hub 21 further includes a cavity 86 formed in the projection 80. The cavity 86 has an opening in the proximal face 82 of the projection 80. The cavity 86 is configured to at least partially surround a tag 88, an antenna, a transceiver, or a similar wireless communication device. The tag 88, antenna, transceiver, or similar wireless communication device is configured to communicate with a transceiver 66 disposed in the distal housing portion 16 of the ultrasonic handpiece 12. For example, the tag 88 may include an RFID tag 88 inserted and / or disposed within the cavity 86.
[0051] In the figure, a cavity 86 and an RFID tag 88 disposed substantially near the proximal end of the sleeve 18 are shown, but it should be understood that the cavity 86 and the RFID tag 88 may be disposed at other positions on or within the sleeve 18. For example, the RFID tag 88 may be disposed on one of the other outer peripheral surfaces 81A, 81B, or 81D of the projection 80. Alternatively, the cavity 86 and the RFID tag 88 may be disposed within the distal face 84 of the hub 21. The RFID tag 88 includes a memory unit for storing data and / or information related to one or more properties or characteristics associated with the sleeve 18 and the ultrasonic chip 20. For example, the RFID tag 88 may store data related to the manufacturing date, batch number, or calibration information of the sleeve 18 and the ultrasonic chip 20. the RFID tag 88 may store data related to the manufacturing date, batch number, or calibration information of the sleeve 18 and the ultrasonic chip 20. the RFID tag 88 may store data related to the manufacturing date, batch number, or calibration information of the sleeve 18 and the ultrasonic chip 20. In the figure, a cavity 86 and an RFID tag 88 disposed substantially near the proximal end of the sleeve 18 are shown, but it should be understood that the cavity 86 and the RFID tag 88 may be disposed at other positions on or within the sleeve 18. For example, the RFID tag 88 may be disposed on one of the other outer peripheral surfaces 81A, 81B, or 81D of the projection 80. Alternatively, the cavity 86 and the RFID tag 88 may be disposed within the distal face 84 of the hub 21. It should be understood that the RFID tag 88 may be disposed on one of the other outer peripheral surfaces 81A, 81B, or 81D of the projection 80. Alternatively, the cavity 86 and the RFID tag 88 may be disposed within the distal face 84 of the hub 21. The RFID tag 88 includes a memory unit for storing data and / or information related to one or more properties or characteristics associated with the sleeve 18 and the ultrasonic chip 20. For example, the RFID tag 88 may store data related to the manufacturing date, batch number, or calibration information of the sleeve 18 and the ultrasonic chip 20. the RFID tag 88 may store data related to the manufacturing date, batch number, or calibration information of the sleeve 18 and the ultrasonic chip 20. The FID tag 88 identifies the type of cutting feature 34 located at the distal end of the ultrasound tip 20. The RFID tag 88 may also include information to identify the type of sleeve 18. This information may include information about the ultrasound handpiece 12 and, subsequently, the console. 13, which causes the console 13 to power settings, irrigation settings, suction settings, and / or Other settings can be modified, including those specific to the power to the ultrasonic handpiece 12. The RFID tag 88 may include control parameters that are not included in the RFID tag, such as compatibility settings. , if the customer chooses to use the ultrasonic tip 20 and / or sleeve 18 as part of a sterilization standard or procedure, For example, the ultrasound tip 20 and sleeve 1 may be used to prevent reuse. 8 may be configured as a single-use component that is not intended to be sterilized or reused. The RFID tag 88 also includes a coil 89. The shapes of the protrusion 80 and the recess 71 are as follows: The plane defined by the coil 89 of the RFID tag 88 is depicted by the transceiver 66. The axis is adjusted so as to be approximately parallel to the plane on which the axis is set.
[0052] The RFID tag 88 in the sleeve 18 should be understood as a chip memory. The RFID tag 20 and sleeve 18 are typically packaged together in a kit. The data contained in the log 88 is used to control the operation of the ultrasound tip 20. The coil 89 embedded in the probe 18 is connected to the memory unit of the RFID tag 88. As previously mentioned, the RFID tag 88 may be attached to the ultrasound tip 20 and / or sleeve 22 by the customer. It is used to prevent the reuse of 18. In combination with the memory unit, RFID tag 88 is further configured to track and / or measure the number of times the chip is used and limit the number of times the chip is used For example, RFID tag 88 is configured to store in the memory unit the number of times ultrasonic chip 20 and sleeve 18 have been activated and / or the time. RFID tag 88 and the memory unit are configured to prevent the activation of the chip after a specified number of uses The specified number of uses may be provided based on the wear and effectiveness of ultrasonic chip 20 and / or sleeve 18 to prevent or predict failures.
[0053] As shown in FIG. 9, tag 88 is fixed within cavity 86 by pin 89. Pin 89 is formed from a plastic or alloy material and is frictionally fitted within the opening of cavity 86 to fix RFID tag 88 within cavity 86 and protect RFID tag 88 from damage Alternatively, pin 89 may be configured to include a seal such as an elastomeric O-ring In yet another configuration, pin 89 may be configured to include an epoxy resin, adhesive (glue), sealant, or similar compound configured to fix tag 88 within cavity 86 and protect the tag from damage. Furthermore, it is contemplated that RFID tag 88 may be injection molded or heat crimped within sleeve 18. R FID may be other forms of tags.
[0054] Protrusion 80 is configured to have a shape complementary to the shape defined by recess 71 at the distal end of ultrasonic handpiece 12 such that sleeve 18 is coupled to ultrasonic handpiece 12 configured to be disposed within the recess 71 when. Further, the recess 71 and the protrusion 80 each have a shape configured such that the sleeve 18 is aligned straight with respect to the ultrasonic handpiece 12 and prevents rotational movement of the sleeve 18 with respect to the ultrasonic handpiece 12. For example, as shown in FIG. 8, the recess 71 of the ultrasonic handpiece 12 includes a plurality of walls 77 defining the periphery of the recess 71. An exemplary configuration of the recess 71 shown in FIGS. 7 and 8 is such that the walls 77A, 77B, 77C, 77D define a doghouse-like shape, and two opposing walls 77A, 77B are substantially parallel to each other. The two opposing walls 7 7A, 77B are connected to each other by a third wall 77C that is substantially perpendicular to these walls 77A, 77B. A fourth wall 77D on the side opposite the third wall 77C also connects the two opposing walls 77 A, 77B to each other, but this fourth wall 77D has a substantially arched shape. On the other hand, the plurality of outer peripheral surfaces 81A, 81B, 81C, 81D defining the outer periphery of the protrusion 80 are configured to define a doghouse-like shape corresponding to the shape of the recess 71. Although not shown, the walls 77A, 77B, 77C, 77D of the recess 71 and the corresponding outer peripheral surfaces 81A, 81B, 81C, 81D of the protrusion 80 may be configured to define alternative shapes. For example, the walls 77 and the outer peripheral surfaces 81 may define a rectangular, star-shaped, elliptical, triangular or other similar shape. The illustrated protrusion 80 and recess 71 have complementary shapes, but it is further contemplated that they may have slightly different shapes as long as the protrusion 80 is disposed within the recess 71. For example, the protrusion 80 of the sleeve 18 may be chamfered between the outer peripheral surfaces 81C and 81A and / or 81B to provide further clearance for the protrusion. It may be configured to provide such an outer peripheral surface 81, and even such a sleeve 18 is similarly inserted into the ultrasonic handpiece 12 and functions.
[0055] The shapes of the protrusion 80 and the recess 71 are such that a tag 88 disposed within the cavity 86 of the hub 21 is oriented with respect to a transceiver 66 disposed within the distal housing portion 16 of the ultrasonic handpiece 12. It is further configured to orient the tag 88 with respect to the transceiver 66 by utilizing the shapes of the protrusion 80 and the recess 71. By orienting the tag 88 with respect to the transceiver 66, the communication between the tag 88 and the transceiver 66 can be improved to establish highly reliable communication. For example, as shown in FIG. 9, the tag 88 and the transceiver 66 are positioned (so as to overlap) such that they are at least partially axially overlapped when the sleeve 18 is connected to the ultrasonic handpiece 12. Furthermore, the cavity 86 of the hub 21 and the cavity 72 of the distal housing portion 16 of the ultrasonic handpiece 12 are oriented such that the first major axis of the tag 88 and the second major axis of the transceiver 66 are substantially parallel to each other. The protrusion 80 and the distal housing portion 16 are further configured to shorten the distance between the cavity 86 of the hub 21 and the cavity 72 of the distal housing portion 16 and further improve the communication between the tag 88 and the transceiver 66. The hub 21 further includes a plurality of retaining fingers 90 extending distally from the proximal surface 82 of the protrusion 80. The plurality of retaining fingers 90 are spaced apart from each other around the lumen 98 defined in the proximal surface 82. The plurality of retaining fingers 90 are configured to engage with the connecting feature 75 around the opening 73 of the proximal surface 78 of the recess 71 of the ultrasonic handpiece 12.
[0056] It further includes formed tabs 92, ridges, or protrusions. Each of the plurality of retaining fingers 90 Each of the respective tabs 92 engages with the connecting feature 75 of the recess 71 to form a snap-fit and / or friction-fit portion that removably connects the sleeve 18 to the ultrasonic handpiece 12. The plurality of retaining fingers 92 are composed of a highly compliant material such as silicone rubber (highly flexible material), or a metal material such as a leaf spring. Although not shown, it is also contemplated that the sleeve 18 may be connected to the ultrasonic handpiece 12 in several other ways. For example, the hub 21 may be configured without the retaining fingers 90, and the infusion coupler 76 of the ultrasonic handpiece 12 may be fitted into the infusion fixture 94 of the sleeve 18 to form the main retaining mechanism. In yet another form, the protrusion 80 may be composed of a compliant material and may include an RFID tag 88 disposed within a slit of the compliant material and may be press-fitted into the cavity 71 as well. Referring to FIG. 9, a cross-sectional view of an exemplary configuration of the joint portion between the distal housing portion 16 of the ultrasonic handpiece 12, the sleeve 18 and the ultrasonic chip 20 is shown. As shown in FIG. 9, when the sleeve 18 is connected to the ultrasonic handpiece 12, the distal surface 79 of the distal housing portion 16 abuts (adjacent) against the distal surface 84 of the protrusion 80. This promotes the formation of a stable connection of the sleeve 18 to the ultrasonic handpiece 12. Similarly, when the protrusion 80 is disposed within the recess 71 to connect the sleeve 18 to the ultrasonic handpiece 12 the proximal surface 78 of the distal housing portion 16 abuts (adjacent) against the proximal surface 82 of the protrusion 80 .
[0057] Referring to FIG. 9, a cross-sectional view of an exemplary configuration of the joint portion between the distal housing portion 16 of the ultrasonic handpiece 12, the sleeve 18 and the ultrasonic chip 20 is shown. As shown in FIG. 9, when the sleeve 18 is connected to the ultrasonic handpiece 12, the distal surface 79 of the distal housing portion 16 abuts (adjacent) against the distal surface 84 of the protrusion 80. This promotes the formation of a stable connection of the sleeve 18 to the ultrasonic handpiece 12. Similarly, when the protrusion 80 is disposed within the recess 71 to connect the sleeve 18 to the ultrasonic handpiece 12 as shown in FIG. 9, when the sleeve 18 is connected to the ultrasonic handpiece 12, the distal surface 79 of the distal housing portion 16 abuts (adjacent) against the distal surface 84 of the protrusion 80. This promotes the formation of a stable connection of the sleeve 18 to the ultrasonic handpiece 12. Similarly, when the protrusion 80 is disposed within the recess 71 to connect the sleeve 18 to the ultrasonic handpiece 12 the proximal surface 78 of the distal housing portion 16 abuts (adjacent) against the proximal surface 82 of the protrusion 80 This promotes the formation of a stable connection of the sleeve 18 to the ultrasonic handpiece 12. Similarly, when the protrusion 80 is disposed within the recess 71 to connect the sleeve 18 to the ultrasonic handpiece 12 the proximal surface 78 of the distal housing portion 16 abuts (adjacent) against the proximal surface 82 of the protrusion 80 when the protrusion 80 is disposed within the recess 71 to connect the sleeve 18 to the ultrasonic handpiece 12, the proximal surface 78 of the distal housing portion 16 abuts (adjacent) against the proximal surface 82 of the protrusion 80 However, when the distal surface 79 of the distal housing portion 16 abuts against the distal surface 84 of the protrusion 80, there may be a gap between the proximal surface 78 of the distal housing portion 16 and the proximal surface 82 of the protrusion 80. That's okay.
[0058] In the operation, the method of connecting the sleeve 18 to the ultrasonic handpiece 12 includes preparing the aforementioned ultrasonic handpiece 12. The ultrasonic handpiece 12 is provided with an irrigation tube 58 configured to communicate with the irrigation fluid passing through the ultrasonic handpiece 12. The ultrasonic handpiece 12 also includes a mounting portion 69 located near the distal end of the ultrasonic handpiece 12. The mounting portion 69 is provided with the aforementioned recess 71. The recess 71 is defined by a plurality of side walls 77 configured to define a space, for example, an asymmetric space. Moreover, the mounting region 69 is provided with an opening or a similar mounting element. The mounting region 69 is defined by a plurality of side walls 77 configured to define a space, for example, an asymmetric space. The mounting region 69 is provided with an opening or a similar mounting element.
[0059] The method of connecting the sleeve 18 to the ultrasonic handpiece 12 further includes preparing the aforementioned sleeve 18. The sleeve 18 is provided with a hub 2 1 having a proximal surface 82 and a distal surface 84. The proximal surface 82 is optionally provided with one or more retaining fingers 90 and is configured to define an asymmetric protrusion 80 extending proximally from the distal surface 84. The protrusion 80 is dimensioned to be inserted into the recess 71 of the ultrasonic handpiece 12. The protrusion 80 is dimensioned to be inserted into the recess 71 of the ultrasonic handpiece 12. That's it.
[0060] The method of connecting the sleeve 18 to the ultrasonic handpiece 12 includes inserting the asymmetric protrusion 80 into the asymmetric space defined by the mounting portion 69, engaging one or more retaining fingers 90 around the opening of the distal housing portion 16, and connecting the sleeve 1 to the ultrasonic handpiece. 8 so that the sleeve 18 is connected to the ultrasonic handpiece. Connecting the ultrasonic handpiece 12 to the sleeve 18 by providing an interference fit of 8 Further included is that when the asymmetric protrusion 80 is inserted into the asymmetric space defined by the mounting portion 69 the perfusion coupler 76 of the ultrasonic handpiece 12 is fitted into the perfusion fixture 94 of the sleeve 18, thereby forming a perfusion passage between the ultrasonic handpiece 12 and the sleeve 18 without separately connecting the perfusion line to the perfusion sleeve 18 Accordingly, the perfusion line and the suction line are connected to the sleeve, and the sleeve is connected to the ultrasonic handpiece in a single step, i.e., by inserting the protrusion of the sleeve into the recess of the ultrasonic handpiece The method of connecting the sleeve 18 to the ultrasonic handpiece 12 further includes the step of preparing the ultrasonic chip 20 as described above. The ultrasonic chip 20 is provided with a threaded coupler 104 at the distal end of the ultrasonic chip 20 configured to removably fix the ultrasonic chip 20 to the threaded coupler 38 of the ultrasonic handpiece 12 The ultrasonic chip 20 further includes a cutting feature 34 at the distal end of the ultrasonic chip 20. This method further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 prior to connecting the ultrasonic chip 20 to the perfusion sleeve 18
[0061] The method of connecting the sleeve 18 to the ultrasonic handpiece 12 further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 The ultrasonic chip 20 is provided with a threaded coupler 104 at the distal end of the ultrasonic chip 20 configured to removably fix the ultrasonic chip 20 to the threaded coupler 38 of the ultrasonic handpiece 12. The ultrasonic chip 20 further includes a cutting feature 34 at the distal end of the ultrasonic chip 20. This method further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 prior to connecting the ultrasonic chip 20 to the perfusion sleeve 18 The ultrasonic chip 20 is provided with a threaded coupler 104 at the distal end of the ultrasonic chip 20 configured to removably fix the ultrasonic chip 20 to the threaded coupler 38 of the ultrasonic handpiece 12 The ultrasonic chip 20 further includes a cutting feature 34 at the distal end of the ultrasonic chip 20. This method further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 prior to connecting the ultrasonic chip 20 to the perfusion sleeve 18 The ultrasonic chip 20 is provided with a threaded coupler 104 at the distal end of the ultrasonic chip 20 configured to removably fix the ultrasonic chip 20 to the threaded coupler 38 of the ultrasonic handpiece 12. The ultrasonic chip 20 further includes a cutting feature 34 at the distal end of the ultrasonic chip 20. This method further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 prior to connecting the ultrasonic chip 20 to the perfusion sleeve 18 The ultrasonic chip 20 is provided with a threaded coupler 104 at the distal end of the ultrasonic chip 20 configured to removably fix the ultrasonic chip 20 to the threaded coupler 38 of the ultrasonic handpiece 12. The ultrasonic chip 20 further includes a cutting feature 34 at the distal end of the ultrasonic chip 20. This method further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 prior to connecting the ultrasonic chip 20 to the perfusion sleeve 18 The ultrasonic chip 20 is provided with a threaded coupler 104 at the distal end of the ultrasonic chip 20 configured to removably fix the ultrasonic chip 20 to the threaded coupler 38 of the ultrasonic handpiece 12. The ultrasonic chip 20 further includes a cutting feature 34 at the distal end of the ultrasonic chip 20. This method further includes connecting the ultrasonic chip 20 to the ultrasonic handpiece 12 prior to connecting the ultrasonic chip 20 to the perfusion sleeve 18
[0062] The method of connecting the sleeve 18 to the ultrasonic handpiece 12 includes further inserting the perfusion coupler 76 at the distal end of the perfusion conduit or tube 58 of the ultrasonic handpiece 12 into the corresponding perfusion fixture 94 of the perfusion sleeve 18 when the asymmetric protrusion 80 is inserted into the asymmetric space defined within the mounting region 69 The perfusion fixture 94 is a conduit 9 of the sleeve 18 or tube 58 of the ultrasonic handpiece 12 into the corresponding perfusion fixture 94 of the perfusion sleeve 18 The perfusion fixture 94 is a conduit 9 of the sleeve 18 is in fluid communication with 6 and is configured to supply irrigation fluid to the ultrasonic chip 20.
[0063] Referring to FIGS. 10, 11A, and 11B, an exemplary configuration of the ultrasonic chip 20 disposed within the sleeve 18 is shown. Referring to FIG. 11B, a cross-sectional view of the ultrasonic chip 20 disposed within the sleeve 18 is shown. As described above, the sleeve 18 includes a conduit 96 formed in the sleeve body 19 and extending adjacent to the lumen 98 of the sleeve 18. The distal end of the conduit 96 terminates at an opening 108 or nozzle located on the inner surface of the lumen 98. The opening 108 is configured to direct fluid radially inwardly toward the center of the lumen 98. The fluid is then supplied to the outer surface of the ultrasonic chip 20 and / or is directed toward the distal end of the sleeve 18. This fluid flows out of the lumen 98 and is supplied to the surgical site. The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100. The ultrasonic chip 20 includes a distal end and a proximal end. The ultrasonic chip 20 has its distal end configured to direct fluid radially inwardly toward the center of the lumen 98. The fluid is then supplied to the outer surface of the ultrasonic chip 20 and / or is directed toward the distal end of the sleeve 18. This fluid flows out of the lumen 98 and is supplied to the surgical site. The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100. The ultrasonic chip 20 includes a distal end and a proximal end. The ultrasonic chip 20 has its distal
[0064] The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100. The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100. The ultrasonic chip 20 includes a distal end and a proximal end. The ultrasonic chip 20 has its distal configured to direct fluid radially inwardly toward the center of the lumen 98. The fluid is then supplied to the outer surface of the ultrasonic chip 20 and / or is directed toward the distal end of the sleeve 18. This fluid flows out of the lumen 98 and is supplied to the surgical site. The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100. The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100. The sleeve 18 further includes a seal 100, such as an O-ring, disposed within the lumen 98. The seal 100 is configured to contact a portion of the ultrasonic chip 20 when the sleeve 18 is coupled to the ultrasonic handpiece 12 and the ultrasonic chip 20 is coupled to the ultrasonic handpiece 12. The seal 100 is configured to provide a fluid seal between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20. For example, the seal 100 is configured to prevent fluid between the inner surface of the lumen 98 and the outer surface of the ultrasonic chip 20 on the distal side of the seal 100 from flowing to the proximal side of the seal 100.
[0065] The ultrasonic chip 20 includes a distal end and a proximal end. The ultrasonic chip 20 has its distal It includes a cutting feature portion 34 located at the end and a connecting feature portion 104 located at its proximal end. . The connecting feature portion 104 is configured to engage with the threaded coupler 38 of the horn 40 for removably connecting the ultrasonic chip 20 to the ultrasonic handpiece 12. . It should be understood that the connecting feature portion 104 of the ultrasonic chip 20 should be configured to engage with the threaded coupler 38 of the horn 40. Therefore, if a connecting mechanism other than complementary threads (threaded portions) is used, the respective connecting feature portions 104, 38 of the ultrasonic chip 20 and the horn 40 may be adapted to engage with each other.
[0066] The ultrasonic chip 20 is configured to define a lumen 102 extending from the proximal end to the distal end of the ultrasonic chip 20. When the ultrasonic chip 20 is connected to the ultrasonic handpiece 12, the lumen 102 is configured to be in fluid communication with a fluid passage passing through the ultrasonic handpiece 12 defined by the conduit 42 of the horn 40 and the lumen 45 of the transducer 44. . The lumen 102 may be configured to provide perfusion and / or suction to the surgical site based on a system (system) connected to a fluid passage passing through the ultrasonic handpiece 12 defined by the conduit 42 of the horn 40 and the lumen 45 of the transducer 44. For example, if a perfusion system (perfusion system) is connected to a fluid passage passing through the ultrasonic handpiece 12 defined by the conduit 42 of the horn 40 and the lumen 45 of the transducer 44, the lumen 10 2 is configured to supply perfusion fluid to the surgical site near the cutting feature portion 34. Alternatively, if a suction system (suction system) is connected to the fluid passage passing through the ultrasonic handpiece 12 defined by the conduit 42 of the horn 40 and the lumen of the transducer 44 If connected to a fluid passage through the ultrasonic handpiece 12 defined by the cavity 45, the tube The cavity 102 is configured to discharge fluid and / or material (objects) from a surgical site near the cutting feature 34. to do so.
[0067] The ultrasonic chip 20 also includes an opening 106 configured to be in fluid communication with the lumen 102. The opening 106 is located distal to the seal 100 of the sleeve 18 when the ultrasonic chip 20 is disposed within the lumen 98 of the sleeve 18. is disposed between the proximal end and the distal end of the ultrasonic chip 20 so that the opening 106 is located distal to the seal 100 of the sleeve 18. Furthermore, the opening 106 is disposed around the ultrasonic chip 20 so that it is surrounded by the sleeve 18 when the ultrasonic chip 20 is disposed within the lumen 98 of the sleeve 18. wave chip 20. For example, the opening 106 is disposed around the ultrasonic chip 20 so that it is located proximal to the distal end of the sleeve 18 when the ultrasonic chip 20 is disposed within the lumen 98 of the sleeve 18. is disposed around the ultrasonic chip 20 so that it is located proximal to the distal end of the sleeve 18 when the ultrasonic chip 20 is disposed within the lumen 98 of the sleeve 18. is disposed around the ultrasonic chip 20 so that it is located proximal to the distal end of the sleeve 18 when the ultrasonic chip 20 is disposed within the lumen 98 of the sleeve 18.
[0068] The ultrasonic chip 20 further includes a resonator 1 05 disposed between the proximal end and the distal end of the ultrasonic chip 20. This resonator 105 converts the longitudinal vibration (longitudinal vibration) transmitted to the ultrasonic chip 20 through the mechanical connection formed by the horn 40 from the transducer 44 into the longitudinal movement (longitudinal movement) and torsional movement of the ultrasonic chip 20 on the distal side of the resonator 105. For example, when the transducer 44 expands and contracts, vibrations are generated, and these vibrations are transmitted to the ultrasonic chip 20 through the horn 40. Accordingly the portion of the ultrasonic chip 20 proximal to the resonator 105 undergoes longitudinal movement. Here, the resonator 105 converts the longitudinal movement of the transducer 44 and the horn 40 into the ultrasonic wave on the distal side of the resonator 105 chip 20. the portion of the ultrasonic chip 20 proximal to the resonator 105 undergoes longitudinal movement. Here, the resonator 105 converts the longitudinal movement of the transducer 44 and the horn 40 into the ultrasonic wave on the distal side of the resonator 105 chip 20 so that the proximal side of the resonator 105 is ultrasonically transmitted to the distal side of the resonator 105 Convert it into the longitudinal movement and torsional movement of the portion of the acoustic wave chip 20. The resonator 105 has a non-uniform cross-sectional area formed by a plurality of grooves on the outer surface of the ultrasonic chip 20. These grooves are oriented to provide a substantially spiral shape on the outer surface of the ultrasonic chip 20. This is achieved by cutting grooves in a spiral or helical pattern on the outer surface of the ultrasonic chip 20. Alternatively, the spiral or helical pattern of the grooves may be achieved by cutting straight grooves on the outer surface of the ultrasonic chip 20. In this case, these grooves are substantially parallel to the long axis of the ultrasonic chip 20, and then by twisting the ultrasonic chip 20, grooves having a spiral or helical pattern will be formed. Referring to FIGS. 12 to 16, an exemplary configuration of a tube connector 22 used with an ultrasonic handpiece 12 as part of an ultrasonic surgical handpiece assembly 10 is shown. The tube connector 22 includes a base 24 having a distal end and a proximal end. The base 24
[0069] is constructed of a rigid material such as plastic. Alternatively, the base 24 may be constructed of a flexible material or an elastic material such as an elastomer. The base 24 is configured to define one or two lumens 112, 114 that pass through the base 24. The lumens 112, 114 define fluid passageways through the base 24 of the tube connector 22 and are configured to be in fluid communication with one or more conduits or lumens passing through the ultrasonic handpiece 12. For example, the first lumen 112 is connected to the conduit 42 of the horn 40 and the tube of the transducer 44 when the tube connector 22 is connected to the ultrasonic handpiece 12. The base 24 is constructed of a rigid material such as plastic. Alternatively, the base 24 may be constructed of a flexible material or an elastic material such as an elastomer. The base 24 is configured to define one or two lumens 112, 114 that pass through the base 24. The lumens 112, 114 define fluid passageways through the base 24 of the tube connector 22 and are configured to be in fluid communication with one or more conduits or lumens passing through the ultrasonic handpiece 12.
[0070] The base 24 is configured to define one or two lumens 112, 114 that pass through the base 24. The lumens 112, 114 define fluid passageways through the base 24 of the tube connector 22 and are configured to be in fluid communication with one or more conduits or lumens passing through the ultrasonic handpiece 12. The lumens 112, 114 define fluid passageways through the base 24 of the tube connector 22 and are configured to be in fluid communication with one or more conduits or lumens passing through the ultrasonic handpiece 12. For example, the first lumen 112 is connected to the conduit 42 of the horn 40 and the tube of the transducer 44 when the tube connector 22 is connected to the ultrasonic handpiece 12. For example, the first lumen 112 is connected to the conduit 42 of the horn 40 and the tube of the transducer 44 when the tube connector 22 is connected to the ultrasonic handpiece 12. When the tube connector 22 is connected to the ultrasonic handpiece 12, the first lumen 112 is connected to the conduit 42 of the horn 40 and the tube of the transducer 44. It is configured to be in fluid communication with a passage formed by the cavity 45. Additionally, the second tube The cavity 114 is configured to be in fluid communication with a lumen 59 disposed within the ultrasonic handpiece 12 when the tube connector 22 is coupled to the ultrasonic handpiece 12.
[0071] The base 24 also defines a groove 110 around the base 24. The groove 110 extends between the distal end and the proximal end of the base 24. The groove 110 is configured to receive the cable 30, a wiring harness, or a similar conductor extending proximally from the proximal end of the ultrasonic handpiece 12. For example, the groove 110 of the tube connector is configured to receive the cable 30 and partially surround the cable 30, as shown in FIG. 1. The groove 110 may be shaped and / or dimensioned to removably couple the base 24 of the tube connector 22 to the cable 30 via a friction fit or an interference fit. For example, the groove 110 may have a U-shaped or crescent-shaped configuration, and the width of the opening of the groove 110 on the surface of the base 24 may be smaller than the maximum width of the cable 30.
[0072] The tube connector 22 further includes an elastic member 26 extending in the proximal direction from the base 24. The elastic member 26 is configured to receive the suction line 27. The elastic member 26 and the base 24 are formed as an integral component, and the elastic member 26 defines a part of the lumen 112 passing through the base 24. The elastic member 26 is configured such that the suction line 27 is inserted into the lumen 112 at the proximal end of the elastic member 26. The suction line 27 is adapted to be frictionally fitted within the lumen of the elastic member. Alternatively, the suction line 27 may be glued ( An adhesive), an epoxy resin, or a similar adhesive configured to provide a chemical bond may be used to connect to the elastic member 26. It may also be connected to the elastic member 26.
[0073] Although not shown, it is also contemplated that the elastic member 26 may be removably connected to the base 24. For example, the distal end of the elastic member 26 may be configured to create friction against the base 24 when inserted into the lumen 112. It may be configured to create friction against the base 24.
[0074] In the figure, the suction line 27 and / or the irrigation line 29 are shown as being directly inserted into the lumens 112, 114 defined in the base 24 of the tube connector 22. However, it is further contemplated that the suction line 27 and / or the irrigation line 29 may be connected to the base 24 by a hose barb or a similar fitting. For example, the proximal end of the hose barb may be inserted into the opening of the suction line 27 and / or the irrigation line 29, and then the proximal end of the hose barb may be inserted into the respective lumens 112, 114 defined in the base 24. The hose barb may be connected to the base 24 by a friction fit within the lumens 112, 114, or it may be connected to the base 24 by an epoxy resin, glue (adhesive), sealant, or a similar adhesive. It is further contemplated that the suction line 27 and / or the irrigation line 29 may be connected to the base 24 by a hose barb or a similar fitting. For example, the proximal end of the hose barb may be inserted into the opening of the suction line 27 and / or the irrigation line 29, and then the proximal end of the hose barb may be inserted into the respective lumens 112, 114 defined in the base 24. The proximal end of the hose barb may be inserted into the opening of the suction line 27 and / or the irrigation line 29, and then the proximal end of the hose barb may be inserted into the respective lumens 112, 114 defined in the base 24. The hose barb may be connected to the base 24 by a friction fit within the lumens 112, 114, or it may be connected to the base 24 by an epoxy resin, glue (adhesive), sealant, or a similar adhesive. The hose barb may be connected to the base 24 by a friction fit within the lumens 112, 114, or it may be connected to the base 24 by an epoxy resin, glue (adhesive), sealant, or a similar adhesive. Or it may be connected to the base 24 by an epoxy resin, glue (adhesive), sealant, or a similar adhesive. It may also be connected to the base 24.
[0075] The base 24 is configured to be removably connected to the proximal end of the ultrasonic handpiece 12 via an interference fit. The interference fit is formed between the connection feature 56 of the irrigation tube 58 and the connection portion 54 of the passage portion 53 and the respective lumens 112, 114. For example, the connection feature 56 and the connection portion 54 are each inserted into the corresponding lumens 112, 114. The interference fit is formed between the connection feature 56 of the irrigation tube 58 and the connection portion 54 of the passage portion 53 and the respective lumens 112, 114. For example, the connection feature 56 and the connection portion 54 are each inserted into the corresponding lumens 112, 114. hose barb or similar fitting configured to be attached to the tube connector 1. Provides a friction fit that removably secures connector 22 to the proximal end of ultrasonic handpiece 12. This will be the case.
[0076] Alternatively, although not shown, the distal end of the base 24 may be attached to the proximal end of the ultrasonic handpiece 12. Retention features such as tabs or fingers configured to provide a snap fit with For example, the retention feature may be provided around the periphery of the distal end of the base 24. The proximal end of the ultrasonic handpiece 12 is provided with a tab or protrusion surrounding the proximal end of the ultrasonic handpiece 12. 2, thereby connecting the tube connector 22 to the ultrasonic handpiece by a snap fit. It may be configured to be removably connected to piece 12.
[0077] The tubing connector 22 connects both the irrigation line 29 and the suction line 27 to the ultrasonic handpiece. The tube 12 also functions as a means for quickly attaching and detaching the tube 12 from the proximal end. The connector 22 is adapted to connect irrigation lines 29 and / or suction lines in the vicinity of the ultrasound handpiece 12. Ultrasonic irrigation line 29 and / or aspiration line 27 while reducing stress on pull line 27 The tube connector 22 is removably fixed to the handpiece 12. Reduce bending and / or kinking of the line in the vicinity of the dowel piece 12. For example, The suction line 27 is supported by a support member 28 and / or is adapted to prevent bending or kinking of the suction line 27. Further, the elastic material extends proximally from the base portion 24. The proximal offset provided by the sexual member causes the suction line 27 and the points where the irrigation lines 29 are connected to the base 24 are offset from each other. When the proximal end of the tube connector 22 is leaned against, the entanglement of the line is prevented. This helps to support the lines 27, 29 while suppressing the bending of the lines 27, 29 in the vicinity of the ultrasonic handpiece 12, thereby reducing the sharp bending of the lines 27, 29 that restricts the flow through the lines 27, 29.
[0078] [Clause i] A method of assembling an ultrasonic surgical handpiece to a tip sleeve (chip sleeve) without using a separate perfusion connector, The housing includes a perfusion conduit configured to communicate a perfusion fluid into the ultrasonic surgical handpiece, and a mounting region in the form of a recess within the distal end of the housing, The perfusion sleeve includes a hub having a proximal portion and a distal portion, The proximal portion defines a protrusion extending proximally from the distal portion, and the protrusion is dimensioned to be inserted into the recess of the housing, The method includes: preparing the housing, preparing the perfusion sleeve, and inserting the protrusion into the recess to supply a perfusion fluid to the perfusion sleeve, thereby connecting the housing to the perfusion sleeve without separately connecting a perfusion line to the perfusion sleeve. A method including the above.
[0079] [Clause ii] A sleeve used with an ultrasonic handpiece including a connecting housing having a handpiece transceiver, wherein the sleeve is configured to surround a part of an ultrasonic chip having a cutting feature. In the sleeve thus configured, A hub comprising a proximal portion, a distal portion, and a first lumen passing through said hub the hub, A tube body having a distal end and a proximal end, wherein the tube body extends from the distal portion of the hub and is configured to define a second lumen that is in fluid communication with the first lumen of the hub, wherein the second lumen is configured to surround a portion of the ultrasonic tip, the tube body, A tube opening on the inner surface of the second lumen, disposed inwardly toward the second lumen at a midpoint along the second lumen between the proximal end and the distal end of the tube body, the tube opening, A perfusion conduit adjacent to the second lumen, configured to extend from the proximal end of the tube body to the tube opening, the perfusion conduit, A perfusion opening and a tip opening on a first surface, wherein the tip opening is configured to communicate with the first lumen, the perfusion opening and the tip opening, A perfusion fixture disposed within the perfusion opening on the first surface of the hub and in fluid communication with the perfusion tube, the perfusion fixture, A cavity defined within the proximal portion of the hub, the cavity having an opening to the first surface, the cavity, and, A sleeve transceiver disposed within the cavity and configured to communicate with a corresponding handpiece transceiver, the sleeve transceiver, A sleeve comprising.
[0080] [Clause iii] An ultrasonic handpiece assembly for use with an elongated cutting instrument / element, comprising an ultrasonic handpiece and a perfusion sleeve, wherein the ultrasonic handpiece, A housing having a proximal end and an opposite distal end, the housing defining a volume and the distal end having a distal surface, the housing, A transducer configured to define a first conduit, the transducer being at least partially disposed within the volume defined by the housing the transducer and, A horn having a first end and an opposite second end, the horn being configured to be at least partially disposed within the volume defined by the housing the horn, A second conduit within the horn configured to extend between the first end and the second end of the horn and, A perfusion outlet fixture extending from the distal end of the housing and configured to discharge a perfusion fluid (e.g., a perfusion solution ) from the housing, A coupler at the second end of the horn configured to engage an elongate cutting instrument and, A recess within the distal end of the housing, A handpiece transceiver including a handpiece coil, comprising, The perfusion sleeve, A hub having a proximal portion and a distal portion, the proximal portion being configured to define a protrusion dimensioned to be inserted within the recess of the housing the hub, and, A contact portion configured to contact the distal surface of the ultrasonic handpiece when the protrusion is inserted within the recess of the housing and, A sleeve transceiver including a sleeve coil and a memory unit, the memory unit being configured to store information regarding optimal drive parameters for an elongate cutting instrument the sleeve transceiver, wherein, comprising the sleeve transceiver is disposed within a cavity defined in the hub such that a second axis of the sleeve coil is aligned straight with the handpiece coil of the ultrasonic handpiece assembly.
[0081] [Clause iv] A method of fabricating a surgical handpiece comprising a flexible circuit having an antenna, , wherein the internal flexible circuit has an antenna at a distal end of the internal flexible circuit, and the first and second housing components are injection molded such that one of the first and second housing components defines a space and one of the first and second housing components comprises a perfusion conduit configured to communicate a perfusion fluid into the surgical handpiece, The method comprises: providing the internal flexible circuit; providing the first housing component and the second housing component; placing the internal flexible circuit within the space of one of the first housing component and the second housing component; fixing the first housing component to the second housing component to secure the internal flexible circuit in place; and overmolding a portion of the first housing component, the second housing component, and the internal flexible circuit with an autoclave-capable plastic to secure the position of the antenna of the internal flexible circuit within the first and second housing components. A method including the above.
[0082] [Clause v] initially injection molding the first housing component and the second housing component The method according to clause iv, further comprising the step of
[0083] [Clause vi] The first housing component and the second housing component are injection molded to include corresponding passages extending longitudinally along the length of each of the first and second components, and when the first housing component and the second housing component are fixed to each other, the corresponding passages define the space. The method according to clause v injection molded to include corresponding passages extending longitudinally along the length of each of the first and second components, and when the first housing component and the second housing component are fixed to each other, the corresponding passages define the space. The method according to clause v injection molded to include corresponding passages extending longitudinally along the length of each of the first and second components, and when the first housing component and the second housing component are fixed to each other, the corresponding passages define the space. The method according to clause v injection molded to include corresponding passages extending longitudinally along the length of each of the first and second components, and when the first housing component and the second housing component are fixed to each other, the corresponding passages define the space. The method according to clause v
[0084] [Clause vii] The step of disposing the internal flex circuit within the space includes inserting a portion of the internal flex circuit into the passage of the first housing component or the second housing component prior to fixing the first housing component to the second housing component. The method according to clause vi The step of disposing the internal flex circuit within the space includes inserting a portion of the internal flex circuit into the passage of the first housing component or the second housing component prior to fixing the first housing component to the second housing component. The method according to clause vi The step of disposing the internal flex circuit within the space includes inserting a portion of the internal flex circuit into the passage of the first housing component or the second housing component prior to fixing the first housing component to the second housing component. The method according to clause vi The step of disposing the internal flex circuit within the space includes inserting a portion of the internal flex circuit into the passage of the first housing component or the second housing component prior to fixing the first housing component to the second housing component. The method according to clause vi
[0085] [Clause viii] The method further includes connecting the proximal end of the flex circuit to a processor, the processor being configured to communicate with the antenna at the distal end of the flex circuit. The method according to any one of clauses iv to vii The method further includes connecting the proximal end of the flex circuit to a processor, the processor being configured to communicate with the antenna at the distal end of the flex circuit. The method according to any one of clauses iv to vii The method further includes connecting the proximal end of the flex circuit to a processor, the processor being configured to communicate with the antenna at the distal end of the flex circuit. The method according to any one of clauses iv to vii
[0086] [Clause ix] A method of manufacturing a surgical handpiece comprising a flex circuit having an antenna, wherein The first and second housing components are such that one of the first and second housing components defines a space, and one of the first and second housing components has a perfusion flow The first and second housing components are such that one of the first and second housing components defines a space, and one of the first and second housing components has a perfusion flow configured to include an irrigation conduit that communicates a body with a surgical handpiece, injection molding is formed, The method includes: providing an internal flex circuit having a sensor; providing the first housing component and the second housing component; placing the internal flex circuit within one of the spaces of the first housing component and the second housing component; fixing the first housing component to the second housing component to secure the internal flex circuit in place; and overmolding a portion of the first housing component, the second housing component, and the internal flex circuit with an autoclaveable plastic to secure the position of the sensor of the internal flex circuit within the first and second housing components. A method including the above.
[0087] Some embodiments have been discussed above. However, the embodiments discussed herein are not intended to be comprehensive or to limit the invention to any particular form. For example, in an exemplary configuration, a surgical instrument is described as an ultrasonic handpiece, but it is further contemplated that the features and concepts described with respect to the ultrasonic handpiece may also be applied to other medical or surgical instruments. This also applies to an ultrasonic tip 20 that may further include a blade, a drill bit, a rotary bar, a fenestrated shaver, etc. The terminology used is intended to be for illustrative purposes rather than for limitation. In light of the foregoing suggestions, many modifications and variations are possible within the scope of the invention as defined by the appended claims. and can be changed, and the present invention may be implemented by methods other than those specifically described as well.
Claims
1. With an ultrasonic handpiece having a connecting housing with a handpiece transceiver A sleeve is used to surround a portion of the ultrasound tip that includes a cutting feature. In the sleeve configured as described above, A hub having a proximal portion, a distal portion, and a first lumen extending therethrough. the proximal portion having a first surface configured to abut the ultrasonic handpiece. and a second surface distal to the first surface; A tube body having a distal end and a proximal end, the tube body being attached to the distal end of the hub. a distal portion of the hub, the distal portion extending from the distal portion of the hub to define a second lumen in fluid communication with the first lumen of the hub. and the second lumen is configured to surround the portion of the ultrasound tip. The tube body, a tube opening on the inner surface of the second lumen, the tube opening being located between the proximal end and the distal end of the tube body; and at a midpoint along said second lumen between said first and second lumen, said second lumen being oriented inwardly toward said second lumen. the tube opening being disposed as follows: an irrigation conduit adjacent the second lumen extending from a proximal end of the tube body to the tube; the irrigation conduit configured to extend to a tube opening; an irrigation opening and a tip opening on the first surface, the tip opening being connected to the first lumen; the irrigation opening and the tip opening configured to be in communication; a first surface of the hub, the first surface being disposed within the irrigation opening and in fluid communication with the irrigation conduit; an irrigation fitting for At least one retention finger proximally projecting from the first surface, the retention finger extending from the first surface toward the The retention fins are configured to engage the connection housing of a sonic handpiece. Gar and A cavity defined within a proximal portion of the hub, the cavity having an opening on the first surface. Cave and a handpiece transceiver disposed within the cavity and configured to communicate with a corresponding handpiece transceiver; a sleeve transceiver; A sleeve comprising:
2. The proximal portion has an asymmetric shape and is adapted to fit within the connecting housing of the ultrasonic handpiece. The sleeve of claim 1 , configured to be inserted into a
3. The proximal portion comprises: a first wall and a third wall oriented parallel to one another; a second wall extending between the first wall and the third wall, the second wall being spaced apart from the first wall and the front wall; the second wall being oriented generally perpendicular to the third wall; a fourth wall extending between the first wall and the third wall opposite the second wall; a fourth wall having a generally arcuate shape; and Equipped with The first wall, the second wall, the third wall, and the fourth wall are in front of the proximal portion. The sleeve of claim 2 defining an asymmetric shape.
4. The first surface and the second surface are oriented in the same direction.
13. A sleeve as described in any one of the above.
5. The first surface and the second surface are oriented parallel to each other, according to claims 1 to 4.
13. A sleeve as described in any one of claims 1 to 12.
6. The irrigation fitting is adapted to connect the ultrasonic handpiece to the sleeve for supplying irrigation fluid to the sleeve.
3. The method of claim 1, further comprising: A sleeve according to any one of claims 5 to 9.
7. a seal disposed within the opening of the cavity, the seal being configured to contact the sleeve. Any one of claims 1 to 6, configured to fix a transceiver within the cavity. A sleeve as described in any one of the preceding items.
8. The sleeve transceiver includes a first axis, and the sleeve transceiver includes the a first axis of the first surface being substantially perpendicular to a second axis of the first surface; The sleeve according to any one of claims 1 to 7, wherein the sleeve is placed on the surface of the substrate.
9. The sleeve transceiver further comprises a memory, the memory being stored in the ultrasound tip. configured to store data relating to the associated one or more characteristics. A sleeve according to any one of claims 1 to 8.
10. For use with an ultrasound tip assembly having a sleeve with at least one retaining member. An ultrasonic surgical handpiece comprising: A housing having a proximal end and an opposite distal end, the housing being configured to define a volume. The housing, A transducer is disposed at least partially within the volume defined by the housing. Sudha and a housing having a first end and an opposite second end, a horn configured to be at least partially disposed on the One end is operatively coupled to the transducer, the transducer being operable to a horn configured to vibrate / oscillate the horn; a mounting area formed at a distal end of the housing adapted to receive the sleeve; the mounting area defining a recess having a surface and a plurality of side walls configured as described above; A mounting element on the face of the recess, said at least one retainer of the sleeve a retaining member for receiving said sleeve to removably connect said sleeve to said ultrasonic surgical handpiece; The mounting element is configured to a sleeve extending from the face of the recess and attached to the sleeve for providing irrigation to the sleeve; a first fitting configured to releasably couple; and Equipped with The second end of the horn is configured to protrude from the face. Ultrasonic surgical handpiece.
11. The side walls include a first wall, a second wall, a third wall, and It has four walls, the first wall and the third wall are disposed substantially parallel to each other; The second wall and the fourth wall are disposed substantially parallel to each other, and the first wall and the third wall, 11. The ultrasonic surgical handpiece of claim 10.
12. The fourth wall has a generally hemispherical shape and is spaced apart from the first wall on the opposite side to the second wall.
12. The ultrasonic surgical handpiece of claim 11, wherein the third wall extends between the first wall and the second wall.
13. The second wall is configured to embed a handpiece transceiver within the second wall. the handpiece transceiver further comprises a cavity having a shaft; The handpiece transceiver is configured such that the axis is parallel to an inner surface of the second wall. disposed within the cavity; 13. An ultrasonic surgical handpiece according to claim 11 or claim 12.
14. The first fitting is adapted to be received by a corresponding female fitting on the sleeve. The ultrasonic transducer according to any one of claims 10 to 13, which is a male fitting configured to Surgical handpiece.
15. The attachment element includes an opening in the surface, the opening extending through the at least one of the sleeve. The retaining member is configured to provide a friction fit with the tabs of the retaining member.
15. An ultrasonic surgical handpiece according to any one of claims 14 to 14.
16. 1. An ultrasonic handpiece assembly for use with an elongated cutting instrument, comprising: The ultrasonic handpiece includes a cutting instrument having an aspiration lumen extending along its length. In Swertia japonica, an ultrasonic handpiece and an irrigation sleeve; The ultrasonic handpiece comprises: A housing having a proximal end and an opposite distal end, the housing defining a volume. the housing, the distal end having a distal surface; a transducer configured to define a first conduit, the transducer being attached to the housing; the transducer being at least partially disposed within the volume defined thereby; and, a horn having a first end and an opposite second end defined by the housing; the horn configured to be at least partially disposed within the defined volume; and The horn is configured to extend between the first end and the second end of the horn. a second conduit within the loop; a distal end of said housing for removably attaching said horn to said elongated cutting instrument; a threaded coupler at the second end of the horn configured to couple; a distal end of the housing and configured to eject irrigation fluid from the housing; an irrigation outlet fitting formed thereon; Equipped with The irrigation sleeve comprises: A hub defining a first lumen and including an irrigation inlet fitting, the irrigation inlet fitting comprising: the irrigation outlet fitting for receiving irrigation fluid discharged from the ultrasonic handpiece the hub configured to engage the a sleeve body extending distally from the hub, the elongated cutting instrument being adapted to be inserted into the irrigation a second cutting tool configured to surround a portion of the elongated cutting tool when inserted into the sleeve; the sleeve body defining a lumen; a tube opening on the interior surface of the second lumen for supplying irrigation fluid to the surgical site; a sleeve body having a proximal end and a distal end for cooling the elongated cutting instrument; a front end portion disposed at a midpoint along the second lumen and facing the second lumen; The tube opening, an irrigation conduit extending adjacent the second lumen, the irrigation conduit being disposed adjacent the second lumen of the sleeve body; a port fitting extending from the tube opening for communicating irrigation fluid to the elongated cutting instrument; the irrigation conduit configured to form a fluid passage for Equipped with The irrigation outlet fitting of the housing is adapted to allow irrigation fluid to pass through the ultrasonic handpiece and the The irrigation sleeve is connected to the housing to allow complete flow through the hub. and configured to engage the irrigation port fitting of the irrigation sleeve when The first end of the horn is connected to the first conduit of the transducer and the horn. the second conduit defining a continuous passageway extending from the proximal end to the distal end of the housing. operatively coupled to the transducer such that Ultrasonic handpiece assembly.
17. The ultrasonic handpiece further includes an irrigation port fitting located at a proximal end of the housing.
17. The ultrasonic transducer of claim 16, further comprising: Wave handpiece assembly.
18. The continuous passageway extending from the proximal end to the distal end of the housing supports the elongated cutting instrument. and a suction lumen through which a vacuum is applied when a vacuum is applied to the continuous passageway. The threaded coupler secures the horn to the surgical site to allow removal of the resected tissue.
17. The method of claim 16, further comprising the steps of: Item 18. An ultrasonic handpiece assembly according to item 17.
19. The hub includes: a proximal portion and a distal portion, the proximal portion abutting the ultrasonic handpiece; and a second surface located distal to the first surface. a proximal portion and a distal portion; At least one retention finger proximally projecting from the first surface, the retention finger extending from the first surface toward the the retention finger configured to engage the housing of a sonic handpiece; a cavity defined in a proximal portion of the hub, the cavity having an opening in a first surface; 、 a handpiece transceiver disposed within the cavity and configured to communicate with a corresponding handpiece transceiver; a sleeve transceiver; The ultrasonic handpiece according to any one of claims 16 to 18, further comprising: Senburi.
20. The housing includes: a mounting area formed within a distal end of the housing, the mounting area being adapted to mount the irrigation sleeve to the housing; The attachment defines a recess having a third surface and a plurality of side walls configured to receive the attachment. An attached region; a mounting element located in the third surface of the recess, the mounting element configured to retain the irrigation sleeve; A finger is received to removably connect the irrigation sleeve to the ultrasonic handpiece. the mounting element being configured to Further comprising: The irrigation outlet fitting extends from the third side of the recess and is detachably attached to the irrigation sleeve. a receptacle configured to removably connect to the irrigation sleeve and supply irrigation fluid to the irrigation sleeve; The second end of the horn is configured to protrude from the face.
20. The ultrasonic handpiece assembly of claim 19.
21. The irrigation sleeve further comprises a seal disposed within the second lumen, the seal comprising a cutting tool for cutting the elongated cutting instrument from an inner surface of the second lumen; The method according to any one of claims 16 to 20, which is configured to abut against an inner surface. Ultrasonic handpiece assembly.
22. 1. An ultrasonic handpiece assembly for use with an elongated cutting instrument, comprising: an ultrasonic handpiece and an irrigation sleeve; The ultrasonic handpiece comprises: A housing having a proximal end and an opposite distal end, the housing defining a volume. the housing, the distal end comprising a distal surface; a transducer configured to define a first conduit, the transducer being attached to the housing; the transducer being at least partially disposed within the volume defined thereby; and, a horn having a first end and an opposite second end defined by the housing; the horn configured to be at least partially disposed within the defined volume; and The horn is configured to extend between the first end and the second end of the horn. a second conduit within the loop; a distal end of the housing and configured to eject irrigation fluid from the housing; an irrigation outlet fitting formed thereon; a threaded portion at the second end of the horn configured to engage the elongated cutting instrument; Coupler and a recess in a distal end of the housing configured to define an asymmetric shape; the recess having a surface and a plurality of side walls; A handpiece transceiver comprising a handpiece coil having a first axis, the handpiece transceiver disposed within one of the side walls; Equipped with The irrigation sleeve comprises: A hub having a proximal portion and a distal portion, the proximal portion extending proximally from the distal portion. a housing having a first end and a second end configured to define an asymmetric protrusion extending to a side of the housing, the asymmetric protrusion being configured to define an asymmetric protrusion extending to a side of the housing; the hub being sized to be inserted into the recess; When the asymmetric protrusion is inserted into the recess of the housing, the ultrasonic hand pin abutment configured to contact the distal surface of the base, the asymmetric protrusion being configured to ensure proper alignment of the irrigation sleeve relative to the housing. The abutment portion, A sleeve transceiver comprising a sleeve coil and a memory unit, The re-unit stores information regarding optimal drive parameters for the elongated cutting instrument. the sleeve coil having a second axis, And, Equipped with The sleeve transceiver is configured such that a second axis of the sleeve coil is connected to the handpiece coil. a first axis of the hub defined within the asymmetric projection of the hub such that the first axis of the hub is oriented parallel to the first axis of the hub. The device is disposed in a cavity having a Ultrasonic handpiece assembly.
23. The irrigation sleeve comprises: a sleeve body extending distally from a distal portion of the hub, the elongated cutting instrument configured to encircle a portion of the elongated cutting instrument when inserted into the irrigation sleeve. the sleeve body defining a second lumen formed therein; a tube opening on the interior surface of the second lumen for supplying irrigation fluid to the surgical site; a sleeve body having a proximal end and a distal end for cooling the elongated cutting instrument; a front end portion disposed at a midpoint along the second lumen and facing the second lumen; The tube opening, 23. The ultrasonic handpiece assembly of claim 22, further comprising:
24. The irrigation sleeve further comprises a seal disposed within the second lumen, the seal comprising on an inner surface of the second lumen to space the elongated cutting instrument from the irrigation sleeve.
24. The ultrasonic handpiece assembly of claim 23, configured for abutment.
25. The asymmetric projection has at least one retention fin projecting proximally therefrom. Further equipped with gar, The at least one retaining finger and the seal cooperate to provide the ultrasonic hand. When a piece is connected to the irrigation sleeve, the irrigation sleeve is pulled from the elongated cutting instrument.
25. The ultrasonic handpiece assembly of claim 24, wherein the ultrasonic handpiece assembly is adapted to ensure that the ultrasonic handpiece is properly spaced from the Li.
26. an elongated distal end having a second threaded coupler at a proximal end and a cutting surface; the second threaded coupler of the elongated cutting tool is adapted to couple the second threaded coupler of the horn The threaded coupler is configured to be removably coupled to the threaded coupler.
26. An ultrasonic handpiece assembly according to any one of claims 25 to 26.
27. Assembles an ultrasonic surgical handpiece to a distal sleeve without a separate irrigation connection A method for making a The housing is configured to communicate irrigation fluid within the ultrasonic surgical handpiece. an irrigation conduit attached to the distal end of the housing; and a mounting area at a distal end of the housing; The mounting area includes a concave surface and a plurality of side walls configured to define an asymmetric space; a mounting element in the mounting region; The irrigation sleeve comprises a hub having a proximal portion and a distal portion; The proximal portion includes one or more retaining fingers and extends proximally from the distal portion. The housing is configured to define an asymmetric protrusion that is in contact with a recess of the housing. Dimensioned to be inserted into The method comprises: Providing the housing; Providing the irrigation sleeve; The asymmetric protrusion is inserted into the asymmetric space, and the one or more fingers are attached to the asymmetric space. An irrigation line can be separately connected to the irrigation sleeve by engaging an attachment element. The housing is connected to the irrigation sleeve, thereby allowing irrigation fluid to be delivered to the irrigation sleeve. and supplying the injection sleeve. The method includes:
28. Providing a cutting tip; Prior to the step of connecting the housing to the irrigation sleeve, the cutting tip is coupling to the housing; Further comprising: The cutting tip is configured to removably secure the cutting tip to the housing.
28. The method of claim 27, further comprising: a threaded coupler formed on a distal end; and a cutting element on a proximal end. Method of posting.
29. The step of coupling the housing to the irrigation sleeve includes coupling the asymmetric projection to the asymmetric projection. a first irrigation fitting at a distal end of the irrigation conduit of the housing when inserted into the housing cavity; and inserting the irrigation fitting into a corresponding second irrigation fitting of the irrigation sleeve. The second irrigation fitting is adapted to supply irrigation fluid to the cutting tip.
29. The method of claim 27 or claim 28, wherein the second conduit is in fluid communication with the second conduit of the probe.
30. Integrates irrigation lines, suction lines, and conductors into the proximal portion of an ultrasonic surgical handpiece a tube connector for connecting the handpiece to a proximal end of the handpiece; the tubing connector having an irrigation fitting and a suction fitting extending proximally from the distal portion. In a base having a distal end and a proximal end; to form a first fluid passageway within the base extending from a distal end to a proximal end of the base. a first lumen in the base near a proximal end of the base, the first lumen being configured to receive the suction line; the first lumen configured to receive an Equipped with The base defines a groove about a periphery thereof extending from a proximal end to a distal end of the base. the groove is configured to receive the conductor; A portion of the first lumen near the distal end of the base is coupled to the handpiece via a friction fit. a suction fitting configured to removably couple to the suction fitting of the The tubing connector is adapted to connect the irrigation line and the front end of the tubing to the handpiece. configured to reduce distortion of the suction line; Tube connector.
31. The base defines a second fluid passageway therein that extends from the distal end to the proximal end of the base. a second lumen configured to form a second lumen proximal to a proximal end of the base configured to receive the irrigation line at A portion of the second lumen near the distal end of the base is coupled to the handpiece via a friction fit.
31. The method of claim 30, wherein the irrigation fitting is adapted to be removably coupled to the irrigation fitting of the device. Tube connector.
32. The base further comprises an elastic member extending proximally from a proximal end of the base, the elastic member a material configured to define a portion of the first lumen; The elastic member adjusts the position of the connection portion of the suction line relative to the first lumen relative to the second lumen. A front end of the irrigation line is provided for proximal offset relative to the location of the irrigation line connection to the lumen.
32. The tube connector of claim 31 configured to extend proximally from the base. 。
33. The base further comprises an elastic member extending proximally from a proximal end of the base, the elastic member 30 or 3, wherein the material is configured to define a portion of the first lumen.
2. The tube connector according to claim 1.
34. The base further comprises an elastic member extending proximally from a proximal end of the base, the elastic member a material configured to define a portion of the first lumen; The elastic member supports the suction line when connected to the tube connector. The tube according to claim 30 or claim 31, which is made of an elastic material configured to Tube connector.
35. Integrates irrigation lines, suction lines, and conductors into the proximal portion of an ultrasonic surgical handpiece A tube connector for connecting a base having a proximal region and a distal region, the base being constructed from a resilient material; 、 a first fluid passageway extending from a proximal end to a distal end and into a proximal portion of the surgical handpiece; a first lumen through the base configured to form a first lumen for receiving the irrigation line; the first tube having a first coupler near a proximal end of the base configured to receive the first coupler; A cavity and a second fluid passageway extending from the proximal end to the distal end and into a proximal portion of the surgical handpiece; a second lumen through the base configured to form a second lumen for receiving the suction line; the second tube having a second coupler near the proximal end of the base configured to receive the second coupler; A cavity and Equipped with The base defines a groove around its periphery that extends between a proximal region and a distal region of the base. the groove is configured to receive the conductor; The tubing connector is adapted to connect the suction line to the surgical handpiece. and configured to reduce distortion of the irrigation line. Tube connector.
36. The base further comprises an elastic member extending proximally from a proximal region of the base, the elastic member 36. The catheter of claim 35, wherein a member is configured to define a portion of the first lumen. Tube connector.
37. 1. An ultrasonic surgical handpiece comprising: A housing defining a cavity, the housing defining a proximal opening and a distal opening. and, a transducer having a distal end and a distal tip disposed within the cavity of the housing; a transducer configured to extend and retract along a longitudinal axis of the transducer; A transducer; A tube defining a transducer lumen having a distal portion and a proximal portion, The lumen extends from the proximal end to the distal end of the transducer and is oriented generally parallel to the longitudinal axis. The tube is configured to be a shell portion disposed entirely within the cavity; and a front end extending proximally from the shell portion. a passage portion extending through the proximal opening, the shell portion being a shell lumen configured to surround the transducer located within the housing; the passage portion directs aspirated fluid from the transducer lumen to an aspiration line. the barrier member configured to guide the A horn at least partially disposed within the housing, the horn being adapted to couple to the transducer. a distal end of the transducer, the distal end of the transducer being coupled to the distal end of the transducer when coupled to the transducer; the horn defining a horn lumen in fluid communication with the horn lumen; a rear seal disposed between the proximal end of the transducer and an inner surface of the cavity. abutting the proximal end of the transducer, the outer surface of the tube and A first opening is defined that engages an inner surface of the barrier member, and a fluid passes through the shell of the barrier member. The shell portion and the passage portion of the barrier member are disposed so that the passage portion cannot be penetrated into the hole portion. the rear seal disposed between the a front seal disposed radially on an outer surface of the horn; a barrier member having a distal end and a distal end of the shell portion of the barrier member; a potting seal defining a second opening for receiving an interlocking feature of the horn; and the potting sleeve configured to abut a distal end of the transducer. With Equipped with The rear seal prevents moisture ingress into the cavity near the proximal end of the transducer. It is designed to prevent The potting seal prevents water from entering the cavity near the distal end of the transducer. configured to prevent intrusion, Ultrasonic surgical handpiece.
38. The front seal is disposed between the horn and the housing to prevent moisture from entering the cavity.
38. The ultrasonic surgical hand of claim 37, comprising a plurality of ridges configured to prevent intrusion. piece.
39. The potting seal is adapted to prevent potting material from entering the cavity.
39. The ultrasonic surgical handpiece of claim 37 or claim 38, configured as follows:
40. The rear seal and the potting seal are adapted to a resilient material configured to support the transducer within the cavity. The ultrasonic surgical hand according to any one of claims 37 to 39, piece.
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