Method of manufacturing display screen
The method of dyeing the adhesive layer of polarizing films and adhering them to active cells in LCDs addresses the challenges of thickness and color selection in existing LCD technologies, achieving reduced thickness, precise color control, and cost-effective manufacturing for portable devices.
Patent Information
- Application Number
- JP2024200597
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-14
- Filing Date
- 2024-11-18
- Publication Date
- 2025-06-26
- Estimated Expiration
- 2044-11-18
AI Technical Summary
Existing liquid crystal display (LCD) technologies face challenges with the thickness and limited color selection of color filters, which complicates miniaturization in portable devices and increases manufacturing costs, especially in small-scale production.
A method for manufacturing color electronic display screens involves obtaining a polarizing film with an optical layer and an adhesive layer, dyeing the adhesive layer, and adhering the polarizing film to an active cell using the colored adhesive layer, thereby eliminating the need for additional color films and allowing for precise color control.
This method reduces the thickness of the display screen, enables fine control over color, and simplifies the manufacturing process, making it suitable for small-scale production and reducing costs, while maintaining stable color over time.
Smart Images

Figure 2025096170000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of display screens, particularly electronic display screens. In particular, the present invention relates to a method for manufacturing such display screens.
Background Art
[0002] There are many electronic display screen technologies, including liquid crystal displays that are very commonly used in all types of applications.
[0003] A liquid crystal display screen can be a raster scan display or a segmented display, includes a liquid crystal cell, and on both sides of the liquid crystal cell, optical films, particularly a polarizing film and a color film, are arranged to give a given color to the display screen.
[0004] Introducing color filters into the cell has several problems.
[0005] In particular, since the color filter can have a thickness of up to 100 μm, it is particularly troublesome in certain application fields of liquid crystal display screens intended to minimize the dimensions of components, such as in the industry of portable clocks (e.g., wristwatches, pocket watches).
[0006] Also, since the color selection of the color filter is limited, the aesthetic possibilities of the final product are restricted, and the manufacture of these color filters is not suitable for small-scale production lines and can have a significant impact on the manufacturing cost depending on the amount of color filters to be considered. Such small-scale production is required when the screen of a liquid crystal display is small, such as in the manufacturing industry of portable clocks.
Summary of the Invention
Means for Solving the Problems
[0007] The present invention solves the above problems, and for this purpose, relates to a method for manufacturing a color electronic display screen as described above, and this method comprises: obtaining a polarizing film including an optical layer on which an adhesive layer extends; a dyeing step of dyeing the adhesive layer; and then, an adhesion step of adhering the polarizing film to an active cell using the adhesive layer.
[0008] In a specific implementation form, the dyeing step involves immersing the polarizing film in a dye bath to diffuse the contents of the dye bath into the adhesive layer.
[0009] In a specific implementation form, in the dyeing step, a dip coating operation of dip coating the polarizing film, an operation of rinsing the polarizing film, a drying operation of drying the polarizing film, and an operation of cutting the polarizing film into a predetermined dimensional configuration are sequentially performed.
[0010] In a specific implementation form, the dip coating operation is performed for 10 to 60 seconds.
[0011] In a specific embodiment, the drying operation is performed by forced air or baking.
[0012] By reading the following detailed description given as an example, other features and advantages of the present invention will become apparent. However, it is not limited thereto.
Brief Description of the Drawings
[0013]
Figure 1
Embodiments for Carrying Out the Invention
[0014] Figure 1 shows an application example of a color electronic display screen 10 according to the present invention formed by a liquid crystal display (LCD). Note that the present invention can be applied to any type of electronic display screen, for example, to display a screen including at least one organic light-emitting diode (OLED).
[0015] The object of the present invention is to give a given monochromatic color that is stable even over time to the display screen.
[0016] The electronic display screen 10 includes active cells 11 formed by liquid crystal cells so as to constitute a segmented display in the exemplary embodiment shown in FIG. 1. This liquid crystal cell is formed between two base materials 110 made of, for example, glass or plastic materials in a form well known to those skilled in the art. A light-transmissive electrode 111 is fixed to each base material 110, and these two electrodes 111 are separated by a seal frame 112, and liquid crystal 113 is encapsulated in this seal frame 112.
[0017] Note that the present invention can also be applied to a liquid crystal display screen intended to display a raster image.
[0018] The electronic display screen 10 includes at least one polarizing film 114 including an optical layer 115 on which a thinly colored adhesive layer 116 extends. The polarizing film 114 is adhered to the active cell 11 via the adhesive layer 116. The adhesive layer 116 is also known as the initials "OCA" of "optically clear adhesives" and is made of, for example, an acrylic adhesive.
[0019] In particular, in the exemplary embodiment shown in FIG. 1, the polarizing film 114 is adhered to each base material 110 of the active cell 11. The two adhesive layers 116 that fix the polarizing film 114 can be thinly colored in order to enhance the color intensity or to approach the perceived target color.
[0020] In this text, the relative terms "front" and "rear" each mean the positional relationship of the elements of the electronic display screen 10 with respect to the user when the user is looking at the display, as schematically shown in FIG. 1.
[0021] Accordingly, the electronic display screen 10 includes a front polarizing film 114 and a rear polarizing film 114, which are fixed by a front adhesive layer 116 and a rear adhesive layer 116, respectively. The rear adhesive layer 116 can be configured to have a light scattering ability.
[0022] As shown in FIG. 1, the electronic display screen 10 further includes a back layer 117 adhered to the rear polarizing film 114 using a back adhesive layer 118, and this back layer 117 is, for example, black.
[0023] Of course, all of the adhesive layers of the present invention are light-transmissive or at least semi-light-transmissive.
[0024] The color electronic display screen 10 is manufactured using a method including the steps of obtaining a polarizing film 114 on which the adhesive layer 116 extends, dyeing the adhesive layer 116, and then adhering the polarizing film 114 to the active cell 11 through the adhesive layer 116. These steps can be performed on a plurality of polarizing films 114 of the same electronic display screen 10.
[0025] The dyeing step of dyeing the adhesive layer 116 can involve dipping the polarizing film 114 on which the adhesive layer 116 is deposited into a dye bath to diffuse the contents of the bath into the adhesive layer 116. The bath can be composed of an aqueous solution, a solvent, and an acrylic pigment. Typically, the bath can be composed of a composition suitable for dyeing plastic materials that can be obtained by those skilled in the art. Advantageously, after the dyeing step, the adhesive layer 116 retains its adhesiveness. Also, the dyeing step has the advantage of not affecting the thickness of the polarizing film 114.
[0026] In addition, in the dyeing step, in particular, operations such as dip-coating the polarizing film 114, rinsing the polarizing film 114, drying the polarizing film 114, and cutting the polarizing film 114 can be sequentially performed, whereby the polarizing film 114 has a predetermined shape and dimensional configuration.
[0027] For example, the dip-coating operation is performed for 10 to 60 seconds, preferably 30 to 45 seconds. Note that the color intensity of the polarizing film 114 is proportional to the duration of the dip-coating operation. This dip-coating operation can be carried out in a tank at low temperature, i.e., ambient temperature, or in a tank at high temperature, i.e., a temperature higher than 50°C. By performing the dip-coating operation at high temperature, advantageously, the color can be distributed more uniformly and more rapidly on the polarizing film 114.
[0028] In addition, the drying operation can be carried out by using forced air or by baking in a furnace, for example, at 70°C for 5 minutes.
[0029] More generally, the implementation examples and embodiments discussed above are described by way of example, and therefore, other alternative forms are also possible.
[0030] Advantageously, the present invention does not increase the thickness of the electronic display screen 10 because there is no need for an additional color film. The present invention further enables fine control of the color of the electronic display screen 10. This is because only controlling the composition of the tank, the dip-coating time, and the temperature of the tank during the dip-coating operation, or the combination of the dyeing of at least two polarizing films, is necessary to obtain the desired color.
Explanation of Reference Numerals
[0031] 10 Color electronic display screen 11 Active cell 110 Substrate 111 Electrode 112 Seal frame 113 Liquid crystal 114 Polarizing film 115 Optical layer 116 Adhesive layer 117 Back layer 118 Back adhesive layer
Claims
1. A method of manufacturing a color electronic display screen (10), comprising the steps of: Obtaining a polarizing film (114) comprising an optical layer (115) having an adhesive layer (116) extending thereon; A dyeing step of dyeing the adhesive layer (116); and then, a bonding step of bonding the polarizing film (114) to the active cell (11) using the adhesive layer (116), The dyeing step involves immersing the polarizing film (114) in a dye bath and allowing the contents of the dye bath to diffuse into the adhesive layer (116); In the dyeing step, a dip-coating operation for dip-coating the polarizing film (114); rinsing the polarizing film (114); a drying operation for drying the polarizing film (114); The polarizing film (114) is then cut into a desired size configuration. A method comprising:
2. The dip coating operation is carried out for 10 to 60 seconds.
2. The method of claim 1 .
3. The drying operation may be performed by forced air or baking.
2. The method of claim 1 .
Citation Information
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