Connector unit
The connector unit's innovative sealing member design with dual lip portions and grooves addresses water ingress and accumulation, enhancing waterproofing and assembly ease.
Patent Information
- Application Number
- JP2024027516
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-09-08
AI Technical Summary
Existing connector units face challenges in preventing water from entering through-holes and accumulating on the upper surface of sealing members, which compromises their waterproofing.
A connector unit design featuring a sealing member with a first lip portion positioned above the through-hole opening and a second lip portion in close contact with the inner surface, along with grooves to facilitate assembly, enhances waterproofing by directing water away from the through-hole and reducing assembly resistance.
The design effectively prevents water ingress and accumulation, improving the overall waterproofing of the connector unit by ensuring water flows outward and reducing assembly complexity.
Smart Images

Figure 2025130382000001_ABST
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a connector unit. [Background technology]
[0002] Connectors equipped with a sealing member have been known in the past, as described in, for example, Patent Documents 1 to 4 below. Of these, Patent Documents 1 to 3 below describe a connector unit in which a connector is fitted into a through-hole in a case. The sealing member is attached to the outer peripheral surface of the housing and prevents water from entering the inside of the case through the through-hole. Patent Document 4 below describes a waterproof connector equipped with a sealing member that seals off water between the connector and a mating connector when mated. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent Publication No. 2021-26907 [Patent Document 2] Japanese Patent Application Laid-Open No. 2014-107122 [Patent Document 3] Japanese Patent Publication No. 2022-57598 [Patent Document 4] Japanese Patent Application Laid-Open No. 2011-204368 Summary of the Invention [Problem to be solved by the invention]
[0004] In order to improve the waterproofing of the connector unit described above, there has been a demand for making it difficult for water to enter the through-hole and for water to not accumulate on the upper surface of the sealing member in the through-hole.
[0005] Therefore, an object of the present disclosure is to provide a connector unit that can improve waterproofing. [Means for solving the problem]
[0006] The connector unit of the present disclosure comprises a case having a through hole formed therein that penetrates in the vertical direction, and a connector that is fitted into the through hole, wherein the connector has a housing and a sealing member attached to the outer surface of the housing, and the sealing member has a main body portion that surrounds the housing and a lip portion that protrudes outward from the outer surface of the main body portion, and the lip portion has a first lip portion that has a portion that is positioned above the upper opening edge of the through hole, and a second lip portion that is in close contact with the inner surface of the through hole. [Effects of the Invention]
[0007] According to the present disclosure, it is possible to provide a connector unit that can improve waterproofing inside a case. [Brief explanation of the drawings]
[0008] [Figure 1] FIG. 1 is a perspective view showing a connector unit according to a first embodiment. [Figure 2] FIG. 2 is an exploded perspective view showing the connector unit. [Figure 3] FIG. 3 is a cross-sectional view showing a part of the connector unit. [Figure 4] FIG. 4 is a perspective view showing the sealing member. [Figure 5] FIG. 5 is an enlarged cross-sectional view of a portion of the seal member. [Figure 6] FIG. 6 is an enlarged cross-sectional view showing the periphery of the seal member in the connector unit after assembly is completed. [Figure 7] FIG. 7 is an enlarged cross-sectional view showing the periphery of the seal member in the connector unit during assembly. [Figure 8] FIG. 8 is an enlarged cross-sectional view showing the periphery of the seal member in the connector unit when assembly is nearly complete. DETAILED DESCRIPTION OF THE INVENTION
[0009] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. [1] The connector unit of the present disclosure includes a case having a through hole formed therein that penetrates the case in the vertical direction, and a connector fitted into the through hole, the connector having a housing and a seal member attached to the outer peripheral surface of the housing, the seal member having a main body surrounding the housing and a lip portion protruding outward from the outer peripheral surface of the main body, the lip portion having a first lip portion having a portion positioned above the upper opening edge of the through hole, and a second lip portion that is in close contact with the inner peripheral surface of the through hole. With this configuration, the first lip portion makes it difficult for water to enter the through hole, and prevents water from accumulating on the upper surface of the seal member at the through hole, thereby improving the waterproofing of the case. [2] In the connector unit described in [1] above, the first lip portion may extend horizontally outward beyond the upper opening edge of the through hole. With this configuration, water flows along the first lip portion to the outside of the through hole, making it more difficult for water to enter the through hole. [3] In the connector unit described in [1] or [2] above, the protruding end of the first lip portion may be positioned horizontally outward of the protruding end of the second lip portion before being fitted into the through hole. With this configuration, the first lip portion can be made to protrude horizontally outward beyond the upper opening edge of the through hole, making it more difficult for water to enter the through hole. [4] In the connector unit described in any one of [1] to [3] above, a first groove may be formed on the inner peripheral surface of the main body at a position corresponding to the first lip, and a second groove may be formed at a position corresponding to the second lip, and the depth of the first groove may be greater than the depth of the second groove before the connector is fitted into the through-hole. With this configuration, when the connector is fitted into the through-hole of the case, the first lip is more likely to move inward, thereby reducing the resistance generated by the first lip. Therefore, the connector unit can be easily assembled even while the protruding dimension of the first lip is large. [5] In the connector unit described in any one of [1] to [4] above, before the connector unit is inserted into the through-hole, the vertical length between the first lip portion and the second lip portion along the outer peripheral surface of the main body may be greater than the length from the outer peripheral surface of the main body to the protruding end of the first lip portion along the underside of the first lip portion. With this configuration, when the connector is inserted into the through-hole of the case, the first lip portion can collapse along the outer peripheral surface of the main body, thereby reducing the resistance generated by the first lip portion. Therefore, the connector unit can be easily assembled even while the protruding length of the first lip portion is increased.
[0010] [Details of the embodiments of the present disclosure] Specific examples of the connector unit of the present disclosure will be described below with reference to the drawings. Note that the present invention is not limited to these examples, but is defined by the claims, and is intended to include all modifications within the meaning and scope of the claims.
[0011] [Embodiment 1] As shown in Figures 1 and 2, the connector unit U includes a case 10 and a connector 30. The case 10 includes a cover 11 and a housing 12. A through hole 13 is formed in the cover 11. The through hole 13 passes through the cover 11 in the vertical direction. The connector 30 is fitted into the through hole 13.
[0012] 2 will be referred to as the upper side, the lower side as the lower side, the side on which the central axis Z of the through-hole 13 is located in the horizontal direction as the inner side, and the side opposite to the central axis Z as the outer side.
[0013] As shown in FIG. 2, the connector 30 is mounted on a circuit board C. The circuit board C is fixed inside the housing 12. The cover 11 is attached to the housing 12 from above. The cover 11 has a plate-like portion 15 and a cylindrical portion 16. The plate-like portion 15 is shaped like a horizontal plate. The cylindrical portion 16 protrudes upward from the plate-like portion 15. The cylindrical portion 16 forms a through-hole 13. When viewed from the top-bottom direction, the through-hole 13 has an elliptical shape. The through-hole 13 extends from the plate-like portion 15 to the upper end of the cylindrical portion 16. An upper opening edge 14 of the through-hole 13 is formed at the upper end of the cylindrical portion 16. The case 10 is made of metal, and may be made of aluminum die-cast, for example. The cover 11 and the housing 12 are fixed together with screws.
[0014] As shown in FIG. 3, the connector 30 includes a plurality of terminal fittings 31, a housing 34, and a seal member 50. Each terminal fitting 31 is conductive. Each terminal fitting 31 is rod-shaped and extends vertically. Each terminal fitting 31 has a mating connection portion 32 and a board-side connection portion 33. The mating connection portion 32 is connected to a mating terminal fitting (not shown). The board-side connection portion 33 is connected to a conductor portion of a circuit board C.
[0015] As shown in Fig. 3, the housing 34 has a hood portion 35, a fitting portion 36, a terminal holding portion 37, and a fixing portion 38. The hood portion 35 is cylindrical and open upward (see Fig. 1). The hood portion 35 collectively surrounds the mating connection portions 32 of all the terminal fittings 31. The mating connector is fitted inside the hood portion 35.
[0016] The fitting portion 36 is fitted into the through hole 13. When fitted into the through hole 13, the upper end of the fitting portion 36 is positioned higher than the upper end of the tubular portion 16. The fitting portion 36 is provided at the bottom of the hood portion 35. The fitting portion 36 protrudes outward from the outer peripheral surface of the hood portion 35. The outer peripheral surface of the fitting portion 36 has a shape that allows it to be inserted into the inner peripheral surface of the through hole 13 (see Figure 2). Specifically, the outer peripheral surface of the fitting portion 36 has an elliptical shape when viewed from the top and bottom direction. An attachment groove 39 is formed in the outer peripheral surface of the fitting portion 36. The seal member 50 is attached to the attachment groove 39.
[0017] As shown in Fig. 3, the terminal holding portion 37 holds a plurality of terminal fittings 31. The terminal holding portion 37 is provided at the lower end of the fitting portion 36. A plurality of mounting holes 41 are formed in the terminal holding portion 37. Each mounting hole 41 passes through the terminal holding portion 37 in the vertical direction. The terminal fittings 31 are attached to the mounting holes 41 by press-fitting or the like.
[0018] The fixing portion 38 fixes the connector 30 to the circuit board C. The fixing portion 38 is provided below the fitting portion 36. The fixing portion 38 is fixed to the surface of the circuit board C with a screw (see FIG. 2), and is elastically locked into a fixing hole in the circuit board C (see FIG. 3).
[0019] The seal member 50 is made of rubber, such as silicone rubber. The seal member 50 is attached to an attachment groove 39 on the outer circumferential surface of the housing 34. As shown in FIG. 4, the seal member 50 has a main body 51 that surrounds the housing 34 and a lip 52 that protrudes outward from an outer circumferential surface 53 of the main body 51. The main body 51 has a shape that can be fitted with the inner circumferential surface 16U of the tubular portion 16. Specifically, the main body 51 has an elliptical shape when viewed from the top-bottom direction. The outer circumferential surface 53 and the inner circumferential surface 54 of the main body 51 extend along the central axis Z.
[0020] As shown in Fig. 5, the lip portion 52 has a first lip portion 55 and a second lip portion 56. The second lip portion 56 is disposed below the first lip portion 55. The first lip portion 55 and the second lip portion 56 are spaced apart in the vertical direction. The upper and lower ends of the first lip portion 55 are referred to as base ends 55A, and the apex is referred to as protruding ends 55B. The upper and lower ends of the second lip portion 56 are referred to as base ends 56A, and the apex is referred to as protruding ends 56B.
[0021] Before being fitted into through-hole 13, protrusion dimension L1 of first lip portion 55 is larger than protrusion dimension L2 of second lip portion 56. Protrusion dimensions L1, L2 of first lip portion 55 and second lip portion 56 are dimensions in the inward / outward direction from outer peripheral surface 53 of main body portion 51 to protruding ends 55B, 56B of first lip portion 55 and second lip portion 56, respectively, in a vertical cross section.
[0022] In a vertical cross section, both the first lip portion 55 and the second lip portion 56 are mountain-shaped, and more specifically, form a substantially isosceles triangle. Before being fitted into the through-hole 13, the protruding end 55B of the first lip portion 55 is positioned outward from the protruding end 56B of the second lip portion 56. Before being fitted into the through-hole 13, the width dimension B1 of the first lip portion 55 and the width dimension B2 of the second lip portion 56 are equal. The width dimension B1 of the first lip portion 55 is the vertical dimension between the upper base end 55A and the lower base end 55A of the first lip portion 55. The width dimension B2 of the second lip portion 56 is the vertical dimension between the upper base end 56A and the lower base end 56A of the second lip portion 56.
[0023] The first lip portion 55 and the second lip portion 56 each have an upper lip slope 58 and a lower lip slope 59. The upper lip slope 58 and the lower lip slope 59 approach each other toward the protruding ends 55B and 56B of the first lip portion 55 and the second lip portion 56. In a vertical cross section, the angle formed by the upper lip slope 58 and the lower lip slope 59 of the first lip portion 55 is less than 45 degrees.
[0024] The vertical length dimension L3 between the first lip portion 55 and the second lip portion 56 is greater than the length dimension L4 of the lower surface of the first lip portion 55. The vertical length dimension L3 between the first lip portion 55 and the second lip portion 56 is the vertical dimension between the lower base end 55A of the first lip portion 55 and the upper base end 56A of the second lip portion 56 in a vertical cross section. The length dimension of the lower lip slope 59 of the first lip portion 55 is the length dimension along the lower lip slope 59 from the lower base end 55A of the first lip portion 55 to the protruding end 55B of the first lip portion 55 in a vertical cross section.
[0025] 6, the first lip portion 55 has an upper lip portion 57 that is located above the upper opening edge 14 of the through-hole 13. The upper lip portion 57 will be described in detail later.
[0026] 5, a first groove 61 and a second groove 62 are formed on the inner peripheral surface 54 of the main body 51. The first groove 61 is formed at a position corresponding to the first lip 55. The second groove 62 is formed at a position corresponding to the second lip 56. The upper and lower ends of the first groove 61 are referred to as base ends 61A, and the outer end is referred to as a bottom surface 61B. The upper and lower ends of the second groove 62 are referred to as base ends 62A, and the outer end is referred to as a bottom surface 62B.
[0027] Before being fitted into the through-hole 13, the depth dimension L5 of the first groove portion 61 is greater than the depth dimension L6 of the second groove portion 62. The depth dimension L5 of the first groove portion 61 is the depth dimension in the inner / outer direction from the inner circumferential surface 54 of the main body portion 51 to the bottom surface 61B of the first groove portion 61 in a vertical cross section. The depth dimension L6 of the second groove portion 62 is the length dimension in the inner / outer direction from the inner circumferential surface 54 of the main body portion 51 to the bottom surface 62B of the second groove portion 62 in a vertical cross section. The bottom surface 61B of the first groove portion 61 is located outward of the bottom surface 62B of the second groove portion 62.
[0028] Before being fitted into the through-hole 13, the width dimension B3 of the first groove portion 61 is larger than the width dimension B4 of the second groove portion 62.
[0029] The first groove portion 61 and the second groove portion 62 each have an upper groove slope 63 and a lower groove slope 64. The upper groove slope 63 and the lower groove slope 64 approach the bottom surfaces 61B and 62B of the first groove portion 61 and the second groove portion 62, respectively.
[0030] 6, when the connector 30 is fitted into the through-hole 13 of the case 10, the sealing member 50 is in close contact with the upper surface 39U and the lower surface 39S of the mounting groove 39. The first lip portion 55 is disposed above the cylindrical portion 16, and the second lip portion 56 is disposed inside the cylindrical portion 16.
[0031] The first lip portion 55 extends horizontally outward beyond the upper opening edge 14 of the through hole 13. A lip lower slope 59 of the first lip portion 55 is positioned above and in close proximity to the upper opening edge 14 of the through hole 13. The upper side of the upper opening edge 14 of the through hole 13 is covered by the first lip portion 55. A protruding end 55B of the first lip portion 55 is positioned horizontally outward beyond the outer peripheral surface 16S of the tubular portion 16. The portion of the first lip portion 55 that is positioned above the upper opening edge 14 of the through hole 13 is an upper lip portion 57.
[0032] Water droplets and the like falling from above toward the through-hole 13 are prevented from entering the through-hole 13 by the lip upper part 57. When the water droplets and the like fall onto the lip upper inclined surface 58 of the first lip part 55, they flow down along the lip upper inclined surface 58 to the protruding end 55B of the first lip part 55, and then fall downward outside the tubular part 16. This prevents the water droplets and the like from entering the through-hole 13. This prevents the water droplets and the like from being retained inside the tubular part 16 and corroding the tubular part 16, thereby preventing a decrease in waterproofness.
[0033] The second lip portion 56 is in close contact with the inner circumferential surface 16U of the cylindrical portion 16 with the protruding end 56B facing downward. The second lip portion 56 reliably prevents water from entering the inside of the case 10 through the through hole 13.
[0034] Next, an example of the assembly process of the connector unit U will be described. First, the connector 30 is mounted on the circuit board C, and the circuit board C is fixed to the housing 12 (see FIG. 2). Next, the cover 11 is attached to the housing 12 from above. The tubular portion 16 of the cover 11 is assembled to the connector 30 from above downward, as indicated by the arrow in FIG. 7. The first lip portion 55 comes into contact with the inner circumferential surface 16U of the tubular portion 16, is elastically crushed, and falls downward along the outer circumferential surface 53 of the main body 51. At this time, the first lip portion 55 elastically deforms while narrowing the first groove portion 61 inward. This prevents the first lip portion 55 from moving downward together with the tubular portion 16, and prevents the seal member 50 from being pressed into the lower region of the mounting groove 39.
[0035] When the cover 11 is further pressed downward, as shown in FIG. 8 , the second lip portion 56 is elastically crushed by the tubular portion 16, following the first lip portion 55. At this time, the second lip portion 56 elastically deforms while narrowing the second groove portion 62 inward. The second lip portion 56 falls downward along the outer peripheral surface 53 of the main body 51 and comes into close contact with the inner peripheral surface 16U of the tubular portion 16. At this time, a portion of the first lip portion 55 is positioned above the upper end opening edge 14 of the through hole 13. The first lip portion 55 comes into close contact with the inner peripheral surface 16U of the tubular portion 16, blocking the upper end of the through hole 13.
[0036] When the cover 11 reaches the correct assembly position, as shown in Figure 6, the protruding end 55B of the first lip portion 55 is positioned above the upper opening edge 14 of the through-hole 13, and the first lip portion 55 returns to its original shape due to its elastic force. As a result, the first lip portion 55 extends horizontally outward beyond the upper opening edge 14 of the through-hole 13, as described above. This completes the assembly work of the connector unit U.
[0037] However, due to the influence of dimensional tolerances, assembly tolerances, and the like, the first lip portion 55 may not return to its original shape and may remain in a compressed state as shown in FIG. 8. Even in this case, the first lip portion 55 has an upper lip portion 57 that is positioned above the upper opening edge 14 of the through hole 13. Even in this case, the upper lip portion 57 makes it difficult for water droplets, etc. that fall toward the through hole 13 from above to enter the through hole 13. In the connector unit U, the first lip portion 55 may be in a restored state as shown in FIG. 6 or in a compressed state as shown in FIG. 8. Furthermore, the first lip portion 55 may be in a mixture of a restored state and a compressed state in the circumferential direction.
[0038] Next, the operation and effect of the embodiment configured as described above will be described. The connector unit U includes a case 10 and a connector 30. The case 10 has a through-hole 13 that penetrates in the vertical direction. The connector 30 is fitted into the through-hole 13. The connector 30 includes a housing 34 and a seal member 50 attached to the outer peripheral surface of the housing 34. The seal member 50 includes a main body 51 and a lip portion 52. The main body 51 surrounds the housing 34. The lip portion 52 protrudes outward from the outer peripheral surface 53 of the main body 51. The lip portion 52 includes a first lip portion 55 and a second lip portion 56. The first lip portion 55 has an upper lip portion 57 that is positioned above the upper end opening edge 14 of the through-hole 13. The second lip portion 56 is in close contact with the inner peripheral surface 16U of the tubular portion 16. With this configuration, the lip upper part 57 makes it difficult for water to enter the inside of the through hole 13, and prevents water from accumulating on the upper surface of the sealing member 50 in the through hole 13, thereby improving the waterproofing of the inside of the case.
[0039] First lip portion 55 projects outward in the horizontal direction beyond upper opening edge 14 of through hole 13. With this configuration, water flows along first lip portion 55 to the outside of through hole 13, making it more difficult for water to enter the interior of through hole 13.
[0040] Before being fitted into through-hole 13, protruding end 55B of first lip portion 55 is positioned horizontally outward of protruding end 56B of second lip portion 56. With this configuration, first lip portion 55 can be made to protrude horizontally outward beyond upper opening edge 14 of through-hole 13, making it more difficult for water to enter the interior of through-hole 13.
[0041] A first groove 61 and a second groove 62 are formed on the inner circumferential surface 54 of the main body 51. The first groove 61 is formed at a position corresponding to the first lip 55. The second groove 62 is formed at a position corresponding to the second lip 56. Before being fitted into the through hole 13, the depth L5 of the first groove 61 is greater than the depth L6 of the second groove 62. With this configuration, when the connector 30 is fitted into the through hole 13 of the case 10, the first lip 55 is more likely to move inward, thereby reducing the resistance generated by the first lip 55. Therefore, the connector unit U can be easily assembled even while the protruding dimension of the first lip 55 is large.
[0042] Before being fitted into the through-hole 13, the vertical length dimension L3 along the outer peripheral surface 53 of the main body 51 between the first lip portion 55 and the second lip portion 56 is greater than the length dimension L4 along the underside of the first lip portion 55 from the outer peripheral surface 53 of the main body 51 to the protruding end 55B of the first lip portion 55. With this configuration, when the connector 30 is fitted into the through-hole 13 of the case 10, the first lip portion 55 can collapse along the outer peripheral surface 53 of the main body 51, thereby reducing the resistance force generated by the first lip portion 55. Therefore, the connector unit U can be easily assembled even while the protruding dimension of the first lip portion 55 is large.
[0043] [Another embodiment of the present disclosure] The embodiments disclosed herein should be considered to be illustrative in all respects and not restrictive. In the above embodiment, one first lip portion 55 and one second lip portion 56 are provided, but in other embodiments, multiple first lip portions and multiple second lip portions may be provided, or the number of first lip portions and the number of second lip portions may be different. In the above embodiment, the cover 11 has a cylindrical portion 16 and the through hole 13 is formed in the cylindrical portion 16, but in other embodiments, the cover may not have a cylindrical portion and the through hole may be formed within the thickness range of the cover. [Explanation of symbols]
[0044] 10…Case 11...Cover 12...Housing 13...Through hole 14...Top opening edge 15...Plate-shaped part 16...Cylindrical part 16S…Outer surface 16U…Inner peripheral surface 30...Connector 31...Terminal fitting 32...Mating connection part 33...Board side connection part 34…Housing 35...Hood section 36...Mating part 37...Terminal holding part 38…Fixed part 39...Installation groove 39S…bottom surface 39U…Top surface 41...Mounting hole 50...Sealing member 51...Main body 52...Lip 53...Outer surface 54…Inner peripheral surface 55...First lip 55A…Proximal end 55B…Protruding end 56...Second lip 56A…Proximal end 56B…Protruding end 57...Upper lip 58...Slope above lip 59...Lower slope of lip 61...First groove portion 61A…Proximal end 61B…Back end 62...Second groove 62A…Proximal end 62B…Back end 63...Mizokami slope 64...Ditch slope B1: Width dimension B2: Width B3…Width dimension B4…Width C...Circuit board L1: First lip protrusion dimension L2: Projection dimension of the second lip L3: The vertical length between the first lip and the second lip L4: Length of the bottom surface of the first lip L5: Depth of the first groove L6: Depth of the second groove U...Connector unit Z…center axis
Claims
1. a case having a through hole formed therein that penetrates in the vertical direction; a connector fitted into the through hole, The connector has a housing and a seal member attached to an outer peripheral surface of the housing, The seal member has a main body portion surrounding the housing and a lip portion protruding outward from an outer circumferential surface of the main body portion, A connector unit, wherein the lip portion has a first lip portion having a portion positioned above the upper end opening edge of the through hole, and a second lip portion that is in close contact with the inner surface of the through hole.
2. The connector unit according to claim 1 , wherein the first lip portion projects outward in the horizontal direction beyond an upper opening edge of the through hole.
3. 3. The connector unit according to claim 1, wherein the protruding end of the first lip portion is positioned horizontally outward of the protruding end of the second lip portion before being fitted into the through hole.
4. a first groove portion is formed on an inner circumferential surface of the main body portion at a position corresponding to the first lip portion, and a second groove portion is formed on an inner circumferential surface of the main body portion at a position corresponding to the second lip portion, The connector unit according to claim 3 , wherein a depth dimension of the first groove portion is greater than a depth dimension of the second groove portion before the connector unit is fitted into the through hole.
5. A connector unit as described in claim 1 or claim 2, wherein, before being inserted into the through hole, the vertical length dimension along the outer peripheral surface of the main body between the first lip portion and the second lip portion is greater than the length dimension along the lower surface of the first lip portion from the outer peripheral surface of the main body to the protruding end of the first lip portion.
Citation Information
Patent Citations
Waterproof connector
JP2011204368A
Connector of waterproof specification
JP2014107122A
Waterproof connector, seal member and waterproof structure
JP2021026907A
Connector
JP2022057598A