Negative pressure regulating valve and ink-jet recording device with the same
The negative pressure adjustment valve in inkjet devices addresses air and solid matter retention issues by generating a rotating liquid flow through separate outlet holes, ensuring efficient ink replacement and consistent ejection.
Patent Information
- Application Number
- JP2024052908
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-10-09
AI Technical Summary
Existing negative pressure adjustment valves in inkjet recording devices suffer from issues such as air retention, difficulty in replacing initial filler liquid, and accumulation of solidified matter or foreign matter, leading to inefficient ink flow and potential valve malfunction.
A negative pressure adjustment valve design with an inlet pressure chamber, outlet pressure chamber, and a valve member that generates a rotating liquid flow, with separate outlet holes positioned to efficiently discharge air and solid matter, preventing their accumulation and ensuring smooth ink replacement.
The design enhances ink flow efficiency by minimizing air and solid matter retention, reducing the amount of ink required for replacement, and preventing valve obstruction, thus maintaining consistent ink ejection conditions.
Smart Images

Figure 2025151467000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a negative pressure adjusting valve to be mounted on an inkjet recording apparatus, and to an inkjet recording apparatus equipped with the same. [Background technology]
[0002] In inkjet recording devices, it is important to maintain constant ink ejection conditions and ejection states in order to ensure high print quality. To address this issue, a pressure adjustment unit (negative pressure adjustment valve, damper, etc.) is installed in the ink flow path connecting the ink container and the recording head to store ink and adjust the pressure.
[0003] Patent Document 1 discloses a liquid ejection device having a pressure adjustment unit (negative pressure adjustment valve) that is provided in a liquid flow path connecting a liquid storage unit and a liquid ejection head and stores liquid to adjust the pressure. The pressure adjustment unit has a liquid storage unit that has a liquid outlet hole that communicates with the liquid ejection head and a communication hole that communicates with the liquid storage unit. The liquid storage unit has a displacement wall portion on part of its outer surface that displaces in response to the pressure inside the liquid storage unit.
[0004] Patent Document 2 discloses a liquid storage mechanism (negative pressure adjustment valve) that is provided between a liquid supply unit on the device main body and an inkjet printhead, and that includes a pressure chamber that stores liquid to be supplied to the inkjet printhead, with the pressure chamber having a liquid supply port and a liquid outlet located higher than the bottom of the pressure chamber. The liquid storage mechanism connects a first flow path that flows the liquid in the pressure chamber toward the printhead to the liquid outlet, connects one side of a second flow path to the bottom of the pressure chamber, and connects the other side of the second flow path to the first flow path, with the flow path resistance of the second flow path set greater than the flow path resistance of the first flow path, and the pressure chamber forms a damper mechanism that absorbs pressure fluctuations applied to the ink in the inkjet printhead.
[0005] Patent Document 3 discloses a valve unit installed midway through a flow path of a printing device that includes a storage section for storing ink, a discharge section for discharging the ink, and a flow path through which the ink passes from the storage section to the discharge section. The valve unit has a first chamber that communicates with the storage section, a second chamber that communicates with the discharge section, a switching valve that switches between passing and blocking ink from the first chamber to the second chamber, and a discharge section that discharges sediment from the second chamber by suction. The valve unit has a flow path that flows out to the discharge section (recording head) at a vertically upper portion of the second chamber (outlet pressure chamber), and an outflow path (discharge section) at a vertically lower portion for discharging solidified material or foreign matter. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2015-166194 [Patent Document 2] Japanese Patent Application Publication No. 2018-149685 [Patent Document 3] Japanese Patent Application Publication No. 2018-1516 Summary of the Invention [Problem to be solved by the invention]
[0007] The outlet pressure chamber of the above-mentioned negative pressure regulating valve has a large volume due to the presence of a diaphragm (displacement wall) that is in contact with the atmosphere and determines the threshold pressure for opening and closing the valve. Therefore, when the valve is opened, the flow rate of the liquid flowing in from the inlet pressure chamber slows, creating areas where the flow stagnates. As a result, when an attempt is made to fill the negative pressure regulating valve from an empty state with liquid, air tends to remain in the outlet pressure chamber, and a large amount of liquid must be flowed to expel the air.
[0008] Furthermore, if the printer is shipped with an initial filler liquid, and the ink is replaced with ink during installation, if the ink is pigment ink, the ink density will be higher than that of the initial filler liquid due to the pigment dispersion. Therefore, the initial filler liquid, which has a low density, tends to remain at the top of the outlet pressure chamber and is difficult to replace with ink. As a result, a large amount of ink must be flushed to completely replace the initial filler liquid with ink. Furthermore, if ink components solidify or foreign matter is mixed in during the printer's use, the solidified matter or foreign matter tends to remain at the bottom of the outlet pressure chamber. As a result, if the solidified matter or foreign matter gets caught in the valve opening and closing section, the valve will not close.
[0009] In the configuration of Patent Document 1, the flow path leading to the outflow pressure chamber toward the recording head is arranged only on the vertically lower side, which causes a problem that air or initial filling liquid tends to remain in the upper part of the outflow pressure chamber.In the configuration of Patent Document 2, the flow path leading to the outflow pressure chamber toward the recording head is arranged only on the vertically upper side, which causes a problem that solidified matter and foreign matter tends to remain in the lower part of the outflow pressure chamber.
[0010] The configuration of Patent Document 3 does not describe the positional relationship between the ink outflow section that runs from the valve unit to the recording head and the discharge section that discharges foreign matter and the like from the valve unit, and it was not possible to adjust the discharge efficiency of the air or initial filling liquid discharged from the ink outflow section and the solidified material or foreign matter discharged from the discharge section.
[0011] In view of the above problems, an object of the present invention is to provide a negative pressure adjustment valve that can suppress the retention of air and solid matter in an outlet pressure chamber with a simple configuration, and an inkjet recording apparatus equipped with the same. [Means for solving the problem]
[0012] In order to achieve the above object, a first configuration of the present invention is a negative pressure adjustment valve connected to a liquid flow path that communicates between a liquid storage portion that stores liquid and a liquid ejection portion that ejects liquid. The negative pressure adjustment valve has an inlet pressure chamber, an outlet pressure chamber, a communication hole, and a valve member. The inlet pressure chamber has a liquid inlet hole that communicates with a liquid inlet path that is a liquid flow path on the liquid storage portion side. The outlet pressure chamber has a liquid outlet hole that communicates with a liquid outlet path that is a liquid flow path on the liquid ejection portion side. The communication hole communicates between the inlet pressure chamber and the outlet pressure chamber. The valve member is inserted into the communication hole and is movable between a closed position that closes the communication hole and an open position that opens the communication hole in response to pressure changes in the outlet pressure chamber. The outlet pressure chamber has a first outlet hole formed below the communication hole as a liquid outlet hole, and a second outlet hole formed above the communication hole. When viewed from the communication direction of the communication holes, the first straight line extending in the outflow direction of the liquid from the first outflow hole and the second straight line extending in the outflow direction of the liquid from the second outflow hole are not the same. [Effects of the Invention]
[0013] According to the first configuration of the present invention, when liquid flows out from the first outlet hole and the second outlet hole, a liquid flow that rotates in a fixed direction around the communicating hole is generated within the outlet pressure chamber. Air and low-density liquid flow smoothly and efficiently out of the second outlet hole formed in the upper part of the outlet pressure chamber. Meanwhile, solids and high-density liquid flow smoothly and efficiently out of the first outlet hole formed in the lower part of the outlet pressure chamber. Therefore, when the negative pressure adjustment valve is connected to the ink flow path, the ink flow rate can be reduced when the initial filling liquid in the ink flow path is replaced with ink. Furthermore, this also avoids the problem of solids getting caught in the gap between the valve member and the communicating hole, preventing the valve member from moving. [Brief explanation of the drawings]
[0014] [Figure 1] FIG. 1 is an explanatory diagram showing the general configuration of a printer 100 as an inkjet recording apparatus according to an embodiment of the present invention. [Figure 2] A plan view of the recording unit 9 included in the printer 100. [Figure 3] 1 is a schematic diagram showing the arrangement of an ink flow path 40, a negative pressure adjustment valve 31 connected to the ink flow path 40, and a recording head 17. [Figure 4] Side cross-sectional view of negative pressure adjustment valve 31 [Figure 5] FIG. 10 is a schematic diagram of the negative pressure adjustment valve 31 of the present embodiment as seen from the front side, illustrating how ink I is discharged when a suction purge process is performed. [Figure 6] FIG. 10 is a schematic diagram of a modified negative pressure adjustment valve 31 of the present embodiment, seen from the front side, illustrating how ink I is discharged when a suction purge process is performed. [Figure 7] FIG. 10 is a schematic diagram of another modified example of the negative pressure adjustment valve 31 of the present embodiment, seen from the front side, illustrating how ink I is discharged when a suction purge process is performed. DETAILED DESCRIPTION OF THE INVENTION
[0015] 1. Configuration of Inkjet Recording Apparatus Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Fig. 1 is an explanatory diagram showing the general configuration of a printer 100 as an inkjet recording device according to an embodiment of the present invention. The printer 100 is equipped with a paper feed cassette 2, which is a paper storage unit. The paper feed cassette 2 is located at the bottom inside the printer main body 1. Inside the paper feed cassette 2, paper P, which is an example of a recording medium, is stored.
[0016] A paper feed device 3 is disposed downstream in the paper transport direction of the paper feed cassette 2, i.e., above the right side of the paper feed cassette 2 in Fig. 1. The paper feed device 3 separates and feeds the paper P one sheet at a time toward the upper right of the paper feed cassette 2 in Fig. 1.
[0017] The printer 100 is equipped with a first paper transport path 4a inside. The first paper transport path 4a is located in the upper right corner, in the paper feed direction, of the paper feed cassette 2. Paper P sent out from the paper feed cassette 2 is transported vertically upward along the side of the printer body 1 by the first paper transport path 4a.
[0018] A pair of registration rollers 13 is provided at the downstream end of the first paper transport path 4a in the paper transport direction. Furthermore, a first transport unit 5 and a recording unit 9 are arranged immediately downstream in the paper transport direction of the pair of registration rollers 13. The paper P sent out from the paper feed cassette 2 passes through the first paper transport path 4a and reaches the pair of registration rollers 13. The pair of registration rollers 13 corrects skewed feed of the paper P and sends the paper P toward the first transport unit 5 (particularly the first transport belt 8, which will be described later) in time with the ink ejection operation performed by the recording unit 9.
[0019] 2 is a plan view of the recording unit 9. The recording unit 9 includes a head housing 10 and line heads 11Y, 11M, 11C, and 11K. The line heads 11Y to 11K are held in the head housing 10 at a height that forms a predetermined gap (for example, 1 mm) with respect to the conveyance surface of an endless first conveyor belt 8 that is stretched over multiple rollers including a drive roller 6a, a driven roller 6b, and a tension roller (not shown). The drive roller 6a causes the first conveyor belt 8 to travel in the conveyance direction of the paper P (the direction of arrow A).
[0020] Each of the line heads 11Y to 11K has a plurality of (three in this example) recording heads 17a to 17c. The recording heads 17a to 17c are arranged in a staggered pattern along the paper width direction (arrow BB' direction), which is perpendicular to the paper transport direction (arrow A direction). Each of the recording heads 17a to 17c has a plurality of ink ejection orifices 18 (nozzles). The ink ejection orifices 18 are arranged at equal intervals along the width direction of the recording head, i.e., the paper width direction (arrow BB' direction). From the line heads 11Y to 11K, inks of yellow (Y), magenta (M), cyan (C), and black (K) are ejected via the ink ejection orifices 18 of the recording heads 17a to 17c toward the paper P transported by the first transport belt 8.
[0021] Four colors of ink (yellow, magenta, cyan, and black) are supplied to the recording heads 17a to 17c constituting each of the line heads 11C to 11K from ink containers 30 (see FIG. 1). A negative pressure adjustment valve 31 (see FIG. 1) is connected between the ink containers 30 and the recording heads 17a to 17c. The detailed configuration of the negative pressure adjustment valve 31 will be described later.
[0022] In response to a control signal from the control device 110 (see FIG. 1), each of the recording heads 17a to 17c ejects ink from the ink ejection openings 18 toward the paper P, which is adsorbed and held on the conveying surface of the first conveyor belt 8 and conveyed, in accordance with image data received from an external computer. As a result, a color image is formed on the paper P on the first conveyor belt 8, with inks of four colors, yellow, magenta, cyan, and black, superimposed on top of each other.
[0023] Returning to FIG. 1, the paper P sent to the first transport unit 5 by the pair of registration rollers 13 is transported by the first transport belt 8 to a position facing the recording unit 9 (particularly recording heads 17a to 17c, which will be described later). Ink is ejected from the recording unit 9 onto the paper P, thereby recording an image on the paper P. The ejection of ink in the recording unit 9 is controlled by a control device 110 inside the printer 100.
[0024] In the paper transport direction, a second transport unit 12 is disposed downstream of the first transport unit 5 (on the left side in FIG. 1). The paper P on which an image has been recorded by the recording unit 9 is sent to the second transport unit 12. The ink ejected onto the surface of the paper P is dried while passing through the second transport unit 12.
[0025] In the paper transport direction, a decurler unit 14 is provided downstream of the second transport unit 12 and near the left side of the printer body 1. The paper P from which the ink has been dried by the second transport unit 12 is sent to the decurler unit 14, where any curl that has occurred in the paper P is straightened.
[0026] In the paper transport direction, a second paper transport path 4b is provided downstream (upper in FIG. 1) of the decurler unit 14. If double-sided recording is not performed, the paper P that has passed through the decurler unit 14 passes through the second paper transport path 4b and is discharged to a paper discharge tray 15 provided outside the left side of the printer 100.
[0027] In addition, a maintenance unit 19 and a cap unit 20 are disposed below the second transport unit 12. When performing purging, the maintenance unit 19 moves horizontally below the recording unit 9, wipes off ink discharged from the ink discharge ports of the recording heads 17a to 17c, and collects the wiped ink. Purging refers to the operation of forcibly discharging ink from the ink discharge ports of the recording heads 17a to 17c in order to expel thickened ink, foreign matter, and air bubbles from the ink discharge ports. When capping the ink discharge surfaces of the recording heads, the cap unit 20 moves horizontally below the recording unit 9 and then moves upward to be attached to the undersides of the recording heads 17a to 17c.
[0028] 2. Configuration of ink flow path including negative pressure adjustment valve 3 is a schematic diagram showing the arrangement of an ink flow path 40, a negative pressure adjustment valve 31 connected to the ink flow path 40, and a recording head 17. In the following description, the recording heads 17a to 17c will be simply referred to as recording head 17. The up and down directions in FIGS. 3 and 4 correspond to the vertical direction (the direction of gravity).
[0029] The ink flow path 40 has an ink inlet path 41, a first outlet path 42, and a second outlet path 43. A negative pressure adjustment valve 31 is connected between the ink inlet path 41 and the first and second outlet paths 42 and 43.
[0030] Ink introduced into the ink flow path 40 from the ink container 30 (see FIG. 1) is supplied to the recording head 17 via the ink inflow path 41, the negative pressure adjustment valve 31, the first outflow path 42, and the second outflow path 43. A pressure pump 33 is connected to the ink inflow path 41. The pressure pump 33 maintains the internal pressure of the inflow side pressure chamber 50 (see FIG. 4) of the negative pressure adjustment valve 31 at a constant pressure higher than the internal pressure of the outflow side pressure chamber 51 (see FIG. 4).
[0031] It is also possible to adopt a configuration in which the pressure inside the inlet pressure chamber 50 is maintained at a constant pressure by using the ink head pressure, by locating the ink container 30 at a position higher than the negative pressure adjustment valve 31, without providing the pressure pump 33. Furthermore, if a sub-tank (not shown) is located between the ink container 30 and the negative pressure adjustment valve 31, the sub-tank may be located at a position higher than the negative pressure adjustment valve 31.
[0032] A cap 201 is attached to the recording head 17. The cap 201 is supported by a cap unit 20 (see FIG. 1) and is attached to the ink ejection surface (nozzle surface) 171 of the recording head 17 when printing processing is not performed for a certain period of time or more. By attaching the cap 201, the ink ejection surface 171 of the recording head 17 is kept sealed. The cap 201 is provided with a flow path (not shown) that communicates with the atmosphere. This flow path can be opened and closed, and prevents excessive pressure changes from occurring in the ink ejection ports (nozzles) 18 of the recording head 17 due to temperature changes in the space between the ink ejection surface 171 and the cap 201. A suction pump 45 and a waste ink discharge flow path 47 are connected to the cap 201.
[0033] In the printer 100, in order to remove dried or thickened ink and foreign matter from inside the ink ejection ports 18 (see FIG. 2) of the recording head 17, when starting printing after a long period of inactivity or between printing operations, a cap 201 is attached to the ink ejection surface 171, and with the flow path communicating with the atmosphere closed, a suction purge process is performed in which the air is sucked from the space (sealed space) between the ink ejection surface 171 and the cap 201 using the suction pump 45 to forcibly suck ink from all of the ink ejection ports 18 of the recording head 17, in preparation for the next printing operation. The ink sucked into the cap 201 from the recording head 17 (purged ink) is discharged outside the cap 201 by the suction pump 45 and then collected in a waste ink tank (not shown) via a waste ink discharge flow path 47.
[0034] The suction purge process is also performed when initially filling the ink flow path 40 with initial filling liquid or ink, when replacing the ink flow path 40 filled with initial filling liquid with ink, and when discharging air or foreign matter from the ink flow path 40.
[0035] [3. Configuration of the negative pressure adjustment valve] 4 is a side cross-sectional view of a negative pressure adjustment valve 31 according to one embodiment of the present invention. The negative pressure adjustment valve 31 stores ink flowing through an ink flow path 40 and also functions as a pressure adjustment valve that opens and closes the ink flow path 40 in response to the pressure on the recording head 17 side. The negative pressure adjustment valve 31 has an inlet pressure chamber 50, an outlet pressure chamber 51, a valve member 52, and an opening / closing pressure adjustment spring 53.
[0036] The inlet pressure chamber 50 has an ink inlet hole 50a to which the ink inlet channel 41 is connected. The inlet pressure chamber 50 has a predetermined volume for storing ink that flows in from the ink inlet hole 50a. The inlet pressure chamber 50 is connected to the outlet pressure chamber 51 by a communication hole 54. The inlet pressure chamber 50 contains one end (large diameter portion) of a valve member 52 that can close the communication hole 54, and an opening / closing pressure adjustment spring 53.
[0037] The outflow pressure chamber 51 has a first outflow hole 51a to which the first outflow path 42 is connected, a second outflow hole 51b to which the second outflow path 43 is connected, and a diaphragm portion 55. The outflow pressure chamber 51 stores ink that has flowed in from the communication hole 54. The volume of the outflow pressure chamber 51 changes depending on the displacement of the diaphragm portion 55.
[0038] The first outlet hole 51a is connected to the recording head 17 via the first outlet path 42. The first outlet hole 51a is formed at a position lower than the communication hole 54. In this embodiment, the first outlet hole 51a is formed at the lower end of the outlet-side pressure chamber 51.
[0039] The second outlet hole 51b is connected to the recording head 17 via the second outlet path 43. The second outlet hole 51b is formed at a position higher than the communication hole 54. In this embodiment, the second outlet hole 51b is formed at the upper end of the outlet-side pressure chamber 51. The outlet-side pressure chamber 51 accommodates the other end (small diameter portion) of the valve member 52 and a pressure-receiving plate 56.
[0040] The valve member 52 is movable between a closed position where it closes the communication hole 54 and an open position where it opens the communication hole 54 against the biasing force of the opening / closing pressure adjustment spring 53, in response to pressure changes in the outlet pressure chamber 51. An O-ring 58 is attached to the opening of the communication hole 54 on the inlet pressure chamber 50 side. When the valve member 52 is positioned in the closed position, one end (large diameter portion) of the valve member 52 comes into contact with the O-ring 58. When the valve member 52 is positioned in the open position, one end (large diameter portion) of the valve member 52 is separated from the O-ring 58.
[0041] The diaphragm portion 55 is formed from a laminated flexible resin film. The diaphragm portion 48 is fixed to the outer surface of the outlet pressure chamber 51 with a predetermined amount of slack. The diaphragm portion 55 displaces in response to pressure changes within the outlet pressure chamber 51, changing the volume of the outlet pressure chamber 51.
[0042] The pressure plate 56 is fixed to the inner surface of the diaphragm portion 55 (the resin layer facing the outlet-side pressure chamber 51) and is movable integrally with the diaphragm portion 55. The other end (small diameter portion) of the valve member 52 inserted into the communication hole 54 abuts against the center position of the pressure plate 56. A force acts on the pressure plate 56 via the valve member 52 by the biasing force of the opening / closing pressure adjustment spring 53 in a direction that displaces (expands) the diaphragm portion 55 outward.
[0043] As ink is consumed in the recording head 17 and the pressure in the outlet pressure chamber 51 decreases, the diaphragm portion 55 is displaced inward (contracts). This causes the pressure receiving plate 56 to press the valve member 52 into the inlet pressure chamber 50 (open position) against the biasing force of the opening / closing pressure adjusting spring 53, opening the communication hole 54. As a result, ink is supplied from the inlet pressure chamber 50 to the outlet pressure chamber 51. When the inside of the outlet pressure chamber 51 reaches a predetermined negative pressure, the valve member 52 is pushed back into the outlet pressure chamber 51 (closed position), closing the communication hole 54 and stopping the supply of ink from the inlet pressure chamber 50 to the outlet pressure chamber 51. In this way, the ink supply pressure to the recording unit 9 is adjusted.
[0044] When performing the suction purge process, the ink ejection surface 171 of the recording head 17 is covered with the cap 201, and the suction pump 45 is used to suck the space (sealed space) between the ink ejection surface 171 and the cap 201 to generate negative pressure. This causes the valve member 52 to move to the open position, opening the communication hole 54 and discharging the liquid (ink or initial filling liquid) inside the recording head 17 from the ink ejection ports 18.
[0045] At this time, the outlet pressure chamber 51 in the negative pressure adjustment valve 31 becomes negative pressure, and the valve member 52 is pressed by the diaphragm portion 55. As a result, the valve member 52 moves into the inlet pressure chamber 50 against the biasing force of the opening / closing pressure adjustment spring 53, opening the communication hole 54 and connecting the inlet pressure chamber 50 to the outlet pressure chamber 51. This allows liquid to flow from the ink container 10 to the recording head 17, passing through the ink inlet channel 41, the negative pressure adjustment valve 31, the first outlet channel 42, and the second outlet channel 43.
[0046] 5 is a schematic diagram of the negative pressure adjustment valve 31 of this embodiment as seen from the front side (the left side of FIG. 4), illustrating how ink I is discharged during a suction purge process. As shown in FIG. 5, in the negative pressure adjustment valve 31 of this embodiment, when viewed from the communication direction of the communication holes 54 (a direction perpendicular to the plane of FIG. 5), a first straight line L1 extending in the direction of liquid outflow from a first outlet hole 51a provided at the bottom of the outlet pressure chamber 51 and a second straight line L2 extending in the direction of liquid outflow from a second outlet hole 51b provided at the top of the outlet pressure chamber 51 are not the same. More specifically, the first straight line L1 and the second straight line L2 are parallel, and the first outlet hole 51a and the second outlet hole 51b are positioned at positions offset from the same straight line.
[0047] Furthermore, the inner wall surface 51a of the outlet-side pressure chamber 51 is circular when viewed from the communication direction of the communication hole 54, and the communication hole 54 is formed at the center of the outlet-side pressure chamber 51 when viewed from the communication direction. Furthermore, when viewed from the communication direction of the communication hole 54, the first line L1 and the second line L2 are not perpendicular to the inner wall surface 51c of the outlet-side pressure chamber 51.
[0048] Solid matter S, such as solidified ink components and foreign matter contained in the ink I that flows into the outflow pressure chamber 51 from the communication hole 54 due to the suction purge process, accumulates at the bottom of the outflow pressure chamber 51. This solid matter S rides on the clockwise flow of the ink I centered around the communication hole 54 and flows out of the first outflow hole 51a formed at the bottom of the outflow pressure chamber 51 through the second flow path 43 to the recording head 17.
[0049] Furthermore, the air contained in the ink I (or initial filling liquid) flowing into the outflow pressure chamber 51 accumulates in the upper part of the outflow pressure chamber 51. Therefore, the air flows out from the second outflow hole 51b formed in the upper part of the outflow pressure chamber 51 through the second outflow path 43 to the recording head 17.
[0050] According to the configuration of this embodiment, the air inside the outlet pressure chamber 51 flows out smoothly and efficiently from the second outlet hole 51b, which is located above the communication hole 54, through the second outlet path 43, and does not remain in the outlet pressure chamber 51. This makes it possible to reduce the flow rate of the initial fill liquid when filling the ink flow paths 40 with initial fill liquid before shipping the printer 100.
[0051] Furthermore, because the first outlet hole 51a and the second outlet hole 51b are positioned at positions that are offset from the same straight line, when liquid flows out from the first outlet hole 51a and the second outlet hole 51b, a flow of liquid that rotates in a certain direction (clockwise in FIG. 5) around the communication hole 54 is generated inside the outlet pressure chamber 51. As a result, the following effects can be expected in the suction purge process.
[0052] When the initial fill liquid in the ink flow paths 40 is replaced with ink during installation of the printer 100, the initial fill liquid, which has a lower density, moves to the upper part of the outflow pressure chamber 51, and the ink, which has a higher density, moves to the lower part of the outflow pressure chamber 51, along with the flow of liquid rotating inside the outflow pressure chamber 51 around the communication hole 54. Therefore, the initial fill liquid flows out smoothly and efficiently from the second outlet hole 51b through the second outlet path 43, and no initial fill liquid remains inside the outflow pressure chamber 51. This makes it possible to reduce the flow rate of ink when replacing the initial fill liquid in the ink flow paths 40 with ink.
[0053] If ink components solidify or foreign matter gets mixed in while the printer 100 is in use, by performing a suction purge process, the solid matter S will ride the flow of ink rotating within the outlet pressure chamber 51 around the communicating hole 54 and flow out smoothly and efficiently from the first outlet hole 51a through the first outlet path 42, and will not remain in the outlet pressure chamber 51. This makes it possible to avoid the problem of the solid matter S getting caught in the gap between the valve member 52 and the communicating hole 54, preventing the valve member 52 from moving.
[0054] Furthermore, the communication hole 54 (valve member 52) does not exist on an extension line of a first straight line L1 extending in the outflow direction of the first outflow hole 51a and a second straight line L2 extending in the outflow direction of the second outflow hole 51b. More specifically, the communication hole 54 is disposed between the first straight line L1 and the second straight line L2.
[0055] As a result, the liquid that has flowed into the outlet pressure chamber 51 from the communication hole 54 is less likely to flow directly into the first outlet hole 51a and the second outlet hole 51b, which makes it easier for a flow of liquid to rotate around the communication hole 54 within the outlet pressure chamber 51. This improves the discharge of solid matter S that accumulates in the lower part of the outlet pressure chamber 51.
[0056] Furthermore, in this embodiment, the communication hole 54 is formed in the center of the outlet pressure chamber 51 when viewed from the communication direction of the communication hole 54. This makes it easier for a rotating flow of liquid to occur inside the outlet pressure chamber 51.
[0057] In this embodiment, the communication hole 54 is formed at the center of the outlet-side pressure chamber 51 when viewed from the communication direction of the communication hole 54, but the communication hole 54 may be formed at a position offset from the center of the outlet-side pressure chamber 51. In that case, it is sufficient that at least one of the communication hole 54 and the center of the outlet-side pressure chamber 51 when viewed from the communication direction of the communication hole 54 is located between the first line L1 and the second line L2.
[0058] Furthermore, the vectors of the outflow directions of the first outflow hole 51a and the second outflow hole 51b have the same rotation direction (clockwise in FIG. 5) when they are rotation vectors relative to the center of the outflow pressure chamber 51 as viewed from the communication hole 54 or the communication direction of the communication hole 54. This promotes and strengthens the rotational flows centered on the communication hole 54 that occur within the outflow pressure chamber 51 when liquid flows out from the first outflow hole 51a and the second outflow hole 51b. This further improves the discharge of solids S that accumulate in the lower part of the outflow pressure chamber 51.
[0059] Furthermore, the first outlet hole 51a and the second outlet hole 51b are arranged at positions that are point-symmetrical with respect to the center (communicating hole 54) of the outlet pressure chamber 51. This creates a well-balanced flow of liquid that rotates within the outlet pressure chamber 51 around the communicating hole 54, further improving the discharge of solid matter S that accumulates in the lower part of the outlet pressure chamber 51.
[0060] 5, the first straight line L1 extending in the outflow direction of the first outflow hole 51a and the second straight line L2 extending in the outflow direction of the second outflow hole 51b are not perpendicular to the inner wall surface 51c of the outflow pressure chamber 51 when viewed from the communication direction of the communication hole 54, which makes it easier to generate a flow of liquid that rotates along the inner wall surface 51c of the outflow pressure chamber 51 when the liquid flows out of the first outflow hole 51a and the second outflow hole 51b. This further improves the discharge of solids S that accumulate in the lower part of the outflow pressure chamber 51.
[0061] In addition, in Figure 5, by making the inner wall surface 51c of the outlet side pressure chamber 51 circular when viewed from the communication direction of the communication hole 54, there are no areas where the flow of liquid rotating along the inner wall surface 51c of the outlet side pressure chamber 51 stagnates, making it easier for the liquid to flow more smoothly.
[0062] 5, the first outlet hole 51a and the second outlet hole 51b are arranged at positions that are point-symmetrical with respect to the center (communicating hole 54) of the outlet-side pressure chamber 51 when viewed from the communication direction of the communicating hole 54. This creates a well-balanced flow of liquid that rotates within the outlet-side pressure chamber 51 around the communicating hole 54, further improving the discharge of solid matter S that accumulates in the lower part of the outlet-side pressure chamber 51.
[0063] 6 is a schematic diagram of a modified example of the negative pressure adjustment valve 31 of this embodiment, viewed from the front side. In the modified example shown in FIG. 6, the first outlet hole 51a is formed horizontally from the bottom of the outlet-side pressure chamber 51. That is, a first straight line L1 extending in the outflow direction of the liquid from the first outlet hole 51a and a second straight line L2 extending in the outflow direction of the liquid from the second outlet hole 51b are perpendicular to each other. The other configuration of the negative pressure adjustment valve 31 is the same as in FIGS. 4 and 5.
[0064] 6, the first line L1 extending in the outflow direction of the first outflow hole 51a and the second line L2 extending in the outflow direction of the second outflow hole 51b are not the same, and the communication hole 54 (valve member 52) or the center of the outflow-side pressure chamber 51 does not exist on the extension line of the first line L1 and the second line L2. Furthermore, the outflow direction vectors of the first outflow hole 51a and the second outflow hole 51b have the same rotation direction when they are rotated vectors relative to the communication hole 54 or the center of the outflow-side pressure chamber 51.
[0065] Furthermore, the inner wall surface 51a of the outlet-side pressure chamber 51 is circular when viewed from the communication direction of the communication hole 54, and the communication hole 54 is formed at the center of the outlet-side pressure chamber 51 when viewed from the communication direction. Furthermore, when viewed from the communication direction of the communication hole 54, the first line L1 and the second line L2 are not perpendicular to the inner wall surface 51c of the outlet-side pressure chamber 51.
[0066] As a result, when the liquid flows out from the first outlet hole 51a and the second outlet hole 51b, a flow of the liquid that rotates around the communication hole 54 (valve member 52) is generated inside the outlet pressure chamber 51. Therefore, when the ink I is discharged from the outlet pressure chamber 51, the discharge of solid matter S that accumulates in the lower part of the outlet pressure chamber 51 can be improved.
[0067] 7 is a schematic diagram of another modified example of the negative pressure adjustment valve 31 of this embodiment, viewed from the front side. In the modified example shown in FIG. 7, the first outlet hole 51a and the second outlet hole 51b are formed at the bottom and top of the outlet-side pressure chamber 51, respectively. The other configuration of the negative pressure adjustment valve 31 is the same as in FIGS. 4 and 5.
[0068] 7, the first line L1 extending in the outflow direction of the first outflow hole 51a and the second line L2 extending in the outflow direction of the second outflow hole 51b are not the same, and the communication hole 54 (valve member 52) or the center of the outflow-side pressure chamber 51 does not exist on the extension line of the first line L1 and the second line L2. Furthermore, the outflow direction vectors of the first outflow hole 51a and the second outflow hole 51b have the same rotation direction when they are rotated vectors relative to the communication hole 54 or the center of the outflow-side pressure chamber 51.
[0069] Furthermore, the inner wall surface 51c of the outlet-side pressure chamber 51 is circular when viewed from the communication direction of the communication hole 54, and the communication hole 54 is formed at the center of the outlet-side pressure chamber 51 when viewed from the communication direction. When viewed from the communication direction of the communication hole 54, the first line L1 and the second line L2 are not perpendicular to the inner wall surface 51c of the outlet-side pressure chamber 51. Furthermore, the first outlet hole 51a and the second outlet hole 51b are arranged in positions that are point-symmetric with respect to the center (communication hole 54) of the outlet-side pressure chamber 51 when viewed from the communication direction of the communication hole 54.
[0070] As a result, when the liquid flows out from the first outlet hole 51a and the second outlet hole 51b, a flow of the liquid that rotates around the communication hole 54 (valve member 52) is generated inside the outlet pressure chamber 51. Therefore, when the ink I is discharged from the outlet pressure chamber 51, the discharge of solid matter S that accumulates in the lower part of the outlet pressure chamber 51 can be improved.
[0071] 7, the first outlet hole 51a and the second outlet hole 51b are respectively provided at the lower end and the upper end of the outlet pressure chamber 51. As a result, the flow in the rotational direction around the communication hole 54 that occurs in the outlet pressure chamber 51 during outflow and the discharge property due to the density difference between the ink I and the solid matter S are promoted, thereby improving the discharge efficiency of the solid matter S.
[0072] Furthermore, the present invention is not limited to the above-described embodiment, and various modifications are possible without departing from the spirit of the present invention. For example, in the above-described embodiment, the recording head 17, the negative pressure adjustment valve 31, and the suction pump 45 are exemplified as components connected to the ink flow path 40, but the present invention is also applicable to a configuration in which other components are connected to the ink flow path 40.
[0073] In addition, in the above embodiment, an example was described in which a color printer that records color images using four colors of ink was used as the inkjet recording device, but the ink supply unit of this embodiment can also be used when a monochrome printer that records monochrome images using black ink is used. [Industrial Applicability]
[0074] The present invention is applicable to a negative pressure adjustment valve connected between a liquid storage unit such as an ink container and a liquid ejection unit such as a recording head, and to an inkjet recording device such as an inkjet printer equipped with a negative pressure adjustment valve. [Explanation of symbols]
[0075] 10 Ink container (liquid storage section) 17, 17a to 17c recording head (liquid ejection unit) 18 Ink outlet (nozzle) 31 Negative pressure adjustment valve 33 Pressure pump 40 Ink flow path (liquid flow path) 41 Ink inlet channel (liquid inlet channel) 42 1st outflow path (liquid outflow path) 43 2nd outflow path (liquid outflow path) 45 Suction Pump 47 Waste ink discharge flow path 50 inlet pressure chamber 51 Outlet pressure chamber 51a 1st outflow hole 51b 2nd outflow hole 51c Inner wall 52 Valve member 53 Opening / closing pressure adjustment spring (biasing member) 54 Communication hole 55 Diaphragm part 56 Pressure plate 100 Printers (inkjet recording devices) A. Air S solids
Claims
1. a liquid storage section that stores liquid; a liquid ejection unit that ejects the liquid; A negative pressure regulating valve connected to a liquid flow path communicating between an inlet pressure chamber having a liquid inlet hole communicating with a liquid inlet channel, which is the liquid flow channel on the liquid storage portion side; an outflow pressure chamber having a liquid outflow hole communicating with a liquid outflow path, which is the liquid flow path on the liquid ejection unit side; a communication hole that communicates the inlet pressure chamber with the outlet pressure chamber; a valve member that is inserted into the communication hole and that is movable between a closing position where the communication hole is closed and an opening position where the communication hole is opened in response to a pressure change in the outlet pressure chamber; and The outlet pressure chamber is a first outlet hole formed below the communication hole; a second outlet hole formed above the communication hole; and A negative pressure regulating valve characterized in that, when viewed from the communication direction of the communication holes, a first straight line extending from the first outlet hole in the outflow direction of the liquid and a second straight line extending from the second outlet hole in the outflow direction of the liquid are not identical.
2. 2. The negative pressure regulating valve according to claim 1, wherein a center of the communication hole or the outlet pressure chamber as viewed from the communication direction is located between the first straight line and the second straight line.
3. 3. The negative pressure regulating valve according to claim 2, wherein the communication hole is formed at the center of the outlet pressure chamber when viewed from the communication direction.
4. 2. The negative pressure regulating valve according to claim 1, wherein the first straight line and the second straight line are not perpendicular to an inner wall surface of the outlet pressure chamber when viewed from the communication direction.
5. 5. The negative pressure regulating valve according to claim 4, wherein an inner wall surface of the outlet pressure chamber is circular when viewed from the communication direction.
6. The negative pressure regulating valve according to claim 1, characterized in that the vector of the outflow direction of the first outflow hole and the vector of the outflow direction of the second outflow hole have the same rotational direction when they are rotational vectors relative to the center position of the communication hole or the outflow side pressure chamber.
7. 7. The negative pressure regulating valve according to claim 6, wherein the first outlet hole and the second outlet hole are arranged at positions symmetrical with respect to a center position of the outlet pressure chamber.
8. 2. The negative pressure regulating valve according to claim 1, wherein the first outlet hole is formed at a lower end of the outlet pressure chamber, and the second outlet hole is formed at an upper end of the outlet pressure chamber.
9. a diaphragm portion that constitutes a part of the outlet pressure chamber and that changes the volume of the outlet pressure chamber by being displaced in response to a pressure change within the outlet pressure chamber; a biasing member that biases the valve member toward the closed position; and 2. The negative pressure regulating valve according to claim 1, wherein the valve member moves between the closed position and the open position due to displacement of the diaphragm portion and the biasing force of the biasing member.
10. an ink container for storing liquid ink; one or more recording heads each having a plurality of nozzles for ejecting the ink; a negative pressure adjusting valve according to claim 1 , connected to an ink flow path between the ink container and the recording head; An inkjet recording apparatus comprising:
11. The ink flow path is a first outlet passage communicating with the first outlet hole; a second outlet passage communicating with the second outlet hole; and 11. The ink jet recording apparatus according to claim 10, wherein the first outlet path and the second outlet path each communicate with the recording head.
Citation Information
Patent Citations
Liquid ejecting apparatus
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