Connector and terminal unit

By separating the contact spring from the shield shell and crimping ring in the connector design, the manufacturing process is simplified, and stable electrical connections are achieved with straightforward shapes for both components, addressing the complexity in existing shielded connectors.

JP2025125237APending Publication Date: 2025-08-27SUMITOMO WIRING SYSTEMS LTD
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Patent Information

Application Number
JP2024021165
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-02-15
Publication Date
2025-08-27

AI Technical Summary

Technical Problem

The manufacturing processes of shielded connectors are complicated due to the need for integrally formed resilient contact pieces on the shielded shell or complex shapes on the connecting fittings, which complicates both the shielded shell and the crimping ring.

Method used

The connector design includes a shielded electric wire with a tubular braid, a connector housing, a shield shell, a crimping ring, a contact spring, and an insulating spring holding portion, where the contact spring is a separate component that connects the crimping ring to the shield shell, simplifying the shapes of both the shield shell and the crimping ring.

Benefits of technology

This configuration allows for simpler manufacturing processes and stable electrical connections by ensuring the shield shell and crimping ring have straightforward shapes, reducing the risk of displacement and excessive deformation, and ensuring uniform crimping of the crimping ring.

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Abstract

To provide a connector and a terminal unit in which both a shield shell and a crimping ring can be made into simple shapes.SOLUTION: A connector includes a terminal unit 4 that includes: a shielded electric wire 12 having a tubular braid 11 that houses a core wire 10 therein; and a shield shell 13 that houses the tip of the shielded electric wire 12 and protects the shielded electric wire 12 from noise inside a connector housing that is fitted to a mating connector. The terminal unit 4 includes: a crimping ring 36 that crimps the tip of the braid 11; a contact spring 39 that connects the crimping ring 36 to the shield shell 13; and an insulating spring holding portion 40 that houses the shielded electric wire 12 therein and holds the contact spring 39.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present invention relates to a connector and a terminal unit. [Background technology]

[0002] A waterproof connector equipped with a shielded electric wire is well known, as disclosed in Patent Document 1. The waterproof connector of Patent Document 1 includes a pair of connecting fittings connected to the shield layer of the shielded electric wire and a shield shell that contacts the connecting fittings. The shield shell makes elastic contact with the connecting fittings via multiple elastic contact pieces formed at the rear end. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 4491738 Summary of the Invention [Problem to be solved by the invention]

[0004] However, the shielded shell of Patent Document 1 requires the resilient contact pieces to be integrally formed, which results in a complex shape of the shielded shell. This complicates the manufacturing process of the shielded shell. One possible solution to this problem is to form the resilient contact pieces on the metal fittings instead of the shielded shell. However, in this case, the shape of the connecting fittings becomes complex, which complicates the manufacturing process of the connecting fittings.

[0005] An object of the present disclosure is to provide a connector and a terminal unit in which both the shield shell and the crimping ring can be made into simple shapes. [Means for solving the problem]

[0006] The connector that solves the above problem comprises a shielded electric wire having a tubular braid that houses a core wire inside, a connector housing that houses the tip of the shielded electric wire and is fitted into a mating connector, and a shield shell that houses the shielded electric wire inside the connector housing and protects it from noise, and is also equipped with a crimping ring that crimps the tip of the braid, a contact spring that connects the crimping ring to the shield shell, and an insulating spring holding portion that houses the shielded electric wire inside and holds the contact spring. [Effects of the Invention]

[0007] The present disclosure allows both the shield shell and the crimping ring to have simple shapes. [Brief explanation of the drawings]

[0008] [Figure 1] FIG. 1 is a perspective view of a connector and a mating connector according to one embodiment. [Figure 2] FIG. 2 is an exploded perspective view of the terminal unit. [Figure 3] FIG. 3 is a perspective view of a pair of terminal units as seen from the rear side. [Figure 4] FIG. 4 is a cross-sectional view of the connector at the position of the first elastic portion of the contact spring. [Figure 5] FIG. 5 is a cross-sectional view of the connector at the position of the second elastic portion of the contact spring. [Figure 6] FIG. 6 is a perspective view of a spring holder having a contact spring. [Figure 7] FIG. 7 is a perspective view of a spring holder having a contact spring. [Figure 8] FIG. 8 is a perspective view of the spring piece when it is removed from the spring holding portion. [Figure 9] FIG. 9 is a perspective view showing the fixing mechanism. [Figure 10] FIG. 10 is a perspective view of a contact spring according to another embodiment. [Figure 11] FIG. 11 is a perspective view of a spring piece according to another embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0009] First, embodiments of the present disclosure will be listed and described. [1] The connector disclosed herein comprises a shielded electric wire having a tubular braid that houses a core wire inside, a connector housing that houses the tip of the shielded electric wire and is fitted into a mating connector, and a shield shell that houses the shielded electric wire inside the connector housing and protects it from noise, and further comprises a crimping ring that crimps the tip of the braid, a contact spring that connects the crimping ring to the shield shell, and an insulating spring holding portion that houses the shielded electric wire inside and holds the contact spring.

[0010] According to this configuration, the contact spring that electrically connects the shield shell and the crimping ring is provided as a separate component from the shield shell and the crimping ring. Furthermore, the contact spring is held by the spring holding portion, so its position is determined to prevent it from moving to an unintended position. As a result, it is not necessary for both the shield shell and the crimping ring to have a shape that includes a spring. This allows both the shield shell and the crimping ring to have a simple shape.

[0011] [2] In the above [1], the contact spring has a plurality of spring pieces arranged in the circumferential direction of the spring holding portion. This configuration allows each spring piece to have the same simple shape, which contributes to simplifying the manufacturing process of the contact spring.

[0012] [3] In the above [1] or [2], the contact spring has a locking protrusion used for fixing to the spring holding part, and the spring holding part has a protrusion support part that engages with the locking protrusion. With this configuration, the contact spring is fixed to the protrusion support part of the spring holding part via the locking protrusion, making it possible to make it difficult for the contact spring to become displaced or fall off.

[0013] [4] In the above [3], the contact spring has a first elastic portion that elastically deforms to contact the shield shell and a second elastic portion that elastically deforms to contact the crimp ring. The first elastic portion and the second elastic portion are each provided in a plurality of positions in the circumferential direction of the spring holder. The protruding support portion is formed on the inner surface of the spring holder. At least the second elastic portion of the first elastic portion and the second elastic portion is accommodated in a spring accommodating portion recessed between adjacent protruding support portions in the circumferential direction of the spring holder. With this configuration, when the spring holder having the contact spring and the crimp ring are assembled, the second elastic portion elastically deforms to be accommodated in the spring accommodating portion due to the pressure of the crimp ring. At this time, after the crimp ring abuts against the spring holder, the second elastic portion does not push the second elastic portion into the spring accommodating portion. This makes it possible to suppress excessive deformation of the second elastic portion of the contact spring.

[0014] [5] In the above [3], the contact spring has a first elastic portion that elastically deforms to contact the shield shell and a second elastic portion that elastically deforms to contact the crimp ring. The spring holder has a slit formed radially outward of the protruding support portion. The first elastic portion and the second elastic portion are arranged offset in the circumferential direction of the spring holder. The first elastic portion is exposed from the slit and contacts the inner surface of the shield shell, and the second elastic portion contacts the outer surface of the crimp ring. With this configuration, when the spring holder having the contact spring and the shield shell are assembled, the first elastic portion elastically deforms to be accommodated in the slit due to pressure from the shield shell. At this time, after the shield shell abuts against the spring holder, the first elastic portion does not push the first elastic portion into the slit. This makes it possible to suppress excessive deformation of the first elastic portion of the contact spring.

[0015] [6] In any of the above [1] to [5], the spring holding portion is formed in a circular ring shape that surrounds the entire circumference of the crimping ring. With this configuration, it is possible to accommodate the crimping ring inside the spring holding portion, so that the positional relationship between the crimping ring and the spring holding portion is stable.

[0016] [7] In any of the above [1] to [6], the crimping ring is formed in an annular shape. This configuration makes it possible to crimp the crimping ring uniformly around the circumferential direction to the tip of the braid. Therefore, when crimping the crimping ring to the tip of the braid, it is less likely that partial variations in the crimping amount will occur, such as the occurrence of areas where the crimping amount is insufficient. This makes it possible to firmly attach the crimping ring to the braid.

[0017] [8] In any of the above [1] to [7], the connector includes an underlay ring that is placed on a folded portion formed by folding back the tip of the braid and that sandwiches and holds the folded portion with the crimping ring. This configuration allows the reaction force of the deformation of the contact spring to be absorbed by the shield shell, the underlay ring, and the spring holding portion. This makes it possible to prevent excessive deformation of the contact spring.

[0018] [9] In any one of the above [1] to [8], a pair of terminal units each having the shielded electric wire, the shield shell, the crimping ring, the contact spring, and the spring holding portion is provided. With this configuration, one of the pair of terminal units in the connector can be used as a positive electric wire and the other as a negative electric wire.

[0019]

[10] A terminal unit according to the present disclosure includes a shielded electric wire having a tubular braid containing a core wire therein, and a shield shell that contains the shielded electric wire inside a connector housing that contains the tip of the shielded electric wire and protects it from noise, and further includes a crimping ring crimped around the braid so as to contact the braid, a contact spring that connects the crimping ring to the shield shell, and an insulating spring holding portion that contains the shielded electric wire inside and holds the contact spring. This configuration provides the same effects as those of the above-mentioned [1].

[0020] [Details of the embodiments of the present disclosure] Specific examples of the present disclosure will be described below with reference to the drawings. Note that the present invention is not limited to these examples, but is defined by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims. In each drawing, for the convenience of explanation, some components may be exaggerated or simplified. Furthermore, the dimensional proportions of each part may differ from the actual ones.

[0021] (Connector 1) As shown in FIG. 1, connector 1 includes connector housing 3 that mates with mating connector 2, and terminal unit 4 attached to connector housing 3. Connector 1 has a pair of terminal units 4. Connector 1 is used, for example, in a wire harness of a vehicle. Connector 1 is used, for example, in a cable of a charging inlet of the vehicle. Examples of vehicles include electric vehicles and fuel cell vehicles.

[0022] (Connector housing 3) 1, the terminal unit 4 is connected to the side of the connector housing 3, and the mating connector 2 is connected to the bottom. In this way, the connector 1 is an L-shaped connector in which the direction in which the terminal unit 4 is inserted into the connector housing 3 is perpendicular to the direction in which the connector housing 3 is mated with the mating connector 2. The connector housing 3 has a cover 5 that closes a hole (not shown) through which the terminal unit 4 is inserted.

[0023] The connector housing 3 has an opening 7 formed in its upper wall, which is used to insert a fastening portion 6 that fastens the terminal unit 4 to the mating connector 2. The opening 7 is closed by a cap (not shown) via a waterproof elastic member 8 held by a retainer 8a. The fastening portion 6 is provided on each of the terminal units 4. The fastening portion 6 is, for example, a bolt. The waterproof elastic member 8 is, for example, a rubber waterproof ring.

[0024] (Terminal unit 4) 2 and 3, the terminal unit 4 includes a shielded electric wire 12 having a tubular braid 11 containing a core wire 10 therein, and a shield shell 13 that contains the shielded electric wire 12 inside the connector housing 3 to protect it from noise. One of the pair of terminal units 4 is, for example, a positive electric wire and the other is a negative electric wire. The terminal unit 4 is, for example, a high-voltage electric wire. The shield shell 13 is made of, for example, metal, and is provided as a measure against radiated noise from the shielded electric wire 12.

[0025] (Shielded wire 12) As shown in Fig. 2, the shielded wire 12 has an insulating coating 14 on the outer surface of the core wire 10. The core wire 10 is preferably a single-core wire made of, for example, a single columnar metal rod having a solid structure. The core wire 10 is not limited to a single-core wire, but may be a stranded wire made by twisting together a plurality of metal wires, or a combination of a single-core wire and a stranded wire. The material of the core wire 10 is, for example, a copper-based or aluminum-based metal material.

[0026] The insulating coating 14, for example, covers the entire outer periphery of the core wire 10. The insulating coating 14 is made of an insulating material such as a synthetic resin. For example, a synthetic resin containing a polyolefin resin such as cross-linked polyethylene or cross-linked polypropylene as a main component is used as the material for the insulating coating 14. The insulating coating 14 may be made of one material alone, or may be made of an appropriate combination of two or more materials, such as a polyolefin-based material and a fluorine-based material.

[0027] The shielded wire 12 has a covering material 15 on the outer circumferential surface of the braid 11. The covering material 15 is, for example, a protective coating made of resin. The covering material 15 protects the outer circumferential surface of the braid 11. The braid 11 is, for example, a braided wire formed by bundling thin metal wires into a braid. The braid 11 has a folded portion 16 formed by folding back the tip. The folded portion 16 is formed in a region of the outer circumferential surface of the insulating coating 14 where the coating material 15 is not present.

[0028] A terminal 17, which is electrically connected to the mating connector 2, is attached and fixed to the tip of the core wire 10. The terminal 17 is fixed to a plate-like portion 18 at the tip of the core wire 10 by welding or the like. A hole 19 is formed in the terminal 17, into which the shaft portion of the fastening portion 6 is inserted. The tip of the shielded electric wire 12, specifically the terminal 17 of the shielded electric wire 12, is accommodated inside the connector housing 3.

[0029] (Shield Shell 13) 2 and 3, the shield shell 13 has a shell body 22 that houses the terminals 17, a drawn portion 23 formed at the base end of the shell body 22 with a smaller diameter than the shell body 22, and a contact portion 24 provided on the tip surface of the shell body 22. The shell body 22 is formed, for example, in the shape of a hollow rectangular parallelepiped. The shell body 22 has, for example, an upper wall opening 25 (see FIG. 2) in its upper wall for inserting the fastening portion 6, and a bottom wall opening 26 (see FIG. 3) in its bottom wall for pulling out the shaft portion of the fastening portion 6 toward the mating connector 2.

[0030] The narrowed portion 23 is formed in an annular (circular ring) shape along the outer shape of the shielded electric wire 12. The narrowed portion 23 is formed integrally with the shell main body 22. The contact portion 24 has a plurality of elastic springs 28 that come into contact with contacts 27 (see FIG. 1) of the mating connector 2 when the connector 1 is mated with the mating connector 2. The plurality of elastic springs 28 are aligned in the width direction of the shield shell 13 (the Y-axis direction in FIG. 2, etc.).

[0031] An insulating inner housing 29 that houses the terminals 17 is housed inside the shield shell 13. The inner housing 29, for example, ensures insulation between the shield shell 13 and the terminals 17. The inner housing 29 has, for example, an upper wall opening 30 (see FIG. 2) in the upper wall for inserting the fastening portion 6, and a bottom wall opening 31 (see FIG. 3) in the bottom wall for pulling out the shaft portion of the fastening portion 6 toward the mating connector 2.

[0032] (Mating connector 2) 1, the mating connector 2 has mating terminal portions 33 to which the terminals 17 are fixed by fastening the fastening portions 6. A pair of mating terminal portions 33 are provided corresponding to the two shielded wires 12. The mating terminal portions 33 have screw holes 34 into which the shanks of the fastening portions 6 are screwed. When the connector 1 is mated with the mating connector 2, the contact portions 24 of the shield shell 13 come into contact with the contacts 27, thereby connecting the shield shell 13 to GND.

[0033] (Crimping ring 36) As shown in Fig. 2, the connector 1 includes a crimping ring 36 that crimps the tip of the braid 11. The crimping ring 36 is made of, for example, metal, and crimps the braid 11 that is exposed outside the coating material 15 on the outer peripheral surface of the insulating coating 14. Specifically, the crimping ring 36 crimps the entire circumference of the folded portion 16 of the braid 11. The crimping ring 36 is formed, for example, in an annular shape. The crimping ring 36 is made of, for example, aluminum or the like.

[0034] 4 and 5, the connector 1 includes an underlying ring 37 that is placed on a folded portion 16 formed by folding back the tip of the braid 11 and that sandwiches and holds the folded portion 16 together with the crimping ring 36. In this way, the crimping ring 36 sandwiches and holds the braid 11 together with the underlying ring 37 that is placed on the folded portion 16. The underlying ring 37 is made of, for example, metal. The underlying ring 37 is formed, for example, in a circular shape to fit the outer periphery of the shielded wire 12.

[0035] (Electrical connection structure using contact spring 3 and spring holding portion 40) 2, connector 1 includes contact spring 39 that connects crimping ring 36 to shield shell 13, and insulating spring retaining portion 40 that houses shielded electric wire 12 and holds contact spring 39. In this manner, connector 1 electrically connects shield shell 13 and crimping ring 36 via the spring structure of contact spring 39. Therefore, braid 11 is electrically connected to shield shell 13 via crimping ring 36 and contact spring 39.

[0036] 6 and 7, the contact spring 39 has a plurality of spring pieces 41 arranged in the circumferential direction of the spring holding portion 40. In this example, eight spring pieces 41 are provided and are arranged at equal intervals in the circumferential direction of the spring holding portion 40. The spring pieces 41 are made of, for example, metal.

[0037] The contact spring 39 (each spring piece 41) has a first elastic portion 42 that elastically deforms to contact the shield shell 13, and a second elastic portion 43 that elastically deforms to contact the crimp ring 36. A plurality of the first elastic portions 42 and second elastic portions 43 are provided in the circumferential direction of the spring holding portion 40. Specifically, a plurality of spring pieces 41, each having a first elastic portion 42 and a second elastic portion 43, are provided in the circumferential direction of the spring holding portion 40, thereby disposing a plurality of the first elastic portions 42 and second elastic portions 43 in the circumferential direction of the spring holding portion 40. The first elastic portions 42 and second elastic portions 43 are, for example, leaf springs.

[0038] The spring holding portion 40 is formed, for example, in the shape of a ring that surrounds the entire circumference of the crimping ring 36. The spring holding portion 40 is disposed, for example, between the shield shell 13 and the crimping ring 36. The material of the spring holding portion 40 is, for example, resin.

[0039] 8, each of the spring pieces 41 is formed in a shape in which the first elastic portion 42 and the second elastic portion 43 are offset in the circumferential direction, and the base end of the first elastic portion 42 is connected to the base end of the second elastic portion 43. In this way, in the case of this example, the first elastic portion 42 and the second elastic portion 43 are arranged offset in the circumferential direction of the spring holding portion 40.

[0040] 6 to 8, a locking mechanism 45 that locks the contact spring 39 to the spring holding portion 40 is formed between the contact spring 39 and the spring holding portion 40. In this example, the contact spring 39 has a locking protrusion 46 that is used to secure the contact spring 39 to the spring holding portion 40. In addition, the spring holding portion 40 has a protrusion support portion 47 that engages with the locking protrusion 46. In this way, the locking mechanism 45 includes the locking protrusion 46 of the contact spring 39 and the protrusion support portion 47 of the spring holding portion 40.

[0041] The locking protrusions 46 are, for example, cut-out pieces formed by cutting out and bending a part of the spring piece 41. The locking protrusions 46 are formed on each of the spring pieces 41. A plurality of protrusion support portions 47 are formed so as to form pairs with the respective spring pieces 41. The protrusion support portions 47 are formed on the inner surface of the spring holding portion 40. The contact spring 39 is assembled to the spring holding portion 40 by engaging the lock protrusions 46 with the holes of the protrusion support portions 47.

[0042] The spring holding portion 40 has a slit 48 formed on the radially outer side of the protruding support portion 47. The slits 48 are formed on the edge of the spring holding portion 40 that is closer to the shield shell 13, and a plurality of slits 48 (eight in this example) are formed at equal intervals in the circumferential direction of the spring holding portion 40. When the spring piece 41 is attached to the spring holding portion 40, the first elastic portion 42 is disposed in the slit 48. When disposed in the slit 48, the first elastic portion 42 protrudes outward from the outer surface of the spring holding portion 40. In other words, the first elastic portion 42 is exposed from the slit 48.

[0043] The spring holding portion 40 has a spring accommodating portion 49 recessed between the protruding support portions 47 adjacent to each other in the circumferential direction of the spring holding portion 40. In this example, the spring accommodating portion 49 accommodates the second elastic portion 43 of the contact spring 39 (spring piece 41). When accommodated in the spring accommodating portion 49, the second elastic portion 43 protrudes outward from the surface of the protruding support portion 47.

[0044] (Fixing mechanism 50) As shown in Fig. 9, the spring holding portion 40 is fixed to the shield shell 13 via a fixing mechanism 50. The fixing mechanism 50 has, for example, a flexible fixing piece 50a formed on the shield shell 13 and a fixing protrusion 50b formed on the outer peripheral surface of the spring holding portion 40. It is preferable that a plurality of fixing mechanisms 50 are formed in the circumferential direction of the spring holding portion 40 (Fig. 9 shows only one). A wall portion 51 is formed in the circumferential direction on the outer peripheral surface of the spring holding portion 40 for positioning the shield shell 13 in the insertion direction. The spring holding portion 40 is fixed to the shield shell 13 by the fixing protrusion 50b engaging with the hole in the fixing piece 50a.

[0045] (Operation of the embodiment) Next, the operation of the connector 1 (terminal unit 4) of this embodiment will be described. 2 and other figures, contact spring 39, which electrically connects shield shell 13 and crimp ring 36, is formed as a separate part from shield shell 13 and crimp ring 36. This eliminates the need to form a spring shape for contact in shield shell 13 and crimp ring 36, allowing shield shell 13 and crimp ring 36 to have simple shapes. This also makes it possible to simplify the manufacturing process for shield shell 13 and crimp ring 36.

[0046] Incidentally, for example, when forming contact spring shapes in shield shell 13, if the diameter of shielded electric wire 12 increases, it is necessary to increase the number of contact spring shapes in order to ensure the shielding performance of shield shell 13. This makes the shape of shield shell 13 more complex. On the other hand, if the contact spring shapes are omitted from shield shell 13, as in this example, this concern does not arise.

[0047] In this example, the contact spring 39 is an independent member, which increases the degree of freedom in selecting the type of crimp ring 36. This makes it possible to use a general-purpose annular ring as the crimp ring 36. This makes it possible to keep the cost of the parts required for the crimp ring 36 low.

[0048] The contact spring 39 (plurality of spring pieces 41) is held by the spring holding portion 40. Therefore, the contact spring 39 and the spring holding portion 40 are integrated into a single component, which makes it easier to handle and manage the components. In particular, since the plurality of spring pieces 41 are held by the spring holding portion 40, it is possible to integrate a large number of components into the spring holding portion 40. Therefore, since the plurality of spring pieces 41 do not come apart, it can be said that it is easier to handle and manage the components.

[0049] As shown in Fig. 4, when the shield shell 13 and the spring holding portion 40 are attached, the first elastic portion 42 of the contact spring 39 is pressed from above by the shield shell 13, causing it to elastically deform. In this example, the first elastic portion 42 is disposed within a slit 48 in the spring holding portion 40. Therefore, the inner surface of the shield shell 13 is supported by the outer surface of the spring holding portion 40, so that the shield shell 13 does not press the first elastic portion 42 any further. This makes it possible to prevent excessive deformation of the first elastic portion 42.

[0050] 5, when the crimping ring 36 and the spring holding portion 40 are attached, the second elastic portion 43 of the contact spring 39 is lifted up by the crimping ring 36 and elastically deformed. In this example, the second elastic portion 43 is disposed inside the spring accommodating portion 49. Therefore, the surface of the crimping ring 36 is supported by the inner surface of the spring holding portion 40, so that the crimping ring 36 does not press the second elastic portion 43 any further. This makes it possible to suppress excessive deformation of the second elastic portion 43.

[0051] (Effects of the embodiment) According to the configuration of the above embodiment, the following effects can be obtained. (1) Connector 1 includes shielded electric wire 12 having tubular braid 11 with core wire 10 housed therein, connector housing 3 that houses the tip of shielded electric wire 12 and is fitted into mating connector 2, and shield shell 13 that houses shielded electric wire 12 inside connector housing 3 to protect it from noise. Connector 1 includes crimping ring 36 that crimps the tip of braid 11, contact spring 39 that connects crimping ring 36 to shield shell 13, and insulating spring holding portion 40 that houses shielded electric wire 12 inside and holds contact spring 39.

[0052] According to this configuration, the contact spring 39 that electrically connects the shield shell 13 and the crimp ring 36 is provided as a separate component from the shield shell 13 and the crimp ring 36. Furthermore, the contact spring 39 is held by the spring holding portion 40, so that the position of the contact spring 39 is determined so that it does not move to an unintended position. As a result, it is not necessary to design both the shield shell 13 and the crimp ring 36 in a shape that includes a spring. This allows both the shield shell 13 and the crimp ring 36 to have simple shapes.

[0053] (2) The contact spring 39 has a plurality of spring pieces 41 arranged in the circumferential direction of the spring holding portion 40. With this configuration, it is possible to make each of the spring pieces 41 have the same simple shape, which contributes to simplifying the manufacturing process of the contact spring 39.

[0054] (3) The contact spring 39 has a locking protrusion 46 used to secure the contact spring 39 to the spring holding portion 40. The spring holding portion 40 has a protrusion support portion 47 that engages with the locking protrusion 46. With this configuration, the contact spring 39 is secured to the protrusion support portion 47 of the spring holding portion 40 via the locking protrusion 46, making it less likely that the contact spring 39 will shift position or fall off.

[0055] (4) The contact spring 39 has a first elastic portion 42 that elastically deforms to contact the shield shell 13, and a second elastic portion 43 that elastically deforms to contact the crimp ring 36. A plurality of the first elastic portions 42 and the second elastic portions 43 are provided in the circumferential direction of the spring holding portion 40. The protruding support portions 47 are formed on the inner surface of the spring holding portion 40. Of the first elastic portion 42 and the second elastic portion 43, at least the second elastic portion 43 is housed in a spring housing portion 49 recessed between the protruding support portions 47 adjacent to each other in the circumferential direction of the spring holding portion 40.

[0056] According to this configuration, when the spring holding portion 40 having the contact spring 39 and the crimping ring 36 are assembled, the second elastic portion 43 is elastically deformed so as to be housed in the spring accommodating portion 49 by the pressure of the crimping ring 36. At this time, after the crimping ring 36 abuts against the spring holding portion 40, the second elastic portion 43 is not pressed into the spring accommodating portion 49. Therefore, excessive deformation of the second elastic portion 43 in the contact spring 39 can be suppressed.

[0057] (5) The contact spring 39 has a first elastic portion 42 and a second elastic portion 43. The spring holding portion 40 has a slit 48 formed radially outward of the protruding support portion 47. The first elastic portion 42 and the second elastic portion 43 are arranged offset in the circumferential direction of the spring holding portion 40. The first elastic portion 42 is exposed from the slit 48 and contacts the inner surface of the shield shell 13. The second elastic portion 43 contacts the outer surface of the crimp ring 36.

[0058] According to this configuration, when the spring holding portion 40 having the contact spring 39 and the shield shell 13 are assembled, the first elastic portion 42 is elastically deformed so as to be housed in the slit 48 due to the pressure of the shield shell 13. At this time, after the shield shell 13 abuts against the spring holding portion 40, the first elastic portion 42 is not pressed into the slit 48. Therefore, excessive deformation of the first elastic portion 42 in the contact spring 39 can be suppressed.

[0059] (6) The spring holding portion 40 is formed in an annular shape that surrounds the entire circumference of the crimping ring 36. With this configuration, the crimping ring 36 can be housed inside the spring holding portion 40, and the positional relationship between the crimping ring 36 and the spring holding portion 40 is stable.

[0060] (7) The crimping ring 36 is formed in an annular shape. This configuration allows the crimping ring 36 to be crimped uniformly around the circumferential direction to the tip of the braid 11. Therefore, when the crimping ring 36 is crimped to the tip of the braid 11, it is less likely that partial variations in the amount of crimping will occur, such as the occurrence of areas where the amount of crimping is insufficient. Therefore, the crimping ring 36 can be firmly attached to the braid 11.

[0061] (8) The connector 1 includes an underlay ring 37 that is laid on the folded portion 16 formed by folding back the tip of the braid 11 and that sandwiches and holds the folded portion 16 together with the crimping ring 36. This configuration allows the reaction force of the deformation of the contact spring 39 to be received by the shield shell 13, the underlay ring 37, and the spring holding portion 40. This makes it possible to prevent excessive deformation of the contact spring 39.

[0062] (9) A pair of terminal units 4 are provided, each having a shielded electric wire 12, a shield shell 13, a crimping ring 36, a contact spring 39, and a spring holding portion 40. With this configuration, one of the pair of terminal units 4 included in the connector 1 can be used as a positive electric wire, and the other can be used as a negative electric wire.

[0063] (Other embodiments) This embodiment can be modified as follows: This embodiment and the following modifications can be combined with each other within the scope of technical compatibility.

[0064] 10, the contact spring 39 may have a shape in which a plurality of spring pieces 41 are integrated. Specifically, the contact spring 39 may have a shape in which a plurality of spring pieces 41 arranged in the circumferential direction are connected by a central cylindrical portion 52. In this case, the contact spring 39 becomes a single component, making it easier to handle.

[0065] 11 , the spring piece 41 may have a shape in which the first elastic portion 42 and the second elastic portion 43 are aligned in the longitudinal direction. In this case, both the first elastic portion 42 and the second elastic portion 43 of the spring piece 41 are housed in the spring housing portion 49 on the inner surface of the spring holding portion 40, and the shield shell 13 is fitted inside the spring holding portion 40. When the shield shell 13 and the spring holding portion 40 are attached, the first elastic portion 42 of the spring piece 41 comes into contact with the outer surface of the shield shell 13. In this case, the shape of the spring piece 41 is simplified.

[0066] The shield shell 13 may be cylindrical in shape without the narrowed portion 23 . The shield shell 13 may be cylindrical or rectangular. The contact spring 39 may be fixed to the spring holder 40 by, for example, press-fitting.

[0067] At least one of the plurality of spring pieces 41 may have a different shape from the other spring pieces 41 . The spring pieces 41 may be arranged only in a portion of the circumferential direction of the shielded electric wire 12.

[0068] The number of spring pieces 41 may be only one. The shape of the spring holding portion 40 is not limited to a cylindrical shape, but may be, for example, a part of a cylindrical shape, specifically, an arc shape.

[0069] The crimping ring 36 is not limited to a circular ring, but may be, for example, a square ring. The underlay ring 37 may be omitted. The number of terminal units 4 is not limited to two, but may be three or more, or may be only one.

[0070] The connector 1 may include a positioning portion that positions the spring holding portion 40 in the axial direction. The phrase "at least one" as used in this disclosure means "one or more" of the desired options. As an example, the phrase "at least one" as used in this disclosure means "only one option" or "both of two options" if the number of options is two. As another example, the phrase "at least one" as used in this disclosure means "only one option" or "any combination of two or more options" if the number of options is three or more.

[0071] While the present disclosure has been described with reference to the embodiments, it is understood that the present disclosure is not limited to those embodiments or structures. The present disclosure also encompasses various modifications and equivalent modifications. In addition, various combinations and forms, including only one element, more than one element, or less than one element, are also within the scope and spirit of the present disclosure. [Explanation of symbols]

[0072] 1 connector 2 Mating connector 3 Connector housing 4-terminal unit 5 Cover 6 Fastening part 7 Openings 8 Elastic material 10 core wire 11 Braid 12 Shielded wire 13 Shield Shell 14 Insulation coating 15 Covering material 16 Turning section 17 terminals 18 Plate-shaped part 19 Hole 22 Shell body 23. Constriction section 24 Contact point 25 Upper wall opening 26 Bottom wall opening 27 Contacts 28 Elastic Spring 29 Inner housing 30 Upper wall opening 31 Bottom wall opening 33 Mating terminal part 34 Screw hole 36 Crimping ring 37 Underlay Ring 39 Contact spring 40 Spring holder 41 Spring piece 42 First elastic part 43 Second elastic part 45 Locking mechanism 46 Lock Thrust 47 Protrusion support part 48 Slit 49 Spring housing 50 Fixing mechanism 50a fixed piece 50b Fixed protrusion 51 Wall 52 Cylindrical part

Claims

1. A connector comprising: a shielded electric wire having a tubular braid containing a core wire therein; a connector housing that contains an end of the shielded electric wire and is fitted to a mating connector; and a shield shell that contains the shielded electric wire inside the connector housing and protects it from noise, a crimping ring for crimping the tip of the braid; a contact spring that connects the crimp ring to the shield shell; a spring holding portion that houses the shielded wire therein and holds the contact spring;

2. The connector according to claim 1 , wherein the contact spring has a plurality of spring pieces arranged in a circumferential direction of the spring holding portion.

3. The contact spring has a locking protrusion used for fixing to the spring holding portion, The connector according to claim 1 , wherein the spring holding portion has a protrusion support portion that engages with the locking protrusion.

4. the contact spring has a first elastic portion that elastically deforms to come into contact with the shield shell, and a second elastic portion that elastically deforms to come into contact with the crimping ring, a plurality of the first elastic portions and a plurality of the second elastic portions are provided in the circumferential direction of the spring holding portion, The protruding support portion is formed on an inner surface of the spring holding portion, 4. The connector according to claim 3, wherein at least the second elastic portion of the first elastic portion and the second elastic portion is accommodated in a spring accommodating portion recessed between adjacent protruding support portions in the circumferential direction of the spring holding portion.

5. the contact spring has a first elastic portion that elastically deforms to come into contact with the shield shell, and a second elastic portion that elastically deforms to come into contact with the crimping ring, the spring holding portion has a slit formed on the radially outer side of the protruding support portion, the first elastic portion and the second elastic portion are arranged to be offset from each other in a circumferential direction of the spring holding portion, the first elastic portion is exposed from the slit and contacts the inner surface of the shield shell, The connector according to claim 3 , wherein the second elastic portion contacts an outer surface of the crimping ring.

6. The connector according to claim 1 , wherein the spring holding portion is formed in an annular shape surrounding the entire periphery of the crimping ring.

7. The connector according to claim 1 , wherein the crimping ring is formed in an annular shape.

8. 2. The connector according to claim 1, further comprising an underlay ring that is laid on a folded portion formed by folding back an end of the braid and that sandwiches and holds the folded portion between the underlay ring and the crimping ring.

9. 2. The connector according to claim 1, wherein a pair of terminal units each including the shielded wire, the shield shell, the crimping ring, the contact spring, and the spring holding portion are provided.

10. A terminal unit comprising: a shielded electric wire having a tubular braid containing a core wire therein; and a shield shell that contains the shielded electric wire inside a connector housing that contains a tip of the shielded electric wire and protects it from noise, a crimping ring crimped around the braid so as to contact the braid; a contact spring that connects the crimp ring to the shield shell; a spring holding portion having insulation for accommodating the shielded electric wire therein and for holding the contact spring;

Citation Information

Patent Citations

  • Waterproof connector

    JP4491738B2