Discharger
The dispenser's innovative stopper member design with a switching prevention mechanism addresses operability issues by ensuring smooth and continuous dispensing operations through controlled state transitions.
Patent Information
- Application Number
- JP2024013020
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-08-13
AI Technical Summary
Existing dispensers have operability issues with the stopper member, which is difficult to operate due to its small size and hidden position, leading to challenges in locking and unlocking.
A dispenser design featuring a stopper member with a main operation surface, stopper piece, and a support portion with an insertion window and protrusion, forming a switching prevention mechanism that prevents unintentional state changes during dispensing operations.
The design ensures smooth and continuous dispensing operations by preventing the stopper member from unintentionally switching states, enhancing usability and maintaining the unlocked state until intentionally switched to the locked state.
Smart Images

Figure 2025117986000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a dispenser provided with a stopper member that restricts operation of an operating lever. [Background technology]
[0002] When an operating lever (trigger lever) is operated, a stem with a discharge head is depressed in conjunction with the operation, driving a pump mechanism, and the liquid contents are sucked up from the container body through the stem and then discharged from the discharge head. In this discharger, in order to prevent leakage of the liquid contents due to incorrect operation of the operating lever, a stopper member that restricts and releases the operating lever is swingably mounted relative to a second support recess formed in a pair of side walls of the support part, and is switchable between a locked state that restricts downward movement of the discharge head and an unlocked state that swings backward from the locked state to allow downward movement of the discharge head (for example, Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent Publication No. 2019-98241 Summary of the Invention [Problem to be solved by the invention]
[0004] However, in the dispenser described in Patent Document 1, the stopper member is configured to swing within the narrow space between the stem and the support part, and is located in a hidden, difficult-to-operate position between the operating lever and the support part, so the stopper member needs to be small, and there is still room for improvement in the operability (usability) when locking and unlocking the stopper member.
[0005] SUMMARY OF THE INVENTION In order to solve the above-mentioned problems in the prior art, an object of the present invention is to create a dispenser in which the operability of a stopper member for switching an operating lever between a locked state and an unlocked state is improved. [Means for solving the problem]
[0006] Among the means for solving the above problems, the main means of the present invention is: a pump mechanism for sucking up the liquid content from the container body; a stem provided so as to be movable up and down relative to the pump mechanism; a discharge head connected to the upper end of the stem and discharging the liquid content sucked up through the stem; an operating lever for depressing the discharge head to drive the pump mechanism; a stopper member for setting the operating lever to a locked state that restricts the discharge head from being depressed when the operating lever is rotated in one direction, and to an unlocked state that allows the discharge head to be depressed when the operating lever is rotated in the other direction; and a support portion provided on the mounting cap for rotatably supporting the operating lever and the stopper member, the stopper member has a main operation surface, a pair of operation side surfaces each having an opening and connected to both sides of the main operation surface, and a stopper piece vertically provided on an inner surface of the main operation surface, the support portion has, on a back surface thereof disposed opposite the main operation surface, an insertion window into which the stopper piece is inserted in the locked state, and a protrusion provided near the outer side of the insertion window and facing a tip of the stopper piece in the unlocked state; the stopper piece and the protrusion constitute a switching prevention mechanism that prevents the stopper member from rotating to the one side and switching to the locked state when in the unlocked state, The switching prevention mechanism is characterized in that, in the unlocked state, by pushing the stopper piece forward toward the back surface, the stopper piece enters the insertion window portion, allowing the stopper member to rotate to one side, thereby making it possible to switch from the unlocked state to the locked state. The main feature of the present invention is that when a dispensing operation is performed with the operating lever, the stopper member rotates together with the operating lever, preventing the stopper member from unintentionally switching from the unlocked state to the locked state, allowing the dispensing operation to be continued. Also, when the stopper piece is pushed forward in the unlocked state, the stopper piece enters the insertion window portion, allowing the stopper member to rotate in one direction, allowing the stopper piece to be smoothly returned to the locked state.
[0007] A second aspect of the present invention is the above-mentioned first aspect, further comprising the addition that the restricting portion is formed of a semi-cylindrical portion having a substantially semi-cylindrical shape. With the above means, the stem can be fitted from the rear, so that the locked state can be easily set.
[0008] The third means of the present invention is the above-mentioned first or second means plus the following means: an engaging protrusion is protruded from the side surface of the support part, and the opening of the stopper member is formed with a front recess that engages with the engaging protrusion when in the unlocked state, and a rear recess that engages with the engaging protrusion when in the locked state. In the above-described means, the engagement projection engages with the front recess or the rear recess, thereby making it possible to maintain the unlocked state or the locked state. [Effects of the Invention]
[0009] In the present invention, when a discharge operation is performed using the operating lever, the stopper member is prevented from rotating together with the operating lever and unintentionally switching from an unlocked state to a locked state, so that the discharge operation can be continued. [Brief explanation of the drawings]
[0010] [Figure 1] 1 is a side view of a discharge container according to an embodiment of the present invention. [Figure 2] 1 is an exploded perspective view of a dispenser according to the present invention; [Figure 3] FIG. 10 is a side view of the discharge container showing a locked state. [Figure 4]10A and 10B are side views of the discharge container showing a switching operation from a locked state to an unlocked state. [Figure 5] 1(a) is a side view of the discharge container showing an unlocked state, FIG. 1(b) is a partial cross-sectional view showing an enlarged view of part A in FIG. 1(a), and FIG. 1(c) is a cross-sectional view taken along line BB in FIG. [Figure 6] 10A and 10B are side views of the discharge container showing a switching operation from an unlocked state to a locked state. DETAILED DESCRIPTION OF THE INVENTION
[0011] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a side view of a discharge container according to an embodiment of the present invention, and FIG. 2 is an exploded perspective view of a discharger according to the present invention.
[0012] As shown in Figures 1 and 2, the discharge container 1 comprises a cylindrical container body 2 with a bottom that contains a liquid, and a discharger 10 that is detachably attached to the mouth portion 3 of the container body 2, all of which are made of a predetermined synthetic resin material.
[0013] Discharger 10 includes an attachment cap 11, a pump mechanism 20, a suction tube 21, a stem 22, a discharge head 23, an operating lever 24, and a stopper member 30. Discharger 10 in this embodiment is a trigger-type liquid sprayer in which, by gripping operating lever 24, discharge head 23 is lowered and the liquid content is sprayed from the tip of nozzle portion 23A of discharge head 23. The liquid content contained in container body 2 may be, for example, a lotion, a cleanser, an alcohol-based disinfectant, etc., but is not limited to these.
[0014] In the following description, the direction in which the stem 22 extends along the container axis O is referred to as the up-down direction, with the container body 2 side in the up-down direction being referred to as the bottom, and the discharge head 23 side being referred to as the top. A direction perpendicular to the up-down direction is referred to as the front-rear direction, and a direction perpendicular to both the up-down direction and the front-rear direction is referred to as the left-right direction. In the front-rear direction, the side from which the content liquid is discharged from the tip of the discharge head 23 is referred to as the front, and the opposite side is referred to as the rear. Note that Figure 1 is a side view of the discharge container 1 as seen from the left, and corresponds to a view in which the container body 2 is broken away to show its internal structure.
[0015] The attachment cap 11 is formed by stacking a lower cylinder portion 12, a middle cylinder portion 13, and an upper cylinder portion 14, each having a different diameter, coaxially in the height direction. The middle cylinder portion 13 and the upper cylinder portion 14 are formed integrally and fitted onto a fitting cylinder at the upper end of the cylinder 20A. The lower cylinder portion 12, which has the largest diameter, is detachably attached to the container body 2 by screwing it onto the opening 3 of the container body 2.
[0016] 2, a support portion 15 extending from the rear side surface is formed integrally with the middle cylinder portion 13, and convex shaft portions 13a are protruding from both the left and right side surfaces of the middle cylinder portion 13. The support portion 15 is configured to have a back surface 15A that extends obliquely upward and left and right side surfaces 15B, and a convex rotation shaft 15a is protruding from the upper end of each side surface 15B, with an engaging protrusion 15b protruding below it. Furthermore, an insertion window portion 15c into which a stopper piece 31a (described later) is inserted is drilled in the back surface 15A, and a protrusion portion 15d is protruding from the outer surface of the insertion window 15c in a position near the upper frame portion.
[0017] 1, the pump mechanism 20 is configured to include a cylinder 20A and a piston (not shown) disposed within the cylinder 20A. The pump mechanism 20 is configured to suck up the content liquid within the container body 2 from the lower end of the suction tube 21 through the stem 22 by gripping and releasing the operating lever 24 back and forth, and then discharge the content liquid to the outside from the tip of the nozzle portion 23A of the discharge head 23 connected to the upper end of the stem 22. The suction tube 21 extends downward from the cylinder 20A, and its lower end is located near the bottom of the container body 2.
[0018] The stem 22 extends upward from the cylinder 20A and protrudes upward through the lower cylindrical portion 12, middle cylindrical portion 13, and upper cylindrical portion 14 of the attachment cap 11. The lower portion of the stem 22 is connected to a piston (not shown) in the cylinder 20A, so that when the stem 22 descends, the piston also descends within the cylinder 20A. A biasing member (not shown) that biases the stem 22 and the piston upward is disposed within the cylinder 20A, and the stem 22 is configured to be able to move up and down integrally with the discharge head 23.
[0019] 2, the discharge head 23 is configured to have a connecting portion 23B connected to the upper end of the stem 22, a nozzle portion 23A extending forward from the connecting portion 23B, and a head rear portion 23C protruding rearward from the connecting portion 23B. A flow path (not shown) is formed inside the nozzle portion 23A, which communicates with the stem 22 via the connecting portion 23B.
[0020] The operating lever 24 has shaft holes 24a formed in the rear positions of the left and right side walls 24A, and is rotatably supported on the support part 15 via a rotation shaft 15a inserted into these shaft holes 24a. When the tip of the operating lever 24 is pulled rearward, the operating lever 24 rotates counterclockwise around the rotation shaft 15a, and at this time, a part of the operating lever 24 presses down on the nozzle part 23A, making it possible to press down the discharge head 23. The operating lever 24 is also formed with a window part 24B through which the nozzle part 23A of the discharge head 23 is inserted forward.
[0021] 2, the stopper member 30 is integrally formed with a main operation surface 31 disposed opposite the back surface 15A at a rear position outside the support portion 15, a pair of operation side surfaces 32 connected to both the left and right sides of the main operation surface 31 and having a generally fan-like shape in a side view, and disposed opposite the outside of both side surfaces 15B of the support portion 15, and a restricting portion 33 provided at the front end (hereinafter referred to as the "front end"; the opposite side is referred to as the "rear end") of the pair of operation side surfaces 32. A pair of widened portions 34 are connected to the lower ends of the pair of operation side surfaces 32, respectively, and are configured to rotatably support the stopper member 30 by widening the gap between them in the left-right direction. Each of the pair of widened portions 34 is formed with a shaft hole 35 into which the shaft portion 13a is inserted. Furthermore, a contact portion 31B is formed by cutting out a portion of the lower end of the main operation surface 31.
[0022] A stopper piece 31a is provided vertically integrally with the inner surface of the main operation surface 31. The stopper piece 31a is rod-shaped and gradually becomes thinner from the base end on the inner surface toward the tip, with the tip side being formed to be flexible. A large opening 32A is formed in the operation side surface 32. A front recess 32a and a rear recess 32b are formed at the front and rear ends above the opening 32A, into which an engaging protrusion 15b protruding from the support portion 15 engages.
[0023] The restricting portion 33 is integrally formed between (inside) the front ends of the pair of operation side surfaces 32. The restricting portion 33 is formed by a semi-cylindrical half-cylinder portion 33A that can be set to a locked state by fitting from the rear of the stem 22. In the locked state, the upper end of the semi-cylinder portion 33A that constitutes the restricting portion 33 abuts against the lower surface of the head rear portion 23C of the discharge head 23, and at the same time, the lower surface of the semi-cylinder portion 33A abuts against the upper end of the upper cylinder portion 14, thereby restricting the operation of pressing down the operation lever 24.
[0024] The stopper member 30 is supported so that it can rotate in one direction (counterclockwise) and the other direction (clockwise) by sandwiching the middle tube portion 13 on both the left and right sides with a pair of widening portions 34 provided at the bottom of a pair of operating side surfaces 32, and inserting the shaft portion 13a on the middle tube portion 13 side into the shaft hole 35 formed in each widening portion 34.
[0025] Figure 3 is a side view of the discharge container showing the locked state, Figure 4 is a side view of the discharge container showing the switching operation from the locked state to the unlocked state, Figure 5(a) is a side view of the discharge container showing the unlocked state, Figure 5(b) is a partial cross-sectional view showing an enlarged view of part A in Figure 5(a), Figure 5(c) is a cross-sectional view taken along the arrow BB in Figure 5(a), and Figure 6 is a side view of the discharge container showing the switching operation from the unlocked state to the locked state.
[0026] As shown in Fig. 3, the stopper member 30 is pushed up and the main operation surface 31 is rotated to the farthest side (counterclockwise) and in contact with or close to the support part 15, which is the locked state, and as shown in Fig. 6, the stopper member 30 is pushed down and the main operation surface 31 is rotated to the farthest side (clockwise) and away from the support part 15, which is the unlocked, unlocked state. Note that the stopper member 30 can be pushed down by pushing down the upper end 31A, or by pushing down while gripping the operation side surface 32 or the locking rib 38. Furthermore, the stopper member 30 can be pushed up by gripping the operation side surface 32 and pulling it backward, as will be described later.
[0027] As shown in Figure 3, in the locked state, the stopper piece 31a is inserted into the insertion window 15c. The semi-cylindrical portion 33A constituting the restricting portion 33 is fitted to the stem 22 from the rear and is sandwiched between the lower surface of the head rear portion 23C and the upper end of the upper cylindrical portion 14 from above and below. This prevents the ejection head 23 from being pushed down, thereby restricting the ejection operation of the ejector 10. Furthermore, the engaging protrusion 15b is engaged with the rear recess 32b, so the locked state can be maintained.
[0028] When the stopper member 30 is pressed down in the locked state, as shown in Figure 4, the stopper member 30 rotates in the other clockwise direction, the main operating surface 31 moves rearward away from the back surface 15A, and the stopper piece 31a moves and attempts to come out while being bent and deformed by the insertion window portion 15c.
[0029] As shown in FIG. 5(a), when the cap is rotated to the other end (clockwise), the abutment portion 31B provided at the lower end of the main operating surface 31 abuts against the outer edge of the lower cylindrical portion 12 constituting the attachment cap 11, restricting further rotation in the other direction. At the same time, the semi-cylindrical portion 33A constituting the restricting portion 33 moves rearward away from the stem 22, allowing the stem 22 to move up and down. This allows the dispenser 10 to be set to an unlocked state in which the ejection head 23 can be depressed. Therefore, the content liquid can be ejected by pulling the operating lever 24 to perform the ejection operation. Since the engagement protrusion 15b is engaged with the front recess 32a, the unlocked state can be maintained.
[0030] 5(b), in the unlocked state, the stopper piece 31a that has come out of the insertion window 15c is set in a state in which its tip contacts the back surface 15A of the support part 15. Furthermore, a protrusion 15d that the tip of the stopper piece 31a can contact is disposed opposite a position near the upper frame part of the insertion window 15c. Therefore, when the operation lever 24 is pulled to perform a discharge operation in the unlocked state, even if the stopper member 30 rotates in one clockwise direction and tries to return to the locked state, the tip of the stopper piece 31a abuts against the protrusion 15d, thereby preventing the rotation.
[0031] Therefore, when the operating lever 24 is pulled to perform the discharge operation in the unlocked state, the stopper member 30 is rotated in the pushing back direction (one counterclockwise direction) together with the operating lever 24, preventing the device from unintentionally switching to the locked state and allowing the discharge operation to be continued. In this way, the stopper piece 31a provided on the stopper member 30 and the protrusion 15d provided on the support portion 15 constitute a switching prevention mechanism A that prevents the stopper member 30 from rotating to one side and switching to the locked state when in the unlocked state.
[0032] Next, to return the dispenser 10 from the unlocked state to the locked state, the stopper piece 31a of the switching prevention mechanism A must be released from its opposing relationship with the protrusion 15d, allowing the stopper member 30 to rotate in one direction (counterclockwise). To do this, as shown in FIG. 6, the stopper piece 31a is pushed forward toward the rear surface 15A of the support portion 15. As a result, the stopper piece 31a is deflected and its tip enters the insertion window 15c, allowing the stopper member 30 to rotate in one direction (counterclockwise). When the stopper member 30 rotates in one direction (counterclockwise), the semi-cylindrical portion 33A of the restricting portion 33 engages with the stem 22 from the rear, allowing the dispenser 10 to smoothly return to the locked state (see FIG. 3).
[0033] The configuration and effects of the present invention have been described above in accordance with the examples, but the present invention is not limited to the above examples.
[0034] For example, in the above embodiment, the middle tube portion 13 and the upper tube portion 14 that constitute the mounting cap 11 are formed integrally, and the lower tube portion 12 is formed separately from these, but the lower tube portion 12, middle tube portion 13, and upper tube portion 14 may also be formed integrally.
[0035] In the above embodiment, the case where the container body 2 is made of a synthetic resin material has been described, but it may also be made of glass, metal, or the like. [Industrial Applicability]
[0036] The present invention can be used in a wider range of applications in the field of dispensers in which the content liquid is dispensed by operating an operating lever. [Explanation of symbols]
[0037] 1:Discharge container 2: Container body 3: Mouth 10: Dispenser 11: Mounting cap 12: Lower cylinder part 13: Middle cylinder part 13a:Shaft part 14: Upper cylinder part 15: Support part 15A: Back 15B: Side 15a: Rotating axis 15b: Engagement protrusion 15c: Insertion window 15d:Protrusion 20: Pump mechanism 20A: Cylinder 21: Suction tube 22: Stem 23: Discharge head 23A: Nozzle part 23B:Connection part 23C: Rear of head 24: Control lever 24A: Side wall 24B: Window section 24a: Shaft hole 30: Stopper member 31: Main operation surface 31A: Upper end 31a: Stopper piece 31B: Contact part 32: Operation side 32A: Opening 32a: Front recess 32b: Rear recess 33: Regulation Department 33A: Half cylinder part 34: Widened section 35: Shaft hole 38: Locking rib A: Switching prevention mechanism O: Container axis
Claims
1. a stem (22) provided so as to be movable up and down relative to the pump mechanism (20); a discharge head (23) connected to the upper end of the stem (22) and discharging the liquid content drawn up through the stem (22); an operating lever (24) for pressing down the discharge head (23) to drive the pump mechanism (20); a stopper member (30) that, when the operating lever (24) is rotated in one direction, sets the operating lever (24) to a locked state that restricts the discharge head (23) from being pressed down, and, when the operating lever (24) is rotated in the other direction, sets the operating lever (24) to an unlocked state that allows the discharge head (23) to be pressed down; and a support portion (15) provided on the mounting cap (11) for rotatably supporting the operating lever (24) and the stopper member (30), The stopper member (30) has a main operation surface (31), a pair of operation side surfaces (32) having openings (32A) and connected to both sides of the main operation surface (31), and a stopper piece (31a) vertically provided on the inner surface of the main operation surface (31), The support portion (15) has, on a back surface (15A) arranged opposite the main operation surface (31), an insertion window (15c) into which the stopper piece (31a) is inserted in the locked state, and a protrusion (15d) that protrudes near the outer side of the insertion window (15c) and to which the tip of the stopper piece (31a) is arranged opposite in the unlocked state, the stopper piece (31 a) and the protrusion (15 d) constitute a switching prevention mechanism (A) that prevents the stopper member (30) from rotating to the one side and switching to the locked state when in the unlocked state, The switch prevention mechanism (A) is characterized in that, in the unlocked state, by pushing the stopper piece (31a) forward toward the back surface (15A), the stopper piece (31a) enters the insertion window portion (15c), allowing the stopper member (30) to rotate to one side, thereby making it possible to switch from the unlocked state to the locked state.
2. 2. A dispenser according to claim 1, wherein the restricting portion (33) is formed of a semi-cylindrical portion (33A) having a substantially semi-cylindrical shape.
3. 3. A dispenser according to claim 1 or 2, wherein an engaging projection (15b) is protruded from a side surface (15B) of the support portion (15), and an opening (31A) of the stopper member (30) is formed with a front recess (32a) that engages with the engaging projection (15b) when in the unlocked state, and a rear recess (32b) that engages with the engaging projection (15b) when in the locked state.
Citation Information
Patent Citations
Discharging device
JP2019098241A