Laser-printed display material and package using the same
The display material with a laser-printable layer containing specific pigments addresses transparency and clear laser printing issues, enhancing durability and productivity by using pigments like bismuth, gadolinium, neodymium, titanium, antimony, or aluminum, ensuring clear and durable laser-printable display materials and packaging.
Patent Information
- Application Number
- JP2025121059
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2020-04-24
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-11
- Estimated Expiration
- 2041-04-15
AI Technical Summary
Existing display materials and packaging technologies face issues with transparency and clear laser printing, as well as problems related to layer peeling and reduced productivity, especially when using thermal layers or laser-markable films.
A display material with a laser-printable layer containing specific pigments that change color upon laser irradiation, ensuring a thickness of 5 μm to 200 μm and a pigment concentration of 100 ppm to 3000 ppm, which includes elements like bismuth, gadolinium, neodymium, titanium, antimony, or aluminum, maintaining high transparency and clear laser printing.
The solution provides high transparency and clear laser-printable display materials and packaging with improved durability and reduced haze, addressing the issues of layer peeling and productivity.
Smart Images

Figure 2025134069000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a display material that has a marking such as a print by laser irradiation, and a package using the same. [Background technology]
[0002] Traditionally, packaging has been used for circulating goods, such as food, pharmaceuticals, and industrial products. Many of these packages not only protect the contents but also display information such as the product name, manufacturing date, and ingredients. In addition to conventional printing using ink, etc., tack labels, which have adhesive applied to the backside of a substrate that can be printed with ink or thermal transfer, as described in Patent Document 1, have been widely used as a means of displaying such information. Tack labels are attached to a release paper (backing) with information printed on the front side (the display surface) before use. When used, the backing is peeled off and attached to the display material. Once the tack label is attached, the backing becomes disposable, resulting in increased waste. Furthermore, label users must have different labels with different display content depending on the type of product. As the number of product types increases, label management becomes more complicated and there is a risk of mislabeling. Furthermore, extra labels are typically kept in stock to prepare for label shortages. Once the product is no longer manufactured or sold, the labels are discarded as they have no further use. As such, tackle labels had drawbacks in many ways.
[0003] To address these issues, Patent Document 2 discloses a thermal film with a thermal recording layer. The film in Patent Document 2 changes color when exposed to heat, making it a packaging material with its own display capabilities. This eliminates the need for the aforementioned tack labels. Furthermore, by incorporating a thermal printer or other printing device into the bag-making process for packaging using films like those described in Patent Document 2, bag making and labeling can be completed in a single process, contributing to labor savings and cost reductions. Due to these advantages, printing directly on the packaging itself has become increasingly common. However, because applying a thermal layer to the base film raises concerns about the layer peeling off due to friction with the outside, a protective layer is typically applied on top of the thermal layer (on the surface). Coating is a widely used method for applying these functional layers. Coating involves at least the steps of application, drying, and winding, which increases the number of steps for each functional layer, reducing productivity. Furthermore, these functional layers contain particles, which can lead to a decrease in transparency depending on the layer thickness.
[0004] Meanwhile, in recent years, in addition to the ink and heat mentioned above, laser-triggered technologies have also become widespread as display (printing) means. For example, Patent Document 3 discloses a laser-markable multilayer laminate film in which the printing layer includes a layer made of an ink composition that can be printed with laser light. By using this film, the area irradiated with a laser changes color, making it possible to print. However, like the film in Patent Document 2, a film such as that in Patent Document 3 requires a printing layer to be provided on a film substrate, and therefore the problems of layer peeling and reduced productivity remain unresolved.
[0005] Patent Document 4 also discloses a laser marking additive made of bismuth oxide. By incorporating this additive into plastic, the area irradiated with a laser changes color, enabling marking. While plastic itself typically does not react to lasers, this additive is excited by laser energy and can discolor the plastic. Because the additive resides inside the film, it is useful in that it is less susceptible to the peeling of the functional layer that occurs with coatings. However, because the additive is made of metal particles, it still has the problem of reducing the transparency of the film, similar to the coatings mentioned above. When marking with laser irradiation, the marking can only be recognized by the color change in the corresponding area. However, if the plastic substrate itself has low transparency, it becomes difficult to visually distinguish between the printed and unprinted areas when marking with laser irradiation, and the printing function cannot be fulfilled. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2002-362027 [Patent Document 2] Japanese Patent Application Publication No. 2017-209847 [Patent Document 3] Japanese Patent Application Publication No. 2017-196896 [Patent Document 4] International Publication No. 2014 / 188828 Summary of the Invention [Problem to be solved by the invention]
[0007] The present invention aims to solve the problems of the prior art as described above, that is, to provide a display material and a package that have high transparency and can be clearly printed with a laser. [Means for solving the problem]
[0008] The present invention comprises the following configurations. 1. A display material having at least one layer that can be printed by laser irradiation, in which at least a portion of the layer is printed by a color change caused by laser irradiation, and when the printed and unprinted portions are cross-sectionally observed with a digital microscope, a significant difference is observed in at least one of the RGB values that indicate the color elements, and the thickness of the corresponding printed portion is 5 μm or more and 200 μm or less. 2. The display material or packaging material according to 1, wherein the thickness of the part where the color change occurs due to laser irradiation is 20 μm or more and 140 μm or less. 3. The display material according to either 1. or 2., characterized in that the layer that can be printed by laser irradiation contains a pigment that can change color by laser irradiation in an amount of 100 ppm or more and 3000 ppm or less. 4. A display material according to any one of 1. to 3., characterized in that the pigment that can be printed by laser irradiation contains a metal, and the metal contains at least one of the following elements: bismuth, gadolinium, neodymium, titanium, antimony, tin, and aluminum, either in the form of an element or an oxide thereof. 5. The display material according to any one of 1. to 4., wherein the haze is 1% or more and 40% or less. 6. A package containing the display material described in any one of 1. to 5. [Effects of the Invention]
[0009] The display material and packaging material of the present invention have high transparency, and can provide a display material and packaging material that can be clearly printed with a laser. [Brief explanation of the drawings]
[0010] [Figure 1] Image of the laser-printed display of Example 1 [Figure 2] Cross-sectional observation image of the display body of Example 1 DETAILED DESCRIPTION OF THE INVENTION
[0011] The display material of the present invention will be described below. The display material of the present invention must have at least one layer that can be printed by laser irradiation (hereinafter, may be referred to as "laser printable layer").
[0012] 1. Raw materials that make up the laser printable layer 1.1. Pigments for laser marking The laser-printable layer of the present invention must contain a pigment (hereinafter sometimes simply referred to as "pigment") that has the function of discoloring the plastic substrate upon laser irradiation. Plastics generally do not react much to laser light, and therefore often cannot be printed upon by laser irradiation. The pigment is excited by the energy of the laser light and carbonizes the surrounding resin (preferable conditions for laser irradiation will be described later). In addition to carbonizing the plastic, some pigments themselves turn black. These color changes, either singly or in combination, make it possible to print on the laser-printable layer. Considering printing accuracy, it is preferable to use a pigment that also changes color itself.
[0013] Examples of pigments include the simple substance or oxide of bismuth, gadolinium, neodymium, titanium, antimony, tin, and aluminum. The particle size of the pigment is preferably 0.1 μm or more and 10 μm or less. If the particle size of the pigment is less than 0.1 μm, the color change upon laser irradiation may be insufficient. If the particle size exceeds 10 μm, the haze of the display material is likely to exceed 40%. The particle size is more preferably 0.5 μm or more and 9 μm or less. Pigments that meet these conditions are commercially available, such as "TOMATEC COLOR" (manufactured by Tokan Material Technology Co., Ltd.) and "Iriotec (registered trademark)" (manufactured by Merck Performance Materials Co., Ltd.), and these can be used favorably.
[0014] The amount of pigment added to the laser printable layer is preferably 100 ppm or more and 3000 ppm or less. Adding less than 100 ppm of pigment is undesirable because the laser print density is insufficient and it becomes difficult to see a significant difference in RGB between the printed and non-printed areas (described below). Adding more than 3000 ppm of pigment is undesirable because it increases the haze of the display material to more than 40%. The effect of adding pigment on haze is due to the pigment itself being colored, as well as the pigment particles scattering light. The pigment can be added to the plastic that makes up the laser-printable layer at any stage during resin production, for example. Other methods include blending a slurry of particles dispersed in a solvent with a resin raw material using a vented kneading extruder, or blending dried particles with a resin using a kneading extruder. Among these, blending dried particles with a plastic using a kneading extruder (masterbatch formation) is preferred.
[0015] 1.2.Types of plastics The type of plastic constituting the laser-printable layer included in the present invention is not particularly limited, and can be freely used within the scope of the present invention. Examples of types of plastic include polyester, polyolefin, polyamide, etc. Examples of polyesters include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), polybutylene naphthalate (PBN), polylactic acid (PLA), polyethylene furanoate (PEF), and polybutylene succinate (PBS). In addition to the polyesters listed above, modified polyesters may also be used, in which the monomers at the acid or diol moiety are modified. Examples of monomers at the acid moiety include aromatic dicarboxylic acids such as isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and orthophthalic acid; aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and decanedicarboxylic acid; and alicyclic dicarboxylic acids. Examples of monomers for the diol moiety include long-chain diols such as neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycol, 2,2-diethyl-1,3-propanediol, 2-n-butyl-2-ethyl-1,3-propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propanediol, hexanediol, and 1,4-butanediol; aliphatic diols such as hexanediol; and aromatic diols such as bisphenol A. Furthermore, polyester components may include polyester elastomers containing ε-caprolactone and tetramethylene glycol. The polyester raw materials listed above may be homopolyesters in which a carboxylic acid monomer and a diol monomer are polymerized in a one-to-one ratio, or may be mixed (dry blended) and used. Two or more carboxylic acid monomers or two or more diol monomers may be copolymerized and used. A mixture of homopolyesters and copolymerized polyesters may also be used.
[0016] Examples of polyolefins include polypropylene (PP) and polyethylene (PE). When polypropylene is used, the stereoregularity is not particularly limited, and it may be isotactic, syndiotactic, or atactic, and each may be contained in any proportion. When polyethylene is used, its density (degree of branching) is not particularly limited, and it may be high-density (HDPE), linear low-density (LLDPE), or low-density (LDPE). In addition to the above-mentioned homopolymers, raw materials obtained by copolymerizing two or more different monomers may also be used. Examples of monomers used in copolymerization include ethylene and α-olefins. Examples of α-olefins include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 4-methyl-1-pentene, and 4-methyl-1-hexene. The copolymerization may be either random copolymerization or block copolymerization. Furthermore, in addition to the raw materials listed above, polyolefin elastomers and ionomers may also be used. The melt flow rate (MFR) of the polyolefin raw material is not particularly limited and any polyolefin can be used, but it is preferably 1 to 10 g / 10 min. If the MFR is less than 1 g / 10 min, the melt viscosity of the raw material will be too high, which will increase the resin pressure during the extrusion process during film formation and make the filter more likely to deform, which is undesirable. On the other hand, if the MFR exceeds 10 g / 10 min, the molecular weight will be extremely reduced, which may make the film more susceptible to breakage during film formation or reduce blocking resistance. The MFR is more preferably 2 g / 10 min to 8 g / 10 min, and even more preferably 3 g / 10 min to 7 g / 10 min.
[0017] Examples of polyamides include polycapramide (nylon 6), polyhexamethylene adipamide (nylon 66), caprolactam / lauryllactam copolymer (nylon 6 / 12), caprolactam / hexamethylenediammonium adipate copolymer (nylon 6 / 66), ethyleneammonium adipate / hexamethylenediammonium adipate / hexamethylenediammonium sebacate copolymer (nylon 6 / 66 / 610), metaxylylenediamine and adipic acid polymer (MXD-6), and hexamethyleneisophthalamide / terephthalamide copolymer (amorphous nylon). An adhesion-modifying layer can also be applied to the surface of a film made of any of the above plastics. Examples of materials for the adhesion-modifying layer include acrylic, water-soluble or water-dispersible polyester, and hydrophobic polyester graft-copolymerized with acrylic. The lower limit of the relative viscosity (RV) of the polyamide used as a raw material is preferably 2.2, more preferably 2.3. If it is less than this, the crystallization rate may be too fast, making biaxial stretching difficult. On the other hand, the upper limit of the RV of the polyamide is preferably 4, more preferably 3.9. If it exceeds this limit, the load on the extruder may become too high, which may result in a decrease in productivity. Note that the relative viscosity in the present invention refers to the value measured at 25°C using a solution in which 0.5 g of polymer is dissolved in 50 ml of 97.5% sulfuric acid.
[0018] 1.3. Additives other than laser pigments The laser-printable layer of the display material of the present invention may contain various additives, such as waxes, antioxidants, antistatic agents, crystal nucleating agents, viscosity reducers, heat stabilizers, coloring pigments, coloring inhibitors, and UV absorbers, as needed. It is also preferable to add fine particles as a lubricant to improve slipperiness. Any fine particles can be selected. For example, inorganic fine particles include silica, alumina, titanium dioxide, calcium carbonate, kaolin, and barium sulfate, while organic fine particles include acrylic particles, melamine particles, silicone particles, and cross-linked polystyrene particles. The average particle size of the fine particles can be appropriately selected as needed within the range of 0.05 to 3.0 μm as measured with a Coulter counter. The lower limit of the fine particle content is preferably 0.01 wt %, more preferably 0.015 wt %, and even more preferably 0.02 wt %. A content of less than 0.01 wt % may result in reduced slipperiness. The upper limit is preferably 1 wt %, more preferably 0.2 wt %, and even more preferably 0.1 wt %. If the content exceeds 1% by weight, the transparency may decrease, which is not preferable. The particles can be incorporated into the laser printable layer at any stage in the production of the plastic raw material.
[0019] 1.4.Laser print layer thickness The thickness of the laser-printed layer is preferably 5 μm or more and 5000 μm or less. If the thickness of the laser-printed layer is less than 5 μm, the print density when irradiated with laser light decreases, making the characters difficult to see, which is undesirable. On the other hand, if the thickness of the laser-printed layer exceeds 5000 μm, the haze is likely to exceed 40%, which is undesirable. The thickness of the laser-printed layer is more preferably 10 μm or more and 2000 μm or less, and even more preferably 20 μm or more and 1000 μm or less.
[0020] 2.Layers other than the laser-printed layer As described above, the display material of the present invention must have at least one laser-printable layer as described in 1. "Laser-printable layer." The layer structure of the display material may be a single layer consisting of only the laser-printable layer, or may have layers other than the laser-printable layer laminated thereto. Considering that display materials are generally required to have various functions in addition to their display function, such as mechanical strength, adhesiveness, and barrier properties, it is preferable to laminate layers having each function. Among these, considering that the present invention is intended for use in packaging, providing a layer having adhesive properties (hereinafter referred to as an "adhesive layer") is a more preferred embodiment.
[0021] 2.1.Adhesive layer The adhesive layer contained in the display material of the present invention is not particularly limited as long as it has adhesive properties, and any conventionally known adhesive layer can be used within the scope of the present invention. Examples include a heat seal layer that exhibits adhesive properties when heated and a tacky layer that exhibits adhesive properties at room temperature. The types of plastics that make up the heat seal layer include, for example, polyester, polyolefin, polyamide, and the like.
[0022] Examples of polyesters include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polytrimethylene terephthalate (PTT), polybutylene naphthalate (PBN), polylactic acid (PLA), polyethylene furanoate (PEF), and polybutylene succinate (PBS). In addition to the polyesters listed above, modified polyesters may also be used, in which the monomers at the acid or diol moiety are modified. Examples of monomers at the acid moiety include aromatic dicarboxylic acids such as isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and orthophthalic acid; aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and decanedicarboxylic acid; and alicyclic dicarboxylic acids. Examples of monomers for the diol moiety include long-chain diols such as neopentyl glycol, 1,4-cyclohexanedimethanol, diethylene glycol, 2,2-diethyl-1,3-propanediol, 2-n-butyl-2-ethyl-1,3-propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propanediol, hexanediol, and 1,4-butanediol; aliphatic diols such as hexanediol; and aromatic diols such as bisphenol A. Furthermore, polyester components may include polyester elastomers containing ε-caprolactone and tetramethylene glycol. The polyester raw materials listed above may be homopolyesters in which a carboxylic acid monomer and a diol monomer are polymerized in a one-to-one ratio, or may be mixed (dry blended) and used. Two or more carboxylic acid monomers or two or more diol monomers may be copolymerized and used. A mixture of homopolyesters and copolymerized polyesters may also be used.
[0023] Examples of polyolefins include polypropylene (PP) and polyethylene (PE). When polypropylene is used, the stereoregularity is not particularly limited, and it may be isotactic, syndiotactic, or atactic, and each may be contained in any proportion. When polyethylene is used, its density (degree of branching) is not particularly limited, and it may be high-density (HDPE), linear low-density (LLDPE), or low-density (LDPE). In addition to the above-mentioned homopolymers, raw materials obtained by copolymerizing two or more different monomers may also be used. Examples of monomers used in copolymerization include ethylene and α-olefins. Examples of α-olefins include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 4-methyl-1-pentene, and 4-methyl-1-hexene. The copolymerization may be either random copolymerization or block copolymerization. Furthermore, in addition to the raw materials listed above, polyolefin elastomers and ionomers may also be used. The melt flow rate (MFR) of the polyolefin raw material is not particularly limited and any polyolefin can be used, but it is preferably 1 to 10 g / 10 min. If the MFR is less than 1 g / 10 min, the melt viscosity of the raw material will be too high, which will increase the resin pressure during the extrusion process during film formation and make the filter more likely to deform, which is undesirable. On the other hand, if the MFR exceeds 10 g / 10 min, the molecular weight will be extremely reduced, which may make the film more susceptible to breakage during film formation or reduce blocking resistance. The MFR is more preferably 2 g / 10 min to 8 g / 10 min, and even more preferably 3 g / 10 min to 7 g / 10 min.
[0024] Examples of polyamides include polycapramide (nylon 6), polyhexamethylene adipamide (nylon 66), caprolactam / lauryllactam copolymer (nylon 6 / 12), caprolactam / hexamethylenediammonium adipate copolymer (nylon 6 / 66), ethyleneammonium adipate / hexamethylenediammonium adipate / hexamethylenediammonium sebacate copolymer (nylon 6 / 66 / 610), metaxylylenediamine and adipic acid polymer (MXD-6), and hexamethyleneisophthalamide / terephthalamide copolymer (amorphous nylon). An adhesion-modifying layer can also be applied to the surface of a film made of any of the above plastics. Examples of materials for the adhesion-modifying layer include acrylic, water-soluble or water-dispersible polyester, and hydrophobic polyester graft-copolymerized with acrylic. The lower limit of the relative viscosity (RV) of the polyamide used as a raw material is preferably 2.2, more preferably 2.3. If it is less than this, the crystallization rate may be too fast, making biaxial stretching difficult. On the other hand, the upper limit of the RV of the polyamide is preferably 4, more preferably 3.9. If it exceeds this limit, the load on the extruder may become too high, which may result in a decrease in productivity. Note that the relative viscosity in the present invention refers to the value measured at 25°C using a solution in which 0.5 g of polymer is dissolved in 50 ml of 97.5% sulfuric acid. The types of plastics that make up the adhesive layer include, for example, polyester, polyolefin, polystyrene, acrylic, etc., and those whose glass transition temperature Tg is lower than room temperature (around 25° C.) are particularly preferred.
[0025] For example, saturated carboxylic acid components or saturated diol components are preferably used as monomers capable of lowering Tg in polyesters. Examples of saturated carboxylic acids include adipic acid, azelaic acid, sebacic acid, decanedicarboxylic acid, and 1,4-cyclohexanedicarboxylic acid. Among these, adipic acid and azelaic acid are preferred. Examples of saturated diol components include long-chain diols such as ethylene glycol, diethylene glycol, 1,3-propanediol, 2,2-diethyl-1,3-propanediol, and 1,4-butanediol, and aliphatic diols such as hexanediol. Among these, diethylene glycol, 1,3-propanediol, and 1,4-butanediol are preferred. Furthermore, polyester elastomers containing ε-caprolactone, tetramethylene glycol, and the like may be used as components constituting polyester-based resins. Polyester elastomers are preferred due to their Tg-lowering effect.
[0026] Examples of polyolefin-based elastomers include polyolefin-based elastomers such as ethylene-propylene copolymers, ethylene-1-butene copolymers, ethylene-1-hexene copolymers, ethylene-1-octene copolymers, ethylene-4-methyl-1-pentene copolymers, ethylene-propylene-1-butene copolymers, ethylene-propylene-1-hexene copolymers, ethylene-1-butene-1-hexene copolymers, propylene-1-butene copolymers, propylene-1-hexene copolymers, propylene-1-octene copolymers, propylene-4-methyl-1-pentene copolymers, propylene-1-butene-1-hexene copolymers, and propylene-1-butene-4-methyl-1-pentene copolymers. A small amount of a styrene-based elastomer such as SBS or SEBS may also be added to these elastomers.
[0027] Examples of polystyrene include polystyrene elastomers, such as polymers obtained by block copolymerization of an aromatic alkenyl compound and a conjugated diene, and examples of the aromatic alkenyl compound include styrene, tert-butylstyrene, α-methylstyrene, p-methylstyrene, p-ethylstyrene, divinylbenzene, 1,1-diphenylethylene, vinylnaphthalene, vinylanthracene, N,N-dimethyl-p-aminoethylstyrene, N,N-diethyl-p-aminoethylstyrene, and Examples of the conjugated diene monomer include diolefins such as 1,3-butadiene, 1,2-butadiene, isoprene, 2,3-dimethyl-butadiene, 1,3-pentadiene, 2-methyl-1,3-butadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 1,3-cyclohexadiene, 4,5-diethyl-1,3-octadiene, 3-butyl-1,3-octadiene, myrcene, and chloroprene.
[0028] The acrylic may be a copolymer of an acrylic monomer, or a copolymer of an acrylic monomer and another copolymerizable monomer. Examples of acrylic monomers include (meth)acrylic acid, methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, isopropyl acrylate, n-butyl (meth)acrylate, isobutyl acrylate, t-butyl (meth)acrylate, n-amyl (meth)acrylate, isoamyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, normal octyl (meth)acrylate, decyl (meth)acrylate, octadecyl (meth)acrylate, lauryl (meth)acrylate, and stearyl (meth)acrylate; (meth)acrylic acid alkyl esters such as cyclohexyl (meth)acrylate, benzyl (meth)acrylate, and phenyl (meth)acrylate; and (meth)acrylic acid vinyl esters such as allyl (meth)acrylate, 1-methylallyl (meth)acrylate, and 2-methylallyl (meth)acrylate. Examples of copolymers include copolymers derived from monomers such as unsaturated group-containing (meth)acrylic acid esters, heterocyclic ring-containing (meth)acrylic acid esters such as glycidyl (meth)acrylate and (3,4-epoxycyclohexyl)methyl (meth)acrylate, amino group-containing (meth)acrylic acid esters such as N-methylaminoethyl (meth)acrylate, N-tributylaminoethyl (meth)acrylate and N,N-dimethylaminoethyl (meth)acrylate, alkoxysilyl group-containing (meth)acrylic acid esters such as 3-methacryloxypropyltrimethoxysilane, (meth)acrylic acid derivatives such as methoxyethyl (meth)acrylate and ethylene oxide adducts of (meth)acrylic acid, (meth)acrylic acid perfluoroalkyl esters such as perfluoroethyl (meth)acrylate and perfluorobutyl (meth)acrylate, and polyfunctional (meth)acrylic acid esters such as trimethylolpropane tri(meth)acrylate. Furthermore, examples of copolymerizable monomers other than acrylic include monomers having at least one carboxyl group in a radically polymerizable unsaturated group, such as maleic acid, maleic anhydride, itaconic acid, and itaconic anhydride.Furthermore, examples of monomers having at least one hydroxyl group in addition to a radically polymerizable unsaturated group include 2-hydroxyethyl(meth)acrylate, 2-hydroxypropyl(meth)acrylate, 2-hydroxybutyl(meth)acrylate, diethylene glycol mono(meth)acrylate, etc. Furthermore, examples of vinyl monomers copolymerizable with acrylic monomers include aromatic vinyl monomers such as styrene and α-styrene; trialkyloxysilyl group-containing vinyl monomers such as vinyltrimethoxysilane; nitrile group-containing vinyl monomers such as acrylonitrile and methacrylonitrile; acrylamide and methacrylamide group-containing vinyl monomers; and vinyl esters such as vinyl acetate and vinyl versatate.
[0029] The above-mentioned types of plastics are used as raw materials and can be used as films formed by either non-stretching, uniaxial stretching, or biaxial stretching, or as coating agents dispersed in a solvent, etc. When formed into a film, non-stretching or uniaxial stretching is preferred in order to exhibit adhesiveness, and non-stretching is more preferred.
[0030] 2.2.Gas barrier layer In addition to the layer structure described above, a gas barrier layer can also be provided. The presence of a gas barrier layer improves the gas barrier properties of the display material and can improve the shelf life of the contents. The gas barrier layer is preferably composed of an inorganic thin film whose main component is a metal or metal oxide, and may be located either as the outermost layer or as an intermediate layer. It is also preferable that the gas barrier layer is transparent. Furthermore, in addition to the gas barrier composed of the inorganic thin film described above, the present invention may also have an anchor coat layer provided below the inorganic thin film layer (between the plastic film and the inorganic thin film) and an overcoat layer provided on the inorganic thin film layer. The provision of these layers can be expected to improve adhesion to the gas barrier layer and gas barrier properties, etc.
[0031] 2.2.1. Raw material type and composition of the gas barrier layer The raw materials for the gas barrier layer are not particularly limited, and conventionally known materials can be used. They can be appropriately selected to achieve the desired gas barrier properties and other characteristics. Examples of raw materials for the gas barrier layer include metals such as silicon, aluminum, tin, zinc, iron, and manganese, as well as inorganic compounds containing one or more of these metals. Examples of such inorganic compounds include oxides, nitrides, carbides, and fluorides. These inorganic substances or compounds may be used alone or in combination. Silicon oxide (SiOx) and aluminum oxide (AlOx) are particularly preferred, as they can improve the transparency of display materials or packaging materials provided with a gas barrier layer. When the inorganic compound is a binary system of silicon oxide and aluminum oxide, the aluminum oxide content is preferably 20% by mass or more and 80% by mass or less, and more preferably 25% by mass or more and 70% by mass or less. An aluminum oxide content of 20% by mass or less is undesirable because it may reduce the density of the gas barrier layer and reduce its gas barrier properties. Furthermore, if the content of aluminum oxide is 80% by mass or more, the flexibility of the gas barrier layer decreases, making it more susceptible to cracking, which may result in a decrease in gas barrier properties, which is undesirable. The oxygen / metal element ratio of the metal oxide used in the gas barrier layer is preferably 1.3 or more and less than 1.8, as this reduces variation in gas barrier properties and consistently achieves excellent gas barrier properties. The oxygen / metal element ratio can be determined by measuring the amounts of oxygen and metal elements using X-ray photoelectron spectroscopy (XPS) and calculating the oxygen / metal element ratio.
[0032] 2.2.2. Gas barrier layer deposition method The method for forming the gas barrier layer is not particularly limited, and known manufacturing methods can be used as long as they do not impair the objectives of the present invention. Among known manufacturing methods, vapor deposition is preferred. Examples of vapor deposition methods include PVD (physical vapor deposition) methods such as vacuum deposition, sputtering, and ion plating, as well as CVD (chemical vapor deposition). Among these, vacuum deposition and physical vapor deposition are preferred, with vacuum deposition being particularly preferred from the standpoints of production speed and stability. Heating methods used in vacuum deposition include resistance heating, high-frequency induction heating, and electron beam heating. Reactive gases such as oxygen, nitrogen, and water vapor may be introduced, or reactive vapor deposition using ozone addition or ion-assisted techniques may be used. Furthermore, the film formation conditions may be changed, as long as they do not impair the objectives of the present invention, by applying a bias to the substrate, increasing or cooling the substrate temperature, or the like.
[0033] The following describes a method for forming a gas barrier layer using a vacuum deposition method. When forming a gas barrier layer, the display material or packaging of the present invention is transported via a metal roll to a gas barrier layer manufacturing apparatus. An example of the gas barrier layer manufacturing apparatus comprises a feed roll, a coating drum, a take-up roll, an electron beam gun, a crucible, and a vacuum pump. The display material or packaging is set on the feed roll, passes through the coating drum, and is then wound up on the take-up roll. The display material or packaging path (within the gas barrier layer manufacturing apparatus) is depressurized by a vacuum pump, and the inorganic material set in the crucible is evaporated by a beam emitted from an electron gun and deposited on the display material or packaging as it passes through the coating drum. During the deposition of the inorganic material, the display material or packaging is subjected to heat and tension between the feed roll and the take-up roll. Excessively high temperatures not only increase the thermal shrinkage of the display material or packaging, but also promote softening, making it more susceptible to elongation and deformation due to tension. Furthermore, the temperature drop (cooling) of the display material or packaging material after the vapor deposition process is large, resulting in a large amount of shrinkage (different from thermal shrinkage) after expansion, which is undesirable because it causes cracks in the gas barrier layer and makes it difficult to achieve the desired gas barrier properties. On the other hand, a lower temperature applied to the display material or packaging material is preferable because it suppresses deformation of the display material or packaging material, but the reduced evaporation of the inorganic material reduces the thickness of the gas barrier layer, raising concerns that the desired gas barrier properties may not be achieved. The temperature applied to the display material or packaging material is preferably 100°C or higher and 180°C or lower, more preferably 110°C or higher and 170°C or lower, and even more preferably 120°C or higher and 160°C or lower.
[0034] The gas barrier laminate thus prepared had a water vapor permeability of 0.05 [g / (m 2 ·d)] or more 4[g / (m 2 ·d)] or less. 2·d)] is undesirable because when used as a package containing contents, the shelf life of the contents will be shortened. 2 ·d)] is preferable because it improves gas barrier properties and extends the shelf life of the contents. However, at the current technological level, 2 ·d)] is the lower limit. The lower limit of water vapor permeability is 0.05 [g / (m 2 ·d)] is sufficient for practical use. The upper limit of water vapor permeability is 3.8 [g / (m 2 ·d)], and 3.6 [g / (m 2 ·d)] is more preferable. The gas barrier laminate also has an oxygen permeability of 0.05 cc / (m 2 ·d·atm)] or more 4[cc / (m 2 ·d·atm)] or less. The oxygen permeability is preferably 4 [cc / (m 2 ·d·atm)] is undesirable because it shortens the shelf life of the contents. On the other hand, if the oxygen permeability is 0.05 [cc / (m 2 ·d·atm)] is preferable because it increases the gas barrier property and extends the shelf life of the contents. However, with the current state of the art, the oxygen permeability is 0.05 [cc / (m 2 ·d·atm)] is the lower limit. The lower limit of oxygen permeability is 0.05 [cc / (m 2 ·d·atm)] is sufficient for practical use. The upper limit of oxygen permeability is 3.8 [cc / (m 2 ·d·atm)], and 3.6 [cc / (m 2 ·d·atm)] is more preferable.
[0035] 2.3. Overcoat layer A gas barrier laminate using the display material of the present invention (collectively referred to as "display material" in this section) can also have an overcoat layer formed on top of the gas barrier layer described above in "2.2. Gas barrier layer" for the purpose of improving scratch resistance and further gas barrier properties.
[0036] 2.3.1. Types of Overcoat Layers The type of overcoat layer is not particularly limited, but conventionally known materials such as a composition consisting of a urethane resin and a silane coupling agent, a compound consisting of organosilicon and its hydrolyzate, and a water-soluble polymer having a hydroxyl group or a carboxyl group can be used, and can be appropriately selected according to the purpose so as to achieve the desired gas barrier properties, etc. Furthermore, the overcoat layer may contain one or more additives for the purpose of imparting antistatic properties, ultraviolet absorption properties, coloring, thermal stability, slip properties, etc., within the scope of the present invention, and the types and amounts of the additives can be appropriately selected depending on the desired purpose.
[0037] 2.3.2. Method for forming overcoat layer When forming the overcoat layer, the base display material or packaging material is transported to a coating facility via a metal roll. Examples of the facility configuration include a winding roll, a coating process, a drying process, and a winding process. During overcoating, the laminate set on the winding roll passes through a metal roll and undergoes a coating process and a drying process before finally being guided to a winding roll. The coating method is not particularly limited, and conventionally known methods such as gravure coating, reverse coating, dipping, low coating, air knife coating, comma coating, screen printing, spray coating, gravure offset, die coating, and bar coating can be used and can be appropriately selected depending on the desired purpose. Among these, gravure coating, reverse coating, and bar coating are preferred from the viewpoint of productivity. As the drying method, one or a combination of two or more heating methods such as hot air drying, heat roll drying, high frequency irradiation, infrared irradiation, and UV irradiation can be used. During the drying process, the substrate display material or packaging body is heated and tension is applied between metal rolls. If the temperature to which the substrate display material or packaging body is heated during the drying process is too high, not only will the substrate display material or packaging body experience significant thermal shrinkage, but it will also soften, making it more susceptible to elongation and deformation due to tension, leading to cracks in the gas barrier layer of the substrate display material or packaging body. Furthermore, the temperature drop (cooling) of the laminate after the drying process will be significant, which will increase the amount of shrinkage (different from thermal shrinkage) after expansion, leading to cracks in the gas barrier layer or overcoat layer and making it difficult to achieve the desired gas barrier properties, which is undesirable. On the other hand, a lower temperature to which the substrate display material or packaging body is heated is preferable because it suppresses deformation of the substrate display material or packaging body, but it also makes it difficult for the solvent in the coating liquid to dry, raising concerns that the desired gas barrier properties may not be achieved. The temperature to which the substrate display material or packaging body is heated is preferably between 60°C and 200°C, more preferably between 80°C and 180°C, and even more preferably between 100°C and 160°C.
[0038] 2.4. Other Layers The display material of the present invention may be provided with a layer that has been subjected to corona treatment, coating treatment, flame treatment, or the like in order to improve the printability and slipperiness of the surface, and such a layer may be provided as desired within the scope of the present invention. Furthermore, in addition to the printing by laser irradiation, the display material of the present invention may be provided with letters or patterns to improve the design. Known materials for forming these letters and patterns, such as inks for gravure printing and flexographic printing, can be used. The number of printed layers may be one or more. To improve the design by printing in multiple colors, it is preferable to have a printed layer consisting of multiple layers. The printed layer may be located either as the outermost layer or as an intermediate layer.
[0039] 3.Characteristics of display materials 3.1.Printed area RGB Values The laser-printed layer constituting the display material of the present invention must show a significant difference in at least one of the RGB values, which represent color elements, between the printed and non-printed areas when observed cross-sectionally with a digital microscope. RGB values specify color, with R representing red, G representing green, and B representing blue. Each RGB value ranges from 0 to 255, and the color is determined by the combination of these values. Here, "showing a significant difference" means that when the RGB values of the printed and non-printed areas are taken at 10 random points (n = 10) from a single image and a 95% confidence interval (1.96 times the standard error) is calculated, the upper limit of one value does not overlap with the lower limit of the other, i.e., the difference between the two values is greater than zero. The cross-sectional observation method and the calculation method for the 95% confidence interval are described later in the Examples. When one of the RGB values between the printed and non-printed areas shows a significant difference, the print becomes clearly recognizable visually. Two values are preferred, and three (all RGB values) are even more preferred. The difference between the upper and lower limits of the 95% confidence interval of the RGB values is preferably 5 or more, more preferably 10 or more, and particularly preferably 15 or more.
[0040] Thickness The laser-printed layer constituting the display material of the present invention must have a thickness of 5 μm to 200 μm in the laser-printed portion when observed cross-sectionally with a digital microscope. The greater the thickness of the laser-printed portion when there is a significant difference in the RGB values, the greater the visual print density. If the corresponding thickness is less than 5 μm, it becomes difficult to visually recognize the print, even if there is a significant difference in the RGB values. On the other hand, if the corresponding thickness is 200 μm or more, the print density is increased, which is preferable. However, the haze of the non-printed portion is likely to exceed 40%, which makes it difficult to visually distinguish the print, which is undesirable. The thickness of the laser-printed portion is preferably 10 μm to 180 μm, more preferably 15 μm to 160 μm, and particularly preferably 20 μm to 140 μm.
[0041] 3.2. Non-printing area (all layers) 3.2.1. Haze The haze of the non-printed portion of the display material of the present invention, including all layers, is preferably 1% or more and 40% or less. A haze of more than 40% is undesirable because the transparency of the display material is lost and the visibility of the contents is reduced. Unlike the conventionally disclosed color change technology using simple laser marking, the display material of the present invention requires high clarity because the print created by laser irradiation must be readable. A haze of 35% or less is more preferable, and 30% or less is even more preferable. On the other hand, a lower haze value is preferable because it improves transparency, but the technical level of the present invention has a lower limit of 1%, and even a lower limit of 2% is sufficient for practical use.
[0042] 3.2.2.L* value The non-printed portions of the display material of the present invention, including all layers, preferably have an L* value, which indicates color, of 70 or more and 95 or less. The L* value represents brightness, with higher values indicating higher brightness. An L* value of less than 70 is undesirable because the display material will have a dull color and will look less attractive. As with the haze described above, the display material of the present invention requires high clarity because the print created by laser irradiation must be legible. An L* value of 70.5 or more is more preferable, and an L* value of 71 or more is even more preferable. On the other hand, the upper limit of the L* value in the technical level of the present invention is 95, and even an upper limit of 94.5 is sufficient for practical use.
[0043] Thickness The total thickness of the display material of the present invention is preferably 8 μm or more and 5000 μm or less. A total thickness of less than 8 μm is undesirable because it reduces handleability and makes it difficult to handle during secondary processing such as printing. On the other hand, a total thickness of more than 5000 μm is acceptable, but is undesirable because it not only increases the haze of the display material to more than 40%, but also increases the weight used and increases chemical costs. The total thickness is more preferably 13 μm or more and 4500 μm or less, and even more preferably 18 μm or more and 4000 μm or less.
[0044] 4. Manufacturing conditions for laser printable layer 4.1. Raw material mixing and supply As described above in "1. Laser-printable layer," when producing the display material of the present invention, the laser-printable layer must contain a pigment that can be printed by laser irradiation. Since the pigment is preferably used in the form of a masterbatch, two or more raw materials are typically mixed. Conventionally, when two or more raw materials are mixed and fed into an extruder, variations in the raw material supply (segregation) occur, which leads to large variations in the RGB values and makes it difficult to distinguish between laser-printed and non-printed areas. That is, variations in raw material supply increase the confidence intervals (described below) for the RGB values, making it easier for the RGB confidence intervals in the printed and non-printed areas to overlap. To prevent this and narrow the confidence intervals for the RGB values to facilitate color differentiation, it is preferable to install a mixer in the piping or hopper directly above the extruder to uniformly mix the raw materials before melt-extrusion.
[0045] 4.2.Melt extrusion The display material or packaging material of the present invention can be obtained by feeding the raw materials described in 1. "1. Laser-printable layer" above into an extruder using the method described in 4.1. "Mixing and Supplying Raw Materials" above, melt-extruding the raw materials from the extruder to form an unstretched film, and stretching it using the method described below. When the film includes a laser-printable layer and other layers, the timing of laminating the layers may be either before or after stretching. When laminating before stretching, it is preferable to use a method in which the resins that form the raw materials for each layer are melt-extruded using separate extruders and then joined using a feed block or the like midway through the resin flow path. When laminating after stretching, it is preferable to use lamination, in which separately produced films are bonded together with an adhesive, or extrusion lamination, in which molten plastic is poured onto the surface of a single or laminated film to laminate it. From the perspective of productivity, laminating the layers before stretching is preferable.
[0046] Known methods can be used to melt-extrude the raw material resin, with a method using an extruder equipped with a barrel and screw being preferred. In the case of raw materials (such as polyester) that decompose due to moisture when melted, it is preferable to first dry them using a dryer such as a hopper dryer or paddle dryer, or a vacuum dryer, until the moisture content is 100 ppm or less, more preferably 90 ppm or less, and even more preferably 80 ppm or less. After drying the raw material in this way, the resin molten by the extruder can be rapidly cooled to obtain an unstretched film. Any known method, such as a T-die method or a tubular method, can be used for extrusion.
[0047] In addition, a higher shear rate when the resin is extruded from the die opening is preferable because it reduces thickness unevenness in the width direction of the film (especially at the largest recess). A higher shear rate stabilizes the pressure when the resin is extruded at the T-die exit. The preferred shear rate is 100 sec -1 More preferably, 150 seconds or more -1 More than 170 seconds, especially preferred -1 That's all. A higher draft ratio is preferable because it reduces thickness unevenness in the longitudinal direction, but if the draft ratio is too high, resin residue will adhere to the resin outlet of the die, reducing productivity, so a draft ratio that is too high is not desirable. The shear rate at the die outlet can be calculated using the following equation 1.
[0048] γ=6Q / (W×H 2 ) ···Formula 1 γ: Shear rate (sec -1 ) Q: Discharge rate from the extruder of raw material (cm 3 / sec) W: width of die outlet opening (cm) H: Length of die outlet opening (lip gap) (cm)
[0049] The film melted by extrusion is then quenched to obtain an unstretched film. As a method for quenching the molten resin, a method in which the molten resin is cast from a die onto a rotating drum and rapidly cooled and solidified to obtain a substantially unoriented resin sheet can be suitably employed. The film that becomes the laser printable layer may be produced by any of the following methods: unstretched, uniaxially stretched (stretched in at least one of the longitudinal (length) direction and transverse (width) direction), or biaxially stretched. From the viewpoints of mechanical strength and productivity, uniaxial stretching is preferred, and biaxial stretching is more preferred. The following description focuses on a sequential biaxial stretching method using longitudinal stretching-transverse stretching, in which longitudinal stretching is carried out first and transverse stretching is then carried out. However, the reverse order of transverse stretching-longitudinal stretching is also acceptable, as it simply changes the main orientation direction. A simultaneous biaxial stretching method in which stretching is carried out simultaneously in the longitudinal and transverse directions is also acceptable.
[0050] 4.3. First (longitudinal) stretching For stretching in the first direction (longitudinal or longitudinal direction), the film may be introduced into a longitudinal stretching machine having a plurality of rolls arranged in series. For longitudinal stretching, it is preferable to preheat the film using a preheating roll. The preheating temperature is set between the glass transition temperature (Tg) and the melting point (Tm) + 50°C, based on the Tg of the plastic constituting the film. A preheating temperature lower than Tg is undesirable because stretching becomes difficult and breakage is more likely to occur when stretching in the longitudinal direction. Furthermore, a heating temperature higher than Tm + 50°C is undesirable because the film tends to stick to the roll and wind around the roll. Once the film reaches Tg to Tm + 50°C, it is stretched longitudinally. The longitudinal stretching ratio should be between 1 and 5 times. Since 1 times means no longitudinal stretching, a longitudinal stretching ratio of 1 is required to obtain a uniaxially stretched film, and a biaxially stretched film requires longitudinal stretching of 1.1 times or more. A longitudinal stretching ratio of 1.1 times or more is preferred because it imparts molecular orientation to the film in the longitudinal direction and increases its mechanical strength. The upper limit of the longitudinal stretching ratio may be any number of times, but a stretching ratio that is too high can easily cause breakage in the subsequent transverse stretching, so it is preferred that it be 10 times or less. A longitudinal stretching ratio of 1.2 times or more and 9.8 times or less is more preferred, and a stretching ratio of 1.4 times or more and 9.6 times or less is even more preferred.
[0051] 4.4.Second (lateral) stretching After the first (longitudinal) stretching, the film is preferably transversely stretched at a stretch ratio of about 2 to 13 times at Tg to Tm+50°C in a tenter while both edges in the width direction (direction perpendicular to the longitudinal direction) of the film are held with clips. Before transverse stretching, preheating is preferably carried out, and preheating is preferably carried out until the surface temperature of the display material or packaging material reaches Tg to Tm+50°C. The transverse stretching ratio is more preferably 2.2 to 12.8 times, and even more preferably 2.4 to 12.6 times. Note that the stretching speeds for longitudinal stretching and transverse stretching are different (longitudinal stretching is faster), and therefore the preferred ranges of the stretching ratio are different.
[0052] After transverse stretching, it is preferable to pass the film through an intermediate zone where no active heating operation is performed. Because the temperature in the final heat treatment zone, which follows the transverse stretching zone of the tenter, is higher than in the transverse stretching zone, if an intermediate zone is not provided, heat from the final heat treatment zone (hot air itself or radiant heat) will flow into the transverse stretching process. In this case, the temperature in the transverse stretching zone will not be stable, resulting in variations in physical properties. Therefore, it is preferable to pass the transversely stretched film through the intermediate zone and allow a predetermined time to pass before performing final heat treatment. In this intermediate zone, it is important to block the accompanying flow caused by the running of the film and the hot air from the transverse stretching zone and the final heat treatment zone so that when a strip of paper is dropped without the film passing through, the paper will hang almost completely vertically. A passage time of approximately 1 to 5 seconds through the intermediate zone is sufficient. If it is shorter than 1 second, the length of the intermediate zone will be insufficient and the heat blocking effect will be insufficient. On the other hand, a longer intermediate zone is preferable, but if it is too long, the equipment will become large, so approximately 5 seconds is sufficient.
[0053] 4.5.Heat Treatment After passing through the intermediate zone, the film is preferably heat-treated in the heat treatment zone at Tg to Tm+150°C. Heat treatment promotes crystallization of the film, which not only reduces the heat shrinkage rate that occurs in the stretching process but also increases the tensile strength at break. A heat treatment temperature lower than Tg is undesirable because it increases the heat shrinkage rate of the film. On the other hand, a heat treatment temperature higher than Tm+150°C is undesirable because it increases the haze rate to above 40%. The heat treatment temperature is more preferably Tg+10°C to Tm+140°C, and even more preferably Tg+20°C to Tm+130°C. The time required to pass through the heat treatment zone is preferably between 2 and 20 seconds. If the time is less than 2 seconds, the film will pass through the heat treatment zone before the surface temperature reaches the set temperature, making the heat treatment meaningless. The longer the time required, the more effective the heat treatment, so a time of 5 seconds or more is more preferable. However, if the time required to pass through is increased, the equipment will become larger, so for practical purposes, a time of 20 seconds or less is sufficient.
[0054] During heat treatment, the thermal shrinkage in the width direction can be reduced by shortening the distance between the tenter clips by a desired factor (relaxation in the width direction). Therefore, in the final heat treatment, it is preferable to perform relaxation in the width direction within a range of 0% to 10% (a relaxation rate of 0% means no relaxation). Although the higher the relaxation rate in the width direction, the lower the shrinkage in the width direction. However, the upper limit of the relaxation rate (shrinkage rate in the width direction of the film immediately after transverse stretching) is determined by the raw materials used, the stretching conditions in the width direction, and the heat treatment temperature, and therefore relaxation cannot be performed beyond this limit. In the laser-printable layer constituting the display material of the present invention, the upper limit of the relaxation rate in the width direction is 10%. Furthermore, during heat treatment, it is also possible to shorten the distance between the clips in the longitudinal direction by a desired factor (relaxation in the length direction).
[0055] 4.6. Cooling After passing through the heat treatment zone, the film is preferably cooled in the cooling zone using cooling air at 10° C. to 30° C. for a passage time of 2 to 20 seconds. The film is then wound up while cutting and removing both ends to obtain a film roll.
[0056] 5.Lamination and bag making method of display materials 5.1.Lamination method of laser-printed layer and other layers When producing the display material of the present invention, the method for laminating the laser-printable layer and the layer other than the laser-printable layer described above in 2. above is not particularly limited; adjacent films can be bonded together by conventional dry lamination or extrusion lamination. For dry lamination, commercially available dry lamination adhesives can be used. Representative examples include DIC DRY® LX-703VL and DIC KR-90, Takenate® A-4 and Takelac® A-905, both manufactured by Mitsui Chemicals, Inc. For extrusion lamination, the plastic between layers or between layers and other layers other than the laser-printable layer is melted and bonded. It is also preferable to laminate an anchor coat layer to enhance the surface adhesion of the layers.
[0057] 5.2. Bag manufacturing method for labeling materials The display material of the present invention (in this section, the "display material of the present invention" includes a laminate provided with a gas barrier layer as described in "2.2. Gas barrier layer" and a laminate provided with an overcoat layer as described in "2.3. Overcoat layer") can be suitably used as a package having printed characters. Examples of the package include bags made by heat sealing, such as vertical pillow bags, horizontal pillow bags, and gusset bags, and fusion-cut bags made by fusion-cut sealing. These may be bonded using adhesives such as hot melt. Furthermore, lid materials for plastic containers and bottle labels formed into a cylindrical shape by center sealing with a solvent are also included in the package. It is sufficient that at least a portion of the package is made of the display material of the present invention.
[0058] 6. Types of lasers Examples of laser types (wavelengths) include CO2 lasers (10,600 nm), YAG lasers (1064 nm), YVO4 lasers (1064 nm), fiber lasers (1090 nm), green lasers (532 nm), and UV lasers (355 nm). While there are no particular limitations on the laser types used in the display materials of the present invention, CO2 lasers are often used to burn through plastics, which is not the purpose of the present invention, and therefore are not preferred as laser sources. YAG lasers, YVO4 lasers, fiber lasers, green lasers, and UV lasers are preferred as laser sources, with YAG lasers, fiber lasers, and UV lasers being more preferred. Commercially available laser printing devices can be used for laser printing; representative examples include the Brother Industrial Printing LM-2550 (YAG laser), the Omron MX-Z2000H-V1 (fiber laser), and the Keyence MD-U1000 (UV laser). A package having the display material or packaging material of the present invention can be suitably used as a display material or packaging material for various products such as food, medicines, industrial products, etc. [Example]
[0059] Next, the present invention will be specifically explained using examples and comparative examples, but the present invention is not limited to the embodiments of these examples and can be appropriately modified within the scope of the present invention. <Preparation of polyester raw materials> [Synthesis example] A stainless steel autoclave equipped with a stirrer, thermometer, and partial reflux condenser was charged with 100 mol% dimethyl terephthalate (DMT) as the dicarboxylic acid component and 100 mol% ethylene glycol (EG) as the polyhydric alcohol component, with the ethylene glycol being 2.2 times the molar ratio of dimethyl terephthalate. Using 0.05 mol% (relative to the acid component) zinc acetate as a transesterification catalyst, the transesterification reaction was carried out while distilling off the resulting methanol. Subsequently, 0.225 mol% (relative to the acid component) of antimony trioxide was added as a polycondensation catalyst, and the polycondensation reaction was carried out at 280°C under reduced pressure of 26.7 Pa to obtain Polyester A with an intrinsic viscosity of 0.75 dL / g. This Polyester A was ethylene terephthalate. The composition of Polyester A is shown in Table 1.
[0060] [Mixing example 1] Polyester A obtained in the above synthesis example was mixed (dry blended) with laser pigment "TOMATEC COLOR 42-920A (main component Bi2O3)" (manufactured by Tokan Material Technology Co., Ltd.) in a weight ratio of 95:5, and then fed into a screw extruder and heated to 275°C to melt and mix. This molten resin was continuously extruded in a cylindrical shape from a strand die and cut with a strand cutter to obtain chip-shaped polyester B (masterbatch). The intrinsic viscosity IV of polyester B was 0.72 dL / g. The composition of polyester B is shown in Table 1.
[0061] [Mixing example 2] Polyester A and laser pigment "IRIOTEC (registered trademark) 8825 (main components Sn, Sb)" (manufactured by Merck Performance Materials) were mixed (dry blended) in a weight ratio of 95:5 to obtain Polyester C (masterbatch) in the same manner as in Blending Example 1. The intrinsic viscosity IV of Polyester C was 0.72 dL / g. The composition of Polyester C is shown in Table 1.
[0062] [Mixing example 3] Polyester A was mixed (dry blended) with a lubricant "Sylysia (registered trademark) 266 (SiO2)" (manufactured by Fuji Silysia Ltd.) to a concentration of 7000 ppm, and Polyester D (masterbatch) was obtained in the same manner as in Blending Example 1. The intrinsic viscosity IV of Polyester D was 0.72 dL / g. The composition of Polyester D is shown in Table 1.
[0063] <Preparation of polyolefin raw materials> [Polyolefin A] As polyolefin A, Sumitomo Noblen (registered trademark) FS2011DG3 (polypropylene (PP) manufactured by Sumitomo Chemical) was used.
[0064] [Mixing example 4] The above polyolefin A and laser pigment "TOMATEC COLOR42-920A (main component Bi2O3)" (manufactured by Tokan Material Technology Co., Ltd.) were mixed (dry blended) in a weight ratio of 95:5 and fed into a screw extruder for melting and mixing. This molten resin was continuously extruded in a cylindrical shape from a strand die and cut with a strand cutter to obtain chip-shaped polyolefin B.
[0065] [Mixing example 5] The above polyolefin A and laser pigment "IRIOTEC (registered trademark) 8825" (manufactured by Merck Performance Materials) were mixed (dry blended) in a weight ratio of 95:5, and polyolefin C was obtained in the same manner as in Blending Example 1.
[0066] [Table 1]
[0067] <Film production example> [Film 1] The raw materials for the laser printable layer (A) were polyester A and polyester B mixed at a mass ratio of 97:3, and the raw materials for the other layer (layer B) were polyester A and polyester D mixed at a mass ratio of 95:5. The mixed raw materials for layers A and B are fed into separate screw extruders, and both layers A and B are melted at 285°C and extruded through a T-die at a shear rate of 280 sec -1 The mixture was extruded at a constant speed. An agitator was attached directly above the extruder, and the mixed raw materials were stirred by this agitator while being fed into the extruder. The molten resins were joined by a feed block midway through the flow path, extruded from a T-die, and cooled on a chill roll set at a surface temperature of 30°C to obtain an unstretched film. The flow path for the molten resin was set so that the central layer of the laminated film was Layer A and both outermost layers were Layer B (a two-type, three-layer structure of B / A / B), and the extrusion rate was adjusted so that the thickness ratio of Layer A to Layer B was 90 / 10 (B / A / B = 5 / 90 / 5). The unstretched laminated film obtained after cooling and solidification was introduced into a longitudinal stretching machine with multiple roll groups arranged in series, preheated on a preheating roll until the film temperature reached 90°C, and then stretched 3.4 times.
[0068] The longitudinally stretched film was introduced into a transverse stretching machine (tenter) and preheated for 5 seconds until the surface temperature reached 115°C, after which it was stretched 3.8 times in the width direction (transverse direction). After transverse stretching, the film was introduced directly into the intermediate zone and passed through in 1.0 second. In the intermediate zone of the tenter, the hot air from the heat treatment zone and the hot air from the transverse stretching zone were blocked so that when a strip of paper was hung down without the film passing through, the paper would hang down almost completely vertically. The film then passed through the intermediate zone and was introduced into the heat treatment zone, where it was heat-treated at 220°C for 7 seconds. Simultaneously with the heat treatment, the clip spacing in the film's width direction was narrowed to perform a 3% relaxation treatment in the width direction. After passing through the final heat treatment zone, the film was cooled with 30°C cooling air for 5 seconds. Both edges were trimmed and removed, and the film was wound into a roll with a width of 400 mm, continuously producing a biaxially stretched film with a thickness of 70 μm over the specified length. The production conditions are shown in Table 2.
[0069] [Films 2 and 3] Films 2 and 3 were continuously produced in the same manner as Film 1, with the raw material mixing conditions, extrusion conditions, longitudinal stretching temperature, longitudinal stretching ratio, transverse stretching temperature, transverse stretching ratio, and heat treatment temperature being varied. The production conditions for each film are shown in Table 2.
[0070] [Film 4] Film 4 was made by feeding polyester A and polyester D mixed in a mass ratio of 95:5 into a screw extruder, melting them at 285°C, and extruding them from a T-die at a shear rate of 280 sec -1 As with Film 1, Film 4 was also extruded with a mixer attached directly above the extruder, and the mixed raw materials were stirred by this mixer while being fed into the extruder. The molten resin extruded in this way was cooled on a chill roll set at a surface temperature of 30°C, yielding an unstretched film. The obtained unstretched film was stretched longitudinally, stretched transversely, and heat-treated under the same conditions as for Film 1, and then wound into a roll with a width of 400 mm to continuously produce a biaxially stretched film with a thickness of 12 μm over a specified length.
[0071] A gas barrier layer was laminated on one side of this film roll to continuously produce a gas barrier laminate, resulting in a roll. Specifically, aluminum oxide (AlOx) was laminated on one side of the film by vacuum deposition using aluminum as the evaporation source while introducing oxygen gas into a vacuum deposition machine. The gas barrier layer had a thickness of 10 nm. An overcoat layer was then continuously formed on the gas barrier layer side of the resulting gas barrier laminate roll to obtain a roll. Specifically, a solution containing a 50:50 mixture of tetraethoxysilane hydrolyzed solution and polyvinyl alcohol was continuously applied, and the roll was then introduced into a drying oven set at a temperature of 120°C and a wind speed of 15 m / s to continuously form an overcoat layer. The overcoat layer had a thickness of 300 nm. The production conditions for the resulting laminate are shown in Table 2.
[0072] [Film 5] Polyolefin A and polyolefin B were mixed in a mass ratio of 97:3 as the raw materials for the laser printable layer (layer A), and polyolefin A was used alone (100%) as the raw material for the other layer (layer B). The mixed raw materials for layers A and B were fed into separate screw extruders. Both layers were melted at 250°C and extruded through a T-die at a shear rate of 280 sec-1. Like film 1, film 5 was also equipped with a mixer directly above the extruder, which stirred the mixed raw materials while feeding them into the extruder. The molten resins were joined together midway through the flow path by a feed block and extruded through the T-die. The unstretched laminated film was obtained by cooling on a chill roll set at 30°C. The molten resin flow path was set so that the central layer of the laminated film was layer A and both outermost layers were layer B (a three-layer structure consisting of two types of layers: B / A / B). The extrusion rate was adjusted so that the thickness ratio of layers A and B was 90 / 10 (B / A / B = 5 / 90 / 5). The unstretched laminated film obtained by cooling and solidifying was continuously produced into films with various longitudinal stretching temperatures, longitudinal stretching ratios, transverse stretching temperatures, transverse stretching ratios, and heat treatment temperatures, as in Film 1. The production conditions are shown in Table 2.
[0073] [Films 6 and 7] Films 6 and 7 were continuously produced in the same manner as Film 5, with the raw material mixing conditions, extrusion conditions, longitudinal stretching temperature, transverse stretching temperature, and transverse stretching ratio being variously changed. The production conditions are shown in Table 2. Film 7 does not contain a laser-marking pigment.
[0074] [Film 8] The raw materials for the laser printable layer (A) were polyester A and polyester B mixed at a mass ratio of 97:3, and the raw materials for the other layer (layer B) were polyester A and polyester D mixed at a mass ratio of 95:5. The mixed raw materials for layers A and B were separately fed into a screw extruder without a mixer. Both layers were melted at 285°C and extruded through a T-die at a shear rate of 80 sec-1. The molten resins were joined by a feed block midway through the flow path, extruded from the T-die, and cooled on a chill roll set at a surface temperature of 30°C to obtain an unstretched film. The flow path for the molten resin was set so that the central layer of the laminated film was layer A and both outermost layers were layer B (a three-layer structure of two types: B / A / B). The extrusion rate was adjusted so that the thickness ratio of layers A and B was 90 / 10 (B / A / B = 5 / 90 / 5). The unstretched laminated film obtained by cooling and solidifying was continuously produced into films with various longitudinal stretching temperatures, longitudinal stretching ratios, transverse stretching temperatures, transverse stretching ratios, and heat treatment temperatures, as in Film 1. The production conditions are shown in Table 2. [Film 9] As the film 9, Rixfilm (registered trademark) L4102-30 μm manufactured by Toyobo Co., Ltd. was used.
[0075] [Table 2]
[0076] <Example of display material production> [Example 1] Film 1 and Film 9 were laminated together using a dry lamination adhesive (Takelac (registered trademark) A-950, manufactured by Mitsui Chemicals, Inc.) to prepare a display material. The resulting display material was irradiated with a laser to print the letters "ABC123" to produce a display. A 355 nm ultraviolet (UV) laser marker (MD-U1000, Keyence Corporation) was used as the printer, and the laser was irradiated under the following conditions: laser power 40%, scan speed 1000 mm / sec, pulse frequency 40 kHz, and spot variable -20. The physical properties of the resulting display are shown in Table 3.
[0077] [Examples 2 to 5, Comparative Examples 1 to 3] Display materials were prepared by laminating various films in the same manner as in Example 1, and displays were then prepared by laser printing. The physical properties of the resulting displays are shown in Table 3. The laser-printable layer in Comparative Example 2 was prepared by laminating two layers of Film 2 (thickness: 240 μm).
[0078] <Evaluation method for display materials> The display materials were evaluated as follows: Measurement samples were cut out from the printed and non-printed portions of the display materials.
[0079] Thickness A 5cm x 5cm piece was cut out from the non-printed portion and used as a sample. The thickness of this sample was measured at 10 different points using a micrometer, and the average thickness (μm) was calculated.
[0080] [Type and amount of laser marking pigment contained in the laser marking layer] Quantitative determination of Nd, Bi, Sb, Sn, and P A 0.1 g sample was weighed into a Teflon container for a microwave sample digester (Anton Paar, Multiwavepro), 6 mL of concentrated nitric acid was added, and the container was placed inside the dedicated lid and outer container. The sample was then heated to 200 °C for 60 minutes. The sample was then cooled to room temperature and the treated solution was placed in a 50 mL digital tube. The treated Teflon container was then rinsed with ultrapure water and placed in the same tube to prepare a 50 mL sample. The treated solution was then measured using a high-frequency inductively coupled plasma optical emission spectrometer (Hitachi High-Tech Science, SPECTROBLUE). The amount of metal elements in the sample was quantified using a calibration curve prepared using standard solutions of the target elements. The amount of metal elements in 0.1 g of sample was calculated using the following equation (2), where A (ppm) is the element content in the sample, B (mg / L) is the element concentration in the pretreatment solution, and C (mg / L) is the element concentration in the blank test solution (measurement blank).
[0081] A=(BC)×50 / 0.1 Formula 2
[0082] [Quantitative determination of other metal elements] 0.1 g of sample was weighed into a platinum crucible and pre-carbonized on a hot plate at 400 °C. Subsequently, ashing was performed for 8 hours at 550 °C using a Yamato Scientific FO610 electric furnace. After ashing, 3 mL of 6.0 N hydrochloric acid was added, and acid decomposition was performed on a hot plate at 100 °C until the hydrochloric acid completely evaporated. After acid decomposition, the volume was adjusted to constant using 20 mL of 1.2 N hydrochloric acid. The treated solution was then measured using a high-frequency inductively coupled plasma optical emission spectrometer (SPECTROBLUE, Hitachi High-Tech Science Corporation). The amount of metal elements in the sample was quantified using a calibration curve prepared using standard solutions of the target elements. The amount of metal elements in 0.1 g of sample was calculated using the following equation (3), where A (ppm) is the element content in the sample, B (mg / L) is the element concentration in the pretreatment solution, and C (mg / L) is the element concentration in the blank test solution (measurement blank).
[0083] A=(BC)×20 / 0.1 Equation 3
[0084] [Hayes] A 5cm x 5cm piece of the non-printed area was cut out and used as a sample. Measurements were made using a haze meter (300A, manufactured by Nippon Denshoku Industries Co., Ltd.) in accordance with JIS-K-7136. Measurements were made twice, and the average value was calculated.
[0085] [Color L* value] A 5cm x 5cm piece of the non-printed area was cut out as a sample. Using a spectrophotometer (ZE-6000, manufactured by Nippon Denshoku Co., Ltd.), the color tone (L* value, b* value) of one display material or packaging sample was measured by the reflection method.
[0086] [Water vapor permeability] The water vapor permeability was measured in accordance with JIS K7126 Method B. Using a water vapor permeability measuring device (PERMATRAN-W3 / 33MG manufactured by MOCON), the water vapor permeability was measured in the direction in which the humidity-conditioning gas permeated from the heat seal layer side under an atmosphere of 40°C and 90% RH. Before the measurement, the sample was left to stand for 4 hours in an environment of 65% RH to condition the humidity.
[0087] [Oxygen permeability] The oxygen permeability was measured in accordance with JIS K7126-2. Using an oxygen permeability measuring device (OX-TRAN 2 / 20 manufactured by MOCON), the oxygen permeability was measured in the direction of oxygen permeation from the heat seal layer side under an atmosphere of 23°C and 65% RH. Before the measurement, the sample was left in an environment of 65% RH for 4 hours to condition the humidity.
[0088] [Printing evaluation] Visual evaluation The characters printed with the laser were judged according to the following criteria. Verification: Characters can be visually recognized Evaluation: Unable to visually recognize the characters
[0089] Quantitative RGB evaluation by cross-sectional observation using a digital microscope The printed portion was cut out and a cross section of the printed portion was extracted using a microtome. Specifically, as shown in Figure 1, a sample was cut out from the printed letters "ABC123" so that the foot of the "A" and the non-printed (transparent) portion were 1 cm wide in total, with a perpendicular dimension of 3 cm. To prepare an embedded sample for cross-sectional observation, Toyobo Co., Ltd.'s Ester Film (registered trademark) E5100-100 μm was attached to both surfaces of the sample using a two-component epoxy adhesive (Cemedine EP001N). The cross section of this embedded sample was then cut using a microtome, and the cross section (the 3 cm long sample side) was observed using a HIROX RH-2000 digital microscope to obtain the RGB values of the printed and non-printed portions. The accompanying software was used to obtain the RGB values. The observation conditions were as follows:
[0090] Lens MXB-5000REZ Light source: High brightness LED (color temperature 5700K) Magnification 600x (MID Range) H field of view 513.01μm Resolution 0.27μm Brightness level 100 (auto) Gamma correction: None Color Correction 2 Edge Correction 14 White balance: Red 175, Blue 128, Green 142
[0091] When setting the observation conditions, we ensured that at least one of the RGB values of the printed or non-printed areas was less than 200 and greater than 50, so that the boundary between the printed and non-printed areas could be distinguished (to avoid extremes in the brightness or white balance of the observation field, resulting in blown-out highlights or complete darkness). If any of the RGB values is outside the above range, the observation conditions are inappropriate, and the brightness level, white balance, etc. must be adjusted. Figure 2 shows a cross-sectional image of Example 1. The sample position was adjusted so that the printed and non-printed areas could be observed simultaneously on a single screen, and RGB values were obtained from 10 random points in each of the printed and non-printed areas, excluding a 100 μm boundary between the printed and non-printed areas (the center of Figure 2). The average and standard error of the obtained RGB values were calculated using the following equations 4 and 5, respectively.
[0092] Average value = (X1 + X2 + ... + X n ) / n expression 4 Standard error=s / (n 1 / 2 ) Equation 5 Standard deviation=[{(X1-X0) 2 +(X2-X0) 2 +···+(X n -X0) 2} / n] 1 / 2 X n :nth data X0: average value n: Number of data (10) s: standard deviation
[0093] From the obtained mean values and standard errors, the upper and lower limits of the 95% confidence interval for each data point were calculated using the following formulas 6 and 7, respectively.
[0094] 95% confidence interval upper limit = mean + standard error × 1.96 Formula 6 95% confidence interval lower limit = mean value - standard error x 1.96 Formula 7 For each of the RGB values of the printed and non-printed areas, a significant difference was determined if the upper limit of one of the 95% confidence intervals did not overlap with the lower limit of the other.
[0095] Example) R value of Example 1 → Significant difference Printed portion 95% confidence interval = 112.6 to 133.0 Non-printed portion 95% confidence interval = 164.0 to 179.2 R value of Example 3 → No significant difference Printed portion 95% confidence interval = 138.9 to 170.1 Non-printed portion 95% confidence interval = 145.2 to 160.8
[0096] [Laser print layer thickness] The thickness of the printed portion of the laser-printed layer was measured from the cross-sectional image obtained in the "Quantitative RGB evaluation by cross-sectional observation" above. Measurements were performed using the software attached to a HIROX RH-2000 digital microscope.
[0097] [Table 3]
[0098] [Evaluation results of display materials] All of the display materials of Examples 1 to 5 were excellent in the physical properties shown in Table 3, and good evaluation results were obtained. On the other hand, Comparative Example 1 did not contain a laser pigment, so no printing was observed even when irradiated with a laser, and no significant difference in RGB values was observed in cross-section observation. Although Comparative Example 2 contained a laser pigment, the laser-printed layer was as thick as 240 μm, and the haze in the non-printed areas exceeded 40%, making it difficult to recognize the print. Cross-sectional observation also showed no significant difference in RGB values. Although Comparative Example 3 contains a laser pigment, when the film that will become the laser printable layer is produced, there is a large variation in the composition of the raw materials, so the confidence intervals for the RGB values in the printed and non-printed areas overlap, making it difficult to distinguish the print. [Industrial Applicability]
[0099] The display material of the present invention has high transparency and allows clear printing with a laser, and therefore can be suitably used as a display material and a packaging material.
Claims
1. A display material having at least one layer that can be printed by laser irradiation and an adhesive layer, wherein at least a portion of the layer that can be printed by laser irradiation is printed by a color change caused by laser irradiation, and when the printed portion and the non-printed portion are cross-sectionally observed with a digital microscope, a significant difference is observed in at least one of the RGB values that indicate the color elements, and the thickness of the corresponding printed portion is 5 μm or more and 200 μm or less, and the layer that can be printed by laser irradiation is a stretched film layer.
2. 2. The display material or package according to claim 1, wherein the thickness of the portion where the color change occurs due to laser irradiation is 20 μm or more and 140 μm or less.
3. 3. The display material according to claim 1, wherein the layer that can be printed by laser irradiation contains a pigment that can change color by laser irradiation in an amount of 100 ppm to 3000 ppm.
4. The display material according to any one of claims 1 to 3, characterized in that the pigment that can be printed by laser irradiation contains a metal, and the metal contains at least one of bismuth, gadolinium, neodymium, titanium, antimony, tin, and aluminum in the form of an element or an oxide thereof.
5. 5. The display material according to claim 1, wherein the haze is 1% or more and 40% or less.
6. A package comprising the display material according to any one of claims 1 to 5.
Citation Information
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